© 2017 Baker Hughes, a GE company, LLC - All rights reserved.

Ranger Pro Preparing for the Future

January 23, 2018

-50%Maintenance Costs

-40%Downtime

+25%

Production

-70%Machinery Breakdowns

Oil & Gas✓ On & off shore drilling✓ FLNG, FPSO✓ Midstream

(gathering, transport, processing)✓ Refining, Chemicals. Petrochemicals

Power Generation✗ Wind✓ Fossil✓ Natural Gas✓ Hydro✓ Nuclear

Industrial Markets✓ Water/waste water✓ Pulp & paper✓ Metals & mining✓ Automotive✓ Food & beverage✓ Manufacturing✓ Pharmaceuticals

Predictive Maintenance

2

A move towards predictive maintenance

3

• Move from reactive maintenance to predictive maintenance with Ranger Pro.

Machine Type

Agitators

Air compressors

Ball mills

Blowers

Centrifuges

Cooling tower fans and pumps

ID, FD fans

Pumps

Mixers

Motors

Screw compressors

Small motors

Small recips

Typical applications

Confidential. Not to be copied, distributed, or reproduced without prior approval.

SENSORS

Bently Nevada

Process Data2300/20 vbOnline Pro Portables3701 ADAPT

CRITICALITY

S1 DAQ (db Tx)

Ranger Pro3500

Bently Nevada Network

S1(db Rx)

Installation Services

MDSTechnical Training

Product Support

RM&DSIE

S1 6.x CONNECTOR

Introducing Ranger Pro

Why Wireless

6

• Reduce unplanned downtime, increase availability, cut production losses

• Reduced installation costs

• Easy user interface

• Condition monitoring for difficult to assess assets

• System 1 Software platform

• A complimentary hardware portfolio

Increase Machinery Life

Reduce Maintenance Costs & Unplanned Failures

Condition Monitoring Protection

SCOUT - Portable

$

$$$

Wireless vs Wired

Inv

est

me

nt

req

uir

ed

Wireless

Vb Online Pro

2300

3500

ADAPT

Complimentary partners in Condition Monitoring

Pros✓ Easier to deploy✓ Fast to expand✓ Cost effective ✓ Wire “less”

Cons• Higher point counts can

be cost prohibitive• Range, environment limits• Power management

Pros✓ Higher point counts✓ Faster sampling rates✓ Protection capable✓ More sensor types

Cons• Local power required• Costs may limit

complete plant coverage• Typically fixed

installation

Wireless Wired

• Establish or expand existing reliability programs

• Enables strategic, data-driven maintenance decisions and planning

• Coupled with Bently Nevada’s System 1* condition monitoring and diagnostics software, this flexible and scalable system extends earlier detection of machinery and process problems to more machines

• Enables asset monitoring in unsafe and hard-to-reach areas

Wireless Condition Monitoring

Compliments new and existing reliability

/maintenance strategies

Ranger Pro• Bently Nevada’s wireless vibration sensor

Cost Effective condition monitoring

$

Ranger Pro Specifications

Standard battery size … Bently provided Orlocally available for end user procurement … No lithium battery shipping headaches.

Radio E-moduleISA100

Triax or single embedded vibration sensors

9

• ATEX/IECEx Zone 0 [ia I/IIC T4] Class 1 Div 1• Truly wireless: sensors embedded in package• Velocity (5-1kHz), Acceleration (5-10kHz)• Auto forming, self healing ISA100 Wireless Network Protocol• Replaceable lithium-thionyl chloride battery• IP67 hermitically sealed electronics• Temperature: -40C to + 85C• Trended values: velocity, acceleration, & temperature• Range: 200 meters (line of sight), 75-100 meters typical industrial environment• Security: 128-bit AES encryption• Modbus output to DCS or Plant Historian• Battery life: up to 5 years (depending upon data frequency/type configuration)

3.5” (89 mm)

1.6” (41 mm)

Typical Data Flow

Yokogawa

Ethernet Ethernet

24VDC Power24VDC Power

Ranger Pro Sensor

Ranger Pro Sensor

Field Access Points Management StationSensors & Repeaters

Honeywell or Yokogawa: Wireless Network GatewayDCS or Plant Historian

OPC DA Export License w/ Gateway = Kepware Modbus OPC Server w/ GatewayModbus

Data Output

Data Display/Consumption

Trended Variables

Overview of Typical Data & Alarm Flow

Honeywell

Advanced

System and Basic Setup Steps

Sensors & Provisioning • Initialization & 1st time

Sensor provisioning

• Join Key are assigned for Auto-Joining

• Monitoring the Wireless Network

• Sampling frequency

Field Access Device Setup• Assigning Device Tags

Management Station Setup• Assign Field devices

• Interface & IP Addresses

• Hopping Patterns

• Backbone Routers

• Wireless Network map

• Modbus Mapping, Config Download & Backup

Data Display• Modbus mapping

DCS/Plant Historian

• System 1 -

• Kepware Modbus to OPC Server

• System1 Software Configuration

• Verification of measurements

and /or

Follow quick start guideline provided with Ranger Pro

DCS/Plant Historian

Advanced

Deployment

Guidelines

Standard ISA100

Communications GCI

Network setup Honeywell® or Yokogawa® SW

Sensor Configuration Direct dock station + GE SW

Devices/Access Point 40 max recommended

Access Point/Device Mgr 4 Access point or 160 sensors

Repeater Use Distances >100M

Number of Hops(Depth to gateway)

3

System Components Honeywell Yokogawa

Field Access Point OneWireless® (FDAP) YGFW 510

Device Manager OneWireless® (WDAM) YFGW 410

Sensor/Repeater RangerPro

Display System1 or DCS RangerProSensors/Repeaters

Condition Monitoring

DCS

Gateway

1

3

2

Field Access Point

Device Manager

https://www.honeywellprocess.com/library/marketing/tech-specs/onewireless-fdap-specification.pdfhttps://www.honeywellprocess.com/library/marketing/tech-specs/onewireless-wireless-device-manager-specification.pdf

RangerPro Network Deployment Setups

13

1

3

2

1

3

2

Best (1 hop) Better Good

1