Profibus-According to Iec 61158en 50170

8/10/2019 Profibus-According to Iec 61158en 50170

1/58Siemens IKPI 2002/2003 3/1

3PROFIBUSaccording toIEC 61158/EN 50170Introduction

3/2 Overview3/3 Process or field communication3/7 Data communication3/9 Communications overview for SIMATIC3/10 Communications overview for PG/PC3/11 Configuration examples3/12 Topologies3/15 Technical specifications3/15 Special notes

Network components3/16 Network selection criteria3/18 Overview3/19 ECOFAST system3/32 DESINA system3/33 Connection examples

Electrical networks (RS 485)3/35 PROFIBUS FastConnect3/36 Bus cables3/43 RS 485 bus connector3/48 830-1T connecting cable3/49 830-2 connecting cable

3/50 Bus terminals3/52 Active RS 485 terminating element3/53 RS 485 repeater3/55 Diagnostic repeater3/57 DP/DP coupler3/59 DP/RS 232C link3/60 Power rail booster3/61 BT 200 hardware test device

Electrical networks (PROFIBUS PA)3/63 SpliTConnect3/65 Bus cables3/67 DP/PA coupler and DP/PA link

Optical networks with OLM3/71 FOC cable

3/72 Glass fiber-optic cable (duplex cable)3/76 Plastic and PCF FOC3/80 OLM (Optical Link Module)

Optical networks with OBTand integrated interface

3/83 Plastic and PCF fiber-optic cable/DESINA3/87 OBT (Optical Bus Terminal)

Wireless Link3/89 ILM (Infrared Module)

Connection options for3/92 SIMATIC S5 3/99 SIMATIC S7 3/117 SIMATIC C7 3/124 SIMATIC 505 3/130 SIMATIC Machine Vision3/138 SIMATIC PG/PC 3/171 SIMATIC HMI 3/178 Field devices for process automation3/182 MOBY identification systems 3/183 Low voltage switching devices

SIMOCODE DP3/186 Communications-capable circuit breakers3/195 SIGNUM 3SB3

pushbuttons and indicator lights

Engineering tools3/197 COM PROFIBUS3/199 SIMATIC PDM

Technology components3/201 ASICs 3/205 Development packages3/207 Interface modules/interfaces

3/209 PROFIBUS partner solutions

Sec.7 Network transitions


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Network componentsPROFIBUS FastConnect

Overview

Measure the length of thecable to be stripped by placingit in the template. Stop with theindex finger of your left hand

Insert the measured cable endinto the tool. The stop for theinsertion depth is indicated bythe index finger of the left hand.

Fix the cable end in thestripping tool up as far asthe stop.

Rotate stripping tool 4 timesin the direction of the arrowto strip the wire.

Pull the closed stripping toolaway from the end of the cable.

Remove core protection film.

After stripping the cable itcan be mounted directly in thePROFIBUS connector.

Fast and easy assembly ofPROFIBUS copper cables

Rules out mounting errorssuchas short-circuitsbetween the shield andadapter

Application PROFIBUS FastConnect is

a system for fast and easyassembly of PROFIBUScopper cables.

Design The system comprises 3compatible components:

FastConnect bus cables forrapid installationFastConnect stripping tool

FastConnect PROFIBUSbus connector

Note:The PROFIBUS FastConnect buscables can also be connected toconventional bus connectors.

Functions The FastConnect strippingmethod enables fast and easyconnection of PROFIBUS con-nectors to the PROFIBUS

cables.

The special structure of theFastConnect bus cablesenables the use of the Fast-Connect stripping tool with

which the outer casing andthe woven shield can bestripped with perfect preci-sion in one step.

The cable prepared in thisway is connected in the Fast-Connect bus connector usingthe insulation displacement

method.

Shorter connection times forterminals by stripping of theouter cladding and wovenshield in one stepRules out mounting errorssuchas short-circuitsbetween the shield andadapter

Easy assembly due topreset insulation strippingtool (FC stripping tool)

Termination can be checkedin the assembled statethrough the transparent cov-er for the insulation piercingterminals thanks to colorcoding.


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Network componentsBus cables for PROFIBUS

Overview Different versions for differ-ent applications (e.g. under-ground installation, trailingcables)

High immunity to inter-ference due to doubleshielding.

Flame-retardant bus cable(halogen-free).

Length can easily be deter-mined due to meter lengthmarkings printed on thecable

Hybrid cable for commontransmission of data andpower supply

Application Different types of cables areavailable for the differentapplication options for

configuring PROFIBUSnetworks.

Generally, the cables listedshould be used. For furtherdetails on network configura-

tion, refer to the PROFIBUSnetwork manual.

The ECOFAST hybrid cableis particularly suitable forconnecting locally installed

ECOFAST components.

Design Shielded, twisted-pair cablewith circular cross-section.The following applies to allPROFIBUS bus cables:

Due to double-shielding,these cables are particularlysuitable for industrial envi-ronments subject to electro-magnetic interference.

Grounding continuity maybe implemented through theouter casing of the bus ca-ble and the bus terminal'sground terminals.Meter length markings areprinted on the cable.

Cable types The FastConnect (FC) buscables are of a radially sym-metric design which allows astripping tool to be used. In

this way bus connectors canbe assembled quickly andeasily.

PROFIBUS FCStandard Cable:Standard bus cablespecially designedfor fast assembly.PROFIBUS FCRobust Cable:This cable is speciallydesigned to withstandaggressive chemicalsand mechanical stress.PROFIBUS FC food cable:The use of PE casing materi-al makes this bus cable suit-able for use in the food,beverages and tobaccoindustryPROFIBUS FCUnderground Cable:This cable is specially de-signed for underground in-stallation. It differs from thestandard PROFIBUS buscable in that it is equippedwith an additional casing.

PROFIBUS FCTrailing Cable:Bus cable for special use incases of forced movement in

mobile cable handlers,e.g. for continuously movingmachine parts (strandedconductor).PROFIBUS FC FRNC Cable:Two-wire shielded, flame re-tardant and halogen-freebus cable with copolymerouter casing FRNC (FlameRetardant Non Corrosive).

Bus cables withoutFastConnect method(design-related)

PROFIBUS Festoon CableFlexible bus cable (strandedconductor) for special appli-cation in festoons.For round cables, theoperation of a cablecart is recommended.PROFIBUS Flexible CableBus cable for highly flexibleapplications:Special cable (strandedconductor) for use on mov-ing machine parts (5 milliontorsional movements on 1 mcable, 180 ).

PROFIBUS ECOFASTHybrid Cable:The rugged and trailing-typehybrid cable contains two

copper conductors for thedata transfer and four cop-per conductors for the pow-er supply to ECOFASTstations.SIENOPYR PROFIBUSMarine Cable:Halogen-free, tread-resis-tant, flame retardant marineapproved PROFIBUS buscable for installation on-board ships and offshoreunits in rooms and on opendeck. Available by the meter.


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Mounting Bus cables are sold by themeter.If a bus segment has to beassembled from two parts(e.g. >1000 m segmentlength), sleeves can be usedfor this (connect wires with lowresistance to terminals,ensure complete connectionof shields).

FastConnectUsing the FastConnect strip-ping tool it is possible to stripthe outer casing and theshield of the new FastConnectbus cables to the right lengthin one step.

In this way the busconnectors (except6ES7 972-0BA30-0XA0)can be connected quicklyand easily to the bus cable.

Cable installationKeep the bus cable sealedwith a shrink-on cap at eachend during storage, transpor-tation and installation.Do not exceed bending radiiand tensile stress!

The ground cable should beused for installation outdoors,e.g. directly in the ground, insand or in concrete as well asin underground or overgroundprotective steel or plastic con-

duits.The surge voltage protectionregulations must be observedparticularly when under-ground cables are installed.

Wide range of applicationsdue to special bus cables.

Resistance of network to in-terference due to doubleshielded cables and inte-grated grounding concept.

Time saved by simple andfast connector mountingwith FastConnect cablesOne cable (ECOFAST hybridcable) for common transmis-sion of data and powersupply

Silicone-free, thus particu-larly suitable for use in theautomotive industry(e.g.as enameling lines)


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1) Electrical characteristics at 20 C, tested according to DIN 47 250 Part 4 or DIN VDE 0472.2) Restricted segment lengths (see the manual for PROFIBUS networks).3) Torsionally resistant cable for following requirements: min. 5 million torsional movements on 1 m cable 1804) At 800 Hz5) Outside diameter >8 mm; bus connectors can only be connected after removing the outer casing6) Shipbuilding approvals

Lloyds Register of Shipping Germanischer Lloyd

Technical specifications

Cable type 1) PROFIBUSFC FRNC Cable

PROFIBUSFlexible Cable 2) 3)

SIENOPYR 6)PROFIBUS Marine Cable

Applications Halogen-free and highly flammableapplications

Moving machine parts Marine engineering;

Attenuationat 16 MHzat 4 MHzat 38.4 kHzat 9.6 kHz

< 42 dB/km< 22 dB/km

< 2.5 dB/km

< 82 dB/km< 28 dB/km

< 2.5 dB/km

< 45 dB/km< 22 dB/km< 5 dB/km< 3 dB/km

Impedanceat 9.6 kHzat 38.4 kHz

at 3 to 20 MHz

270 27 185 18.5

150 15

270 27 185 18.5

150 15

250 25 185 18.5

150 15 Rated value 150 150 150

Loop resistance 110 /km 98 /km 110 /km

Shield resistance 9.5 /km 14 /km

Effective capacitanceat 1 kHz approx. 28.5 nF/km approx. 29 nF/km approx. 30 nF/km 4)

Operating voltage(rms value) 100 V 100 V 100 V

Type of cable(standard code)

02Y SH (ST) CH1 2 0.64/2.55-150 VI KF 25 FRNC

02Y (ST) C 11Y1 2 0.65/2.56-150 LI FR VI

M-02Y (ST) CH X1 2 0.35 100 V

SheathMaterialDiameterColor

FRNC8.0 0.4 mmlight purple

PUR8.0 0.4 mmpurple

Polymer 5)

10.3 0.5 mmblack

Perm. ambient conditionsOperating temperatureTransport/storage temperatureInstallation temperature

25 C to +60 C25 C to +60 C25 C to +60 C

40 C to +60 C40 C to +60 C40 C to +60 C

40 C to +80 C40 C to +80 C10 C to +50 C

Bending radiiFirst & final bendingRepeated bending

40 mm 75 mm

60 mm 120 mm

108 mm 216 mm

Permissible tensile load 100 N 100 N 100 N

Weight 67 kg/km 65 kg/km approx. 109 kg/km

Halogen-free Yes No Yes

Behavior in fire flame-retardantacc. to VDE 0472T804

C test type

flame-retardantacc. to VDE 0472T804

B test type

flame-retardantacc. to VDE 0472T804

C test typeUL listing/300 V rating Yes/CM Yes/CMX No

Resistance to mineral oilsand greases

Conditionally resistant Good resistance Very good resistance

UV resistance Yes Yes Yes

Silicone-free Yes Yes Yes

FastConnect cable construction Yes No No


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1) Electrical characteristics at 20 C, tested according to DIN 47 250 Part 4 or DIN VDE 0472.2) Trailing-type cables for the following requirements:

min. 2.5 million bending cycles at the specified bending radius and an acceleration of 2.5 m/s 2


Cable type 1) PROFIBUSECOFAST Hybrid Cable 2)

PROFIBUSCable for ET 200X

Applications Connection for ECOFAST station ET 200 X

Attenuationat 16 MHzat 4 MHzat 9.6 kHz

< 49 dB/km< 25 dB/km< 3 dB/km

Impedanceat 9.6 kHzat 38.4 kHzat 3 to 20 MHz

270 27 185 18.5 150 15

135 165

Rated value 150

Loop resistance 168 /km

Shield resistance 15 /km

Effective capacitanceat 1 kHz 30 pF/m 30 pF/m

Operating voltage(rms value) 100 V 35 V


02Y (ST)C 1 2 0.65/2.56 150 LILIH-Z 11Y 4 1 1.5 VI FRNC

02Y (ST)C 1 2 0.65/2.56 150 LILIY-J Y 3 1 0.75 VI KF30

SheathMaterialDiameterColor

PURapprox. 11 mmpurple

PURapprox. 9.5 mmpetrol

Perm. ambient conditions

Operating temperatureTransport/storage temperatureInstallation temperature

40 C to +60 C40 C to +60 C40 C to +60 C

30 C to +60 C40 C to +60 C40 C to +60 C

Bending radiiFirst & final bendingRepeated bending

38 mm55 mm

70 mm140 mm

Permissible tensile load 300 N 300 N

Weight approx. 154 kg/km approx. 105 kg/km

Halogen-free Yes No

Behavior in fire flame-retardantacc. to VDE 0472T804B test type

flame-retardantacc. to VDE 0472T804B test type

UL listing No Yes

Resistance to mineral oilsand greases

Conditionally resistant Conditionally resistant

UV resistance No No

Silicone-free Yes Yes

FastConnect cable construction No No


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1) Order from:DEHN & ShneHans-Dehn-Str. 192318 Neumarkt/Opf., Germany

Note:Additional components for the SIMATIC NET cable rangecan be ordered from your local contact.For technical support, please contact:J. Hertlein, A&D SE PSTel.: +49 91 17 50 44 65Fax: +49 91 17 50 99 91E-mail: [email protected]

1) Additional language versions and manualscan be found for the various products at:http://www.siemens.de/automation/csi/net

Ordering data Order No.

Bus cables for PROFIBUS:PROFIBUS FC Standard Cable }

Standard type specially designed forrapid installation, two-wire, shielded,

sold by the meter;Consignment max. 1000 m max.,min. odering quantity 20 m

6XV1 830-0EH10

Preferred lengths20 m }50 m }

100 m }200 m }500 m }

6XV1 830-0EN206XV1 830-0EN506XV1 830-0ET106XV1 830-0ET206XV1 830-0ET50

PROFIBUS FC Robust Cable }

2-wire, shieldedsold by the meter:max. consignment 1000 m,minimum order 20 m

6XV1 830-0JH10

PROFIBUS FC Food Cable }

2-wire, shielded

sold by the meter:max. consignment 1000 m,minimum order 20 m

6XV1 830-0GH10

PROFIBUS FC Ground Cable }


6XV1 830-3FH10

PROFIBUS FC Trailing Cable }


6XV1 830-3EH10

PROFIBUS FastConnect }Stripping ToolPre-set stripping tool for rapid

stripping of insulation fromPROFIBUS FastConnect bus cables

6GK1 905-6AA00

PROFIBUS FastConnect }Blade Cassettesspare blade cassettes for thePROFIBUS FastConnect strippingtool, 5 pcs.

6GK1 905-6AB00

PROFIBUS FastConnect BusConnector RS 485with 90cable outletwith insulation displacement method

without PG interface }

with PG interface }6ES7 972-0BA50-0XA06ES7 972-0BB50-0XA0

PROFIBUS FastConnect }RS 485 Bus ConnectorPlug 180with 180 cable outletusing insulation displacement method

6GK1 500-0FC00

Order No.

PROFIBUS Festoon Cable }2-wire, shieldedsold by the meter:max. consignment 1000 m,minimum order 20 m

6XV1 830-3GH10

PROFIBUS FC FRNC Cable }2-wire shieldedflame retardant,with copolymer outer casing FRNC, soldby the meter:max. consignment 1000 m,minimum order 20 m

6XV1 830-0LH10

PROFIBUS Flexible Cable }2-wire, shieldedsold by the meter:max. consignment 1000 m,minimum order 20 m

6XV1 830-0PH10

PROFIBUSECOFAST Hybrid CableTrailing-type cable with2 copper conductors (0.64 mm 2) and4 copper conductors (1.5 mm 2)

Sold by the meter } 6XV1 830-7AH10Non-preassembled 20 m } 50 m } 100 m }

6XV1 830-7AN206XV1 830-7AN506XV1 830-7AT10

Preassembled lengthsand connectors

See page 3/26

PROFIBUS Cable for ET 200X5-wire, sold by the meter, }for bus signals,power supply: oil resistant,conditional resistance to welding,can be used

6ES7 194-1LY10-0AA0-ZZ = length (specify in m)

5-wire, sold by the meter, }for bus signals,power supply: standard,PVC casing

6ES7 194-1LY00-0AA0-ZZ = length (specify in m)

Special bus cablesSIENOPYR PROFIBUS }Marine CableCopper cable for installationon-board ships and offshore unitssold by the meter:max. consignment 1000mmin. order 20 m

6XV1 830-0MH10

Manual for PROFIBUS networks 1)

Network architecture, configuring,network components, installation

German }English }

6GK1 970-5CA20-0AA06GK1 970-5CA20-0AA1

Lightning protection module forreliable transmission betweenbuildings through overvoltageprotection 1)Coarse protection

Basic unitProtection module type BProtective housingShield connection terminal

Fine protectionBasic unitProtection moduleShield connection terminal

919506919510906055919508

919506919570919508

SIMATIC NET manual collection }Electronic manuals forcommunication systems,protocols, productson CD-ROMGerman/English

6GK1 975-1AA00-3AA0


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Network componentsRS 485 bus connector for PROFIBUS

Overview Used for connectingPROFIBUS nodes to thePROFIBUS cable

Easy assembly

Extremely short mountingtimes with FastConnectconnectors due to insula-tion displacement method

Integrated terminatingresistors (not with6ES7 972-0BA30-0XA0)

PG connection possible withspecial bus connector with-out additional installation ofnetwork nodes

Application The RS 485 bus connectorsfor PROFIBUS are used forconnecting a PROFIBUS

node or PROFIBUS networkcomponent to PROFIBUSbus cables.

Design Different versions of the busconnectors are available opti-mized for the devices to beconnected:

Bus connectors with axialcable outlet (180), e.g. forPCs and SIMATIC HMI OPs, for transfer rates up to 12 Mbit/s with integrated busterminating resistor.Bus connector with verticalcable outlet (90);

This connector enables avertical cable outlet (withand without PG interface) fortransfer rates up to 12 Mbit/swith integrated bus terminat-ing resistor.With transfer rates of 3, 6 or12 Mbit/s, the SIMATIC S5/S7connecting cable is requiredfor the connection betweenthe bus connector with addi-tional PG interface and a pro-gramming device.

Bus connector with 30 cable outlet (low-costversion) without PG inter-face for transfer rates upto 1.5 Mbit/s and withoutintegrated bus terminatingresistor.PROFIBUS FastConnectRS 485 bus connector (90 or180 cable outlet) with trans-fer rates up to 12 Mbit/s forfast, easy mounting with in-sulation displacement meth-od (for rigid and flexiblewires).

Functions The bus connector is pluggeddirectly to the PROFIBUSinterface (9-pin Sub-D con-nector) of the PROFIBUSnode or a PROFIBUS networkcomponent.

The incoming and outgoingPROFIBUS bus cable is con-nected through four terminalsin the connector.The line terminationintegrated in the bus con-nector can be connectedthrough an externallyaccessible switch (notwith 6ES7 972-0BA30-0XA0).

Here, incoming and outgoingbus cables are separatedin the connector (isolatingfunction).This is mandatory atboth ends of a PROFIBUSsegment.


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Bus connector 6ES7 972-0BA12-0XA06ES7 972-0BB12-0XA0

6ES7 972-0BA41-0XA06ES7 972-0BB41-0XA0

6ES7 972-0BA30-0XA0 1)

Cable outlet 90 cable outlet 35 cable outlet 30 cable outlet

Baud rate 9.6 kbit/s...12 Mbit/s 9.6 kbit/s...12 Mbit/s 9.6 kbit/s...1500 kbit/s

Terminating resistor integrated resistor combinationto be enabled through slide switch.Isolating function: with the resistorconnected, the outgoing bus is iso-lated

integrated resistor combinationto be enabled through slide switch.Isolating function: with the resistorconnected, the outgoing bus is iso-lated

No terminating resistor,cannot be used for the 1st andlast device in the bus segment

Interfaces

PROFIBUS stationsPROFIBUS bus cable

9-pin Sub-D connector4 modular terminal blocks forwires up to 1.5 mm 2


9-pin Sub-D connector4 insulation displacement terminalsfor wires 0.644 0.040 mm 2

FastConnect insulation displacement No No Yes

Supply voltage(must be supplied by the terminal)

4.75 to 5.25 V DC 4.75 to 5.25 V DC

Current consumption max. 5 mA max. 5 mA

Perm. ambient conditionsOperating temperatureTransport/storage temperatureRelative humidity

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

DesignDimensions (W H D) in mmWeight

15.8 54 34approx. 40 g

16 54 38approx. 40 g

15 58 34approx. 30 g

PG connection socket 0BA11: No; 0BB11: Yes 0BA40: No; 0BB40: Yes No

Degree of protection IP 20 IP 20 IP 20

Use in PLCS7-200/-300/-400 2)

C7-626 DP

S5-115U to -155U

I/O deviceET 200M

ET 200 B

ET 200L

ET 200 S

Programming devicePG 720/720C/PG 740/PG 760

InterfaceIM 308-C.

CP 5431 FMS/DP

CP 342-5

CP 343-5

CP 443-5

IM 467

CP 5511/CP 5611/CP 5613 /CP 5614

SIMATIC OP

OLM/OBT

RS 485 repeater

Suitab le for operation 1) Flexib le bus cables cannot be used with this connector2) S7-400: not to be used with MPI/DP interface, when DP interface occupied;

not to be used with IFM1 interface, when IFM2 interface is occupied


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Suitable for operation


Bus connector 6ES7 972-0BA50-0XA06ES7 972-0BB50-0XA0

6GK1 500-0FC00 6GK1 500-0EA02

Cable outlet 90 cable outlet 180 cable outlet 180 cable outlet

Baud rate 9.6 kbit/s...12 Mbit/s 9.6 kbit/s... 12 Mbit/s 9.6 kbit/s... 12 Mbit/s

Terminating resistor Integrated resistor combinationto be enabled through slide switch.Isolating function:with the resistor connected, theoutgoing bus is isolated. Connectionwith insulation displacement methodfor FastConnect system

Integrated resistor combinationto be enabled through slide switch.Isolating function:with the resistor connected,the outgoing bus is isolated.

Integrated resistor combinationto be enabled through slide switch.Isolating function:with the resistor connected,the outgoing bus is isolated.

InterfacesPROFIBUS stationsPROFIBUS bus cable

9-pin Sub-D connector4 insulation displacement terminalsfor all FastConnect PROFIBUS cables(except FC Process Cable)

9-pin Sub-D connector4 insulation displacement terminalsfor all FastConnect PROFIBUS cables(except FC Process Cable)


FastConnect insulation displacement Yes Yes No

Supply voltage(must be supplied by the terminal)

4.75 to 5.25 V DC 4.75 to 5.25 V DC 4.75 to 5.25 V DC

Current consumption max. 5 mA max. 5 mA max. 5 mA

Perm. ambient conditionsOperating temperatureTransport/storage temperatureRelative humidity

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

0 C to +60 C25 C to +80 Cmax. 75% at +25 C

DesignDimensions (W H D) in mmWeight

72.7 16 34approx. 50 g

15 57 39approx. 100 g

15 57 39approx. 100 g

PG connection socket 0BA50: No; 0BB50: Yes No No

Degree of protection IP 20 IP 20 IP 20

Use in PLCS7-200/-300/-400.

C7-626 DP

S5-115U to -155U

I/O deviceET 200M

ET 200 B

ET 200L

ET 200 S

Programming devicePG 720/720C/PG 740/PG 760

InterfaceIM 308-C.

CP 5431 FMS/DP

CP 342-5

CP 343-5

CP 443-5

IM 467

CP 5511/CP 5611/CP 5613/CP 5614

SIMATIC OP

OLM/OBT

RS 485 repeater


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Note:Additional components for the SIMATIC NET cable range can be ordered fromyour local contact.For technical support, please contact:J. Hertlein, A&D SE PSTel.: +49 91 17 50 44 65Fax: +49 91 17 50 99 91E-mail: [email protected].



RS 485 bus connector }with axial cable outlet (180)for industrial PC, SIMATIC HMI OP,OLM; max. transmission rate 12 Mbit/s

6GK1 500-0EA02

RS 485 bus connectorwith 90cable outletwith insulation displacement method,max. transmission rate 12 Mbit/s



RS 485 bus connectorwith angular cable outlet (35)with insulation displacement method,max. transmission rate 12 Mbit/s



RS 485 bus connector }with 30cable outletwith insulation displacement methodlow-cost versionmax. transfer rate 1.5 Mbit/s

6ES7 972-0BA30-0XA0

PROFIBUS FastConnect BusConnector RS 485with 90cable outletwith insulation displacement method,max. transmission rate 12 Mbit/s



Order No.

PROFIBUS FastConnect }RS 485 bus connectorplug 180for the insulation displacement methodwith 180 cable outlet for industrial PCs,

SIMATIC HMI OP, OLM;max transfer rate 12 Mbit/s

6GK1 500-0FC00

SIMATIC S5/S7 connecting cable }for PROFIBUSpreassembled with two9-pin Sub-D connectors;max. transmission rate 12 Mbit/s;3 m

6ES7 901-4BD00-0XA0

Manual for PROFIBUS networks 1)paper versionnetwork architecture, configuring,network components, installation

German }

English }6GK1 970-5CA20-0AA06GK1 970-5CA20-0AA1

SIMATIC NET manual collection }

Electronic manuals forcommunication systems,protocols, productson CD-ROMGerman/English

6GK1 975-1AA00-3AA0


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Dimension Drawings

Fig. 3/28 RS 485 bus connector


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Network components830-1T PROFIBUS connecting cable

Overview Preassembled cable forfast, low-cost connectionof PROFIBUS nodes toOLM or OBT

Flexible PROFIBUSconnecting cable

Design The 830-1T connecting cableconsists of a twisted-paircable (wires made of

stranded copper) witha woven shield.

It has a 9-pin Sub-D plugat both ends.

Both cable ends are termi-nated by a resistor combina-tion (cannot be switched off).

Functions The PROFIBUS 830-1Tconnecting cable is usedfor connecting the electricalPROFIBUS interface to thePROFIBUS nodes (OLM, OBTand data terminals) for datatransmission rates of up to12 Mbit/s.

Trouble-free connection ofend stations through preas-sembled connecting leads

Reliable data transfer to theend station in EMC-exposedenvironment through direct

cable shielding and termina-tion.


830-1T PROFIBUS connecting cablefor terminal connection,preassembled,with two Sub-D plugs, 9-pinterminated at both ends1.5 m long }

1,3 m long }6XV1 830-1CH156XV1 830-1CH30


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Network components830-2 PROFIBUS connecting cable

Overview Preassembled cable forconnecting PROFIBUSnodes (e.g. HMI) toautomation devices

Flexible PROFIBUSconnecting cable upto 12 Mbit/s.

Design The 830-2 connecting cablecomprises a standardPROFIBUS bus cable.

It is preassembled withtwo 9-pin connectors(6GK1 500-0EA02 and

6ES7 972-0BB11-0XA0).

One plug of the preassem-bled connecting cable isequipped with a PG interface.

Functions The 830-2 connecting cable isused to connect PROFIBUSnodes (e.g. HMI) to automa-tion devices for transfer ratesup to 12 Mbit/s.

Trouble-free connection ofend stations through preas-sembled connecting leads

Direct connection of a PGthrough the PG interfacewithout interrupting theconnection between thestations.


830-2 PROFIBUS connecting cablePreassembled,with two 9-pin connectors

3 m long }

5 m long }

10 m long }

6XV1 830-2AH306XV1 830-2AH506XV1 830-2AN10


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Network componentsBus terminals for PROFIBUS

Overview For connecting PROFIBUSnodes with RS 485 interfaceto a segment

Versions for transmissionrates from 9.6 kbit/s to12 Mbit/s.

Easy to install (can besnapped onto a standardDIN rail).

Unambiguous localizationof bus termination faults withthe 12M bus terminal

PG connection possible withspecial bus terminal andPG connecting cable with-out additional installation ofnetwork nodes for bus termi-nal RS 485 .

Application The PROFIBUS bus terminalsenable a bus station to beconnected to a PROFIBUS

network.Pre-wired device connectionfor PROFIBUS node

Easy connection of stationsto PROFIBUS networksthrough insertion of the

radial line with Sub-D plug

Implementation of multi-point connections by directlyinterconnecting several bus

terminals (up to 32 stationsper segment) with the 12Mbus terminal.

Design Different versions areavailable:

Up to 1.5 Mbit/sRS 485 bus terminalUp to 12 Mbit/s12M bus terminal.

The following is applicableto all variants:

Housing to IP 20Wall mounting or mounting

on deep standard mountingrail

External 6-pin terminal blockfor connecting incoming andoutgoing bus cable andequipotential bonding con-ductorsIntegrated connecting cablewith Sub-D plug for connect-ing the nodesTerminating resistor combi-nation can be connectedthrough rotary switch

The 12M bus terminal has thefollowing additional features:

Ranges can be set for datatransmission rates througha rotary switch.Supply of 12M bus terminalthrough connectedPROFIBUS node (5 V DC/90 mA) using a 9-pin Sub-DconnectorFor maximum segmentlengths, see table onpage 3/51Incoming and outgoing buscables are isolated when theterminating resistors are in-serted.

Functions Connecting the stations withflexible connecting cablewith Sub-D plugEasy connection of the buscable through a terminalblockNo interruption of the buswhen a data terminal ismissingBus termination possible byintegrated terminating resis-tor combination.

The 12M bus terminal has thefollowing additional features:

Unambiguous localization ofbus termination faults withina segment (incoming andoutgoing bus cables are iso-lated when the terminatingresistors are connected)

If the 12 M bus terminal isused together with RS 485bus terminals within a seg-ment, the configuration rulesfor the RS 485 bus terminalapply (see PROFIBUS net-work manual)


18/58Siemens IKPI 2002/2003 3/51

Electrical Networks

3

Network componentsBus terminals for PROFIBUS


Functions(continued)

Fig. 3/29 System connection with PROFIBUS terminals, e.g. for SIMATIC S7

Clear and simple connectionof PROFIBUS nodes throughpreassembled, integratedconnecting cable

Simple cabinet pre-wiring byconnecting the PROFIBUSconnecting cable with inte-grated interfaces

Maximum segment lengths for 12M bus terminal

Baud rate Maximum segment lengths

9.6 to 187.5 kbit/s500 kbit/s1.5 Mbit/s

3 to 12 Mbit/s

1000 m400 m200 m100 m

Connectable systems for 12M bus terminal

System BT 12M System BT 12M

SIMATIC S5IM 308 CCP 5431 FMS/DPS5-95U/DP

SIMATIC S7-200CPU 215

SIMATIC S7-300CP 342-5CP 343-5

CPU 313CPU 314CPU 315CPU 316CPU 315-2 DP

SIMATIC S7-400CP 443-5 BasicCP 443-5 ExtendedIM 467CPU 413-2 DPCPU 414-2 DP

PC modulesCP 5511CP 5611CP 5613CP 5614

SIMATIC DPET 200M, IM 153ET 200U, IM 318-CET 200 BET 200LET 200 XET 200 S

SIMATIC 505SIMATIC 505 FIMSIMATIC 505PROFIBUS DP RBC

MiscellaneousRS 485 repeaterDP/AS-Interface Link 20DP/RS 232 Link


RS 485 bus terminal for PROFIBUSTransfer rate 9.6 kbit/s to1500 kbit/s with connecting cable3.0 m in length } 6GK1 500-0AB00

RS 485 bus terminal for PROFIBUS }

With fitted PG interface and connectingcable 1.5 m in length

6GK1 500-0DA00

PROFIBUS 12M bus terminal }

Bus terminal for connectingPROFIBUS nodesup to 12 Mbit/swith 1.5 m connecting cable

6GK1 500-0AA10

Manual for PROFIBUS networks 1)Paper versionNetwork architecture, configuring,network components, installation

German }




6GK1 975-1AA00-3AA0


19/58Siemens IKPI 2002/20033/52

Electrical Networks

3

Network componentsActive RS 485 bus terminating elementfor PROFIBUS

Overview For terminating bussegments at transfer ratesof 9.6 kbit/s to 12 Mbit/s

Power supply independentof bus stations

Application The active RS 485 terminatingresistor terminates bus seg-ments. Power supply is inde-pendent of the stations.

The terminating resistor issupplied with power sepa-rately from the other I/O com-ponents, either permanently

or with a voltage appliedahead of the I/Os.

By terminating the bus systemthe stations (e.g. ET 200M/S)can be coupled and decou-pled selectively without mal-

functions.

Design 1 terminal block for thesegment connection

Terminal block for supplyvoltage (24 V DC external).

Functions The active RS 485 terminatingelement terminates thePROFIBUS and therefore en-sures a defined level of theRS 485 signal and suppres-sion of reflections on the line.

Since it is operated indepen-dently of the field devices,they can be decoupled fromthe bus without reactions.

Separate power supplymakes bus terminator inde-pendent of data terminalequipment.


Baud rate 9.6 kbit/s to 12 Mbit/s

InterfacesConnection for bus segmentConnection for power supply

Screw terminal blockScrew terminal block

Supply voltage

Rated voltage 24 V DC (20.4 V to 28.8 V)Current consumption Approx. 30 mA

Perm. ambient conditionsOperating temperatureTransport/storage temperatureRelative humidity max.

0 C to +60 C40 C to +70 C95% at +25 C

DesignDimensions (W H D) in mmWeight approx.

60 70 4395 g

Degree of protection IP 20


Active RS 485 terminating }element for PROFIBUSfor terminating bus segmentsfor transfer rates of9.6 Kbit/s to 12 Mbit/s

6ES7 972-0DA00-0AA0


20/58Siemens IKPI 2002/2003 3/53

Electrical Networks

3

Network componentsRS 485 repeater for PROFIBUS

Overview Automatic transferrate search

Baud rate of 45.45 kbit/spossible

24 V DC voltage display

Display bus activitysegment 1 and 2

Isolation of segment1 and 2 possible by switch

Isolation of the right segmentpart when terminating resis-tor is inserted

Decoupling of segment1 and segment 2 in theevent of static interference

Application The RS 485 repeater connects two PROFIBUS or MPI bussegments in RS 485 technol-

ogy with a max. 32 stations,including repeaters.

It allows transfer ratesof 9.6 kbit/s to 12 Mbit/s(including 45.45 kbit/s for

PROFIBUS PA).

Design Housing in degree of protec-tion IP 202 terminal blocks forconnecting the segment

24 V DC voltage displayTerminal block for powersupply (24 V DC external)

PG/OP interface

Functions Increasing the number ofstations (max.127) and theexpansionRegenerating the signals inamplitude and timeElectrical isolation of the

connected bus systems

Baud rate Max. segment length

9.6 kbit/s19.2 kbit/s

45.45 kbit/s93.75 kbit/s187.5 kbit/s

500 kbit/s1500 kbit/s3000 kbit/s6000 kbit/s

12000 kbit/s

1000 m1000 m1000 m1000 m1000 m

400 m200 m100 m100 m100 m

To increase the number ofstations and the expansionGalvanic isolationof segments

Startup assistance Switch for disconnecting

segments Display of bus activity Isolation of a segment

with incorrectly insertedterminating resistor


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23/58Siemens IKPI 2002/20033/56

Electrical Networks

3

Network componentsDiagnostic repeater for PROFIBUS DP

Principle of operation Distance of fault location inmeters from station X or Yand from the repeaterFault type

The following faults

can be diagnosed:Break in the datacables A or BData cable short-circuitagainst the shieldMissing bus terminatingresistor

Sporadic faults are alsorecognized.The error messages are dis-played graphically in STEP 7and COM PROFIBUS. Theyare fully integrated into theSIMATIC system diagnostics(e.g.overview diagnostics,

"report system error" function).

Fig. 3/30 Graphical representation of the fault location in STEP 7

Repeater functionalityThe diagnostic repeater isintegrated in the bus systemas a normal RS 485 repeaterbut has a separate PROFIBUSDP address:

Increased number of sta-tions (max. 127) and ex-pansion in the bus systemRegenerating the signalsin amplitude and timeOptical isolation ofconnected segmentsConfiguration is exe-cuted through STEP 7,COM PROFIBUS, or aGSD file.

Diagnostics functionalityInitiated by STEP 7 orCOM PROFIBUS, the diag-nostic repeater determinesthe topology of the bussystem and stores it in theinternal diagnostics memory.In the event of a fault, therepeater automatically relaysa standard diagnostics mes-sage to the bus master con-taining details on the follow-ing:

Affected segmentFault location (e.g.between

station X and Y)


Transmission speed 9.6 kbit/s to 12 Mbit/s

InterfacesConnection for bus segment

Connection for power supply

FastConnectinsulation displacementTerminal block

Supply voltageRated voltage 24 V DC (20.4 to 28.8 V)

Perm. ambient conditionsOperating temperature

Transport/storage temperatureRelative humidity max.

0 C to +60 C

40 C to +70 C95% at +25 C


80 125 67.5300 g



Diagnostic repeater RS 485 }

for connection of up to 2 segments toPROFIBUS DP; with online diagnosticsfunction for the monitoring of bus cables

6ES7 972-0AB00-0XA0

Diagnosticrepeater RS 485 manual

German }

English }

French }

6ES7 972-0AB00-8AA06ES7 972-0AB00-8BA06ES7 972-0AB00-8CA0


24/58


25/58Siemens IKPI 2002/20033/58

Electrical Networks

3

Network componentsDP/DP coupler for PROFIBUS DP

Note:The manual is available free of charge in the Internet.

Further details on SIMATIC distributed I/O andcustomer support are available in the Internet at:

http://www.ad.siemens.de/simatic-dp

Time and cost savingsas no further need for time-consuming wiring


PROFIBUS transfer rate max. 12 Mbit/s

InterfacesPROFIBUS DP 9-pin Sub-D connector

Supply voltage 24 V DC

Current input typical 170 mA (100 to 250 mA)

Mounting Upright (DIP switches above)

Perm. ambient conditionsOperating temperature

Transport/storage temperatureRelative humidity max.

0 C to +55 C

20 C to +80 C95% at +25 C


40 110 70500 g



DP/DP coupler }

for connecting two PROFIBUS DPnetworks; including documentationand GSD file on 3 diskette

6ES7 158-0AD00-0XA0


26/58Siemens IKPI 2002/2003 3/59

Electrical Networks

3

Network componentsDP/RS 232C link for PROFIBUS DP

Note:The manual is available free of charge in the Internet.

Further details on SIMATIC distributed I/O andcustomer support are available in the Internet at:

http://www.ad.siemens.de/simatic-dp

Overview Converter between anRS 232C (V.24) interfaceand PROFIBUS DP

The DP/RS 232C linksupports the followingprocedures: 3964 R data traffic with start

and end characters character delay mode data traffic with fixed-

length messages

Devices with an RS 232Cinterface can be directlyconnected to PROFIBUS DPusing the DP/RS 232C link

Application The DP/RS 232C link imple-ments the conversionbetween an RS 232C (V.24)

interface and PROFIBUS DP.

Devices with an RS 232Cinterface can be directly con-nected to PROFIBUS DP

using the DP/RS 232C link.

Design Compact 70 mm housing forDIN rail mounting; preferablymounted vertically, side-by-side without gaps.

9-pin Sub-D connector forconnecting to PROFIBUSDP.

Functions PROFIBUS DP/RS 232C linkis connected to the devicethrough a point-to-point con-nection.

Conversion to the PROFIBUSDP protocol takes place in thePROFIBUS DP/RS 232C link.

The data is transferred consis-tently in both directions. Up to224 byte of useful data can betransferred per message.

Parameterization The PROFIBUS DP addresscan be set with two rotaryswitches on the front panel.

Configuration is performedthrough the GSD file with theconfiguration tool of the con-nected device.


PROFIBUS transfer rate Max. 12 Mbit/s

Baud rates max.through RS 232C

19 200 bit/s, no, even or oddparity, 8 data bit, 1 stop bit

InterfacesPROFIBUS DPRS 232C

9-pin Sub-D connector9-pin Sub-D plug


Current consumption 300 mA

Perm. ambient conditions

Operating temperatureTransport/storage temperatureRelative humidity max.

0 C to +55 C40 C to +70 C95% at +25 C


70 95 80300 g



PROFIBUS DP/RS 232C link }

for coupling RS 232C devicesto PROFIBUS DP,including GSD fileand documentation file

6ES7 158-0AA01-0XA0


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Electrical Networks

3

Network componentsBT 200 hardware test device for PROFIBUS DP


Baud rate 9.6 kbit/s to 12 Mbit/s

Interface: PROFIBUS DP 9-pin Sub-D connector

Supply voltage Through built-in NC battery

Languages German, English, French, Spanish,Italian, Portuguese (adjustable)


+5 C to +45 C20 C to +60 C95%


210 100 55350 g



HW Test Device BT 200 }

with point-to-point cablefor station testing,with test connector for wiring test,without charging unit,with operating instructionsGerman/English/French

6ES7 181-0AA01-0AA0

Charging unit for therechargeable batteries:

Chargers230 V AC/ 2.410 V DC110 V AC/2.410 V DC

6ES7 193-8LA00-0AA06ES7 193-8LB00-0AA0

Logging Kit BT 200consisting ofdata transfer cable BT 200/PC andlogging software for PCGerman/English/French

6ES7 193-8MA00-0AA0

Test connectorSpare part

6EP8 106-0AC20

NiCd battery packSpare part

6EP8 106-0HA01

Point-to-point cablefor station testSpare part

6EP8 106-0HC01


30/58Siemens IKPI 2002/2003 3/63

Electrical Networks

3

Network componentsSpliTConnect for field bus systems

according to IEC 61158-2, e.g. PROFIBUS PA

Overview Used for configuring fieldbus segments accordingto IEC 61158-2 (e.g.PROFIBUS PA) with fielddevice connecting points

Simple mounting of bus ca-ble using the FastConnectconnecting system(FastConnect stripping tool,FC Process Cable accord-ing to IEC 61158-2)

Terminals connectablethrough FC Process Cableor SpliTConnect M12 outlet/ M12 jack

Terminating resistor combi-nation can be integrated(SpliTConnect Terminator)

Application The SpliTConnect tapenables configuration offield bus segments accord-

ing to IEC 61158-2 (e.g.PROFIBUS PA) with terminalconnecting points.

The SpliTConnect couplercan be used to construct aPROFIBUS PA hub by con-

necting SpliTConnect tapsin series.

By replacing the contactingscrew with the SpliTConnectTerminator, the SpliTCon-

nect tap can be used as abus terminating element.

Design Rugged plastic housingmade from PBT in IP 67designResistant to ultraviolet rays,thus suitable for outdoor useFull shielding throughintegrated metal housingEasy cable connectionthrough use ofFC Process CableContacting and connectionof the FC Process Cablethrough insulation dis-placement contacts usingcontacting screwThe SpliTConnect tapscan be grounded througha contacting screwFor DIN rail mounting or wallmounting

SpliTConnectcoupler

SpliTConnectM12 outlet

SpliTConnectterminator

SpliTConnectM12 jack

Functions

The SpliTConnect tapenables configuration offield bus segments accord-ing to IEC 61158-2 (e.g.PROFIBUS PA) andconnection of terminals

Easy pre-assembly of theSpliTConnect taps throughthe FastConnect connectionsystem (FastConnect strip-ping tool, FC Process Cable)

Connection of the terminalsdirectly through FC ProcessCable or SpliTConnect M12outlet


31/58Siemens IKPI 2002/20033/64

Electrical Networks

3

Network componentsSpliTConnect for field bus systemsto IEC 61158-2, e .g. PROFIBUS PA

Procedure

Strip cable endwith FastConnect

Fit heavy gauge threadedjoint cable end with seal, shieldcontact and strand holder

Insert prepared cable endinto SpliTConnect tap andfix it by tightening the heavygauge threaded joint

Insert blade contactsinto SpliTConnect tap

By screwing down the bladecontacts, contact is made withthe cable end

Easy terminal connectionthrough use of the FastCon-nect connection system

Wide range of applica-tions due to the modularSpliTConnect systemReduction of types andparts thanks to a uniformconnection system forPROFIBUS PA


Baud rate 31.25 kbit/s

Type of connection insulation displacement method

Cable gland M22

Housing material PBT(polybuteneterephthalate)

Perm. ambient conditionsOperating temperatureTransport/storage temperature

40 C to +50 C40 C to +85 C

Implementation in hazardous areas EEx ia IIC IIB T6

Resistant to ultraviolet rays Yes


84 54 49170 g


UL listing Yes


SpliTConnect tap }for assembling PROFIBUS PA segmentsand connecting PA field devices, insula-tion displacement method, IP 67Delivery unit: 1 packet = 10 pcs.

6GK1 905-0AA00

SpliTConnect M12 outlet }Element for direct connection ofPROFIBUS PA field devices to theSpliTConnect tap throughM12 connectionDelivery unit: 1 packet = 5 pcs.

6GK1 905-0AB10

SpliTConnect coupler }Coupling element for connectingSpliTConnect taps in series toconfigure star pointsDelivery unit: 1 packet = 10 pcs.

6GK1 905-0AC00

SpliTConnect terminator }(Ex version)for terminating PROFIBUS PA segments,can be used in hazardous areas

Delivery unit: 1 packet = 5 pcs.

6GK1 905-0AD00

SpliTConnect terminator }(non-Ex version)for terminating PROFIBUS PA segments,for use in hazardous areas not possibleDelivery unit: 1 packet = 5 pcs.

6GK1 905-0AE00

SpliTConnect M12 Jack }Connector elementfor direct connection ofPROFIBUS PA field devices to thePROFIBUS PA segment throughM12 connectionDelivery unit: 1 packet = 5 pcs.

6GK1 905-0AF00


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34/58Siemens IKPI 2002/2003 3/67

Electrical Networks

3

Network componentsDP/PA coupler and DP/PA link for PROFIBUS PA

Overview Implements the transitionbetween PROFIBUS DP andPROFIBUS PA

Modular expansion

Ex version available

Non-Ex version available

Design Modular design (DP/PAcoupler and DP/PA link) inS7-300 design, with swivel-

mounting onto a flat rail withscrew fixing.The HOT SWAPPINGfunction is possible withthe high profile rail and thebackplane modules BM 157and BM DP/PA. The DP/PAcoupler can be extended tobecome a DP/PA link.

DP/PA coupler Housing in degree of protec-tion IP 20Two versions of the DP/PAcoupler:Non-Ex version with up to400 mA output current forthe PA cable;Ex version with up to 90 mAoutput current.The PA cable of the Exversion can be used inhazardous areas. The DP/PAcoupler itself must be in-stalled outside any hazard-ous areas.

The total installation depth ismax.130 mm, the height125 mm. The width of the

DP/PA coupler is 80 mm.4-pin screw terminal forconnection of 24 V DC9-pin Sub-D connector forconnecting to PROFIBUS DPNon-intrinsically safe ver-sion:4 screw-type terminals forconnection to PROFIBUS PAIntrinsically safe version:2 screw-type terminals forconnection to PROFIBUS PAThe DP/PA coupler (Ex ver-sion) is always at the end ofthe PA cable. The terminat-

ing resistor integrated in thehousing is always active.The DP/PA coupler (non-Exversion) has a terminatingresistor which can be acti-vated as required.This means that the PA cablecan be looped through.In both versions, the shieldconnection of the PA cablealso serves as a strain relief.

DP/PA link The DP/PA link is formed bythe IM 157 interface module

and one or more DP/PAcouplers (Ex and non-Exversions).All components of the DP/PAlink are interconnectedthrough S7 backplane busconnectors.Ex and non-Ex versions ofthe DP/PA link are alsopossible by combining theIM 157 with Ex and non-Exversions of the DP/PA cou-pler.This modular system canbe expanded to up to 5 PAlines.The total depth is a max.130 mm, the height 125 mm.The width of the IM 157 is80 mm. The total width of theDP/PA link depends on thenumber of DP/PA couplersused.Connection to PROFIBUSDP only at the IM 157through 9-pin Sub-Dconnector.The PROFIBUS DP interfac-es of the DP/PA couplersused in the DP/PA link haveno function.Redundancy mode possibleon the S7-400 M.


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Electrical Networks

3

Network componentsDP/PA coupler and DP/PA link for PROFIBUS PA


DP/PA couplerfor conversion of the transmissionmethod from RS 485 to IEC 1158-2

Intrinsically safe version (Ex) }

Non-intrinsically safe version}

(non-Ex)

6ES7 157-0AD81-0XA0

6ES7 157-0AC80-0XA0

IM 157 }

Interface module for DP/PA link6ES7 157-0AA81-0XA0

Manualfor DP/PA coupler/link

German }

English }6ES7 157-0AA00-8AA06ES7 157-0AA00-8BA0

Order No.

Components for hot standby configuration

Active bus modulesBM IM 157 }for 2 modules IM 157,

for extended temperature range,for "hot-swappable in normaloperation" functionBM DP/PA }for 1 DP/PA coupler,for extended temperature range,for "hot-swappable in normaloperation" function

6ES7 195-7HE80-0XA0

6ES7 195-7HF80-0XA0

DIN rail for activebus modulesfor max. 5 active bus modules,for "hot-swappable" function"

Length 482 mm (19 inch) }

Length 530 mm }

Length 620 mm }

Length 2000 mm }

6ES7 195-1GA00-0XA06ES7 195-1GF30-0XA06ES7 195-1GG30-0XA06ES7 195-1GC00-0XA0


38/58Siemens IKPI 2002/2003 3/71

Optical Networks

3

Network componentsFiber-optic cable for PROFIBUS

Overview Optical signal transmission

No radiation along the cable

No impairment throughexternal interference fields

No grounding problems

Electrical isolation

Low weight

Simple installation

Fig. 3/31 Fiber-optic cable construction

Coating Fiber sheath Fiber core

250 m 62.5 125

Application A fiber-optic cable serves totransmit signals by means ofelectromagnetic waves in thearea of optical frequencies.Light is guided in the conduc-tor by total reflection at thetransition from core to fibersheath, which has a lower

refractive index than that ofthe core.The fiber-optic cable hasa protective outer coating.The term fiber-optic cable isalso found often in its abbrevi-ated form FOC.

The optical PROFIBUSnetwork is constructedwith fiber-optic cables.

Fiber sheath materials Fiber-optic cables forPROFIBUS are available withplastic, PCF or glass fibers:

Glass FOduplex cables for opticalPROFIBUS networks for in-door and outdoor applica-tions

Plastic fiber-optic cable,duplex or standard cable forindoor applications with ca-ble lengths of up to 80 mPCF FOStandard cable for for indoorapplications with cablelengths up to 400 mECOFAST fiber optic hybridcable for DESINA-compliantdevices.

Fig. 3/32 General properties of sheath materials for cables

Assessment:Very good/Good: suitableModerate: suitable depending on application conditionsPoor: not suitable

Material Polyethy lene Polyviny l-chloride

Polyur-ethane

High polymer(flame retardent non

corrosive)

Abbreviation PE PVC PUR FRNCOlefin/EVA

FRNCPUR

Symbol 2Y Y 11Y H 11Y

Operating temper-ature range ( C )

40 to +70 20 to +70 50 to +80 25 to +90 40 to +80

Halogen-free Yes No No Yes Yes

Behavior in fire Flammable Self-extinguishing

Self-extinguishing

Self-extinguishing

Self-extinguishing

Oxygen indexLOI (%)

17 2132 30 36 26

Fume gas density Good Poor Poor Good Moderate

Resistance to:UV radiation

Oil(ASTM No.oil 2)Water

Moderate toGoodGood

Good

Moderate

Moderate

Good

Moderate toGoodGood

Moderate

Moderate

Poor

Good

Moderate toGoodGood

Good

Abrasionresistance

Good Moderate Very good Good Good

Mechanicalresistance Good Moderate Good Good Good

Chemicalresistance

Moderate togood

Poor Moderate Moderate Moderate


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40/58Siemens IKPI 2002/2003 3/73

Optical Networks/OLM

3

Network componentsGlass FOC (duplex cable) for PROFIBUS

1) Max. reversible change of attenuation 0.3 dB2) Max. reversible change of attenuation 0.1 dB


Cable type Fiber-opticstandard cable

INDOOR fiber-opticindoor cable

Applications Universal cable for indoor andoutdoor use

Tread-resistant, halogen-free, flame-retardant cable forindoor use

Delivery unit Preassembled with 4 BFOC connectors Preassembled with 4 BFOC connectors


AT-VYY 2G62.5/1253.1B200+0.8F600 F

T-VHH 2G62.5/1253.2B200 + 0.9F600 F TB3 OR FRNC

Fiber type Multimode graded-index fiber62.5/125 m

Multimode graded-index fiber62.5/125 m

Attenuation at 850 nmAttenuation at 1300 nm

3.1 dB/km 0.8 dB/km

3.5 dB/km 1.0 dB/km

Modal bandwidth at 850 nmModal bandwidth at 1300 nm

200 MHz *km 600 MHz *km


Number of fibers 2 2

Cable construction Splittable outdoor cable Splittable indoor cable

Core type Compact conductor Solid core

MaterialsBasic elementStrain relief

Outer sheath/cable color

PVC, grayKevlar fibers and impregnatedglass fibersPVC, black

Copolymer, gray (FRNC)Aramide fibers

Copolymer, bright orange (FRNC)

Mechanical characteristicsDimensions of basic elementCable dimensionsCable weightPermissible tensile load

Bending radius

Transverse compressive strength

Impact resistance (initialenergy/No./hammer wheel )

(3.5 0.2) mm (6.3 9.8) 0.4 mmapprox. 65 kg/km 500 N (short time)

100 mmover flat side only

(2.9 0.1) mm (3.9 6.6) 0.2 mmApprox. 27 kg/km 800 N (short time)

50 mm (during installation) 30 mm (in operation)over flat side only10,000 N/10 cm (short time) 1)

2,000 N/10 cm (continuous) 2)

1.5 Nm/20 impacts/12.5 mm

Perm. ambient conditionsInstallation and mounting temperatureOperating temperatureStorage temperature

5 C to +50 C25 C to +60 C25 C to +70 C

10 C to +50 C20 C to +60 C20 C to +70 C

Behavior in fire Flame resistant acc. to IEC 332-3 andacc. to DIN VDE 0472 Part 804,Test Type C

Flame resistant acc. to IEC 332-1 andacc. to DIN VDE 0472 Part 804,Test Type B

Halogen-free No Yes

UL license No No



41/58Siemens IKPI 2002/20033/74


3

Network componentsGlass FOC (duplex cable) for PROFIBUS

1) For unloaded copper conductors2) For maximum loaded copper conductors (6 A)3) Shipbuilding approvals

Lloyds Register of Shipping Germanischer Lloyd Registro Staliano Navale


Cable type Flexible fiber-optictrailing cable

SIENOPYR 3)Marine duplex fiber-optic cable

Application Flexible cable for indoor and outdoor trailingcable applications

Fixed installation on-board ships and offshore unitsin all rooms and on open deck;marine engineering approved

Delivery unit Preassembled with 4 BFOC connectors Sold by the meter


AT-W11Y (ZN) 11Y 2G62.5/1253.1B200+0.8F600 F

MI-VHH 2G 62.5/1253.1B200 + 0.8F600 + 2 x 1CU 300 V

Fiber type Multimode graded-index fiber62.5/125 m

Multimode graded-index fiber62.5/125 m

Attenuation at 850 nmAttenuation at 1300 nm

3.1 dB/km 0.8 dB/km

3.1 dB/km 0.8 dB/km

Modal bandwidth at 850 nmModal bandwidth at 1300 nm



Number of fibers 2 2

Cable construction Splittable outdoor cable Splittable outdoor cable

Core type Hollow core, filled Tight buffered fiber

MaterialsBasic elementStrain relief

Outer sheath/cable color

PUR, blackAramide fibers,also GRP central elementPUR, black

PolyolefinAramide fibers

SHF1 mixture, black

Mechanical characteristicsDimensions of basic elementCable dimensions

Cable weightPermissible tensile load

Bending radius

(3.5 0.2) mm 13.4 0.4 mm(outer diameter)approx. 135 kg/km 2000 N (short time) 1000 N (continuous) 150 mmmin. 100.000 bending cycles

(2.9 0.2) mm 13.3 0.5 mm

approx. 220 kg/km 500 N (short time) 250 N (continuous)133 mm (single)266 mm (multiple)

Perm. ambient conditionsInstallation and mounting temperatureOperating temperature

Storage temperature

30 C to +60 C30 C to +60 C

30 C to +70 C

10 C to +50 C40 C to +80 C 1)40 C to +70 C 2)

40 C to +80 C

Behavior in fire Flame-retardant to IEC 332-3and DIN VDE 0472 Part 804,Test Type C

Halogen-free No Yes

UL license No No



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45/58Siemens IKPI 2002/20033/78


3

Network componentsPlastic and PCF FOC for PROFIBUS

1) Sold by the meter without inner sheath.


Cable type PROFIBUS PCF fiber-opticstandard cable

Core cross-section

Application Indoor applications for cable lengths up to 300 m

Delivery unit Assembled with 2 2 BFOC-plugs


I-VY2K 200/230 10A17+8B20

Fiber type Graded index fiber

Attenuationat wavelength

10 dB/km660 nm

Number of fibers 2

MaterialsFiber coreCladdingInner sheath/colorOuter sheath/colorStrain relief

Quartz glassSpecial fluoridated polymer 1)

PVC, violetKevlar fibers

Mechanical characteristicsDiameter of fiber coreOuter diameter of claddingDiameter of inner sheathCable dimensionsCable weightMaximum permissible tensile load Short-time Continuous

Bending radius Once without tensile load Repeatedly with tensile loadTransverse compressive strengthper 10 cm cable length(short period of time)Resistance to Mineral oil ASTM No. 2 Mineral grease Water UV radiation

200 m230 m4.7 0.3 mm 22 kg/km

500 N 100 N(only on strain-relief, 50 Non plug or single core)

75 mm 75 mm 750 N/10 cm

Conditionally resistantConditionally resistantConditionally resistantConditionally resistant

Perm. ambient conditionsOperating temperatureTransport/storage temperatureLaying and installation temperatureIn short-circuit on conductor

20 C to +70 C30 C to +70 C

5 C to +50 C

Behavior in fire Flame-retardant to flame testVW-1 in accordance with UL 1581

Silicone-free Yes


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3

Network componentsPROFIBUS OLM (Optical Link Module)

Overview Assembly of opticalPROFIBUS networks (line,star, ring) with glass, PCFand plastics FO cables

High availability is achievedthrough redundant powersupply and redundant wiringarrangement

Function monitoring throughsignal contact

All PROFIBUS data trans-mission rates from 9.6 kbit/sto 12 Mbit/s and 45.45 kbit/sfor PROFIBUS PA

Inspection of FOC lines witha voltmeter

Application With the PROFIBUS OLM(Optical Link Modules) Ver-sion 3, optical PROFIBUS net-

works can be assembled inline, star and redundant ringtopology.The transfer rate of an FOCline depends on the distanceand may be up to12 Mbit/s.

Applications for OLM arefor example:

PROFIBUS-based system

busesInter-building networkingwith glass FO cablesMixed networks with electri-cal and optical segments

Large expansion networks(road tunnels, traffic controlsystems)

Networks with high availabil-ity requirements(redundant ring networks)

Design The OLMs have a compactmetal housing. It is suitablefor mounting on a standardmounting rail and for fixedmounting.The 24 V supply is providedthrough a terminal block.Redundant power supplyconfigurations are supported.The signal contact can beused to relay a digital signal tocontrollers or HMI systems forevaluation.OLMs can be combined witheach other and individual sta-tions or whole electrical seg-ments integrated in the opticalPROFIBUS network throughan electrical interface.

The OLMs are available withone or two FOC interfaceswith BFOC connectionmethod for various typesof FO cables:

Plastic FO cables(980/1000 m) can be usedfor single line lengths up to80 m. They can also bepreassembled on site withBFOC connectors.PCF FO cables(200/230 m) can be usedfor single line lengths up to400 m. They are availablepreassembled with 4 BFOCconnectors and an insertionaid.

Glass fiber multimode FOcables (62.5/125 m)like the SIMATIC NET fiber-optic cables can be used forlong distances up to3000 m. These cables areavailable preassembled with4 BFOC plugs.Single mode FO cables(10/125 m fibers) can beused for very long distancesup to 15 km. They are avail-able on request.


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Network componentsPROFIBUS OLM (Optical Link Module)

Functions Automatic recognition of allPROFIBUS transfer rates:9.6 kbit/s to 12 Mbit/sincluding 45.45 kbit/s(PROFIBUS PA).Assembly of the followingnetwork topologies: line,star, redundant ring.High availability throughmedia redundancy.The distance between twoOLMs in the redundant ringis limited only by the opticalsensing range of the mod-ules.

Segmentable RS 485 inter-face (Sub-D connector).Unlimited multimaster mode:extended segmenting func-tion for error localization onfiber-optic cable and RS 485segments.

Fast localization of faults: Indication of module sta-

tus through isolated sig-naling contact.

Inspection of the fiber-optic cable quality:

measuring output for opti-cal receivers for loggingand validity check of theFOC line attenuation witha voltmeter.

High cascading depth: lineand redundant ring up to124 OLM (only limited bymonitoring times).

High network availabilitythrough redundant opticalring topologyFast error localizationthrough signal contact, LEDand measuring jacks

Wide range through use ofglass fiber-optic cables upto a length of 15 km

OLM/G12-EEC for use intemperatures up to 20 C

Configuration

Fig. 3/33 Example of a system configuration with OLM for PROFIBUS


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Optical Networks/OBT/int. interface

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1) Sold by the meter without inner casing.


Cable type PROFIBUS PCF fiber-opticstandard cable

ECOFAST fiber-optic hybrid cable(DESINA-compliant)

Core cross-section

Application Indoor applications forcable lengths up to 300 m

DESINA-compliant devices,e.g. for ET 200X

Delivery unit Assembled on-site with 2 2 BFOC-plugs Sold by the meteron site preassembly with DESINA connectors orpreassembled with 2 DESINA connectors


I-VY2K 200/230 10A17+8B20 I-(2N)V2Y112S 980/1000 + 4 x 1.5 mm 2

Fiber type Graded index fiber Graded index fiber

Attenuationat wavelength

10 dB/km660 nm

280 dB/km660 nm

Number of fibers 2 2 FO cables, 4 copper

MaterialsFiber coreCladdingInner sheath/colorOuter sheath/colorStrain reliefCopper conductors rated voltage current load rated cross section casing material/color

Quartz glassSpecial fluoridated polymer1)

PVC, violetKevlar fibers

Polymethylmethacrylate (PMMA)Special fluoridated polymerPA, black, orangePUR, violet

300 V10 A1.5 mm 2 PVC, black

Mechanical characteristicsDiameter of fiber coreOuter diameter of claddingDiameter of inner sheathCable dimensionsCable weightMaximum permissible tensile load short-time continuous

Bending radius once without tensile load repeatedly with tensile load

Transverse compressive strengthper 10 cm cable length (briefly)Resistance to mineral oil ASTM No. 2 mineral grease water UV radiation

200 m230 m4.7 0.3 mm 22 kg/km

500 N 100 N(only on strain-relief, 50 Non plug or single core)

75 mm 75 mm

750 N/10 cm

Conditionally resistantConditionally resistantConditionally resistantConditionally resistant

980 m1000 m2.2 0.01 mm 10.6 mm 146 kg/km

60 N

110 mm

100 N/10 cm

Conditionally resistantConditionally resistantConditionally resistantNo

Perm. ambient conditionsOperating temperatureTransport/storage temperatureLaying and installation temperatureIn short-circuit on conductor

20 C to +70 C30 C to +70 C

5 C to +50 C

+5 C to +70 C30 C to +70 C

+5 C to +70 C+160 C (max. 5 sec)

Behavior in fire Flame-retardant to flame testVW-1 in accordance with UL 1581

Flame-retardant to flame testVW-1 in accordance with UL 1581



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Optical Networks/OBT/int. interface

3


1) Other lengths available on request.2) Trailing-type cables for the following requirements:

min. 5 million bending cycles at the specified bending radius .3) Additional language versions and manuals

can be found for the various products at:http://www.siemens.de/automation/csi/net

Note:Additional components for the SIMATIC NET cable rangecan be ordered from your local contact.For technical support, please contact:J. Hertlein, A&D SE PSTel.: +49 9117 50 44 65Fax: +49 9117 50 99 91E-mail: [email protected].


PROFIBUS plastic fiber-optic,standard cableRugged round cable with 2 plastic fiber-optic cores, PVC outer casing and PAinner casing, without plugs, for indoorapplicationsSold by the meter }

50 m ring }100 m ring }

6XV1 821-0AH106XV1 821-0AN506XV1 821-0AT10

PROFIBUS plastic fiber-optic,duplex corePlastic fiber-optic cable with 2 cores,PVC casing, without plug for use in envi-ronments with low mechanical stress50 m ring } 6XV1 821-2AN50

PROFIBUS plastic fiber optics, }simplex connector/polishing kit100 simplex plugs and 5 polishingkits for assembling PROFIBUSplastic fiber-optic cablesfor the optical PROFIBUS DP

6GK1 901-0FB00-0AA0

PROFIBUS plastic fiber optics, }stripping tool setTools for stripping the outer casingand core casing of PROFIBUS plasticfiber-optic cables

6GK1 905-6PA10

PROFIBUS PCF fiber-opticPCF fiber-optic cable with 2 cores,PVC outer casing, for bridging largedistances up to 300 m, preassembledwith 2 2 simplex connectors eachwith a tag length of 30 cm, with insertionaid fitted to one end, for connectingdevices to the optical PROFIBUS DPPreferred lengths 1)

50 m }75 m }

100 m }

150 m }200 m }250 m }300 m }

6XV1 821-1CN506XV1 821-1CN75

6XV1 821-1CT106XV1 821-1CT156XV1 821-1CT206XV1 821-1CT256XV1 821-1CT30

Order No.

ECOFAST fiber optichybrid cable (DESINA-compliant)Trailing-type cable with 2 plastic FOCsand 4 copper conductors, 1.5 mm 2 onlyfor use with DESINA-compliant devices

Sold by the meter } 6XV1 830-6CH10

Non-preassembled 20 m }

50 m }

100 m }

6XV1 830-6CN206XV1 830-6CN506XV1 830-6CT10

Preassembledwith 2 DESINA connectors 1.5 m }

3 m }

5 m }

10 m }

15 m }

6XV1 830-6DH156XV1 830-6DH306XV1 830-6DH506XV1 830-6DN106XV1 830-6DN15

ECOFAST fiber optichybrid plug 180,DESINA-compliant (ECOFAST FOC)2 x FO; 4 x 1.5 mm 2 Cu

with pin insert (Hanbrid plug) } 6GK1 905-0BA00with socket insert }(Hanbrid plug)

6GK1 905-0BB00

ECOFAST fiber optichybrid cable (DESINA-compliant)Trailing-type cablewith 2 plastic FOCsand 4 copper conductors, 1.5 mm 2only for use with DESINA-compliant devices

Plug adapter }

for installation of the plastic simplexplug in connection withIM 467 FO, CP 342-5 FO,IM 151 FO and IM 153-2 FO,50 pcs.

6ES7 195-1BE00-0XA0


German }



Electronic manuals for communicationsystems, protocols, productson CD-ROMGerman/English

6GK1 975-1AA00-3AA0


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Wireless Link

3

Network componentsPROFIBUS ILM (Infrared Link Module)

Overview Wireless PROFIBUS linksuitable for all protocols

Rugged design to degree ofprotection IP 65

15 m range for transmissionrates up to 1.5 Mbit/s

Application Wireless PROFIBUS trans-mission over short distances( 15 m).

Linking individual stations inone segment or linking twosegments.Communication with mobilestations, e.g. driverlesstransport systems (DTS)

Communication with chang-ing stations, e.g. stationsalong conveyor lines.

Fast assembly of systemsand temporary configura-tions, e.g. test setups

Replacement of wornsystems, e.g. slip rings,conductors

An ILM illuminates a circleof 4 m in diameter from adistance of 11 m.

Design Robust die-cast aluminiumhousing in degree of protec-tion IP 652 2-pin terminal block inhousing (with cable connec-tion through heavy gaugethreaded joint) for connect-ing PROFIBUS segment

4-pin terminal block inhousing (with cable con-nection through heavygauge threaded joint) forconnecting the power sup-ply (24 V DC) and signalcontactPermanent wiring, i.e. sim-

ple and fast replacementof electronics in the caseof a fault.

Status display for operatingstates through LEDs.Setting of transfer ratethrough interior switchProtection from irritatingambient lighting throughintegral daylight filter.Easy alignment due toarea coverage( 10 solid angle).

Functions Permits wireless connectionto any PROFIBUS stationwithin a range of 15 mCommunication with severalslaves at a distance from themasterTransmission interruptionsare detected and indicatedthrough LED and signalingcontact

A reduction in transmissionquality is indicated by anLED and signal contactbefore the data transmissionis abortedThe infrared link module(ILM) can be used in day-light thanks to an integratedfilter which protects againststray lighting. When mount-ing the Infrared Link Module,make sure that there is anuninterruptible visible con-nection between the mod-ules

When using several ILMtransmission lines mutual in-fluencing of the lines mustbe ruled out by the construc-tional design and by observ-ing minimum distances


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Network componentsPROFIBUS ILM (Infrared Link Module)



Baud rate 9.6 kbit/s to 1.5 Mbit/s

Interfaces2 connections for bus segments

Connection for powersupply and signal contact

2 2-pin terminal blockin housing

4-pin terminal blockin housing


Power loss 7.5 W

Mounting 2 fixing holes


IR wave length 880 nm

Minimum range 0.5 m

Maximum range 15 m


0 C to +60 C40 C to +70 C95% at +25 C


175 80 57800 g


PROFIBUS ILM }

Infrared link module for connectingPROFIBUS stations and segmentswithout the need for wires

6GK1 503-0AA00


German }




6GK1 975-1AA00-3AA0

Profibus-According to Iec 61158en 50170

Documents

Transcript of Profibus-According to Iec 61158en 50170