Recycling Technologies BAYERN
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Recycling Technologies BAYERN
Konferenz XYZ, 00.00.2011Dipl.-Ing. Bernhard Hartleitner
Netzwerkmanagement
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2April 19, 2023
The network
Current situation
Our competences
Processes and technologies
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3April 19, 2023
The network
Current situation
Our competences
Processes and technologies
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4April 19, 2023
The network
The founder membersThe founder members
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➲ The network combines many years of experience and the special know-how of its members in the field of recycling technology. The name of network promises quality “made in Bavaria”.
➲ Our network is your advantage• Many years of experience with recycling technology • Technologies of world-wide reputation• Intensive cooperation • Fast and personal implementation • International activities and services abroad
The network
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6April 19, 2023
The network
o Innovation:
We develop and encourage innovations.
o Marketing:
We show our paces and offer our special technologies.
o Interest- and knowledge management:
We transfer our knowledge actively between our members.
Thus we are always one step ahead!
Support for our membersSupport for our members
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7April 19, 2023
The network
o Successful implementation of innovative recycling technologies and their practical application.
o Provide of relevant solutions for the increasing industrialization, the worldwide urbanisation and the scarcity of resources.
o Response to the increasing global interest in ecological recycling technologies.
Focus areasFocus areas
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8April 19, 2023
The network
Current situation
Our competences
Processes and technologies
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9April 19, 2023
Current situation
66%66%
83%83%
80%80%
Recycling of mass material in Germany
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10April 19, 2023
➲ Requirement for further processing or recovery of the materials, also from an economic point of view.
➲ However, the increasing complexity of input flows acts contrary to this. These input flows require highly-effective technologies and intelligently combined procedures.
o High demand for increasingly scarce resources
o Concurrently rising prices
Current situation
Need for developement
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11April 19, 2023
Treatment of mass materials:
sorting mixed fractions
Purifikation:
detecting / separating impurities
Processing
of complex waste streams
Recovery
of valuable materials
RE
SO
UR
CE
S
concrete tasks and objectives
Current situation
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12April 19, 2023
o There is no standard in recycling processes.
o Processes can be designed variously, aggregates can be combined individually.
o Both depending on the form of material and the requested preparation.
Challenges
Current situation
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13April 19, 2023
The network
Current situation
Our competences
Processes and technologies
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14April 19, 2023
➲ We can offer you the requested achievement depending on the issue.
Food-feed-sector
Building industryHousehold and industrial waste
Packaging waste
Environmental technologies
Experiences in particular application areas
Our competences
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15April 19, 2023
Our network partners provide requested technologies for processes like:
• Shredding• Sorting• Separation• Thermal treatment• Conditioning of solids and fluids• Chemical process engineering• Compaction and briquetting• Biological valorization- and treatment procedures• Metering systems and material handling technology• …
Our competences
Engineering and consulting
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16April 19, 2023
Our competences
o On the basis of our experiences, reliable partnerships have developed in the fields of separating- and extraction technology, control technology, dedusting and biogas technology.
o Our technology in action – following several application areas
• Electrical and electronic waste• Cooling devices• Tires• Circuit boards• Swarfs• Cardboard packaging and paper• Pharmaceutical products• Biological waste
Applications
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17April 19, 2023
The network
Current situation
Our competences
Processes and technologies
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18April 19, 2023
o Disassembly of components
April 19, 2023
Processes and technologies
• The input material is crushed by using a combination of impact and shear forces.
• All materials are selectivly reduces in size and composite materials are disintegrated to a large extent
• The separation is achieved without destruction of the components
Size-reduction, disaggregation and shredding
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19April 19, 2023
Processes and technologies
o Shredding
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Size-reduction, disaggregation and shredding
• The material is sized by the hooks of the knives, pulled in and cut between the knives of the two opposed shafts.
• The two strong cutting rotors master all materials, even if difficult to shred or large and voluminous.
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20April 19, 2023
Processes and technologies
o Selective size reduction and compaction
• Intensive impact and shear effect is achieved between the horseshoe-shaped impellers and the anvil ring.
• All composite materials are highly disintegrated and in addition a selective size reduction takes place:
- Brittle-hard materials are greatly reduced in size
- Metals are shaped to small balls - Elastic materials are torn into
smaller pieces
Size-reduction, disaggregation and shredding
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21April 19, 2023
Processes and technologies
o Granulating
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Size-reduction, disaggregation and shredding
• Rotor and stator are equipped with high quality solid knives.
• The material is cleanly sheared off between rotor and stator – a defined granulate is formed by the perforated sieves mounted below the rotor
• A precondition for optimal performances and best separation of materials.
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22April 19, 2023
Processes and technologies
o Screening
Separation and classification
• The machine uses its variable sieve formats to sort bulk materials into various particle sizes.
• The screening box is made to oscillate diagonally using excenters by a drive system.
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23April 19, 2023
Processes and technologies
o Sensor-supported sorting
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Separation and classification
• Identification of the type of impurity and its position in the material flow
• Use of high-frequency detector coils and line-scan cameras, laser technology, X-ray scanners or close-range infra-red spectral analysis.
• Contaminants are separated and sorted using various rapid-reacting mechanical or pneumatic devices; reject flaps, pneumatic pushers, extraction systems or air blast units.
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24April 19, 2023
Processes and technologies
o Sifting
Martens Hans, Recyclingtechnik, Spektrum Akademischer Verlag, Heidelberg 2011
Separation and classification
• The machine sorts various bulk materials according to their specific gravity, their shape and size.
• The sorting product is fed into the zigzag channel and distributed through the entire cross-section of the sorting channel.
• The sorting air generated by the fan flows through the sorter from the bottom to the top; this causes the material to be flooded by air and separated.
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25April 19, 2023
Processes and technologies
o Electrostatic separation
Martens Hans, Recyclingtechnik, Spektrum Akademischer Verlag, Heidelberg 2011
Separation and classification
• The material is separated into a conductive and a non-conductive fraction
• Conductive materials (metals) give up their charge very quickly to the drum and are ejected by the rotating movement.
• The non-conductive materials however loose their charge very slowly, remain adhered to the surface of the metal drum and are finally brushed off.
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26April 19, 2023
Processes and technologies
o Mixing, drying, sterilization, vaporization
Conditioning and processing
• The machines work turbulently, i.e. in a mechanically produced fluidized bed or alternatively in an aggregate
• The process is superbly suited for gentle product homogenization, for the preparation of solid mixtures, solid-liquid mixtures and pastes.
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27April 19, 2023
Processes and technologies
o Treatment of organic waste
Conditioning and processing
• Production of biogas that is used to generate electricity and heat.
• The digestate that remains in the digesters can be used as liquid fertilizer.
• Alternatively, it can undergo a solid-liquid separation, whereas the solids are a marketable compost after composting.
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28April 19, 2023
Processes and technologies
o Briquetting
Conditioning and processing
• Making briquettes from production residues creates valuable products for the generation of heat and secondary raw materials
• Recovery of operating media• Reduced costs on handling and
transport