Aftermarket 4WD suspension is extremely complex. Determining the right solution for your vehicle and your requirements demands special attention to many factors. Unlike numerous aftermarket suspension systems, which are only available in a single configuration targeting lift height, OME offers a range of tuned and matched integrated suspension systems to ensure the right suspension is available to suit how the vehicle is outfitted and the conditions it will encounter.

The OME Engineers initial evaluation of the new 2015 Hilux revealed a very firm, controlled ride when unladen in the OE trim. This provided the opportunity to explore tuning for comfort and control in various loading scenarios. OME’s newly developed range will provide a plush ride over both on and off road slow speed features but still provide vehicle stability when a high speed manoeuvre is required. In order to accommodate for vehicles with various loads OME has developed a larger spectrum of strut and spring combinations than the previous Hilux range to provide the best load carrying ride comfort combination possible.

PRODUCT RELEASE

ABN 31 006 708 756 Toyota Hilux 2015 on - OME Suspension System 1 - 5

Product Specification

PRODUCT RELEASE

Product Specification

Date: November 2015

Description: OME Suspension System

Application: Toyota Hilux 2015

Part No. & Barcode : Refer To Application Sheets

Fitting: 4 Hours

Availability Date: Refer To Availability Table

Front Suspension:

Springs

Four spring options were chosen to cater for No Bar, Bar, Bar/Winch and Bar/Winch/Accessories vehicle setups. With additional front accessories now available such as under body protection, recovery points, side rails, dual batteries etc a fourth coil option has been added to cater for the additional load these accessories provide. As the spring design is the same as previous model Hilux, existing coil part numbers were able to be used noting some slight change in application. Factory geometry allowed for a 40mm lift and still maintain an adequate level of droop.

Struts

An extensive development and tuning project was undertaken to correctly match the ride quality to the spring rate and resulted in 2 front strut options depending on spring selection. Although valving is similar to the previous model Hilux, lengths have altered slightly and optimised for this model. The front strut also has an increased bottom bush size in line with the OE design.

Rear Suspension:

Springs

Extensive development has gone into the new Hilux leaf spring design. A great emphasis was placed on ride comfort with and without a payload which has led to three types of load dependent leaf designs. The 2015 Hilux OME Rear Leaf Springs are unique in how the second stage leafs interacts with the primary leafs, this is a key factor in low speed feature comfort.

SR5 models are now equipped with Halogen Headlamp Levelling sensors which are located on the rear leaf springs. To allow for the increase in lift a new bracket has been designed to correct the sensor parameters.

Medium loads (0kg to GVM, optimal performance at loads of 0-300kg)

Constant 300kg (300kg to GVM, optimal performance at loads of 300-600kg)

Constant 600kg (600kg to GVM, optimal performance at loads of 600kg plus)

Shock Absorbers

Two new rear shock absorbers have been developed with particular attention to controlling the vehicle both with and without payloads. Numerous iterations of valving were tested in order to determine the best possible spring and shock absorber combination based on potential payload scenarios. As a result the best possible configuration of ride comfort and vehicle control was achieved.

Toyota Hilux 2015 on - OME Suspension System 2 - 5 ABN 31 006 708 756

Shackles and Bushes

A new greasable shackle was designed to fit the new leaf spring geometry and SR5 Sensor mounting. This new shackle kit will work with the existing bush kit OMESB98.

Specifications:

Shocks/Struts

Nitrocharger Sport Part Number

Open Length (mm)

Closed Length (mm)

Upper Mount Bush Kit Part Number

Lower Mount Bush Kit Part Number

Original Kit

Bushes only Original Kit Bushes

only60132 627 390 SMP649 N/A SMP649 N/A

60133 627 390 SMP649 N/A SMP649 N/A

90028 560 430 N/A N/A 110-110-115 N/A

90029 560 430 N/A N/A 110-110-115 N/A

Coils

Spring Part

Number

X5K Steel

Bar Dia. Mm

Free Height mm No. of

turns

Coil Weight

kg

Spring Rate OE Spring Rate LbsA B Lbf/in N/mm

2869 X 16.5 380 380 9.75 4.7 590 103 660

2884 X 16.5 390 390 9.75 4.7 590 103 660

2885 X 16.5 395 395 9.75 4.7 590 103 660

2887 X 16.5 400 400 9.75 4.7 590 103 660

Leaf Springs

Spring Part

Number

Stack Height (mm)

No. of Leaves

Eye Diameter mm Weight

(kg)

Primary Free

Camber mm

Spring Rate

Front Rear Lbf/in N/mm

EL089R 52 4+2 40 30 26 195 169/300 30/53

EL090R 62 5+2 40 30 31.9 188 220/389 39/68

EL091R 68 5+2 40 30 35.5 174 317/489 56/86

Toyota Hilux 2015 on - OME Suspension System 3 - 5 ABN 31 006 708 756

Toyota Hilux 2015 on - OME Suspension System 4 - 5 ABN 31 006 708 756

Product Availability:

Product Part Number Available BarcodeCoil Spring 2869 Now 9319092025237

Coil Spring 2884 Now 9319092023035

Coil Spring 2885 Now 9319092023042

Coil Spring 2887 Now 9319092024506

Leaf Spring EL089R January 9332018040435

Leaf Spring EL090R January 9332018040459

Leaf Spring EL091R January 9332018040466

Extra Leaf EL45XL January 9332018040442

Strut Sport 90028 December 9312891040593

Strut Sport 90029 December 9312891040609

Nitrocharger Sport shock

60132 December 9312891040616

Nitrocharger Sport shock

60133 December 9312891040623

Strut Top Hat Kit OMETH002 Immediate 9332018027399

Upper Strut bushes OME3133 Immediate 9332018026781

Greasable Shackle Kit OMEGS25 January 9332018041692

Spring Bush kit OMESB98 Immediate 9332018009760

Ubolts OMEU53A Immediate 9332018021748

Headlight Levelling Kit

FK86 January 9332018041708

Toyota Hilux 2015 on - OME Suspension System 5 - 5 ABN 31 006 708 756

HEAD OFFiCE

ARB Corporation Ltd

POStAL ADDRESS

PO Box 105, Kilsyth 3137 Australia

StREEt ADDRESS

42-44 Garden Street,Kilsyth, Victoria3136 Australia

CONtACt DEtAiLS

t +61 3 9761 6622F +61 3 9761 6807W arb.com.au

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QTY

121212

1

2

QTY

2412

1

REMARKS:

TOYOTA

HILUX 2015 ON ALL MODELSDIESEL ENGINEFRONT

Estimated Lift: 40mm PART NUMBER

SPRING: NO BAR 2869STRUT - SPORT 90028SPRING: BAR ONLY 2884STRUT - SPORT 90028SPRING: BAR & WINCH 2885STRUT - SPORT 90029SPRING: BAR, WINCH & ACCESSORIES

2887

STRUT TOP HAT KIT OMETH002

STRUT - SPORT 90029

TRIM PACKER OME95PF5UPPER STRUT BUSHES OME3133

60132SPRING: CONSTANT 300KGS EL090R

ALL MODELSREAREstimated Lift: 40mm PART NUMBER

EXTRA LEAF EL45XLHALOGEN HEADLAMP LEVELLING BRACKET FK86

SPRING BUSH KIT OMESB98U BOLTS OMEU53AGREASABLE SHACKLE KIT OMEGS25

2

2

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To maintain coil clearance from the Sway Bar, the coil seat must be installed with the helix facing away from the sway bar.

No top mounting bushes supplied use OME3133. OE bushes may be re-used if in good condition.

Include tray weight in constant load calculation

EL45XL will give appox 20mm extra lift or increase loading capacity at design height by approx 200KGS.

Strut Top Hat Kit may be required if original equipment is worn

The Halogen Headlamp Levelling Bracket is a mandatory fitment for SR5 versions only.

NITROCHARGER SPORT *60133 / 60132SPRING: CONSTANT 600KGS EL091RNITROCHARGER SPORT 60133

SPRING MEDIUM EL089RNITROCHARGER SPORT

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