Production Part Approval Process CONTENTS APPENDICES …...CTQ Features: Reference HSC16199 for...
Transcript of Production Part Approval Process CONTENTS APPENDICES …...CTQ Features: Reference HSC16199 for...
No.: HT1000
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HOW TO PROCEDURE
Title: Production Part Approval Process
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1.0 POLICIES AND DEFINITIONS
1.1 Scope This procedure defines and establishes instructions for implementing the requirements of
ASQR-09.2, “UTC Production Part Approval Process (UPPAP)”. The roles and
responsibilities described within this procedure apply to the manufacturing of production
hardware.
1.2 Policies This procedure defines the process for validating manufacturing processes that produce
HS hardware in meeting all engineering, quality and delivery requirements.
Assessments required for the purpose of completing a PPAP (Production Part Approval
Process) Review have detailed instructions defined in HT0990, “Manufacturing Process
Reviews”.
Minimum PPAP training requirements are described in Appendix 1.
The term “Control Build Review” is synonymous with the PPAP process described here
in this procedure, utilizing the same checklists, forms and protocols.
CONTENTS Policies and Definitions....................................................………………….. 1.0
Procedure……………….............................................……………………… 2.0
APPENDICES Change Notification ……………………….....................................………..
Training Requirements ……………………….....................................……..
1
2
Procedure Administration..................................................…………………. 3
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1.3 Definitions Catalog Part: A supplier of standard parts (e.g., MS, AN, AS, etc) does not need to
comply with UPPAP requirements unless formally required to, by the member.
Control Build Review: A part process review that was the precursor to the PPAP
review.
CTQ Features: Reference HSC16199 for definition of Critical-to-Quality Features.
Engineered Item (Buy Parts): A product that is designed and built by a Producer.
The Producer maintains design authority and configuration control for the product.
Engineered Item Supplier: A supplier who designs and manufactures components
and/or end items (LRUs) based on an HS specification. Also known as Suppliers of
Designed Equipment (SDE).
FSP: Reference HSC16199 for definition of Flight Safety Part.
IPD Team: An Integrated Product Development Team, also known as a Design-to-
Build Team, is responsible for the overall coordination of a new program from
development, into production and finally through field service. Typically, the IPD
Team is composed of a Design Engineer, Project Engineer, Enterprise Quality
Engineer, Supplier Development Engineer, Manufacturing Engineer, Procurement
Buyer, Producibility Engineer and Service Engineer.
Make Part: Parts that are designed by Hamilton Sundstrand and produced by HS or
supplier.
Manufacturing Process Reviews: A series of assessments designed to validate
Hamilton Sundstrand products meet Customer requirements and company
commitments relating to quality, capability, capacity and overall readiness. Process
Certification requirements per this procedure are assessed as part of the MPR
(Manufacturing Process Review) system. The governing MPR document is HT0990.
Member Focal Point: Main technical interface supporting UTC PPAP activities as
defined in ASQR-09.2.
Objective Evidence Package: The collection of all PPAP documentation and
supporting evidence.
Process Control Plan: The Process Control Plan follows the PFMEA and Process
Flow steps, and provides step by step details on how the process is controlled to
product specification and how to respond to potential issues in the event of non-
conformances. Process Readiness Study: Reference HT0990 for definition. PPAP Element: The 19 sections listed in the PPAP submission requirements. The
elements of PPAP submission depends on the required submission level.
PPAP1 Review: Reference HT0990 for definition.
PPAP2 Review: Reference HT0990 for definition.
Producer: An HS Operating unit and/or Supplier who provides goods and services.
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Supplier Tracking & Analysis Tools: An HS web based system used to manage
PPAP schedules, assessments and action item tracking.
Transition Coordinator: The person assigned to the transition team to coordinate
PPAP requirements with the PEG Group.
Transition Team: A team assigned to manage specific product sourcing changes.
1.4 Abbreviations And Acronyms ASQR: Aerospace Supplier Quality Requirement
CTQ: Critical-to-Quality
DFMEA: Design Failure Modes Effects Analysis
DQR: Designated Quality Representative
EC: Engineering Change
EQE: Enterprise Quality Engineer
FPRB: Frozen Process Review Board
FSC: Flight Safety Characteristic
FSP: Flight Safety Part
HS: Hamilton Sundstrand
IPD: Integrated Product Development
MPR: Manufacturing Process Review
OQE: Operations Quality Engineer
PCP: Process Control Plan
PD: Procurement Data
PEG: Preparation & Execution Group
PFMEA: Process Failure Modes Effects Analysis
PO: Purchase Order
SDE: Supplier Development Engineer
SPC: Statistical Process Control
SQA: Supplier Quality Assurance
STAT: Supplier Tracking & Analysis Tools
UPPAP: UTC Production Part Approval Process
1.5 Environment, Health and Safety Policy
Hamilton Sundstrand is committed to conducting its operations in such a manner
as to protect the health and safety of its employees, its neighbors and the natural
environment.
Each employee plays an important role in improving performance, not only by
understanding and following established procedures, but also by recommending
improved practices, where appropriate.
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There are no specific precautions associated with this Standard Procedure; however
associates are encouraged to bring unsafe conditions and practices to the attention
of supervision to ensure prompt resolution of potential hazards.
2.0 PROCEDURE
2.1 PPAP Strategy
Appling UPPAP at Hamilton Sundstrand is comprised of four specific strategic categories,
as described below.
1. NEW PROGRAMS. UPPAP will be applied on new programs, either driven by
Customer contract, or based on management directive. Parts will be selected utilizing
a risk based approach including criteria such as supplier performance, part criticality,
and producer maturation with the product or processes used in the manufacture of the
product.
2. TRANSITIONS: Manufacturing source transitions represent an inherent level of risk,
thus UPPAP will be applied as a risk mitigation tool. The new source will have to
demonstrate process readiness and adequacy prior to serial production.
3. ENGINEERING CHANGES: Engineering changes that meet the level of a Class I
change can utilize UPPAP as a means to assure key aspects of the production process
have been addressed that have a positive impact relative to the change.
4. ESCAPE MITIGATION: Depending on the nature of the escape, UPPAP may be
applied as a means of assuring any changes resulting from the root cause corrective
action plan have been properly implemented to prevent future occurrences.
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2.2 Document Flowdown
L1(Policy)
DP400QMS
L2
(Requirements Flowdown)
HSC16199 Management &
(Published)
PR9103 Manufacturing Process Control
(Published)L3
(Requirements Implementation;
(EPD: 3/28/06)
HT0990 Manufacturing
Process Reviews (currently in ballot)
(EPD: 3/28/06)
1(Requirements)
ASQR-09.2
UTC PPAP
2
(Implementation & Assessment)
HT1000
HS PPAP(Internal Implementation
Procedure)
3
(Key Flowdown Documents)
HT0990
Manufacturing Process Reviews(Assessments)
HSM17
HS SupplierProduct Release
(DQR Instructions)
HSC16199 Management & Control of
CTQ’s(Process Control Elements)
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2.3 PPAP Overview – The Four Key Milestones
The HS Production part Approval Process will be implemented in a structured manner
utilizing the Four Key Milestones as summarized below. Sections 2.4 thru 2.7 will define
the detailed roles & responsibilities for each sub-milestone.
MILESTONE 1MILESTONE 1MILESTONE 1
MILESTONE 1Definition
MILESTONE 1MILESTONE 1MILESTONE 1
MILESTONE 1Definition
MILESTONE 2MILESTONE 2MILESTONE 2
MILESTONE 2MILESTONE 2
MILESTONE 2MILESTONE 2
MILESTONE 2Preparation
MILESTONE 3MILESTONE 3MILESTONE 3
MILESTONE 3MILESTONE 3
MILESTONE 3MILESTONE 3
MILESTONE 3Validation
MILESTONE 4MILESTONE 4MILESTONE 4
MILESTONE 4MILESTONE 4
MILESTONE 4MILESTONE 4
MILESTONE 4Approval
Milestone 1: DEFINITION – Define PPAP parts
– Define PPAP elements
– Define PPAP levels
– Update Quality notes
– Issue Purchase Order
Milestone 2: PREPARATION
– HS PPAP package preparation
– Schedule PPAP1 Review
– PPAP training
– Conduct PPAP1 Review
– Producer prepares PPAP package
Milestone 3: VALIDATION
– Producer submits PPAP Package for approval
– Conduct PPAP2 Review
– Determine gaps
– Provide feedback to Producer
– Producer re-submits updated package
Milestone 4: APPROVAL – Sign off UPPAP Form 1
– Update PPAP database
– Forward Form 1 to Producer
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2.4 MILESTONE 1 - DEFINITION
OVERVIEW: Milestone 1 involves the identification of applicable part
numbers, elements, and oversight levels. Milestone 1 involves the upfront
planning for PPAP that includes training and scheduling of the reviews.
Actor Action
2.4.1 Define PPAP Parts
EQE
Transition
Coordinator
IPD/Transition
Team
PEG
OQE
PEG
EQE/OQE
New Program Parts/Transition Parts
Coordinate the following IPD Team PPAP actions.
Coordinate the following Transition Team PPAP actions.
Obtain bill of material (BOM) for the specific program
component responsible for.
Determine which parts from the BOM have PPAP
applicability. Recommended criteria is as follows:
Part complexity
New part design
New manufacturing process
Functionality
Previous failures, quality escapes on part or similar
designed part
Impact to safety
List all part numbers on Form QC-1000.1, PPAP Decision
Matrix Tool.
Submit QC-1000.1 form with PPAP part numbers to PEG
Group.
– Receive part number applications for PPAP:
– “Make” parts from OQE/Transition
Coordinator
– “Buy” parts from EQE
– Receive list of “Make” parts from EQE.
– Determine detail components requiring PPAP for the LRU
“make” component (e.g., fuel control).
– Forward list of “Make-Internal” (e.g., fuel control assembly)
and “Make-External” (e.g., valve, sleeve, housing, etc.) parts
to PEG.
Perform part risk assessment using the QC-1000.1 form to
determine the applicable PPAP Elements and oversight
levels.
Engineering Changes
Initiate PPAP implementation request to PEG Group for
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SDE/EQE/OQE
PEG
PEG
Buyer
2.4.2
2.4.3
Class I engineering changes.
Escape Mitigation
– Initiate PPAP implementation request to PEG Group for
major escapes where a PPAP2 Review would be beneficial.
Define PPAP Elements and Levels – Determine PPAP elements and levels using PPAP Decision
Tree.
Update Quality Notes and Issue PO
Add the PPAP requirement to the purchase order master
quality note as follows:
“The requirements of ASQR-09.2, UTC Production Part
Approval Process, are in effect for this part number”.
Notify corresponding Buyer that a quality note update exists
for the subject part number.
– Issue revised or new purchase order to supplier.
2.5 MILESTONE 2 – PREPARATION
OVERVIEW: Milestone 2 involves the preparation activities needed in
order to execute a successful PPAP review. These activities include
conducting a PPAP1 Review, training the Producer and finally creation
of the PPAP Objective Evidence Package.
Actor
Action
2.5.1 HS PPAP Package Preparation
PEG
PEG
SDE
2.5.2
Initialize PPAP Objective Evidence Package (Form QC-
0990.28) for the Producer from the appropriate parts list that
was submitted. The key actions to initialize the PPAP are:
– Fill out all the Producer identification and part
characterization data.
– Define which PPAP Elements are required.
– Define which PPAP Elements the Producer must submit
objective evidence back to HS if not a Level 1 PPAP
Review as defined in HT0990.
Forward to SDE/OQE to use with Supplier or plant site cell.
Initialize PPAP record for the part number and Producer in
the STAT Tool.
Schedule PPAP1 Review
Coordinate with the SDE, Supplier Quality Planning Group
and the OQE (for in plant PPAP applications) to schedule the
PPAP1 Review in the STAT Tool.
Contact supplier to set up on-site or teleconference.
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SDE/OQE
SDE/OQE
DQR/OQE
DQR
OQE
OQE/DQR
PRO
2.5.3
2.5.4
2.5.5
Forward Producer PPAP Objective Evidence
Package.
PPAP Training
Provide the Producer with PPAP Training per App. 2.
Access PPAP training material via the HS Supplier Portal or
Learning Portal.
Conduct PPAP1 Review
Conduct PPAP1 Review with the Producer per HT0990 and
PPAP 215 training course number 996971.
Producer Prepares and Approves PPAP Package
Use PPAP Objective Evidence Package (Form QC-0990.28).
For supplier PPAP part, Producer DQR, per HSM17, required
to ensure package is reviewed using PPAP2 Review
Checklist, Form QC-0990.26.
For internally made PPAP part, OQE required to ensure
package is reviewed using PPAP2–FAI Review Checklist,
Form QC-0990.26.
Ensure for Element 8, Process Readiness Study, the
following:
– Form QC-0990.27 is used
– Only Tab 1 of QC-0990.27 need be submitted in Tab 8,
“PRS”. This is the PRS roll-up score.
Approve PPAP Objective Evidence Package
– Complete UTC Approval Form 1
– Sign UTC Approval Form 1 and submit per Section 2.6.1.
2.6 MILESTONE 3 – VALIDATION
OVERVIEW: At the heart of Milestone 3 is conducting a validation of the
PPAP2 Review package. Depending on the level of oversight established, this
review may be conducted at HS or on-sight with the Producer. Gap closure
plans will be established for any review that identifies incomplete or deficient
elements.
Actor Action
PRO
2.6.1
Producer Submits PPAP Package for Approval
PROCESS FOR “SUPPLIER PRODUCED” PARTS
Per HT0990, Supplier will forward their completed PPAP
Objective Evidence Package (Form QC-0990.28) to the
Supplier Development Engineer so they can conduct the
PPAP2 Review.
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SDE
OQE
PRO
2.6.2
PROCESS FOR “INTERNALLY PRODUCED” PARTS
Per HT0990, Internal Plant Site area will forward their
completed PPAP Objective Evidence Package (Form QC-
0990.28) to the supporting Operations Quality Engineer so
they can conduct the PPAP2 Review.
Conduct PPAP2 Review Per HT0990
PROCESS FOR “SUPPLIER PRODUCED” PARTS
- Receive completed PPAP Objective Evidence Package from
Supplier.
- Conduct the PPAP2 Review per HT0990 on the received PPAP
Objective Evidence Package.
- If required, provide gap analysis feedback to the Producer,
Buyer and EQE.
- Upload open PPAP2 Review action items into the STAT Tool.
- Archive PPAP Objective Evidence Package in STAT Tool.
PROCESS FOR “INTERNALLY PRODUCED” PARTS
- Receive completed PPAP Objective Evidence Package from
internal plant site cell.
- Conduct the PPAP2 Review per HT0990 on the received PPAP
Objective Evidence Package.
- If required, provide gap analysis feedback to the Producer and
EQE.
- Upload open PPAP2 Review action items into the STAT Tool.
- Archive PPAP Objective Evidence Package in STAT Tool.
Submit completed PPAP Objective Evidence Package to Customer
MFP.
Update PPAP Objective Evidence Package when action items are
established by the MFP performing the PPAP2 Review.
2.6.3 Determine Gaps
SDE/OQE Document any gaps and associated corrective actions (i.e.,
incomplete elements, deficiencies, etc.) on PPAP2-FAI Checklist
(Form QC-0990.26).
Summarize action items onto UTC Approval Form 1.
2.6.4 Provide Feedback to Producer
SDE/OQE
Follow instructions in HT0990, PPAP2 Review section.
2.6.5 Producer Re-Submits Updated Package
Follow instructions in HT0990, PPAP2 Review section.
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2.7 MILESTONE 4 – APPROVAL
OVERVIEW: Milestone 4 is the final leg of the PPAP process where
the Producer’s PPAP Package is approved. The MFP will sign the
UTC Approval Form and communicate back to the Producer whether or
not the approval stands on its own or requires follow-up action.
Actor Action
SDE
SDE
OQE
SDE
SDE
OQE
SDE
SDE
OQE
2.7.1
Forward for Customer Review
If package is fully complete with no gaps:
– Forward to EQE if “Buy” part for PPAP approval.
– Forward to OQE if “Make” part for PPAP approval.
– Forward to EQE if “Make” part but at final LRU level for
PPAP approval.
If package is not fully complete but with acceptable gap
closure plan:
– Forward to EQE if “Buy” part for PPAP “Interim Class”
approval.
– Forward to OQE if “Make” part for PPAP “Interim Class”
approval.
– Forward to EQE if “Make” part but at final LRU level for
PPAP “Interim Class” approval.
If package is rejected outright upon initial review by
SDE/OQE then the following actions shall take place:
– Inform EQE/Buyer if “Buy” part and work with supplier
on a gap closure plan.
– Forward to OQE if “Make” part and work with supplier on
a gap closure plan.
– Forward to EQE if “Make” part but at final LRU level and
work with plant site area on a gap closure plan.
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EQE/OQE
EQE/OQE
EQE
OQE
EQE
SDE/OQE
PEG
SDE/OQE
2.7.2
2.7.3
2.7.4
Customer Interim Class Assignment and Dispositioning
Update UTC Approval Form 1 with the appropriate Interim
Class per Table 1 below:
Table 1 – Interim Approval per ASQR-09.2
Sign and date UTC Approval Form 1.
Forward UTC Approval Form 1 to SDE for “Buy” supplier
parts.
Forward UTC Approval Form 1 to SDE for “Make” supplier
parts.
Forward UTC Approval Form 1 to OQE for “Make”
internally made parts.
Update PPAP Database
Update STAT Tool with completed UTC Approval Form 1.
Update PPAP Objective Evidence Package (Form QC-
0990.28) in the STAT Tool when receiving additional and/or
modified Producer data supporting PPAP Elements that were
not closed out.
Upload completed PPAP Objective Evidence Package (Form
QC-0990.28) into STAT Tool Database.
Forward completed UTC Approval Form 1 to Producer.
Ongoing PPAP Maintenance
Monitor open PPAP action items in STAT Tool resulting
from Interim Class approvals and/or rejected PPAP2 Reviews.
Work to close open PPAP action items in STAT Tool.
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2.8 CHANGE CONTROL
OVERVIEW: This section describes the procedure for handling
process changes that may require a delta or ful-up PPAP Review to a
part that previously was approved.
Actor Action
Supplier Mgt.
and/or DQR
Plant Site Area
M.E./Cell
Leader
EQE/SDE
SDE/
PEG
SDE/OQE
SDE/OQE/EQE
2.8.1
2.82
2.83
Producer Notifies MFP of Changes that may Impact
Engineering Design, Quality or Delivery Requirements
WHEN PRODUCER IS AN EXTERNAL SUPPLIER
– Inform SDE and/or Buyer for any changes per Table 2,
Appendix 1. Note that changes reflected in Table 3,
Appendix 1, do not require notification.
– The supplier shall notify the SDE using the UPPAP
Notification, ASQR-09.2 Form 2 when any situation
described below occurs.
WHEN PRODUCER IS AN INTERNAL PLANT SITE
AREA
– Inform EQE for any changes per Table 2, Appendix 1.
Note that changes reflected in Table 3, Appendix 1, do
not require notification.
– The Plant Site Area shall notify the EQE using the
UPPAP Notification, ASQR-09.2 Form 2 when any
situation described below occurs.
Determine Change Impact and Take Appropriate Action
– Decide if contents of Change Notification merit a new
PPAP review (delta or full-up).
– Forward UTC Change Notification Form 2 to PEG Group
with request to schedule new PPAP.
Schedule New PPAP
– Follow instructions located in Section 2.5 for PPAP
scheduling.
– Follow instructions located in Section 2.6 for PPAP
execution.
– Follow instructions located in Section 2.7 for PPAP
disposition and approval.
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Appendix 1
Change Notification
TABLE 1 – When Change Notification is Required
Requirement Clarification or Examples
1. Use of other construction or material than was
used in the previously approved part or product.
For example, other construction as documented on a
deviation (permit) or included as a note on the designrecord and not covered by an engineering change as
described in Table I.3.2 #3.
2. Production from new or modified tools (except
perishable tools), dies, molds, patterns, etc., including additional or replacement tooling.
This requirement only applies to tools which due to
their unique form or function, can be expected toinfluence the integrity of the final product. It is not
meant to describe standard tools (new or repaired),such as standard measuring devices, drivers (manualor power), etc.
3. Production following refurbishment or
rearrangement of existing tooling or equipment.
Refurbishment means the reconstruction and/or
modification of a tool or machine or to increase thecapacity, performance, or change its existing function.
This is not meant to be confused with normalmaintenance, repair or replacement of parts, etc., forwhich no change in performance is to be expected and
post repair verification methods have beenestablished.
Rearrangement is defined as activity which changesthe sequence of product/process flow from that
documented in the process flow diagram (includingthe addition of a new process).
Minor adjustments of production equipment may berequired to meet safety requirements such as,
installation of protective covers, elimination ofpotential ESD risks, etc. These changes can be made
without customer approval unless the process flow ischanged as a result of this adjustment.
4. Production from tooling and equipment
transferred to a different plant location or from an additional plant location.
Production process tooling and/or equipment
transferred between buildings or facilities in one ormore locations.
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Appendix 1
Change Notification
TABLE 1 – When Change Notification is Required (continued)
Requirement Clarification or examples
5. Change of subcontractor for parts, non-equivalent
materials, or services (e.g.: heat-treating, plating) that affect customer fit, form, function, durability, or
performance requirements.
Suppliers are responsible for approval of subcontracted
material and services that do not affect customer fit form,function, durability, or performance requirements.
6. Production produced after the tooling has been
inactive for volume production for twelve months or more.
For product that has been produced after tooling has been
inactive for twelve months or more: Notification is required when the part has had no active purchase order and the
existing tooling has been inactive for volume production for twelve months or more. The only exception is when the part has low volume, e.g. service or specialty vehicles.
However, a customer may specify certain PPAP requirements for service parts.
7. Product and process changes related to components
of the production product manufactured internally or manufactured by subcontractors that impact fit,
form, function, performance, and/or durability of the salable product. Additionally, the supplier shall concur with any requests by a subcontractor before
submission to the customer.
Any change that affects customer requirements for fit, form,
function, performance, and/or durability requires notification to the customer.
NOTE: The fit, form, function, performance, and/or durability requirements should be part of customer
specifications as agreed on during contract review.
8. Change in test/inspection method – new technique
(no effect on acceptance criteria)
For change in test method, supplier should have evidence
that the new method provides results equivalent to the old method.
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Appendix 1
Change Notification
TABLE 2 – When Change Notification is Not Required
Requirement Clarification or Examples
1. Changes to component level
drawings, manufactured internally
or manufactured by subcontractors,
that do not impact the design record
for the product supplied to the
customer.
Changes do not affect customer fin,
form, function, durability or
performance requirements.
2. Tool movement within the same
plant (used in equivalent
equipment, no change in process
flow, no disassembly of the tool) or
equipment movement within the
same plant (same equipment, no
change in process flow).
Based on lean manufacturing initiatives,
some equipment is designed for
mobility, i.e. on wheels with quick
disconnects. Cell configurations or
location within a department may be
changed without affecting process flow.
No change made to process flow or
control plan.
3. Changes in equipment (same type
equipment for same process flow
with same basic technology or
methodology).
Examples are new equipment,
additional equipment, replacement, or
change in equipment size. New
equipment that combines processes
requires notification per table 2.
4. Identical gage replacement. Gages replaced as a part of a gage
maintenance or calibration system.
5. Rebalance of operator job content
with no change in process flow.
Lean manufacturing allows for
rebalancing job content to eliminate
bottleneck issues.
6. Changes resulting in reduced RPN
on PFMEA (with no change to
process flow).
Example include added controls,
increased sample size and frequency,
and error-proofing installation.
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Appendix 2
PPAP Training Requirements
Refer to the following matrix for Production Part Approval Process (PPAP) training courses
recommended for Enterprise Quality Engineers, Manufacturing Engineers, Operations Quality Engineers,
Design Engineers, Project Engineers, Supplier Development Engineers, Supplier Quality
Representatives, Purchasing Buyers, and Management.
COURSE NAME COURSE ID # WHO DESCRIPTION # HOURS
PPAP 101
Awareness 992797
Anyone needing a
general overview of
the UPPAP per
ASQR-09.2
What is PPAP?
Why is it being
implemented?
2.0
PPAP 201 Implementation
996411
Anyone deemed an
MFP per ASQR-09.2
or performing any of
the functions as
described in this
procedure
In-depth on Four Key
Milestones, use of all
forms & checklists,
conducting the PPAP
assessments, and roles
& responsibilities
8
PPAP 215 Supplier Implementation
996971
Specifically the
functions as described
in this procedure
In-depth on 4 Key
Milestones, use of all
forms & checklists, and
roles & responsibilities
4
PPAP 301 Process Certification -
Implementation
Reference the
UTC Learning
Portal
(Type in “PPAP
301”)
This training leads to
certifying HS
associates to take on
the role of the MFP
(per ASQR-09.2) who
will review and
approve PPAP
packages submitted to
HS by a Producer.
In-depth training on the
19 UPPAP elements
with a focus on
DFMEA and PFMEA.
The training discusses
what is acceptable
versus not acceptable
when the MFP is
reviewing a PPAP
element for compliance
to ASQR-09.2
24
PC 201 Process Certification -
Implementation
017157
Engineers (Design,
Manufacturing,
Quality, Project,
Supplier Quality)
In-depth on Four Key
Milestones, SPC
Charts, Gage & Process
Capability, Intro. To
DOE
24
No.: HT1000
Revision: 0 Effective Date: 01OCT2011
HOW TO PROCEDURE
Title: Production Part Approval Process
HS PROPRIETARY
Subject to the restriction on the title or cover page.
Page 18 of 18
Appendix 3
Procedure Administration
1. Document Changes
Revision Description of Change Effective Date
0 Initial Release.
01OCT2011
2. Document Owner HSC Operations Quality Director,
HSC SQA Manager
3. Originally Written by P. Teti and J. DeFazio
4. Next Higher Document ASQR-09.2, “UTC Production Part Approval Process”
5. Superseded Document None
6. Applicability Includes all European Aerospace Companies (EAC) and North
American Aerospace (NAA) Hamilton Sundstrand business
entities. Excludes all Aerospace Maintenance Activities
(AMA), Industrial (IND) and Space Systems (SS) Hamilton
Sundstrand business entities.
7. Distribution Online
8. Documents Referenced HS15000, Flight Safety Parts
HSC16199, Management and Classification of Critical to
Quality Characteristics
HSM17, Supplier Product Release Programs
HT0990, Manufacturing Process Reviews
Manual #996411, PPAP 201 Training Manual
9. Forms Authorized QC-1000.1, “PPAP Decision Matrix”
10. Forms Referenced
All PPAP forms authorized by this procedure can be found in
Documentum.
11. Audit Requirements Procedure Requirement PR009, Aerospace Quality Audit
Program
12. Key Functional Responsibilities See Section 2.0, Procedure.
13. Equipment List None