Regulations & Procedures : ….................…………………......……………... ILO 32………………….…..……………………………. ILO 152..........................………………………………... TNS 15

Cargo Gear Survey

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Cargo Gear survey

Applicable conventions

► ILO 32 - protection against accidents (dockers) convention (revised) 1932

► ILO 152 - occupational safety & health (dock work) convention 1979

Recommendation 160 adopted by the ILO

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Cargo Gear survey

► INITIAL SURVEY BEFORE BEING TAKEN INTO USE FOR THE FIRST TIME :

To be certified by a competent person

To be tested & thoroughly examined

Loose gear to be tested & thoroughly examined

A rigging plan to be provided (ILO 152)

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Cargo Gear survey

► PERIODIC EXAMINATION & RE-TESTING (ILO 32)

A thorough examination every 12 months

Re-tested & thoroughly examined after substantial alteration or repair

Quadrennial survey conducted every 4 years

NB: No new item of loose gear is to be made of wrought iron.

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Cargo Gear survey

► PERIODIC EXAMINATION & RE-TESTING (ILO 152)

A thorough examination every 12 months

Re-tested & thoroughly examined :

• After substantial alteration or repair

• Once in every 5 years

NB: No new item of loose gear is to be made of wrought iron.

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Cargo Gear survey

► THOROUGH EXAMINATION:

Means a detailed visual examination by a competent person supplemented, if necessary, by other suitable means or measures in order to arrive at a reliable conclusion as to the safety of the lifting appliance or loose gear examined.

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Cargo Gear survey

► INSPECTIONS

A visual examination carried out by a responsible person to decide whether, so far as can be ascertained in such a manner, the loose gear or sling is safe for continued use

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Cargo Gear survey

► COMPETENT PERSON

A person possessing the knowledge and experience required for the performance of thorough examinations and tests of lifting appliances & loose gear

► RESPONSIBLE PERSON

Person appointed by the Master to be responsible for the performance of inspections and has sufficient knowledge and experience

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Cargo Gear survey

► Derrick - Mast

Examination of the mast & hull structure, above & below decks adjacent to the appliance

Examination of the heel-pin housing attachment to the mast (gooseneck)

Examination of the padeyes attached to the mast

► Derrick – Boom

Examination of the boom for damage & distortion

Examination of the heel-pin & connection to the boom

Examination of the padeyes

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Derricks - Masts

1. Mast (or derrick post)

2. Gooseneck seating

3. Mast head span bearing bracket

4. Derrick boom

5. Derrick head fitting for cargo block and span rope

6. Derrick head slewing guy fitting

7. Derrick heel fitting

8. Gooseneck

9. Derrick heel cargo lead block bearing

10. Span trunnion

11. Cargo winch

12. Cargo rope or hoisting rope or lifting rope

13. Derrick heel cargo lead block

14. Cargo rope guide

15. Derrick head cargo block

16. Thimble

17. Shackle

18. Swivel

19. Cargo hook

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Derricks - Masts

20. Span chain

21. Topping triangle plate

22. Declutchable cargo winch warping end

23. Topping rope

24. Fixed span rope

25. Mast head span block

26. Deck topping lead block

27. Slewing guy tackles

28. Slewing winch

29. Slewing guy rope

30. Lower slewing guy block

31. Upper slewing guy block

32. Becket

33. Slewing guy pendants

34. Thimble

35. Deck eyeplates

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Crane & Gantry Crane

► Hull structure, above & below deck

► Pedestal & gantries

► Jib & turret

► Slewing ring

► Gantry crane bogies

► Rails & padeyes

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Crane & Gantry Crane

1. Crane pedestal

2. Bolted connection

3. Fixed lower structure

4. Superstructure or crane body

5. Slewing ring

6. Driving cab

7. Jib or crane boom

8. Jib heel pin or boom heel pin

9. Luffing cylinder

10. Cargo rope or hoisting rope or lifting rope

11. Jib head built-in cargo sheaves

12. Crane top built-in cargo sheaves

13. Cargo winch

14. Rope terminal

15. Shackle

16. Swivel

17. Link

18. Cargo hook

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Crane Slewing Ring. Showing gear ring, fitted bots & slewing motor postions

Crane & Gantry Crane

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Loose Gear

► Blocks, sheaves & pulleys

► Hooks, rings, chains & shackles

► Triangular plates

► Wire ropes, ropes & slings

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Winches

► Foundations & holding-down bolts

► Drums, end flanges, shafts & bearings

► Reduction gears

► Brakes & linings

► Locking devices, pawls & ratchets

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Cranes

► Operational test

► Control devices & brakes

► Applicable circuits (electric, hydraulic & air)

► Limit switches, load indicators & emergency stops

► Platforms, guards, ladders & guard rails

► Operator cabins