Protect your investment

Wear resistant coatings for industrial usage

“Manufacturing companies set high values on reliability and sustainability. DIAMANT coatings extend the service life and restore the original conditions of your investments.“

Chemically resistant coatings

Food and drinking water approved coatings

Products & servicesPermanently flexible coatings

Wear resistant anticorrosive coatings

Wear resistant coatings

RepaCoat PH - wear resistant coatings

„Downtimes do not only frustrate but are also expensive! Protect your investment with RepaCoat PH and increase the efficiency of your production.“

pumps impeller & propeller

screw conveyorspipes & chutes

RepaCoat PH is a two-component coating with ceramic fillers. The highly wear resistant coating can be applied as a protective coating or to restore the function of machines. RepaCoat PH protects the surface against damages caused by abrasive solids in gaseous and liquid media.

n Wear protection against damages caused by abrasion and corrosionn Restore the original condition of pumps and machinesn Long-life and wear-resistance assured by new way cross-linked

polymers - compared to standard and phenol-A qualities

RepaCoat PH is a wear-resistant two-component coating. The coating is filled with high-strength ceramic spheres. RepaCoat PH has a very good adhesive capacity on all metallic surfaces.

n Protection against damages caused by wear, corrosion and cavitation

n Filled with high-strength ceramic spheresn Available in different grain sizesn Continous temperature resistance up to 150°C n Lamination strength up to 2cm permissiblen Available in liquid or putty viscosity

RepaCoat CH - chemical resistant coatings

„Reduce your costs and guarantee proven qualities. RepaCoat CH has been proven itself in several applications.“

pumps & valves saltwater applications

exhaust systemscontainer & tanks

Chemical-resistant two-component coating for the reliable protection against damages caused by aggressive media. Long-lasting and resistant to corrosion. RepaCoat CH has a very good adhesive capacity on all metallic surfaces.

n Protects the surface against aggressive media n Resistant against acids, lyes and coolantsn Continous temperature resistance up to 170°Cn Lamination strength from 300 µm up to 1cmn Available in liquid or putty viscosity

RepaCoat CH is a chemically resistant two-component coating. The superior resistance against aggressive media is achieved by the use of new way cross-linked polymers in combination with special fillers. RepaCoat CH is resistant against most organic and inorganic aggressive media.

n Chemically resistant against aggressive media like acids, lyes and coolants

n Long-life and resistance to chemical wear assured by the use of new way cross-linked polymers - compared to standard and phenol-A qualities

RepaCoat FX is a permanently flexible two-component coating for the production of sealants or repair of rubbers. After hardening the material is highly tensile and wear resistant. Due to the fast curing time and good technical properties diagum has been even used as a tank coating or flexible joint sealant.

n Fast and permanently flexible coating for repairs and protectionn Economical production of small scalesn Efficient repairs, punctual applicable n On-site application

RepaCoat FX - permanently flexible coatings

„Elastic machine components are often wear parts which have to be renewed frequently. In this context an easy and fast application gets more and more important. - RepaCoat FX can do this!“

conveyors rubber rollers

expansion jointsgaskets

RepaCoat FX is a flexible two-component elastomer. After curing the material is highly tensile and resistant to abrasion. Even after multiple elongations and compression loads RepaCoat FX remains elastic. The material has a very good adhesive capacity on all metallic surfaces and natural aswell as synthetic rubbers.

n Permanently flexible coatings and repairs n Highly tensile and resistant to abrasionn Rapid cure (physical: 30min / chemical: 72h)n Temperature resistance up to 120°C

(short-time 160°C)

RepaCoat CR is a two-component coating for the protection and repair of heavily corroded surfaces. The anticorrosive coating is well-suited for applications on large metallic surfaces. Due to the elastic properties of the coating, it is highly resistant to cracking caused by thermal expansion of the metal and therefore reducing the risk of coating failures.

n Wear resistant anticorrosive coatingn Significantly increased service life and wear resistance compared to

common used lacquers n Permanently elastic anticorrosive coating, tends to have less

crackings compared to other epoxy coatings

RepaCoat CR - wear resistant anticorrosive coatings

„Invest early in your plant and save time and money in the long-run.“

heat exchangers & condensers silos & tanks

Two-component epoxy coating for the reliable protection and repair of corroded surfaces. Applicable as a protective coating against corrosion, erosion and as a smooth top coat. RepaCoat CR has a very good adhesive capacity on all metallic surfaces.

n Protection and repair of badly corroded surfaces, even in wet areas

n Resistant to saltwater and weather-proofn Good resistance against aggressive chemicalsn Good resistance to wearn Continious temperature resistance up to 120°Cn Very good adhesive capacity on all metallic surfaces

(saltwater) buoy pipelines

*RepaCoat CR is available in all RAL-colours

RepaCoat NU are two-component coatings, which have been tested and approved by the “Hygiene-Institut des Ruhrgebiets“ concerning the unsafe in contact with food and drinking water. The reliable wear protection has been successfully applied in different industries and applications.

n Wear protection for the food and drinking water industryn Approved and certified according to DVGWn Saves time and money for maintenance worksn Restore the original condition of pumps and machines

RepaCoat NU - food and drinking water approved

„Food and drinking water companies have to deal with strict legal requirements. RepaCoat NU meet the highest German standards.“

blocking valves

autoclave

Approved two-component coating for the industrial use in the drinking water supply or food industry. RepaCoat NU are resistant against most fruit, acids, fat and oils.

n Approved by the „Hygiene-Institut des Ruhrgebiets“ according to DVGW

n Short c

n Resistant against chemical and abrasive wear

n Protective coatings in contact with foods and drinking water

uring time (light loads after: 4h / full loads after: 24h)

silos & tanks

drinking water pumps

StopStand is a anti-slip floor coating for the application in dangerous and wet areas. Slippery working surfaces at machines, platforms and stairs are potential sources of danger. Especially oil, grease, coolants and other liquids can be the reason for serious accidents at work. StopStand guarantees the highest possible footfall for your colleagues.

n Floor coating for areas with increased danger of fallingn Anti-slip classes up to R13 possible, even in wet condition n Avoid accidents at workn Significantly longer-lasting compared to adhesive tapes and foils

StopStand - anti-slip floor coatings

„With the help of StopStand you are able to eliminate sources of danger - and more durable than tapes and foils.“

staircases

gangways

Anti-slip floor coatings are applicable on all walkways with an increased danger of accident. Especially during the winter season or on high seas - StopStand guarantees a secure grip on the surface.

n Floor coating with a rough surface to guarantee a secure grip

n Very good adhesive capacity on metal, concrete and floor tiles

n Resistant against abrasive wear and most aggressive chemicals

n Tends to have less crackings compared to foils and tapes

work platforms of machines

dangerous areas

Das Unternehmen

Our visionsSince 1886 we supply worldwide satisfied customers with excellent materials for the metal-working industries. Our core activities are for foundries, machine tool manufacturers, automotive, maintenance for machines and plants in general as well as steel and bridge constructions where we set new standards with our innovative and practice-orientated solutions.We are leading in our areas of expertise in customer- and solution-orientated supports and guarantee optimum results last not least through our long years of close cooperation with leading universities and institutes. Since 2012, Diamant is a Board Member of INSTec (International Networking Science Technologies) at the Excellence University RWTH Aachen.

The company

Our servicesWe are one of the most experienced Full-Service-Suppliers of high performance polymeric metal systems for maintenance works. We accompany you starting with problem identifications, through technical feasibility to the point of product choice and on-site application. By choosing DIAMANT products, you can always be assured to have the right partners for excellent repairs and protective coatings. DIAMANT coatings protect your investment against corrosion, abrasion and chemical wear. Widely proven metal polymers increase the service life of your machines and minimize the risk for downtimes.

product catalogue

product group product name

product number

viscosity[mPas]

colour max. grain size in µm

temperature resistance [up.. / up to..]

densitiy [g/cm³]

hardness[Shore D]

RepaCoat PH - wear resistant coatings, filled with high-strength ceramic spheres

C60 grey #1591 liquid[9.000]

grey 60 -20°C+150°C

1,63 82

C60 black #1491 liquid[9.000]

black 60 -20°C+150°C

1,63 82

C100 #1974 pastös blue-grey

100 -20°C+150°C

1,77 82

C800 #1913 pastös grey 800 -20°C+150°C

2,50 89

C1000 #1933 pastös grey 1000 -20°C+150°C

2,33 89

C2000 #1934 grey 2000 -20°C+150°C

2,33 89

RepaCoat CH - chemically resistant coatings

C40 #2111 putty grey 40 -20°C+170°C

1,30 84

C40 #2047 liquid[6.000]

red 40 -20°C+170°C

1,30 84

C40 #2110 liquid[6.000]

black 40 -20°C+170°C

1,30 84

RepaCoat FX - flexible coatings

FL #1225 liquid[3.500]

black - -20°C+120°C

1,16 80 [Shore A]

P #0373 putty black - -20°C+120°C

1,09 85 [Shore A]

(highly chemical resistant)

(light wear)

(light wear)

(strong wear)

(strong wear)

(extreme wear)

(light wear)

putty

putty

putty

putty

All coatings are available in the packaging units 1kg / 5kg / 20kg (except RepaCoat FX: 0,5kg / 1kg)

pot life at 20°C [in Minuten]

hardening[light loads /full loads]

lamination strength (in one working step)

coatable after field of application / function

45 24h72h

60-300 µm 4h media with a high flow speed

45 24h72h

60-300 µm 4h media with a high flow speed

45 24h72h

150-1500 µm 4h media with small particles (e.g. sand)

45 24h72h

1-10 mm 4h media with medium-sized particles (e.g. sand or fine gravel)

45 24h72h

1,5-10 mm 4h media with coarse particles (e.g. coarse gravel)

45 24h72h

3-10 mm 4h media with coarse, sharp-edged particles (e.g. broken rocks)

40 24h7d

60-300 µm 4h highly resistant against most aggressive media and wear resistant

40 24h7d

60-300 µm 4h

40 24h7d

60-300 µm 4h

10 24h7d

60-300 µm 2h two-component polyurethane elastomer

10 24h7d

200-5000 µm 2h two-component polyurethane elastomer

product group product name

product number

viscosity[mPas]

colour max grain size in µm

temperature resistance [up.. / up to..]

density [g/cm³]

hardness[Shore D]

RepaCoat CR - wear resistant and elastic protection against corrosion

grey #1075 liquid[3.400]

grey 60 -20°C+120°C

1,24 70

red #0997 liquid[3.400]

red 60 -20°C+120°C

1,24 70

RepaCoat NU - coatings approved in contact with drinking water

UM DW FL dark

#2144 liquid[6.500]

grey 90 -32°C+160°C

1,33 84

UM DW FL bright

#2092 liquid[6500]

white 90 -32°C+160°C

1,33 84

RepaCoat NU - coatings approved in contact with foods

LMG FL dark

#1987 liquid[6.500]

grey 60 -30°C+120°C

1,53 84

LMG FL bright

#1042 liquid[6.500]

white 60 -30°C+120°C

1,53 84

StopStand - anti-slip coatings

FL #2075 liquid[6.500]

black 2.000 -20°C+80°C

1,20 83

FLP #0948 semi-liquid[120.000]

black 2.000 -20°C+80°C

1,63 85

anticorrosive

*RepaCoat CR is in all RAL-colours available, the technical data remain unchanged

All coatings are available in the packaging units 1kg / 5kg / 20kg (except RepaCoat FX: 0,5kg / 1kg)

pot life at 20°C [in Minuten]

hardening[light loads /full loads]

lamination strength (in one working step)

coatable after field of application / function

120 24h10d

50-200 µm 6h flexible corrosion protection & top coat

120 24h10d

50-200 µm 6h flexible corrosion protection & top coat

45 24h7d

60-300 µm 4h wear resistant coating for drinking water applications

45 24h7d

60-300 µm 4h wear resistant coating for drinking water applications

45 24h7d

60-300 µm 4h wear resistant coating for applications in contact with foods

45 24h7d

60-300 µm 4h wear resistant coating for applications in contact with foods

40 24h7d

500-1500 µm 4h anti-slip floor coating, three-components, 3rd component: granulate

40 24h7d

1-5 mm 4h anti-slip floor coating, three-components, 3rd component: granulate

DIAMANT Metallplastic GmbH

Hontzlarstr. 12-14

D - 41238 Mönchengladbach

Germany

Tel: +49 (0)2166 98 36 - 0

Fax: +49 (0)2166 8 30 25

E-mail: info@diamant-polymer.de

Internet: www.diamant-polymer.de

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