Product Presentation April 18, 2015 PCS...

52
Product Presentation

Transcript of Product Presentation April 18, 2015 PCS...

Product Presentation

COMPANY OVERVIEW

3

PDP Tarlac Plant

4

Our Plant

INTEGRATED MANAGEMENT SYSTEM (IMS):

• ISO 9001:2000

Quality Management

• ISO 14001:2004 Environmental Management

• OHSAS 180001:2007 Safety Management System

5

Product Certification

KEMA Type Test Compliant for MV Voltage Power Cables.

Powerlab Type Test Compliant for Multi-core MV Voltage Power Cables.

Underwriters Laboratories (UL) approval for its Building Wires, Appliance Wiring Material and Machine Tool Wires.

Bureau of Product Standard Certified, Q-0054

TUV – Fire rated/performance cables in 2010

PD ALUMILITE (AA 8000 SERIES)

7

PD AlumiLite

Copper

PD AlumiLite

COPPER ALUMINUM

Conductor

COMPRESS Stranded Copper

Conductor

COMPACT Stranded AA

8000 Series Al. Conductor

Insulation Lead Free PVC

Insulation (THHN/THWN-2)

Lead Free PVC Insulation

(THHN/THWN-2)

Jacket Abrasion

Resistant Nylon Jacket

Abrasion Resistant Nylon

Jacket

For sizes 6AWG (14mm2) & bigger

8

Copper vs Aluminum Material Cost Comparison

0

2000

4000

6000

8000

10000

12000

9

Advantage of PDP’s

Aluminum Building Wire

Aluminum is Cost Effective versus copper

It takes only ONE kilogram of aluminum to equal the current

carrying capacity of TWO kilograms of copper

It is SAFE & RELIABLE as copper and widely used in

USA and Canada since 1987

Insulation is made of High Temperature Lead Free Insulation Type THHN/THWN-2

10

Equivalent ampacity comparison of Cu versus Al

bldg. wire

250mm2 (500MCM) Cu THHN/THWN-2

375mm2 (750MCM) Al THHN/THWN-2 Lighter by 50% Bigger by 15%

AA-8000 Series

Electrical Grade

Aluminum Alloy

Copper 99.99%

11

USA’s Aluminum Bldg. Wire Market

• 35% of the Commercial market is aluminum building wire

• 600 volt feeder size cable (size #6 (14 mm2) and larger)

12

Electrical Cost Comparison (Conduit Design)

Copper in conduit

Aluminum in conduit

Percent Difference

Cable Costs 12,956,177 8,917,706 31%

PVC Pipe 424,673 831,736 96%

Terminal Lugs

72,344 122,031 69%

Installation Cost

262,845 269,554 3%

Total Cost 13,716,039 10,141,027 26%

Cost Difference

26 %

13

TW, THW, THHN, THWN &

THWN-2 :

UL file No. E-54448

14

Construction Variation

Multi Cores Aluminum Cable 4/c + E

Metal-Clad Aluminum Cable (MC)

15

Construction Variation

Multicore without Jacket

16

Construction Variation

Aluminum MV Cable with 8000 AA

NOTABLE PROJECT REFERENCE

FOR PDP’S ABW

18

Project References

19

Project References

SM ARENA

SM AURA PREMIER THE COLUMNS LEGAZPI VILLAGE

EASTWOOD MALL

20

CSI TAYUG CSI URDANETA

KCC Mall Gensan & KCC Mall Marbel

Project References

21

SM BACOLOD EXPANSION SM DAVAO EXPANSION

SM CONSOLACION

Project References

22

Installation Pictures

23

First Installation

PDP’s Aluminum Building Wire energized in 2008 Highest operating temperature is

only 35.8⁰C *scanned on Feb. 2013

METAL-CLAD CABLE

(TYPE MC CABLE)

25

Technical Definition of Type

MC Cable

• (NEC 330.3/PEC 3.30.1.2) A factory

assembly of insulated circuit conductors,

with or without optical fiber members,

enclosed in an armor of interlocking metal

type or a smooth or corrugated metallic

sheath.

26

Technical Definition of

Type MC Cable Variants

• Available for both Copper & Aluminum

Conductors

• With PVC, PVC/Nylon & XLPE Insulations

• With Aluminum & Steel Strip Armoured

• Without or With PVC Overall Jacket

• Single core & Multicores Cables

• Low voltage & Medium Voltage

27

Uses Permitted in

accordance to PEC/NEC:

• For power, lighting, control, and signal circuits

• Direct burial application

• Embedded in concrete

• In Cable Tray

• Dry and Wet Location

28

Advantages of Type MC

Cable

1. All-in-one assembly (Factory Assembled Prefab Cable) resulting to reduced installation time up to 30%

2. Strong, lightweight, aluminum alloy armor protects conductors from damage during installation;( 50% lighter vs copper & corrosion resistant armoured)

29

Advantages of Type MC

Cable

3. High flexibility not available with conduit

4. Not limited to four (4) of 90° bend rule, which eliminates the need for pull boxes

30

Advantages of Type MC Cable

5. Factory Tested Engineered Product

6. Safe and Highly Reliable System (Prevent cable damage & costly reworks)

7. Meets or exceeds requirements of NEC standard,

UL & PEC compliant (Widely used in USA & Canada

since 1987)

8. Lesser Materials & Equipment needed

9. Anti-Pilferage feature (for MC cable with Alum Conductors)

10. Highly innovative cable design & installation methodology (PGB)

31

COST COMPARISON

(Based on Same Load)

32

Option 1 Copper in Conduit

vs MC Copper Cable

Copper Cable in Conduit

(4x1C -500MCM + 1G 2AWG)

MC Copper Cable

(4C -500MCM + 1G 2AWG)

VS.

33

Option 2: Copper in conduit

vs MC Aluminum Cable

Copper Cable in Conduit

(4x1C -500MCM + 1G 2AWG)

MC Aluminum Cable

(4C -750MCM + 1G 1/0AWG)

VS.

34

Summary of Cost

Comparison

OPTION 1 COPPER CABLE IN CONDUIT

VS. MC COPPER CABLE

18% SAVINGS BY USING MC COPPER CABLE

OPTION 2 COPPER CABLE IN CONDUIT VS. MC ALUMINUM CABLE

46% SAVINGS BY USING MC ALUMINUM CABLE

35

Building Types

Applications: • Stadiums

• Schools

• High Rise Building

• Hotels

• Malls

• Casino

• Office

• Industrial

• Plants

• Warehouses

PHELPS DODGE AS TOTAL

SOLUTIONS PROVIDER - PD

ENGAGE

37

1. Training in Cable Selection and Design

2. Supply of Connectors & other mat’s

PDP’s Services

38

PDP’s Services 3. Technical Presentations / Seminars

4. On Site Pre-installation trainings for Contractors

39

5. Technical Visits

6. Site Audit & Inspections

PDP’s Services

40

7. Thermal Scanning Services

PDP’s Services

41

8. Plant Tour/Visit to PDP Facility & Projects

PDP’s Services

LOW SMOKE HALOGEN FREE

(LSHF) BUILDING WIRE

43

PVC vs LSHF Cable

10 minutes Start Time 20 minutes 30 minutes

2 minutes 5 minutes

Low Smoke

Halogen Free

Cable

PVC Cable

FIRE RATED LOW SMOKE

HALOGEN FREE BUILDING WIRE

45

FR LSHF Cable

46

Fire Performance Requirements of

Fire Resistance Cable

Fire Condition Symbol

650 °C for 3 hours A

750 °C for 3 hours B

950 °C for 3 hours C

950 °C for 20 minutes S

Fire Condition Symbol

650 °C X

750 °C Y

950 °C Z

Resistance to fire alone

Resistance to fire with water (W)

Resistance to fire with mechanical shock

Cable in the following

categories meets the

following fire conditions:

CWZ - 950°C for 3 hours,

water spray, and mechanical

shock at 950°C

CY - 950°C for 3 hours, and

mechanical shock at 750°C

ASWX - 650°C for 3 hours,

950°C for 20 minutes, water

spray, and mechanical shock

at 650°C

Standards for Fire Resistance Cable:

IEC 60331 and BS 6387

47

Fire Survivor Test

48

Applications

• Emergency lighting and exit signs

• Life-Support Equipment

• Fire pumps

• Fire alarm and voice communication system

• Fire fighter’s elevator

• Smoke extraction fans

49

Certification & Project References

PDP’s Certification for Fire Rated Cables

1. The Solaire Resort & Casino 2. Philippine Arena 3. Abenson Inc. 4. Waltermart Tanauan 5. Posh Properties Dev’t. Corp. 6. Echo Electrical Supply Corp. 7. Vicsal Development Corp. 8. Willimson, Inc. 9. Willin Sales Inc.

50

Phelps Dodge

BUS DUCT

SOLUTION for

High Rise

Buildings

51

Other New Products

• LAN Cables

• Space Aerial Cables

THANK YOU