Reliable Pumps for Oil and Gas Processing with No …...Crude Oil (Transfer, Sampling) Range of...

Oil &

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Reliable Pumps for Oil and Gas Processing with No Dynamic Seals or Packing to Leak or Replace

2 • www.Hydra-Cell.com

Pressure Injecting and Mixing • Transfer • Spraying • Metering and Dosing

With more than 40 years of experience serving the industry, in-cluding many of the major global companies, Hydra-Cell pumps are performance-proved for continuous use in a wide range of oil and gas applications.

• Canpumpcorrosiveandabrasivefluids,evenathigh temperatures.

• Abletorundrywithoutdamage(oradditionalmaintenance) to the pump in case of accident or operator error.

• Minimizesmaintenancebecausetherearenomechanicalseals, packing, or cups to leak or replace.

Field Production and Transport Applications • HotGlycolInjection

• ProducedWaterInjection,Disposal&Transfer

• CondensateTransfer&Injection

• SourService

• ChemicalInjection

Refinery Applications • CatalyticInjection

• CrudeOilSampling

• HighPressureWater

• CausticSodaWashDown

• SourGasInjection

• EmissionControl

• PumpingSlurryforSO2Removal/AcidicNeutralization

Hydra-Cell pumps are used for many oil and gas process-ing applications.

Offshore (Chemical Injection & Reverse Osmosis)

GasExtraction (Water Reinjection, Well Dewatering & NGL Transfer)

GasProcessing&Distribution(Glycol Injection and Odorizing)

OilRefining (Steam, Stripping, Additive Injec-tion, Stack Cooling & Chemical Metering)

JetPumps (Power Fluid Pressurization)

PressureTesting (Pipes and Well Testing)

OilExtraction (Well Simulation, Water Reinjec-tion, Chemical Injection)

CrudeOil (Transfer & Sampling)

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Hydra-Cell Pumps Selection and ApplicationsHydra-Cell positive displacement pumps are available in sev-eraldifferentmodeltypestocoverawiderangeofflowsandpressure in different applications.

Ten(10)Hydra-CellSeal-lessmodels are ideal for transfer, spraying, and pressure inject-ing and mixing.

Seven(7)Hydra-CellMeter-ingSolutionsmodelsthatareideal for metering and dosing, spraying, and pressure injec-tion and mixing.

Four(4)Hydra-Cellsolenoid/electronic diaphragm meter-ing pump models ideal for low-flow,low-pressurechemi-cal injection.

Three(3)Hydra-CellT100Seriestriplexandtwo(2)Hydra-CellQ155Seriesquintuplex pumps for larger capacities.

Compact, Seal-less Pumps for Reliable Operation and Long Service Life

“Before we installed our Hydra-Cell pump, we were using a

plunger pump. And, anytime you run a plunger pump you’re going

to get some leakage in the packing or they end up burning out.

At the speed we needed to run them at, they were burning up

packing quite regularly. So we replaced our old plunger pumps

with D04 Hydra-Cell pumps and since then we haven’t had an

issue. Their durability and seal-less design have helped us reduce

costly maintenance.”

DenisBoucher ProductionForeman TridentExplorationGroupInc.

www.Hydra-Cell.com • 3

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Produced Water & Sour Water(Injection,Disposal,Transfer)

Corrosive – can contain H2S,salt,CO2 plus other impurities forming acidic solutions that can damage a pump.

Abrasive–watercontainssandandothercontaminants(e.g.)barium,cadmium,sulfur,chromium,copper,iron,lead,nickel,silver,zinc.

H2Sgasmaynotbefullycontainedbypackingorseals.

• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.

• Corrosion-resistantliquidendmaterialsavailable.

• Seal-lessdesignandspring-loaded,horizontaldiskcheck valves enable liquids with particulates up to 800microns(dependingonpumpmodel)tobepumped reliably without damage to the pump.

• Nodynamicsealstowear.

• Nocups,packingordynamicsealstoleakgas.• Seal-lesspumpchamberprovides100%

containment.

Hot Triethylene Glycol (TEG)Diethylene Glycol (DEG)(GasDrying)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.

Handling high temperature of liquid pumped.

ControllabilityofinjectedTEG/DEG.

• Pumpingactiondoesnotrequirelubrication.

• Nodynamicsealstobedamaged.

• Flowratedirectlyproportionaltopumpspeed.• Shaftspeedadjustablerangefrom10to1800rpm

(1200rpmforsomemodels).

Methanol(WellIcingPrevention)

Non-lubricating,especiallypumpingatpressure. • Pumpingactiondoesnotrequirelubrication.

Natural Gas Liquids(MixturesofMethane,Propane,Ethane)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance issues.


Amines(Monoethanolamine,Diethanolamine,Methyldiethanolamine,Diglycolamine)

DifficulttocontainanyH2Ssaturatedinanamine.

Controlofflowratemustberesponsiveandaccurate.

• Seal-lesspumpchamberprovides100%containment.

• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity

(speed/flowraterelationship).

Caustics(SodiumHydroxide,PotassiumHydroxide)

Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals, cups, packing, and other pump components that require a lubricatingfilm.

• Seal-lessdesignmeansnorotaryshaftsealstowear or replace, preventing air and moisture contamination.

• Spring-loaded,horizontaldiskcheckvalvesenableliquidswithparticulatesupto800micronsinsize(dependingonpumpmodel)tobepumpedreliablywithout damage to the pump.

Acids(Sulfuric,Hydrochloric,Nitric)

Corrosive – can damage pump.

Tendtocrystallizewhencoldorincontactwithair,forming solids that can damage mechanical seals and other pump components that require a lubricating film.

• Seal-lessdesignprovidesnoleakpathandhandlescorrosivefluids.

• Corrosion-resistantliquidendmaterialsavailable.


Condensates(Field,Lease)

Non-lubricating–requiresinternalgearingorreservoir with added maintenance concerns.

Mustbe100%containedtocomplywithVOCemissions legislation.


• Nocups,packingordynamicsealstoleakgas.• Seal-lesspumpchamberprovides100%

containment.

Polymers(WellSimulation)

Shear-sensitivegelstructurescanbebrokendowneasily.

Difficultlyinpumpinghigh-viscosityfluids.

Abrasive–containssodaash.

Controlofflowratemustberesponsiveandaccurate.

• Provideslow-shearpumpingactionandvirtuallypulse-lessflowthatprotectpolymers.

• Low-shearpumpingactionalsohandleshigher-viscosityfluids.


• Utilizesspeedcontrolforgreateraccuracy.• ExceedsAPI675performancecriteriaforlinearity

(speed/flowraterelationship).

Crude Oil(Transfer,Sampling)

Rangeofviscositiesmakesitdifficulttopump. • Seal-lessdesignandlow-shearpumpingactionenablehandlingofliquidswithviscositiesfrom0.01to5000cPsormoreaswellasliquidscontainingamixture of viscosities.

Typical Chemicals and Liquids Pumped

Challenges in Pumping

The Hydra-Cell Advantage


Lower Initial Investment and Lower Energy Costs

Uses lower hp motors• Althoughbothmeteringpumpshavethesamepressurerating,thelighter,morecompactHydra-Cellhasahigherflowratingwhilerequiringalessexpensive,lowerhpmotor.ThismeansHydra-Cellsavesapproximately30%to55%oninitialcosts.

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The multiple-diaphragm liquid head of Hydra-Cell also allows a less expensive, energy-saving motor to be used.

Hydra-Cell metering pump

Weight:83.5lbs.(withmotor)

Rated:2500psiat35gph

Motor:1-1/2hp

Conventional metering pump

Weight:220lbs.(withmotor)

Rated:2500psiat29gph

Motor:5hp

Low power consumption - 85% to 90%

energy efficiency • ThelowerhprequirementoftheHydra-Cellpumpachievesthesameperformancebutwithgreaterenergyefficiencyandlesspower consumption.

• Hydra-Cellpositivedisplacementpumpsshowsignificantenergysavings when compared to screw pumps and multi-stage cen-trifugal pumps.

Small footprint for savings• Compactdesigncanmeanupto30%lowerinitialcostcompared

to other pumps.

• Space-savingdesigncreatesasmallerfootprintformoreefficientuse of plant space.

• Easiertoaccessforroutinemaintenanceorservicing.

This Hydra-Cell pump shown to scale has the same flow capacity and pressure rating as this conventional triplex metering pump system.

Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat290psi.

Flow(ft3/hr)

EnergyUsed(kW)EnergySaving

PotentialAnnualSavings*

Centrifugal Hydra-Cell

21 1.54 0.50 67% $280

53 2.0 1.44 28% $151

Flow(ft3/hr)

EnergyUsed(kW)EnergySaving

PotentialAnnualSavings*

Centrifugal Hydra-Cell

148 9.34 6.10 35% $875

268 15.40 11.00 28% $1,188

Comparedwithmulti-stagecentrifugalpumpsforfluidpumpedat580psi.

* Based on pumps running 2,000 hr/yr @ USA average of 13.5¢/kWh.

Pumps Shown to Scale

Pumps Shown to Scale


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“We’ve had our pump for three years – four years this fall and it’s been

great. There’s very little maintenance and it’s cost effective to run.”

PatHollman SeniorOperator MacklinFacility•HuskyEnergy

Pumps Abrasives and Runs Dry without Damage

Handles abrasives and particulates• Seal-lessdesignandspring-loaded,horizontaldiskcheckvalves

provide superior handling of abrasives and particulates.

• Efficientpumpingofliquidswithsolidparticlessuchaslimeslurries and sour water containing sand. Can handle abrasive fillersandparticulatesupto800micronsinsize(dependingonpumpmodel)andupto9hardnessontheMohsscale.

Runs dry without damage• Hydraulically-balanceddiaphragmswithpatentedKel-Cell®

technology enable Hydra-Cell pumps to run dry or in a blocked suction line or valve closure without damage.

Handles low-to-high viscosity fluids• Pumpsnon-viscousaswellasviscousliquidsupto5000cPs(ormore,dependingonpumpmodel)throughouttheentirepressure range.

• Low-shearpumpingactionmakesHydra-Cellidealforpumpingand protecting shear-sensitive polymers.

• Non-lubricatingliquidscanbepumpedreliably.

Hydra-Cell’s horizontal check valve orientation will handle abrasives and particulates without clogging or damage to the pump.

Hydra-Cell pumping shear-sensitive polymers for enhanced oil recovery.


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Reliable Pump Design for Low Maintenance

No dynamic seals, cups, or packing to leak,

wear or replace• Sincetherearenodynamicsealstowearorreplace,Hydra-Cell

pumps need little maintenance and will operate reliably under continuous duty at high pressure.

• Notighttolerancesthatcouldbesusceptibletocorrosionordamaged by solid particles.

• Nodrop-offinperformancecommontosealedpumpsastheseals wear.

Environmental protection - no harmful emissions• Liquidsare100%sealedfromtheatmosphere.

• NoleakpathfortoxicvaporsorharmfulgasessuchasH2S.

• NodynamicsealssothereisfullcontainmentofVolatile OrganicCompounds(VOC).

Built for continuous duty and long

service life• Onedesignforallapplicationsminimizestheneedforstandbypumpsandspareparts,whichoptimizestrainingandserviceexpertiseandreducesinventorysizeandexpense.

• Canoperateupto6,000hoursbetweenlubricatingoilchanges(comparedto1,500hoursrecommendedbymanypistonpumpmanufacturers).

Simple pump head design• Liquidheadmaterialscanbechangedreadily,enablingHydra-Cell

to be used for many different chemicals and liquids pumped.

• Minimalmaintenancerequired.

• Lowcostofspareparts.

Reduced filtration maintenance and management• Nodynamicsealsortighttolerancesthatneedprotectionbyfinefiltration.

• Pumpsparticulatesandabrasivesupto800micronsinsize(dependingonpumpmodel)whichcaneliminatetheneedforfinefiltration.

• Canpumpliquidswithnon-dissolvedsolidsupto40%,dependingon particle distribution.

• Unaffectedbylapsesinfiltration,reducingcostlypumprepairs.

Adaptable to many applications• OneHydra-Celldesignwith22models(10seal-less;7metering;5largecapacity)coversawiderangeofoperatingflowsandpressures.

• CanbefittedwithANSI,SAEorDINflanges,IECorNEMAmotormounts,orprovidedwithATEXcertificationtoadapttospecificapplicationsormeetinternationalstandards.

• Provenrecordofreplacingdifferentpumptechnologieswithimprovedabrasiveshandling,lessmaintenance,andotherbenefits(asdetailedonpages8-10).

“The longevity of the pump is what makes it such a great tool.

With the Hydra-Cell, we just don’t have any of the packing or

leaking issues that most normal pumps do.”

TrevorClay, FieldOperator TalismanEnergy

Hydra-Cell pumps shown processing volatile crude oil.


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Accurate Metering and Dosing with Pulse-free, Linear FlowAccurate electronic flow control• Comparedtopumpsthatrelyonmanualstrokeadjustmentorexpensiveactuatorstochangeflow,Hydra-Cellmeteringpumpsutilizespeedcontrolforgreateraccuracythroughouttheturndown range.

• Canbeequippedwithsolid-stateelectronicflowcontrolwherethe volume per every stroke is constant and a known value.

• Electronicflowalsoprovideseasycalibrationofthedesiredfeedrateandanearinstantaneousrateofchange(0tomaximumrpmin0.3seconds).

Virtually pulse-free

flow• Multiple-diaphragmdesignminimizespulsations,eliminating the need for expensive pulsation dampeners for most Hydra-Cell models.

• Reducespipestrain.

• Enhancesoperatingsafety.

• Minimizesmaintenance.

• Reducesacceleration/frictionlosses in the suction line.

• Providesaccuratemeteringwithlinear,constantflow.

• Lowerssystemacquisitioncosts.

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Pulsation Graph ComparisonMetering Pumps Operating without Pulsation Dampeners

Flow Rate: 182 gph (689 lph) • Pressure: 100 psi (6.9 bar)

Hydra-Cell

P400

Conventional

Metering Pump

150

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100

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50

(3.4)

Versatility for Field and Refinery ApplicationsVariety of pipe connections

ANSI flange connectionsSAE flange connections

NPT or BPST threaded connections

Variety of liquid end materialsAchoiceofliquidendmaterialsisavailabletosuitthefluidbeingpumped:

• HastelloyC • DuplexAlloy2205SST

• 316LSST • Brass

• 304SST • Bronze

• CastIron • Polypropylene

• DuctileIron • PVDF

Variety of diaphragm materialsDiaphragmsareavailableinachoiceofmaterialstooperateoverawide range of processing and performance conditions:

• EPDM • FKM

• PTFE • Neoprene

• Buna-N • Aflas

Hydra-Cell

Seal-less

Models

Hydra-Cell

P Series

Metering Pumps

SteadyStateAccuracy

±1% ±1%orbetter

Repeatability ±3% ±3%orbetter

Linearity ±3% ±3%orbetter

Typical results for recommended speed range


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• Packingrequiresfrequentadjustmentsandthenreplacement as it wears.

• Seal-lessdesignusesnopacking,reducingdowntimeandmaintenance costs.

• Packingmustleaktoprovidelubrication–creating maintenance, containment, disposal, safety, and housekeeping issues with their associated costs.

• Nopackingmeansnosecondarycontainmentrequirements,no clean-up or disposal issues, improved safety, and reduced maintenance costs.

• Packingallowsemissionsthatrequireexpensive “vapor-less” alternatives or vapor recovery systems.

• Seal-lessdesigneliminatesemissionsandcostlyassociatedfines.

• Packingcausesplungerwear,whichismadeworsebyabrasivemedia;theplunger,stuffingbox,andpackingmust be compatible with the product being pumped.

• Diaphragmdesignallowspumpingofabrasiveandcorrosive media without concern for wear, compatibility or replacement of packing or plunger/piston.

• Mayrequireexternallubricationsystemsatanadditionalcostofupto$3,000–anothermaintenanceandrepairfactor.

• Nolubricationnecessary,resultinginlessmaintenanceand lower cost of ownership expenses.

Hydra-Cell® Performance Advantages Compared to Other Types of Pumps

Hydra-Cell Advantages:Plunger/PistonPumpDisadvantages:

• Usemanualstrokeadjustersorexpensiveactuatorstocontrolflow,whichcanresultinpumpinginaccuracies,lost motion, operator error, and a greater chance of leakage.

• Hydra-CellemploysoptionalVariableFrequencyDrive(VFD)electronicflowcontrolforgreateraccuracyandrepeatability, eliminating lost motion, reducing the chance of operator error, and removing a potential leak path.

• Requireexpensivepulsationdampenerstominimizepulsations.

• Multiple-diaphragmdesignprovidesvirtuallypulse-freeflow,soexpensivepulsationdampenersmaynotberequired.

• MayonlyofferPTFEdiaphragms,requiringfrequentreplacement due to stress and poor elastomeric memory.

• Availablewithawidechoiceofcost-effective,elastomericdiaphragm materials.

• Largefootprinttoachieverequiredmaximumflowandpressure.

• Canmeetthesameflowandpressurerequirementswitha much smaller footprint, saving space and costs.

• Differentplungerandliquidendsizesneededtoaccommodate changes in operating pressures.

• Operatesoverawiderangeofpressureswithoutchangestotheplungerorliquidendsize.

• Integralgearing(necessarytopreventcross-contaminationofactuatingoil)isdifficultandexpensiveto maintain.

• Thesimplicityofdesignmeanslowerpartsandmaintenance costs.

• Separategearboxpreventscross-contaminationoftheactuating oil.

Hydra-Cell Advantages:ConventionalMeteringPumpDisadvantages:

Plunger pumps (shown) have maintenance, wear, lubrication, and environmental issues that Hydra-Cell pumps avoid because of the seal-less, multiple-diaphragm design of Hydra-Cell.


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• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.

• Theseal-lessdesignofHydra-Cellmeansthatthereareno mechanical seals or packing to leak or replace.

• Doesnottoleratethin/non-lubricatingliquids,anddoesnot handle solids, abrasives or particulates well.

• Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulates while handling liquids thick or thin.

• Designedforoperatingatlowspeedsandlowpressureratings.

• Lowvolumetricefficiency.

• Operatesatlow-to-highspeedsandathigherpressureswithhighervolumetricefficiency.

• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsothereislessmaintenanceand spare part replacement.

• Accuracyandefficiencyaremorestable.

• Onebearingrunsinthepumpedfluid. • Nobearingsinthepumpedfluid.

• Unbalanced-overhungloadontheshaftbearing. • Hydraulicallybalanceddesignsothereisnooverhungload.

Hydra-Cell Advantages:InternalGearPumpDisadvantages:

• Mechanicalsealsandpackingrequiremaintenance,andreplacement or adjustment.


• Doesnottoleratesolids,abrasives,orparticulates. • Seal-lesspumpingchamberandspring-loaded,horizontaldiskcheckvalvescanpumpsolids,abrasivefillersandparticulates.

• Componentwearreducesaccuracyandefficiency. • Nointernalgearstowearsoefficiencyismorestable and there is less maintenance and spare part replacement.

• Containsfourbushings/bearingsinthefluidarea. • Nobushings/bearingsinthepumpedfluid.

• Fixedendclearances. • Designdoesnotrelyonclearances.

• Efficiencydropsasoutletpressureincreases. • Efficiencyremainsrelativelyconstantoveritsrangeofoperating pressures.

• Dependsonpumpedliquidforlubrication. • Seal-lessdesigndoesnotrequirepumpedliquidforlubrication.

Hydra-Cell Advantages:ExternalGearPumpDisadvantages:

Compared to other pumps, Hydra-Cell requires minimal maintenance for oil and gas processing. Hydra-Cell has no mechanical seals, cups, or packing that leak or need to be replaced and no internal gears to wear.


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s Hydra-Cell® Performance Advantages Compared to Other Types of Pumps

• Dynamicsealsarewornbypumpingabrasivefluids. • Nodynamicsealsinthepumpedfluid;canhandleabrasivefluidsreliably.

• Hydrodynamicfilmbetweenthestatorandrotorcambreaksdownunderpressure,reducingflowrateandnegating true positive displacement pumping action.

• Seal-lesspumpchamberwithhydraulically-balanceddiaphragmsmeanthatflowrateismaintainedevenasdischarge pressure increases.

• Runningdrycanresultindamagetothepump. • Seal-lessdesignenablesHydra-Celltorundrywithoutdamage to the pump.

• Higherpressurerequiresadditionalstageswithanincreasingfootprintforhorizontalpumps.

• Canmeetthesameflowandpressurerequirementswith a much smaller footprint, saving space as well as investment and operation costs.

Hydra-Cell Advantages:ProgressiveCavityPumpDisadvantages:

• Mechanicalsealsandpackingrequiremaintenanceandreplacement or adjustment.


• Particulatesandfinesinthepumpedfluidwillcausewearin the case and the impellers.

• Seal-lesspumpingchamberwithspring-loaded,horizontaldiskcheckvalvescanpumpparticulatesandfinesupto800micronsinsize(dependingonpumpmodel).

• Difficulttomaintainhighefficiencywhilevaryingoutletpressure.

• Designedforefficient,high-pressuredelivery.

• Runningdryandairentrapmentcancausecatastrophicfailure.

• Canrundrywithoutdamagetothepump.Entrappedairdoes not cause immediate failure.

• Ineffectiveatlowspeedsandhighoutletpressures. • Runsatverylowspeeds(from18to1800rpm)whilemaintaining outlet pressures.

• Flowrateisdifficulttocontroleffectively. • Positivedisplacementdesignallowsforaccuratespeedcontrol.

• Higherpressurerequiresadditionalstageswithanincreasingfootprintforhorizontalpumps.

• Canmeetthesameflowandpressurerequirementswith a much smaller footprint, saving space as well as investment and operation costs.

Hydra-Cell Advantages:CentrifugalPump(Multi-stage)Disadvantages:

Hydra-Cell features a seal-less design that separates the liquid end from the hydraulic end, enabling the pump to tolerate solids, abrasives, and particulates, handle non-lubricating fluids, and run dry without damage to the pump.


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• Unmatchedversatilityforawiderangeofpumpingapplicationsrequired in oil and gas processing.

• Featuresaseal-lessdesignandhorizontaldiskcheckvalvesthatenable the pump to handle abrasives and particulates that might damage or destroy other types of pumps.

• Simple,compactdesignreducesinitialinvestmentandlowersmaintenance costs.

• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500psi.

• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.

• Varietyofoptionsandaccessoriestooptimizeperformance.

InhisworkthroughoutSouthernandCentralCalifornia,SteveBurksofOilFieldSolutions,hasfounditchallengingattimes to get customers to change the way they operate.

“But once I get them using a Hydra-Cell and they see the

difference it can make in reducing maintenance headaches and

operating costs for their well operations, they are all for it.”

SteveBurks Owner OilFieldSolutions

Seal-less Pumps

Hydra-Cell Positive Displacement Diaphragm Pumps are Ideal for Handling Abrasives and Particulates

PU

MP

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SINCE

1973I N T H E U S A

1 Ratings are for X-cam design.2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.3 Consult factory for correct component selection from 160˚F (71˚C) to 250˚F (121˚C).4 D10 @790 rpm maximum.5 D35 @700 rpm maximum.

For complete specifications and ordering information, consult the Hydra-Cell catalog.

Flow Capacities (barrels per day) and Pressure Ratings MaximumCapacity MaximumDischargePressurepsi(bar) MaximumOperatingTemperatureF(C)3 MaximumInlet Model1 BPD gpm l/min Non-metallic2 Metallic Non-metallic Metallic Pressurepsi(bar)

F20 34 1.0 3.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

M03 106 3.1 11.7 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

D04 99 2.9 11.2 N/A 2500(172) N/A 250˚(121˚) 500(34)

D104 147 4.3 15.1 N/A 1500(103) N/A 250˚(121˚) 250(17)

D10 301 8.8 33.3 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

D12 278 8.1 30.6 N/A 1000(69) N/A 250˚(121˚) 250(17)

D15 & D17 473 13.8 52.3 N/A 2500(172) N/A 250˚(121˚) 500(34)

H25 686 20.0 75.7 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

D355 792 23.1 87.5 N/A 1500(103) N/A 250˚(121˚) 250(17)

D35 1251 36.5 138.0 N/A 1200(83) N/A 250˚(121˚) 500(34)

D66 2253 65.7 248.7 250(17) 700(48) 140˚(60˚) 250˚(121˚) 250(17)


Flow Capacities and Pressure Ratings

1 Ratings are for X-cam design.

2 Consult factory for ratings in liters per hour (lph).

3 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.

4 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).

Maximum MaximumDischarge MaximumOperating Maximum Capacity Pressurepsi(bar) TemperatureF(C)3 InletPressure Model1 gph Non-metallic2 Metallic Non-metallic2 Metallic psi(bar)

P100 27.0 350(24) 1500(103) 140˚(60˚) 250˚(121˚) 250(17)

P200 81.0 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

P300 81.4 N/A 2500(172) N/A 250˚(121˚) 500(34)

P400 242.8 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

P500 425.9 N/A 2500(172) N/A 250˚(121˚) 500(34)

P600 890.3 350(24) 1000(69) 140˚(60˚) 250˚(121˚) 250(17)

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eHydra-Cell P Series Metering Pumps Exceed API 675 Standards and Provide “Pulse-free” Linear Flow

• DesignedforusewithVariableFrequencyDrive(VFD)electronicflowcontroltomaintaingreateraccuracythroughouttheturndown range.

• Multiple-diaphragmdesign(excepttheP100)providesvirtuallypulse-freeflow,eliminatingtheneedtopurchaseexpensivepulsation dampeners.

• OffersallthefeaturesandbenefitsofstandardHydra-Cellpumps(F/M/D/HSeriespumps)includingseal-lessdesign,horizontaldiskcheckvalves,andspace-saving,compactdesign.

• Varietyofmodelsthatcanoperatewithverylowtoveryhighflowratesanddischargepressuresupto2500psi.

• Availableinawiderangeofpumpheadmaterialsofconstructionand diaphragm materials.

• Everymodelisavailablewithavarietyofgearboxratiostomeetyour application needs.

• Varietyofoptionsandaccessoriestooptimizeperformance.

“We use our Hydra-Cell to pump ethanol glycol for dehydrating

natural gas and it’s been working well. We’ve had it for over two

years and it’s easy to use and there’s minimal maintenance, which

makes for a longer lasting pump.”

BudBessler WorlandPlantManager HilandPartners

IChemE 2007

Honourable Mention

The IChemE Awards recognize innovation and excellence in making outstanding contributions to safety, the environment, and sustainable development in the chemical and bioprocess industries.

For complete specifications and ordering information, consult the Hydra-Cell metering pumps catalog.


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Hydra-Cell MT8 Triplex Metering Pumps and S Series Electronic Solenoid/ Diaphragm Metering Pumps NEW

MinimumFlowRate: 0.06gph(0.227lph)MaximumFlowRate 8.00gph(30.28lph)MaximumPressure: 3500psi(241bar)forMetallic PumpHeads

TheMT8meetsorexceedsAPI675performancestandardsforSteady-StateAccuracy(±1%),Linearity(±3%)andRepeatability(±3%).

Hydraulically-balanced and actuated, the pump features an

internal relief valve for added safety and cartridge check

valves for ease of maintenance.

SM030CAS manual control with stroke speed dial.

ST03RPES with pulse-in control, timer, and digital readout.

SA03RPES with pulse-in/analog-in control and digital readout.

SP060HVS with pulse-in control and digital readout.

TheSSeriespumpsprovideaneconomicalchoiceforchemicalinjectioninmeteringapplications.Solenoiddriven,theSSeriespumpsfeatureawidedischarge-volumerange,extensive choice of liquid end materials, various control

functions, and a wide voltage range.

Double-ballcheckvalvesensuresaccuratemeteringandreduces the chance of water hammer, and an anti-syphon

check valve prevents clogging at the injection point and aids

in priming.

“Eco-friendly”environmentallysoundoperationisstandardwithSP,ST,andSAmodels.Thisfeaturecanlowerpowerconsumptionupto55%.

SM Series SP/ST/SA Series Flow Rate Models Models

30ml/min* SM030 SP/ST/SA-030

60ml/min SM060 SP/ST/SA-060

100ml/min SM100 SP/ST/SA-100

220ml/min N/A SP/ST/SA-200

With Relief Valve

30ml/min* SM03R SP/ST/SA-03R

60ml/min SM06R SP/ST/SA-06R

100ml/min SM10R SP/ST/SA-10R

* High-pressure models have maximum flow rates of either 25 or 28 ml/min. Consult S Series catalog for more information.

New groundbreaking MT8 triplex metering pumps are currently available with a 316 SS liquid end and check valves plus PTFE diaphragms.


Seal-less Pumps

Hydra-Cell T and Q Series Pumps

T and Q Series Design Features• Seal-lessdesignseparatesthepowerendfromtheprocessfluidend,eliminatingleaks,hazardsandtheexpenseassociatedwithseals and packing.

• LowNPSHrequirementsallowforoperationwithavacuumcondition on the suction - positive inlet pressure is not necessary.

• Canoperatewithaclosedorblockedsuctionlineandrundryindefinitelywithoutdamage,eliminatingdowntimeandrepaircosts.

• Uniquediaphragmdesignhandlesmoreabrasiveswithlesswearthan gear, screw or plunger pumps.

• Hydraulicallybalanceddiaphragmshandlehighpressureswithlow stress.

• Provideslow-pulse,linearflowduetoitsmultiple-diaphragmdesign.

• Lowerenergycoststhancentrifugalpumpsandother pump technologies.

• Ruggedconstructionforlonglifewithminimal maintenance.

• Compactdesignanddouble-endedshaftprovidesavarietyofinstallation options.

For complete specifications and ordering information, consult the Hydra-Cell T100 & Q155 product bulletins.

Available

to Meet

API 674!

T100 Low Pressure Model

Hydra-Cell model T100 was a finalist in the Pumps & Systems “Product Innovation” awards, and the T100 Series earned a “Spotlight on New Technology” award from the Offshore Technology Conference.

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T100 High Pressure Model

Q155 Medium Pressure Model

NEW

Maximum Discharge Maximum Discharge Maximum Capacity Pressure Maximum Capacity Pressure Model BPD gpm l/min psi (bar) Model BPD gpm l/min psi (bar) T100E 3292 96.0 366.1 1500(103) Q155E 5383 157 595 1500(103)

T100F 2623 76.5 289.6 1850(128) Q155F 4354 127 490 1850(128)

T100H 2332 68.0 257.8 2100(145) Q155H 3806 111 421 2100(145)

T100K 1543 45.0 170.4 3000(207) Q155K 2674 78 295 3000(207)

T100M 1302 38.0 143.8 3500(241) Q155M 2228 65 246 3500(241)

T100S 891 26.0 98.4 5000(345)

Maximum Inlet Pressure for all models: 500 psi (34 bar).Maximum Operating Temperature for all models: 180˚F (82˚C). Consult factory for correct component specification for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)


Wanner Engineering A

dditional Product LinesNon-metallic ANSI Centrifugal Pumps

Designed to handle difficult process fluids, Stan-Cor pumps offer total dynamic head to 350 feet and flow rate capacities to 700 gpm (2650 l/min).

• SolidPVDFpumpheadforchemical compatibility and excellent abrasion resistance.

• Operatewithasmooth,full-curveperformance.

• Concentriccasingdesignforbetterflowpatternsthan other centrifugal pumps - less turbulence, longerseallife,andreducedshaftdeflection.

• Handleshighoperatingtemperatures.

• Compactdesignfeaturesincludingheavy-dutydriveshaft, adjustable bearing supports, and large-capacity oil bath ensure low maintenance as well as durable performanceforthetoughestfluidapplications.

• Backpull-outdesignforeasyservicing.

• Handlessolidsizesupto9/16”maximum.

Peristaltic Pumps that Isolate the Pumped Fluid

Nine 2000 Series Vector pump models offer maximum flow rates from 0.3 gpm (1.1 l/min) to 211 gpm (798.7 l/min) and discharge pressures from 30 psig (2.1 bar) to 116 psig (8 bar) depending on pump model. Model 3005 provides up to 9.2 gpm (34.8 l/min) at 200 psig (13.8 bar).

Seven 4000 Series Vector pump models offer maximum flow rates from 0.79 gpm to 154.1 gpm and discharge pressures of 110 psig or 218 psig depending on pump model.

• Drypumpcavity.

• Self-primingoperation.

• Runsdrywithoutdamagetothepump.

• Completeisolationofthefluidbeingpumpedfromcontactwithmechanicalpartsforthefluidtransportsystem.

• Heavy-dutyrollerbearings.

• Widerangeofpumpconfigurationsandflowrates.

• Nocups,packing,ordynamicsealstoleakorreplaceorcomeindirectcontactwiththepumpedfluid.

• Lowmaintenance.

• Reversibleflow.

Printed in USA ©Wanner Engineering, Inc. HC/O&GB04.17RevB

Seal-less Pumps

World Headquarters & ManufacturingWannerEngineering,Inc.1204ChestnutAvenue,Minneapolis,MN55403USAPhone:612-332-5681•Fax:612-332-6937Toll-FreeFax(USA):800-332-6812Email:[email protected]

Regional Office207USHighway281WichitaFalls,TX76310USAPhone:940-322-7111Toll-Free:800-234-1384Email:[email protected]

Latin American OfficeR.ÁlvaroAnes,150BairroCampestreSantoAndré/SãoPaulo,Brazil-CEP09070-030Phone:+55(11)4081-7098Email:[email protected]

WannerInternational,Ltd.Hampshire-UnitedKingdomPhone:+44(0)1252816847Email:[email protected]

Wanner Pumps Ltd.

WannerPumps,Ltd.Kowloon-HongKongPhone:+85234286534Email:[email protected]

Shanghai-ChinaPhone:+86-21-68763700Email:[email protected]

Reliable Pumps for Oil and Gas Processing with No …...Crude Oil (Transfer, Sampling) Range of...

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