Protect your investment Wear resistant coatings for industrial usage · 2020. 7. 6. ·...

of 16 /16
Protect your investment Wear resistant coatings for industrial usage

Embed Size (px)

Transcript of Protect your investment Wear resistant coatings for industrial usage · 2020. 7. 6. ·...

  • Protect your investment

    Wear resistant coatings for industrial usage

  • “Manufacturing companies set high values on reliability and sustainability. DIAMANT coatings extend the service life and restore the original conditions of your investments.“

  • Chemically resistant coatings

    Food and drinking water approved coatings

    Products & servicesPermanently flexible coatings

    Wear resistant anticorrosive coatings

    Wear resistant coatings

  • RepaCoat PH - wear resistant coatings

    „Downtimes do not only frustrate but are also expensive! Protect your investment with RepaCoat PH and increase the efficiency of your production.“

    pumps impeller & propeller

    screw conveyorspipes & chutes

    RepaCoat PH is a two-component coating with ceramic fillers. The highly wear resistant coating can be applied as a protective coating or to restore the function of machines. RepaCoat PH protects the surface against damages caused by abrasive solids in gaseous and liquid media.

    n Wear protection against damages caused by abrasion and corrosionn Restore the original condition of pumps and machinesn Long-life and wear-resistance assured by new way cross-linked

    polymers - compared to standard and phenol-A qualities

    RepaCoat PH is a wear-resistant two-component coating. The coating is filled with high-strength ceramic spheres. RepaCoat PH has a very good adhesive capacity on all metallic surfaces.

    n Protection against damages caused by wear, corrosion and cavitation

    n Filled with high-strength ceramic spheresn Available in different grain sizesn Continous temperature resistance up to 150°C n Lamination strength up to 2cm permissiblen Available in liquid or putty viscosity

  • RepaCoat CH - chemical resistant coatings

    „Reduce your costs and guarantee proven qualities. RepaCoat CH has been proven itself in several applications.“

    pumps & valves saltwater applications

    exhaust systemscontainer & tanks

    Chemical-resistant two-component coating for the reliable protection against damages caused by aggressive media. Long-lasting and resistant to corrosion. RepaCoat CH has a very good adhesive capacity on all metallic surfaces.

    n Protects the surface against aggressive media n Resistant against acids, lyes and coolantsn Continous temperature resistance up to 170°Cn Lamination strength from 300 µm up to 1cmn Available in liquid or putty viscosity

    RepaCoat CH is a chemically resistant two-component coating. The superior resistance against aggressive media is achieved by the use of new way cross-linked polymers in combination with special fillers. RepaCoat CH is resistant against most organic and inorganic aggressive media.

    n Chemically resistant against aggressive media like acids, lyes and coolants

    n Long-life and resistance to chemical wear assured by the use of new way cross-linked polymers - compared to standard and phenol-A qualities

  • RepaCoat FX is a permanently flexible two-component coating for the production of sealants or repair of rubbers. After hardening the material is highly tensile and wear resistant. Due to the fast curing time and good technical properties diagum has been even used as a tank coating or flexible joint sealant.

    n Fast and permanently flexible coating for repairs and protectionn Economical production of small scalesn Efficient repairs, punctual applicable n On-site application

    RepaCoat FX - permanently flexible coatings

    „Elastic machine components are often wear parts which have to be renewed frequently. In this context an easy and fast application gets more and more important. - RepaCoat FX can do this!“

    conveyors rubber rollers

    expansion jointsgaskets

    RepaCoat FX is a flexible two-component elastomer. After curing the material is highly tensile and resistant to abrasion. Even after multiple elongations and compression loads RepaCoat FX remains elastic. The material has a very good adhesive capacity on all metallic surfaces and natural aswell as synthetic rubbers.

    n Permanently flexible coatings and repairs n Highly tensile and resistant to abrasionn Rapid cure (physical: 30min / chemical: 72h)n Temperature resistance up to 120°C

    (short-time 160°C)

  • RepaCoat CR is a two-component coating for the protection and repair of heavily corroded surfaces. The anticorrosive coating is well-suited for applications on large metallic surfaces. Due to the elastic properties of the coating, it is highly resistant to cracking caused by thermal expansion of the metal and therefore reducing the risk of coating failures.

    n Wear resistant anticorrosive coatingn Significantly increased service life and wear resistance compared to

    common used lacquers n Permanently elastic anticorrosive coating, tends to have less

    crackings compared to other epoxy coatings

    RepaCoat CR - wear resistant anticorrosive coatings

    „Invest early in your plant and save time and money in the long-run.“

    heat exchangers & condensers silos & tanks

    Two-component epoxy coating for the reliable protection and repair of corroded surfaces. Applicable as a protective coating against corrosion, erosion and as a smooth top coat. RepaCoat CR has a very good adhesive capacity on all metallic surfaces.

    n Protection and repair of badly corroded surfaces, even in wet areas

    n Resistant to saltwater and weather-proofn Good resistance against aggressive chemicalsn Good resistance to wearn Continious temperature resistance up to 120°Cn Very good adhesive capacity on all metallic surfaces

    (saltwater) buoy pipelines

    *RepaCoat CR is available in all RAL-colours

  • RepaCoat NU are two-component coatings, which have been tested and approved by the “Hygiene-Institut des Ruhrgebiets“ concerning the unsafe in contact with food and drinking water. The reliable wear protection has been successfully applied in different industries and applications.

    n Wear protection for the food and drinking water industryn Approved and certified according to DVGWn Saves time and money for maintenance worksn Restore the original condition of pumps and machines

    RepaCoat NU - food and drinking water approved

    „Food and drinking water companies have to deal with strict legal requirements. RepaCoat NU meet the highest German standards.“

    blocking valves

    autoclave

    Approved two-component coating for the industrial use in the drinking water supply or food industry. RepaCoat NU are resistant against most fruit, acids, fat and oils.

    n Approved by the „Hygiene-Institut des Ruhrgebiets“ according to DVGW

    n Short c

    n Resistant against chemical and abrasive wear

    n Protective coatings in contact with foods and drinking water

    uring time (light loads after: 4h / full loads after: 24h)

    silos & tanks

    drinking water pumps

  • StopStand is a anti-slip floor coating for the application in dangerous and wet areas. Slippery working surfaces at machines, platforms and stairs are potential sources of danger. Especially oil, grease, coolants and other liquids can be the reason for serious accidents at work. StopStand guarantees the highest possible footfall for your colleagues.

    n Floor coating for areas with increased danger of fallingn Anti-slip classes up to R13 possible, even in wet condition n Avoid accidents at workn Significantly longer-lasting compared to adhesive tapes and foils

    StopStand - anti-slip floor coatings

    „With the help of StopStand you are able to eliminate sources of danger - and more durable than tapes and foils.“

    staircases

    gangways

    Anti-slip floor coatings are applicable on all walkways with an increased danger of accident. Especially during the winter season or on high seas - StopStand guarantees a secure grip on the surface.

    n Floor coating with a rough surface to guarantee a secure grip

    n Very good adhesive capacity on metal, concrete and floor tiles

    n Resistant against abrasive wear and most aggressive chemicals

    n Tends to have less crackings compared to foils and tapes

    work platforms of machines

    dangerous areas

  • Das Unternehmen

    Our visionsSince 1886 we supply worldwide satisfied customers with excellent materials for the metal-working industries. Our core activities are for foundries, machine tool manufacturers, automotive, maintenance for machines and plants in general as well as steel and bridge constructions where we set new standards with our innovative and practice-orientated solutions.We are leading in our areas of expertise in customer- and solution-orientated supports and guarantee optimum results last not least through our long years of close cooperation with leading universities and institutes. Since 2012, Diamant is a Board Member of INSTec (International Networking Science Technologies) at the Excellence University RWTH Aachen.

    The company

  • Our servicesWe are one of the most experienced Full-Service-Suppliers of high performance polymeric metal systems for maintenance works. We accompany you starting with problem identifications, through technical feasibility to the point of product choice and on-site application. By choosing DIAMANT products, you can always be assured to have the right partners for excellent repairs and protective coatings. DIAMANT coatings protect your investment against corrosion, abrasion and chemical wear. Widely proven metal polymers increase the service life of your machines and minimize the risk for downtimes.

  • product catalogue

    product group product name

    product number

    viscosity[mPas]

    colour max. grain size in µm

    temperature resistance [up.. / up to..]

    densitiy [g/cm³]

    hardness[Shore D]

    RepaCoat PH - wear resistant coatings, filled with high-strength ceramic spheres

    C60 grey #1591 liquid[9.000]

    grey 60 -20°C+150°C

    1,63 82

    C60 black #1491 liquid[9.000]

    black 60 -20°C+150°C

    1,63 82

    C100 #1974 pastös blue-grey

    100 -20°C+150°C

    1,77 82

    C800 #1913 pastös grey 800 -20°C+150°C

    2,50 89

    C1000 #1933 pastös grey 1000 -20°C+150°C

    2,33 89

    C2000 #1934 grey 2000 -20°C+150°C

    2,33 89

    RepaCoat CH - chemically resistant coatings

    C40 #2111 putty grey 40 -20°C+170°C

    1,30 84

    C40 #2047 liquid[6.000]

    red 40 -20°C+170°C

    1,30 84

    C40 #2110 liquid[6.000]

    black 40 -20°C+170°C

    1,30 84

    RepaCoat FX - flexible coatings

    FL #1225 liquid[3.500]

    black - -20°C+120°C

    1,16 80 [Shore A]

    P #0373 putty black - -20°C+120°C

    1,09 85 [Shore A]

    (highly chemical resistant)

    (light wear)

    (light wear)

    (strong wear)

    (strong wear)

    (extreme wear)

    (light wear)

    putty

    putty

    putty

    putty

    All coatings are available in the packaging units 1kg / 5kg / 20kg (except RepaCoat FX: 0,5kg / 1kg)

  • pot life at 20°C [in Minuten]

    hardening[light loads /full loads]

    lamination strength (in one working step)

    coatable after field of application / function

    45 24h72h

    60-300 µm 4h media with a high flow speed

    45 24h72h

    60-300 µm 4h media with a high flow speed

    45 24h72h

    150-1500 µm 4h media with small particles (e.g. sand)

    45 24h72h

    1-10 mm 4h media with medium-sized particles (e.g. sand or fine gravel)

    45 24h72h

    1,5-10 mm 4h media with coarse particles (e.g. coarse gravel)

    45 24h72h

    3-10 mm 4h media with coarse, sharp-edged particles (e.g. broken rocks)

    40 24h7d

    60-300 µm 4h highly resistant against most aggressive media and wear resistant

    40 24h7d

    60-300 µm 4h

    40 24h7d

    60-300 µm 4h

    10 24h7d

    60-300 µm 2h two-component polyurethane elastomer

    10 24h7d

    200-5000 µm 2h two-component polyurethane elastomer

  • product group product name

    product number

    viscosity[mPas]

    colour max grain size in µm

    temperature resistance [up.. / up to..]

    density [g/cm³]

    hardness[Shore D]

    RepaCoat CR - wear resistant and elastic protection against corrosion

    grey #1075 liquid[3.400]

    grey 60 -20°C+120°C

    1,24 70

    red #0997 liquid[3.400]

    red 60 -20°C+120°C

    1,24 70

    RepaCoat NU - coatings approved in contact with drinking water

    UM DW FL dark

    #2144 liquid[6.500]

    grey 90 -32°C+160°C

    1,33 84

    UM DW FL bright

    #2092 liquid[6500]

    white 90 -32°C+160°C

    1,33 84

    RepaCoat NU - coatings approved in contact with foods

    LMG FL dark

    #1987 liquid[6.500]

    grey 60 -30°C+120°C

    1,53 84

    LMG FL bright

    #1042 liquid[6.500]

    white 60 -30°C+120°C

    1,53 84

    StopStand - anti-slip coatings

    FL #2075 liquid[6.500]

    black 2.000 -20°C+80°C

    1,20 83

    FLP #0948 semi-liquid[120.000]

    black 2.000 -20°C+80°C

    1,63 85

    anticorrosive

    *RepaCoat CR is in all RAL-colours available, the technical data remain unchanged

    All coatings are available in the packaging units 1kg / 5kg / 20kg (except RepaCoat FX: 0,5kg / 1kg)

  • pot life at 20°C [in Minuten]

    hardening[light loads /full loads]

    lamination strength (in one working step)

    coatable after field of application / function

    120 24h10d

    50-200 µm 6h flexible corrosion protection & top coat

    120 24h10d

    50-200 µm 6h flexible corrosion protection & top coat

    45 24h7d

    60-300 µm 4h wear resistant coating for drinking water applications

    45 24h7d

    60-300 µm 4h wear resistant coating for drinking water applications

    45 24h7d

    60-300 µm 4h wear resistant coating for applications in contact with foods

    45 24h7d

    60-300 µm 4h wear resistant coating for applications in contact with foods

    40 24h7d

    500-1500 µm 4h anti-slip floor coating, three-components, 3rd component: granulate

    40 24h7d

    1-5 mm 4h anti-slip floor coating, three-components, 3rd component: granulate

  • DIAMANT Metallplastic GmbH

    Hontzlarstr. 12-14

    D - 41238 Mönchengladbach

    Germany

    Tel: +49 (0)2166 98 36 - 0

    Fax: +49 (0)2166 8 30 25

    E-mail: [email protected]

    Internet: www.diamant-polymer.de

    1: TitelseiteSeite 23: Collage4: ProCeramic5: ProChem6: diagum7: flexcoat8: ProFood & ProWater9: StopStand10: Das Unternehmen11: Das Unternehmen (2)12: Zubehör13: Zubehör (2)14: Zubehör (3)15: Zubehör (4)16: Rückseite