QUALITY ANALYSIS - Deutsche Messe AG

QUALITY ANALYSIS Company Presentation

20.03.2018 www.qa-group.com 2

QUALITY ANALYSIS.

ACCREDITATION according to DIN EN ISO/IEC 17025

09/2017: Moving into the new service center for industrial quality assurance

Quality Analysis offers analytical services in the field of industrial quality assurance in a unique dimension.


STRATEGY.

Thinking ahead and dare - for the advantage of our customers.

Strategic performance orientation: development and solution partner

Added value through interaction of our analysis options

Divisions work synchronized together and offer an optimum of resources

Ongoing investment in the latest analysis technology, which we adjust to the needs of our customers

Our motive: "Thinking about tomorrow today".


Quality maximum as motivation.

EXPERTS.

More than 60 employees, 4 service areas, 1 goal: to be the best in the analysis

Our equipment: many years of experience, excellent training, permanent training and an enthusiasm for the own profession

Ambition and enthusiasm for the analysis tasks go hand in hand with resilience and flexibility

Flat hierarchies for flexibility and speed


A consistently sustainable building, a place of comprehensive quality qssurance, a forum of the future.

OUR NEW BUILDING.


In all service areas, an optimal analysis environment has been created to respond to all customer needs.

High quality and specialized machinery for every analysis requirement

Customized analysis conditions for each department

OUR NEW BUILDING.


ENERGY CONCEPT.

The forward-looking building technology combined with energy-efficient construction sets new standards.

Photovoltaic system covers the company's own energy needs

Modern air-heat-pump as efficient air conditioning

Storage lake, green roofs and evaporation effects support the intelligent climate concept


First industrial partner for the Zeiss labs@location program in the field of microscopy

Joint design of the program

Potential for program expansion and further opportunities for cooperation are given

What we offer to Zeiss customers:

Wide range of current Zeiss microscopes

Interesting know-how for potential Zeiss customers

Expertise on analysis and evaluation methodology in the field of industrial application

Whole range of industrial quality assurance

QA as a ZEISS partner offers know-how in the specific industrial application of various microscopy systems.

ZEISS LABS@LOCATION.


ACCREDITATION.

Trust in Quality that Conforms to the Norms

Accredited testing laboratory according to DIN EN ISO/IEC 17025

All departments are certified*

Benefits of the cccreditation Independence and objectivity (third party) International validity Reliability through conformity assessments Reproducibility and comparability Standard-compliant measurement and analysis

procedures Highest demands on the technical standard Monitoring of the management system and the

competence of the conformity assessment body's assigned personnel

*You will find the scope of the accreditation in the appendix of our accreditation certificate. This can be found on our homepage.


INDUSTRIALCOMPUTED TOMOGRAPHY


ANALYSIS PROCESS.

2D X-Ray InspectionQualitative component inspection

High-resolution 2D X-ray images with detail detectability to 0.5 µm

Live inspection Surface-based analysis possibilities Preliminary inspection for 3D-computed

tomography and microscopic material analyses

3D-Computed TomographyQualitative and quantitative component inspection

High-resolution view of the 3D volume with detail detectability to 3.5 µm

Versatile volume-based analysis possibilities of interior and exterior geometries

Inspection in the section orthogonally to the three main axes


OUR SERVICES.

2D-X-ray analysis and 3D-CT-scan

Defect analysis: porosity, inclusion and crack analysis

Wall thickness analysis

Nominal/actual comparison

Metrological analysis

Component assembly inspection

Surface reconstruction

Fiber composite material analysis

Reverse engineering

Analysis software: VGStudio MAX 3.0, GOM Inspect Professional, ZEISS Calypso

Power range: 130 kV – 225 kV – 300 kV – 450 kV


TECHNICAL EQUIPMENT.

Wide range of services for the most diverse customer requirementsExtensive analysis possibilities in the field of 2D-X-ray inspection and 3D-computed tomography apart from component size and material

GE microme|x ZEISS Metrotom 800 ZEISS Metrotom 1500 GE v|tome|x Varian Actis 800

130 kV180 kV(2D-X-ray)

225 kV 300 kV 450 kV


INDUSTRIAL METROLOGY


OUR SERVICES.

Offline programming

3D-digitization and measuring

Initial sampling of components (VDA/PPAP)

Serial production measurements

Nominal/actual comparison

Static process control (SPC)

Surface and roughness measurements

Contour measurements

Tactile and optical coordinate measurement systems from variuous manufacturers (ZEISS, Wenzel, Mitutoyo, GOM)



Wide range of services for the most diverse customer requirementsExtensive analysis possibilities in the field of tactile metrology apart from component size and weight.

ZEISS O-Inspect

X = 800Y = 600Z = 300

ZEISS Accura

X = 900Y = 1200Z = 800

ZEISS Contura

X = 700Y = 1000Z = 600

MitutoyoCrysta-Apex

X = 505Y = 705Z = 405

Wenzel LH1210

X = 1200Y = 3000Z = 1000

ZEISS PrismoNaviagtor

X = 1200Y = 1800Z = 1000

MitutoyoEuro-C Apex

X = 900Y = 1600Z = 600

Source: Carl Zeiss AG, Mitutoyo Deutschland GmbH, WENZEL Group GmbH & Co. KG


GOM ATOS IIITriple Scan

100 x 75 mm² 320 x 240 mm² 700 x 530 mm²

ZEISS O-Inspect

X = 800Y = 600Z = 300


Wide range of services for the most diverse customer requirementsExtensive analysis possibilities in the field of optical metrology apart from component size and weight.

Source: Carl Zeiss AG, GOM GmbH


TECHNICAL CLEANLINESSVERIFICATION


OUR SERVICES.

Examination of the technical cleanliness for particulate contamination of functionally relevant components in the automobile industry

Analyses in accordance with VDA 19/19.1, ISO 16232 and customer specifications

Test environment: Clean Room Class 8

Extraction with direct filtration from small and large components

Flooding, flushing, spraying, agitation, ultrasound

Extraction with separate filtration

Liquid analysis

Gravimetric evaluation using high-resolution laboratory balances

Particle analysis using microscopic analysis

Incident light microscope with polarized light

Scanning electron microscope with an EDX detector

RAMAN- & FT-IR-spectrometer

Particle traps for environment monitoring

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EXTRACTION WITH DIRECT FILTRATION.

Extraction of particulate contaminationVarious bowl sizes for small to large components for the particle extraction by flooding, spraying, rinsing or ultrasound

GLÄSER RIUS QA-custom made

GLÄSER ACM 17

WALTER UltraschallbeckenQA-custom made

GLÄSER RIUS Single

Ø 300 -550 mm

L = 1100W = 800H = 650

L = 1700W = 745H = 905

L = 1100W = 580H = 400

Ultrasonic power up to 8000/4000 wattsAll systems have:

Volume flow from 50 to 3000 ml/min

Cascade for the mounting of up to 3 filter membranes

Variable nozzle systems


Metallic luminous/non-luminous particles

FibersNon-fibrous particles

Metallic hard particles

Mineral hard particles

Soft particles

Electrically conductive/non-conductive particles

FibersPlasticsElastomersMineral particlesSalts

PARTICLE ANALYSIS.

Microscopic analysis of organic and inorganic particles

Light MicroscopySEM

EDX-analysisFT-IR-

SpectroscopyRAMAN-

Spectroscopy

FibersPlasticsElastomersMineral particlesSalts

Jomesa ZEISS EVO MA 25 with EDX Bruker LUMOS Renishaw inVia Reflex

Metallic and non-metallic particles Aluminum oxide, sharp-edged Cotton fiber Soot particle

Source: JOMESA Meßsysteme GmbH, Carl Zeiss AG, Bruker Corporation, Renishaw GmbH


MATERIALOGRAPHY


OUR SERVICES.

Sample preparation and micro sectioning with electrolytic etching and polishing techniques

Microscopic material analyses and evaluations

Layer thickness measurement

Weld seam inspection process

Spark optical emission spectroscopy

Microstructure examination and defect analysis

Hardness testing

Scanning electron microscopy with EDX

Fully automatic particle analysis SmartPI for technical cleanliness verification

RAMAN spectroscopy

FT-IR spectroscopy



Inorganic material analysisVersatile light and electron microscopes, e.g. for the analysis of layer thicknesses or weld seams, structural analyses or for systematic damage analyses

ZEISS STEREO Discovery.V12

ZEISS EVO MA 25

< 3 nm

ZEISS SUPRA 40 VP

<2 nm

ZEISS SMARTZOOM 5

1 µm

ZEISS AXIO IMAGER .M2M

250 nm

ZEISS AXIOLAB.A1

2 µm 1 µm

Resolution

.

Source: Carl Zeiss AG


Inorganic and organic material analysisHigh-performance systems for the spectroscopic analysis of inorganic and organic samples


< 2 cm-1

RENISHAW RAMAN inVia QontorBruker LUMOS FT-IR-Mikroscope

< 1-2 cm-1

SpectralResolution

Color Hit Quality

874

Compound name

Dyed Rayon

CAS Number Molecular formula Molecular weight

Color File

EXTRACT_AN 328706.2_000000.1

Path

C:\Daten\BA 118243 Kauffmann

Spectrum Type

Anfragespektrum

Name

Color

Company

Eintrag Nr.

Bibliotheksname

Bibliotheksbeschreibung

Copyright

Dyed Rayon

black

Courtaulds North America Inc.

121

SYNTHETIC FIBERS ATR LIBRARY.S01

A Collection of Synthetic Fibres

Copyright 2004 Bruker Optik GmbH100015002000250030003500

Wavenumber cm-1

0.0

00.0

50.1

00.1

50.2

0

Absorb

ance U

nits

Copyright 2004 Bruker Optik GmbH

Search Library 01.08.2016 13:59:38

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Source: Bruker Corporation, Renishaw GmbH


GERMANYGroßer Forst 1D-72622 Nürtingen

www.qa-group.com

SWITZERLANDBadenerstrasse 13 CH-5200 Brugg

www.qa-group.com

LOCATIONS.

Worldwide realization of your project is possible from our locations.


Peter ErnstMember of the BoardCOO

Phone +49 (0) 7022 2796-620Mobile +49 (0) 152 299 289 70Email [email protected]

CONTACT PERSON.

Peter MohlSenior Sales ManagerIndustrial Metrology & Industrial Computed-Tomography

Phone +49 (0) 7022 2796-622Mobile +49 (0) 173 94 79 327Email [email protected]

Heidrun BonkSenior Sales ManagerTechnical Cleanliness Verification& Materialography

Phone +49 (0) 7022 2796-630Mobile +49 (0) 17656314620Email [email protected]

Julia BanzhafSales ManagerTechnical Cleanliness Verification & Materialography

Phone +49 (0) 7022 2796-631Mobile +49 (0) 1726152346 Email [email protected]

Sascha RaschinskySenior Projectmanager

Phone +49 (0) 7022 2796-622Mobile +49 (0) 176 40364637Email [email protected]

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QUALITY ANALYSIS - Deutsche Messe AG

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