Remote Condition Monitoring

Condition Monitoring Solution

Remote Condition Monitoring

INGESYSTM RCM is a remote condition monitoring solution which allows you to capture and log operational data on the various elements of a train, for subsequent analysis in a remote, cloud-based control centre using advanced monitoring and analysis tools.

It is designed to improve the preventive maintenance of assets on a train with the aim of increasing their availability and reducing operational costs.

Data AcquisitionThe acquisition of data associated to the different elements of the train is performed based on a modular hardware platform either using wired signals or a wide range of communication interfaces (CAN, MVB, RS232/485).

The information collected is sent to the monitoring centres wirelessly using 3G/4G, Wi-Fi links.

The system temporarily stores data locally until it can be downloaded to the control centre for analysis.

The INGESYSTM RCM platform complies with EN50155, EN45545 standards.

Remote Monitoring and ParametrisationThe INGESYSTM RCM system provides the user with a monitoring platform based on INGESYSTM TOOL SUITE web technology, with an advanced online data display tool using dashboard panels with the status of the train's elements, errors and alarms, tasks and user management, instructions, etc.

INGESYSTM TOOL SUITE also allows you to upload and download operational files and parameters to and from the various elements in a train for remote configuration and parametrisation tasks.

Big Data AnalysisINGESYSTM RCM's CBM software allows users to apply big data analysis techniques to data acquired from the various elements in a train by establishing behaviour models of specific operating parameters over long periods of time, comparatively studying them, etc. The results obtained from this analysis makes it possible to adjust the thresholds of critical parameters to be monitored from the maintenance control centre.

AdvantagesA wide range of communication protocols for data acquisition and transmission using wired or wireless interfaces

Powerful monitoring and analysis tool based on latest technologies

System adapted to the requirements of the railway sector

Optimum cost solution

Tool Suite Client

Remote Monitoring

Big Data Analysis

Tool Suite Client

9

8Data Acquisition

12

34

VCU

HVAC

Gateway

Doors

56

WC

Traction

78

Lights

Event recorder

910

Emergency communications

Train-to-wayside communications

INGESYS

Technical Features

RCM Unit

Data to LogSignals from wired sensors

Data from communication buses

Record Types

Cyclical or per event data log

Log trigger conditions defined using logic opera-tions (AND, OR) on train variables

Log data prior to and after the event for user-selected variables

Alert levels by parameter and ALARM, PRE-ALARM, ERROR status

Actions as a consequence of exceeding thresholds (log generation, sending SMS/email, digital signal activation, etc.)

Data Transmission to CBM CBM request, by event or periodically

Permanent Data Storage Up to 8Gb

Access to Sensors Additional wired digital and analog inputs

stroP noitacinummoC2 Ethernet Ports 10/100-Base-TX (M12,internal switch) with Modbus TCP, TRDP, EthernetIP protocols

1 USB port

Optional Communication Ports (max. 4)

CANOpen, Profibus, RS232/485, MVB (ESD+, OGF),1 Ethernet port

Train-Ground snoitacinummoC

GSM/GPRS/3G/4G

Clock Synchronisation SNTP

CBM Functional Features

Configuration

Trigger conditions and diagnostics data configuration

Definition of operation statuses based on train data

Permission and user configuration

Configuration of operating procedures

Monitoring Advanced functional features for monitoring train data based on dashboards, alarms and error panels, customised user reports generation

Big Data Analysis

Identification and monitoring of time trends of critical operational parameters

Definition of thresholds on critical parameters

Post-processing functions for optimising data analysis

Distribution Automation Solutions

Train Subsystem Control INGESYS

More than 30 years experience

Services

As a result of over thirty years’ experience in developing hardware and software for railway, industrial and energy sector applications, Ingeteam has an extended catalogue of control and monitoring systems adapted to the demanding standards of the railway sector.

As a product manufacturer, one of Ingeteam´s priorities is to be available and accessible to our clients during the process of choosing the solution that best fits their requirements.

Following services are considered:

Product customisation to client-specific requirements

Advanced manufacturing & testing facilities to ensure product quality and flexibility

Application software design and coding, according to international standards

System engineering

Commissioning support

Cloud-based monitoring data services for system maintenance

20 years product availability, ensuring repair and maintenance service during 10 additional year

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ingesys@ingeteam.com

More than 30 years experience