Product Configuration Tool SST-PN-2-PE/PEH - Molex

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User Manual Product Configuration Tool Product Configuration Tool SST-PN-2-PE/PEH User Manual Document Edition: 1.0.0 Document ID: PTC-67700 Part #:715-5027

Transcript of Product Configuration Tool SST-PN-2-PE/PEH - Molex

Page 1: Product Configuration Tool SST-PN-2-PE/PEH - Molex

User Manual Product Configuration Tool

Product Configuration Tool

SST-PN-2-PE/PEH

User Manual

Document Edition: 1.0.0

Document ID: PTC-67700

Part #:715-5027

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User Manual Product Configuration Tool

ii ©2017 Molex Canada Ltd.

Document ID: PTC-67700, Part #:715-5027, Template Edition: 1.1, Template #: QMS-06-045 Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.

Document Edition: 1.0.0

Date: April 4, 2017

This document applies to the Product Configuration Tool for SST-PN-2-PE/PEH.

Copyright ©2017 Molex Canada Ltd.

This document and its contents are the proprietary and confidential property of Molex Canada Ltd.

And/or its subsidiaries and may not be used or disclosed to others without the express prior written

consent of Molex Canada Ltd. and/or its subsidiaries.

SST is a trademark of Molex Canada Ltd. All other trade names are trademarks or registered

trademarks of their respective companies.

At Molex Canada, we strive to ensure accuracy in our documentation. However, due to rapidly

evolving products, software or hardware changes occasionally may not be reflected in our documents.

If you notice any inaccuracies, please contact us (see Chapter 4 of this document).

Written and designed at:

Molex Canada Ltd., 216 Bathurst Dr.,

Waterloo, Ontario, Canada N2V 2L7.

Hardcopies are not controlled.

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Change Record iii

©2017 Molex Canada Ltd. Document ID :PTC-67700, Part #:715-5027, Template Edition: 1.1, Template #: QMS-06-045

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Change Record

Edition & Draft #

Date Author Pages/Sections Affected

Description/Reason for Change CCB #

1.0.0 04/04/2017 B. Lauret All Initial Version

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iv Change Record ©2017 Molex Canada Ltd.

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Preface v

©2017 Molex Canada Ltd. Document ID :PTC-67700, Part #:715-5027, Template Edition: 1.1, Template #: QMS-06-045

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Preface

Preface Sections:

Purpose of this Guide

Conventions

Terminology

Special Notation

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Purpose of this Guide

This guide describes how to use the “Product Configuration Tool” to configure SST-PN-2-PE/PEH.

Conventions

This guide uses stylistic conventions, special terms, and special notation to help enhance your

understanding.

Style

The following stylistic conventions are used throughout this guide:

Bold indicates field names, button names, tab names, and options or selections

Italics indicates keywords (indexed) or instances of new terms and/or specialized words

that need emphasis

CAPS indicates a specific key selection, such as ENTER, TAB, CTRL, ALT, DELETE

Code Font indicates command line entries or text that you’d type into a field

Underlining indicates a hyperlink

“>” delimiter indicates how to navigate through a hierarchy of menu selections/options

“0x” indicates a hexadecimal value

Terminology

The following special terms are used throughout this guide:

GSDML General Station Description Markup Language. Supplied by

vendor for every PROFINET device (I-Device or IO Device, not

IO Controller).

PCT Product Configuration Tool, software tool that allows creating a

configuration.

PNO Profibus Nutzer Organisation.

IO Controller Component of the PROFINET IO system which controls the

automation task.

IO Device Component of the PROFINET IO system which is a field device,

monitored and controlled by an IO Controller.

I-Device Intelligent CPU as IO Device – PROFINET IO Controller feature

that permits communication with other higher-level or central

controllers, as IO Device.

NIC Network Interface Card.

Target SST-PN-2-PE/PEH.

ICMP Internet Control Message Protocol

FSU Fast Start-Up.

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MRP Media Redundancy Protocol.

LLDP Link Layer Discovery Protocol.

RPC Remote Procedure Call.

DCP Discovery and Configuration Protocol.

DPM Dual Port Memory.

Special Notation

The following special notations are used throughout this guide:

Warning

Warning messages alert the reader to situations where personal injury

may result. Warnings are accompanied by the symbol shown, and

precede the topic to which they refer.

Caution

Caution messages alert the reader to situations where equipment damage

may result. Cautions are accompanied by the symbol shown, and

precede the topic to which they refer.

Functional Safety Notification

This is an important point/message; to maintain the expected safety

integrity level of the product or to facilitate the certification process of

the target system.

Note A note provides additional information, emphasizes a point, or gives a

tip for easier operation. Notes are accompanied by the symbol shown,

and precede the text to which they refer.

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Contents

Change Record .................................................................................................... iii

Preface ................................................................................................................... v

Purpose of this Guide ............................................................................................. vi

Conventions ........................................................................................................... vi Style ..................................................................................................................................................... vi Terminology ........................................................................................................................................... vi Special Notation .................................................................................................................................... vii

Product Overview ............................................................................................... 11

1.1 General ..................................................................................................... 12

1.2 IO Controller Configuration ...................................................................... 12

1.3 I-Device Configuration .............................................................................. 12

1.4 IO Controller + I-Device Configuration ..................................................... 12

Introduction ......................................................................................................... 13

2.1 GSDML Library ......................................................................................... 14 2.1.1 Updating the GSDML Library with Newer Schemas .......................................................... 14 2.1.2 PCT Limitations ........................................................................................................... 14

2.2 Communication Path ................................................................................ 15

2.4 Host Interface ........................................................................................... 17

IO Controller and I-Device Configuration ......................................................... 19

3.1 Create a New Project ............................................................................... 20

3.2 Add GSDML to Library ............................................................................. 21

3.3 Communication Path ................................................................................ 22

3.4 Commissioning the Target ....................................................................... 24

3.5 Target Configuration ................................................................................ 26 3.5.1 IP Settings and Name .................................................................................................. 26 3.5.2 Operating Mode .......................................................................................................... 28 3.5.3 Modify Target Parameters ............................................................................................ 28 3.5.4 MRP Settings .............................................................................................................. 30 3.5.5 Ports Configuration ..................................................................................................... 32 3.5.6 Memory Mapping Management ..................................................................................... 33

3.6 I-Device Configuration .............................................................................. 34 3.6.1 I-Device Only ............................................................................................................. 35

3.7 IO Device Configuration ........................................................................... 36 3.7.1 Add IO Device from GSDML Library ............................................................................... 36 3.7.2 Identification .............................................................................................................. 36 3.7.3 Maintenance Information ............................................................................................. 37

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3.7.4 Chassis Configuration .................................................................................................. 38 3.7.5 Modify PROFINET Parameters ....................................................................................... 41 3.7.6 Modify Module/Sub-module Parameters ......................................................................... 42 3.7.7 Enable FSU ................................................................................................................ 43 3.7.8 Enable Easy Replacement ............................................................................................ 44 3.7.9 Configure MRP Role ..................................................................................................... 48 3.7.10 Port Configuration ....................................................................................................... 51 3.7.11 Managing Items .......................................................................................................... 52

3.8 IO Device(s) – Commissioning ................................................................. 57 3.8.1 Accessing the Commissioning Window ........................................................................... 57 3.8.2 Commissioning Actions ................................................................................................ 59

3.9 Network Equipment Detection .................................................................. 62 3.9.1 Add Detected Devices to the Configuration ..................................................................... 63 3.9.2 Detected IO Device – GSDML File Display ...................................................................... 64 3.9.3 Detected IO Device – Information Display ...................................................................... 66

3.10 Configuration Download ........................................................................... 67

3.11 Configuration Upload ............................................................................... 69

3.12 Configuration Export ................................................................................ 71

3.13 Set IO Controller to Run / Stop Mode ...................................................... 72

3.14 IO Device Diagnosis ................................................................................. 73 3.14.1 Start / Close IO Device Connection ............................................................................... 73 3.14.2 Diagnose IO Device – Connection Status........................................................................ 73 3.14.3 Diagnose IO Device – I&M ........................................................................................... 74 3.14.4 Diagnose IO Device – Log Book .................................................................................... 76 3.14.5 Diagnose IO Device – Record (Explicit) .......................................................................... 76

3.15 IO Controller Diagnosis ............................................................................ 78 3.15.1 Diagnose IO Controller – Log ........................................................................................ 78 3.15.2 Diagnose IO Device – Real Data ................................................................................... 78 3.15.3 Diagnose IO Device – Record (Implicit) ......................................................................... 81

Technical Support .............................................................................................. 83

4.1 Technical Support .................................................................................... 84

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1 Product Overview

Chapter Sections:

General

IO Controller Configuration

I-Device Configuration

IO Controller + I-Device Configuration

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1.1 General

PCT is the software tool used to configure the SST-PN-2-PE/PEH as:

IO Controller.

I-Device.

IO controller + I-Device.

1.2 IO Controller Configuration

Features:

Detection of target using DCP requests.

IP configuration and name change using DCP requests.

Detection of IO Device(s) which may later be added to the IO Controller configuration.

Download/upload configurations.

Monitor IO Controller and IO Device(s).

1.3 I-Device Configuration

Features:

Detection of target using DCP requests.

IP configuration and name change using DCP requests.

IO submodules configuration.

Creation of a default configuration.

Download the configuration.

1.4 IO Controller + I-Device Configuration

Features:

Detection of target using DCP requests.

IP configuration and name change using DCP requests.

Detection of IO Device(s) which may later be added to the IO Controller configuration.

Download/upload configurations.

Monitor IO Controller and IO Device(s).

IO submodules configuration for I-Device.

Create a default configuration for I-Device.

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2 Introduction

Chapter Sections:

GSDML Library

Communication Path

Host Interface

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2.1 GSDML Library

PCT organizes GSDML files into a library which enables the user to:

Delete / add one or more GSDML files.

Show the main properties of the GSDML

Sort GSDML files based on different criteria.

Search for GSDML files.

2.1.1 Updating the GSDML Library with Newer Schemas

PCT and the GSDML library are compatible with the GSDML V2.33 schemas. It is possible to

update the tool with a newer version of schema by copying the files provided by PNO to the

following location:

C:\ProgramData\Molex\Product Configuration Tool\PFN_MolexProduct\xsd\.

Warning

Updating the tool with more recent schemas does not imply that it supports

the new functionalities defined by PNO, it only guarantees that the tool will

be able to import the GSDML files based on a newer version of the standard.

Note In case of a DAP (Device Access Point) or module needs a specific version of a

schema (GSDML key RequiredSchemaVersion) and this version would not be

available in the tool the DAP and/or the module(s) will be automatically filtered

by the tool. The user will be informed by means of a message in the logger.

2.1.2 PCT Limitations

The configuration tool does not support the following list of features defined by the standard:

IRT (Isochronous Real-Time)

SR (System Redundancy)

Safety

Energy Saving

Shared Device

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2.2 Communication Path

PCT must be installed on a PC and it uses an Ethernet NIC to configure, download and diagnose the

IO Controller. The expectation is that the NIC, IO Controller and IO Device(s)) are within the same

IP sub network to communicate efficiently. Figure 1 below illustrates the communication path

between the different network components.

Name : « IOC »IP:192.168.1.100

Name : « PC Config Tool »IP:192.168.1.110

Name : « IO device(s)»IP:192.168.1.XXX

Request for IO Controller

Request for IO Device(s) Request for IO Device(s)

Figure 1: PCT Network Connection

As seen above, there is no direct physical connection between PCT and IO Device(s), instead the IO

Controller acts as a gateway between the two network components.

Note PCT generates PROFINET and ICMP frames. During installation, the user

will be asked to add some rules to the Windows security system in order to

support this functionality. If another security system is used, the rules must

be added manually.

The example in Figure 2 below highlights an error that may occur: PCT is not in the same IP address

range as the IO Controller. Possible solutions:

Change the settings of the PC NIC.

Change the IO Controller IP address using the commissioning tool window in PCT.

Name : « IOC »IP:128.127.58.100

Name : « PC Config Tool »IP:192.168.1.110

Name : « IO device(s)»IP:192.168.1.XXX

Request for IO Controller

Request for IO Device(s) Request for IO Device(s)

Figure 2: PCT Communication Error

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Note The IO Controller may refuse the IP address commissioning in some situations:

- An IO connection with an IO Device is already opened.

- If “Allow commissioning tool to change IP” is not checked in the

“Identification” configuration tab in PCT.

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2.4 Host Interface

The Host Interface allows the user to interact with the various devices configured in the IO

Controller, particularly to read/write data of configured modules. The user must know the layout of

the Host Interface (i.e. the mapping of the different modules) in order to access the data correctly.

The mapping of the Host Interface is described in an XML file that is produced by the PCT at

download time, and stored in the IO Controller.

The IO mapping may be retrieved by uploading the stored XML file, as illustrated in Figure 3 below.

DPM

User Application

Download:PFN.BinPFN.xml

PFN.xmlPFN.xml

PFN.XMLFile contain the Ios

mapping of the configuration

StackV6

PROFINETConfig Tool

Figure 3: Using IO Mapping

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3 IO Controller and I-Device Configuration

Chapter Sections:

Create a New Project

Add GSDML to Library

Communication Path

Commissioning the Target

Target Configuration

I-Device Configuration

IO Device Configuration

IO Device(s) – Commissioning

Network Equipment Detection

Configuration Download

Configuration Upload

Configuration Export

Set IO Controller to Run/Stop

IO Device Diagnosis

IO Controller Diagnosis

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This section explains how to create, download and test a product configuration using SST2-PN-2-

PE/PEH, and the methods to commission and diagnose IO Devices.

3.1 Create a New Project

The first step is to create a new "PROFINET Controller" type project.

1. Launch the "Product Configuration Tool"

2. Click on "New" in the "File" menu, Figure 4.

Figure 4: Create New Project

3. Choose the IO Controller type from the list of products and click the "OK" button,

Figure 5.

Figure 5: IO Controller Type

Note The content of this list may vary, depending on the choice of Molex IO

Controller product, with SST-PN-2-PE/PEH being one.

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3.2 Add GSDML to Library

To be able to add an IO Device in the IO Controller configuration, the PCT must have its

GSDML file in the library. If the file does not yet exist, it may be added as follows:

1. Click the “Add GSDML” button, Figure 6.

Figure 6: Add GSDML File

2. Choose the method for adding GSDML (marking 1), Figure 7.

a. "Add File" to add a single file.

b. "Add GSDML from directory" to add a GSDML collection from a directory.

c. "Add GSDML from directory and sub directory" to add a GSDML collection from

a directory and its sub-directories.

In the box below, indicate the area for editing the filename or directory name directly, or

search for it by clicking the "Browse" button (marking 2).

3. Then click the "Next >" button.

Figure 7: Add GSDML File Method

4. In the following box the configurator displays all detected GSDML files. All or only

some of the files may be selected for adding (marking 1). Invalid GSDML are displayed

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with an error icon (marking 2). Select the associated line to display error message at the

bottom of the box (marking 3), Figure 8.

Figure 8: Choose GSDML Files

5. Click Finish. The Library is updated with the selected GSDML file(s), Figure 9.

Figure 9: Updated Library

3.3 Communication Path

The “Network Interface” combo box allows specifying the NIC that will be used to send

detection requests to the available hardware on the network.

The “Target IP Address” defines the IP address of the IO Controller.

To initiate the configuration process:

1. Select the IO Controller node in the configuration tree, Figure 10.

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Figure 10: IO Controller Node

2. Select NIC IP address, Figure 11.

Figure 11: Communication Path Configuration

3. Click on “Detect Target” to open the “Ethernet RPC settings” box, Figure 12. Targets

matching the IO Controller type selected during project creation, will be detected

(marking 1 below). When an entry is selected, PCT displays additional information in

the “Identifier” area (marking 2 below).

i. Click OK, IP address of the selected entry will be used to communicate

with the target.

ii. “Import Controller Settings in Configuration” may be selected to copy

the IP information in the project. In this case, the target IP Address used

to download the configuration is equal to the target IP Address set by the

configuration.

Figure 12: Target Detection

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3.4 Commissioning the Target

“Ethernet RPC Settings” box allows target commissioning operations: changing name and IP

configuration.

Note Target can only accept these operations if:

1. IO Controller does not have opened IO connections

2. “Allow Commissioning Tool to Change IP” and/or “Allowing

Commissioning Tool to Change Name” is/are selected in the target.

To change name and IP settings:

1. Select IO Controller, click “…”, Figure 13.

Figure 13: Select Target

2. Set “Name:” edit box (marking 1), Figure 14. Check “Persist After Reset” (marking 2) to

make the name persistent after a power cycle. Click “Apply”.

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Figure 14: Commissioning - Name

3. To modify the IP settings of the target, enter the new values in the associated controls

(marking 1), Figure 15. Check “Persist After Reset” (marking 2) to make the settings

persistent after a power cycle. Click “Apply”.

Figure 15: Commissioning - IP Settings

4. To reset the target, the user may select either “Factory Reset” or “Reset to Factory”. The

former will reset the target to its out-of-box state, while the latter allows customizing the

reset operation, by choosing which parameters to be reset, Figure 16.

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Figure 16: Commissioning - Reset

Note This feature is not currently supported by SST-PN-2-PE/PEH.

3.5 Target Configuration

To configure a target:

1. Define IP settings and identification on the nework.

2. Define role(s).

3. Configure parameters, MRP roles and port(s).

4. If target role is IO Controller, configure and add IO Device(s) in configuration.

5. Download or export configuration

6. Restart target with the new configuration.

7. Diagnose resulting configuration.

3.5.1 IP Settings and Name

Steps for setting the target IP settings and the target name:

1. Select IO Controller node, “Identification” panel.

2. Select “Configuration Type”, Figure 17:

“Static”: After restarting, the IO Controller will use the defined IP Address, Sub-

Network Mask and Gateway IP Address.

“DHCP (Mac)”: After restarting, the IO Controller will request its IP Address,

Sub-Network Mask and Gateway IP Address from a DHCP server using its MAC

address.

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“DHCP (Name)”: After restarting, the IO Controller will request its IP Address,

Sub-Network mask and Gateway from a DHCP server using its name.

“DHCP (Client ID)”: After restarting, the IO Controller will request its IP

Address, Sub-Network mask and Gateway from a DHCP server using its name.

Figure 17: IP Configuration - Configuration Type

3. Provide the information related to the “Configuration Type”, Figure 18:

For “Static” set IP Address, Sub-Network Mask and Gateway IP Address:

Figure 18: IP Configuration - Static

For “DHCP (Name)”, set name in “Target Name” in the “Name Configuration”

section, Figure 19:

Figure 19: Name Configuration

For “DHCP Client ID”, enter the client ID, Figure 20:

Figure 20: DHCP Client ID

4. Set name, this name will identify the target on the PROFINET IO network, it must be

unique on the network.

5. Allowing commissioning tool to change IP and name are unchecked by default. These

options must be selected when the target is configured as I-Device.

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Allow changing IP address by a commissioning tool, Figure 21:

Figure 21: Allow IP Change

Allow changing name by a commissioning tool, Figure 22:

Figure 22: Allow Name Change

3.5.2 Operating Mode

Target operating mode could be a combination of these two roles:

IO Controller role: when set, target can scan IO device(s).

IO Device role: when set, another IO Controller can scan the target.

At least one mode must be selected. It is not possible to add IO Devices if the target is not an IO

Controller.

Operating mode selection, Figure 23:

1. Select IO Controller node, “Identification” panel.

2. Check or uncheck role(s):

Figure 23: Operating Mode

3.5.3 Modify Target Parameters

To modify target parameters, Figure 24:

Select IO Controller node, “Parameters” panel (marking 1).

Figure 24: Target Parameters

Select “LLDP Version” (marking 2), Figure 24.

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Note If the target role is IO Controller, the LLDP version will be used to configure all

IO Devices. If the version is changed from 2.2 to 2.3 and at least one IO Device

does not support v2.3, the project cannot be saved.

If the target role is IO Device, its IO Controller shall use the same LLDP version

as set in the configuration.

If target role is IO Controller, select “Send Clock” (marking 3), Figure 24. This is the

shortest time interval between two data exchanges. The IO Device update time will be a

multiple of this time.

IO Devices may support different “Send Clock” values, at a minimum they should support

1ms. The “Send Clock“ values may be adjusted in order to satisfy the timing

requirements for all IO Devices. Timing may be verified in the “Check Timing” view,

Figure 25:

Figure 25:Timing Settings

In special cases, the user may also change “Advanced Parameters”: retry and timeout

settings.

To access these parameters, the user must first open the “PROFINET Options” box by

selecting “Configuration\Profinet Options” menu and checking “Display Advanced

Parameters”, Figure 26.

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Figure 26: PROFINET Options

The “Parameters” pane is subsequently updated with the advanced parameters, Figure 27:

Figure 27: Parameters

3.5.4 MRP Settings

Note MRP Client feature is a choice for the integrator and it is defined in

“Product.xml”.

To modify MRP role of the target:

Select IO Controller, “MRP” panel (marking 1), Figure 28.

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Figure 28: MRP Configuration

Modify “MRP Role”: (marking 2), Figure 28.

a. Set “Not in the ring” to disable MRP.

b. Set “MRP Client” to activate the MRP client role in the ring.

Select “MRP Domain Name” (marking 3), Figure 28. All nodes of an MRP ring shall

belong to the same MRP domain. If the desired MRP domain does not yet exist, click on

“All Domains Settings” to create a new one, (marking 6), Figure 28, Figure 29.

Figure 29: MRP Domain Browser

Select ports that will participate in the ring (marking 4), Figure 28. If only two ports are

available on the target, these ports will be selected and the controls are read-only.

Optionally, “MRP Diagnosis“ may be checked (marking 5), Figure 28. The target will

automatically generate alarms in case of incorrect ring configuration or missing peer ports.

Note At least one node is in the ring is expected to be “MRP Manager”.

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3.5.5 Ports Configuration

To configure the Ethernet ports:

Select IO Controller node, “Ports” panel (marking 1), Figure 30.

Figure 30: Ports Configuration

Optionally, “Activate This Port“ may be unchecked if the port is not used (marking2),

Figure 30.

Note At least one port must be active.

Select “Baud Rate”, (marking3), Figure 30:

“Auto Negotiation”: the speed is negotiated automatically between the two

interconnected ports (if an inter-connection exists).

“Other” (e.g: “100 MB Full Duplex”), the speed and duplex are forced to the

selected value.

Define “Partner Port” association, (marking4), Figure 30.

The first button allows to select partner, Figure 31:

Figure 31: Partner Selection

The second button removes the partner association.

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Use boundary settings to reduce traffic or stop unwanted forwarding of frames,

(marking5), Figure 30:

“End of DCP Boundary”: DCP multicast frames will not be forwarded by the port.

IO Devices connected to this port will not be detected, therefore connections with

these IO Devices will not be possible.

“End of Topology Boundary”: LLDP multicast frame will not be forwarded. If a

“Partner Port” has been defined, this filter cannot be set.

“End of Sync Boundary”: filter IRT frames.

3.5.6 Memory Mapping Management

This feature manages the memory layout (allocated blocks) in the Host Interface. A memory block is

allocated in the input and/or output area for each device present in the configuration.

To manage the memory mapping:

Select IO controller node, “Summary” panel (marking 1), Figure 32.

Figure 32: Memory Mapping

Select either the input or output area to display (marking2), Figure 32.

User may interact with the memory mapping manager by clicking three buttons:

“Set All In Auto” (marking3), Figure 32.

Allocated blocks are automatically moved (e.g.: move blocks if the required size no

longer fits the current location).

“Set All In Manual” (marking4), Figure 32.

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Allocated blocks are no longer automatically moveable. The user will be notified if the

memory mapping manager cannot move a memory block.

“Replace All Blocks” (marking5), Figure 32.

The memory mapping manager will perform a defragmentation operation; blocks

will be automatically moved.

The allocated memory blocks are displayed in a grid (marking 6), Figure 32.

To modify an existing block, click "...." (marking 7), Figure 32. This allows setting the

“Block Type” to “Auto” or “Manual” (marking 1), Figure 33 In “Manual” mode, “DPM

Offset” becomes editable (marking 2), Figure 33.

Figure 33: Edit Memory Block

Note Attempting to manually assign a DPM offset may generate errors. The error will

be displayed in a message box and the change will not be applied.

3.6 I-Device Configuration

The I-Device configuration mode is activated by selecting the IO Controller node, “Identification”

panel, “IO Device” checkbox (marking1), Figure 34:

Figure 34: Operating Mode

To configure the I-Device:

Select the I-Device node in the configuration (marking 1) and expand its node content, Figure

35.

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Figure 35: I-Device Configuration

Select either the “Input Slot” or the “Output Slot” (marking 1), Figure 36

Figure 36: I-Device Slot Configuration

In the “Sub-Modules” panel (marking 2), Figure 37, copy a “Subslot” selection (marking 1),

Figure 37, from the “Available Modules” list. This may be done either by double-clicking the

“Sub-Module” or by dragging and dropping it to the right panel (marking 3), Figure 37.

Figure 37: I-Device Sub Modules

3.6.1 I-Device Only

To select this mode, the user must check “IO Device” role (marking 1), Figure 38, and uncheck “IO

Controller” role (marking 2), Figure 38:

Figure 38: Operating Mode

IO Controller specific features will be deactivated in this mode.

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3.7 IO Device Configuration

3.7.1 Add IO Device from GSDML Library

To add an IO Device from the Library:

Select “Device Library” panel (marking 1), Figure 39.

Figure 39: Device Library

Select devices in the list (marking 2), Figure 39. There are three methods of adding the

device to the configuration:

Double-click on the selected node.

Drag and drop (marking 4), Figure 39, between the “Device Library” panel and

the “Configuration” panel.

Click on the add button (marking 3), Figure 39.

Once added to the configuration tree, a default IP Address is provided, using the IO

Controller network address and IP address of the last device added to the

configuration. The IO Device name is set to the “DNS_CompatibleName” provided in

its GSDML.

3.7.2 Identification

At this stage the user must define a unique IP address and the device name for the IO Device, which

will be used in the configuration.

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Figure 40: IP and Name Settings

To set the IP configuration and name:

Select the IO Device node in the configuration tree, “Identification” panel.

Set “IP Address” (marking 1), Figure 40.

Set “Device Name” (marking 2), Figure 40.

The device may support different methods of configuring its IP address (marking3), Figure 40. If the

checkbox is greyed out, the device supports only the DCP addressing mode (PROFINET

requirement), in which case the controller configures the IP address of the IO Device.

If the checkbox is enabled, but unchecked, the option to set IP address by controller is disabled. In

this case the IP address may be configured via DHCP server or using device specific method.

Note The IP address configuration capabilities of an IO Device are specified in its

GSDML file.

Note The IP address and name must be unique within the PROFINET IO network.

3.7.3 Maintenance Information

PROFINET I&M allows the user to set maintenance and installation information to a physical device.

To prepare maintenance information:

Select the IO Device in the configuration tree, “Identification” panel (marking 1), Figure

41.

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Figure 41: Maintenance

Note PCT enables only the writable fields defined in the device GSDML file.

Enter the maintenance information. A default “Installation Date” is generated and will be

saved with other information in the project archive (marking 3), Figure 41.

In case of physical device replacement, the “Installation Date” will be updatable.

Note Applying and retrieving I&M to/from a physical device is described later in this

document in Diagnose IO Device – I&M.

3.7.4 Chassis Configuration

The IO Device may be modular. The user must select the modules:

Select IO Device in the configuration tree, “Modules” panel (marking 1), Figure 42:

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Figure 42: Modules Configuration

The left pane in Figure 42 displays the modules defined in the GSDML file. The right

pane displays the modules to configure. One of three methods may be used to add a

module to the configuration:

Double-click on the module (marking 2), Figure 42. In this case the module will be

copied to the next free slot of the device.

Click on the add button (marking 3), Figure 42. In this case the module will be

copied to the next free slot of the device.

Drag and drop a module to a free slot in the right pane.

The tool may refuse to add the module if there is not enough space in the target’s memory

or if the size of inputs and/or outputs exceeds the maximum supported by the device.

Memory usage is displayed in the IO Controller’s “Summary” panel, Figure 43:

Figure 43:Memory Usage

Input/Output capabilities are displayed in the “Identification” panel of the IO Device,

Figure 44:

The “Current” columns display used sizes calculated by the PCT: including

IOPS/IOCS (marking 1), or without (marking 2), Figure 44.

The “Max” columns display the max sizes read from the GSDML file. A ‘##’

value means that the GSDML file does not provide a limit value.

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Figure 44: IO Device Information Panel

A module may be removed by selecting it and clicking the remove button (marking 3),

Figure 45, or pressing the delete key. Modules may be moved from one slot to another by

selecting it and clicking the up/down button (marking 1/2), Figure 45, or using drag and

drop in the list:

Figure 45: Module Configuration

Some modules may also be modular and manage sub-modules. To access sub-modules

settings, the “modular module” must be selected in the configuration tree, Figure 46.

Figure 46: Module Selection

The “Sub-modules” panel must be selected next, Figure 47. Adding, removing and

moving sub modules may be performed as previously described.

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Figure 47: Sub-module Configuration

3.7.5 Modify PROFINET Parameters

To modify PROFINET parameters:

Select IO Device node, “Parameters” panel (marking 1), Figure 48:

Figure 48: Parameters Configuration

Set “State at Startup” parameter (marking 2), Figure 48, to define how the connection with

the IO Device will be managed:

a. “Enabled”: the connection is automatically created when the IO Controller goes to

Run state, and closed when the IO Controller goes to Stop state.

b. “Disabled”: the target’s user application manages connection creation and closure.

Set “Device Data Order” (marking 3), Figure 48, to define endianness of IO data:

a. “LittleEndian” equal to “Intel format”

b. “BigEndian” equal to “Motorola format”

Set “Update Time” (marking 4), Figure 48, to define the cyclic refresh time of the input /

output data.

a. “Watchdog factor” defines the number of lost frames allowed before the

connection times out.

b. “Watchdog” is the resulting timeout computed from “Update Time” x “Watchdog

factor”

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Set “Startup Mode” (marking 5), Figure 48, to define the sequence type used to start

device. The possible values are read from the GSDML and may be “legacy” or

“advanced”.

Note “Fast Startup” and “Auto Replacement” are described later in this document.

3.7.6 Modify Module/Sub-module Parameters

To modify IO Device parameters:

Select the module to setup in the configuration tree, Figure 49:

Figure 49: Module Selection

Select “Parameters” panel (marking 1), Figure 50. All modules / sub-modules parameters

(defined in the GSDML file) are displayed and sorted by groups (marking 2), Figure 50.

In the left tree either the root node may be selected to display all the groups, or a

specific group to display only its parameters (marking 3), Figure 50.

Click on “Collapse All” or “Expand All” to open or close all groups (marking 5),

Figure 50.

At any time “Restore Default Values” may be clicked to restore all parameters to

their initial values defined in the GSDML file (marking 5), Figure 50.

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Figure 50: Module Parameters

3.7.7 Enable FSU

To enable FSU:

Select IO Device’s “Parameters” panel and, in the “StartUp” area, set “Fast Startup” to

TRUE, Figure 51.

Figure 51: IO Device Parameters

Note The FSU feature is only available if the IO Device supports the functionality.

FSU parameters such as PowerOnToComReady, HelloDelay, HelloInterval, HelloRetry,

may be set in advanced mode. To access these parameters, the user must first open the

“PROFINET Options” box by selecting “Configuration\Profinet Options” menu and

checking “Display Advanced Parameters”, Figure 52.

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Figure 52: PROFINET Options

The Advanced FSU parameters appear now in the list of IO Device parameters, Figure 53.

Figure 53: FSU Parameters

Note FSU for PROFINET requires that the Ethernet port be configured with auto-

negotiation disabled (i.e. set to 100 Mbps, Full-Duplex).

3.7.8 Enable Easy Replacement

This feature allows replacement of a defective device without the need to change the controller

configuration. In this case, the operator simply replaces the defective device. Two cases are possible:

Single partner

Multiple partners (tool changer)

3.7.8.1 Single Partner

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Figure 54 below illustrates the single partner use case: one configured device connected to the target’s

port.

Robot Arm

Controller Cabinet

Name:"D1"

Name:"IOC"

Figure 54: Easy Replacement - Single Partner

To enable easy replacement functionality:

Select IO Device, “Parameters” panel and set “Auto Replacement” parameter to “True” in

the “Easy Replacement” section, Figure 55.

Figure 55: PCT Easy Replacement - Single Partner

To associate neighbour(s) to an IO Device select the “Ports” panel and click the

association button (marking 1), Figure 56.

Figure 56: Ports Panel

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The following dialog box appears allowing the user to set the IO Device relationships in

the configuration. Select desired neighbour port (marking 1) and click OK (marking 2),

Figure 57.

Figure 57: Offline Topology

An alias is built and displayed in the “Partner Port” field (marking 1), Figure 58.

Optionally, checking “Monitor” (marking 2), Figure 58, instructs the IO Device to

generate alarms if the configured partner does not match the real topology. This facilitates

error detections such as bad configuration or cable connected to the wrong port.

Figure 58: Ports Panel

3.7.8.2 Multiple Partners

Figure 59 below illustrates the multiple partners use case: two configured devices connected to the

same port of the target (only one device is active - tool change case).

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Robot Arm

Controller Cabinet

Name:"IOC"

Name:"D2"

Name:"D3"

Figure 59: Easy Replacement - Multiple Partners

To enable easy replacement functionality:

Select IO Device “Parameters” panel and set “Auto Replacement” parameter to “True” in

the “Easy Replacement” section, Figure 60.

Figure 60: PCT Easy Replacement - Multiple Partners

To associate neighbour(s) to an IO Device select the “Ports” panel and click the

“Alternative Partners” checkbox (marking 1) and click the association button (marking 2),

Figure 61.

Figure 61: Ports Panel

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The following dialog box appears allowing the user to set the IO Device relationships in

the configuration. Select desired neighbour port (marking 1) and click OK (marking 2),

Figure 62.

Figure 62: Offline Topology

An alias is built and displayed in the “Partner Port” field (marking 1). Optionally,

checking “Monitor” (marking 2), Figure 63, instructs the IO Device to generate alarms if

the configured partner does not match the real topology. This facilitates errors detection,

such as bad configuration or cable connected to the wrong port.

Figure 63: Ports Panel

3.7.9 Configure MRP Role

MRP is an optional PROFINET feature, therefore the IO Devices defined in a configuration may not

support it. There are three possible cases for the MRP configuration:

MRC role

MRM role

MRC or MRM role

IO Devices supporting MRP may support the mono or multi-ring configuration, depending on their

associated hardware.

If a device supports the multi-ring configuration, the MRP roles supported by that device may differ

based on the ring configuration, e.g.: in a mono-ring configuration the IO Device supports MRC and

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MRM, in a multi-ring configuration the IO Device supports only MRC.

The PCT MRP configuration is automatically adjusted depending on the capability of the IO Device.

For an IO Device supporting mono-ring configuration the following screen will appear (marking 1),

Figure 64.

Figure 64: MRP Configuration – Mono-Ring

For IO Devices supporting multi-ring configuration the following screen will appear (marking 1),

Figure 65.

Activating the multi-ring configuration may be achieved by selecting the “Multiple MRP rings”

checkbox (marking 2), Figure 65.

Figure 65: MRP Configuration – Multi-Ring

Note The activation of the multi-ring option may be inconsistent with the

previously performed configuration (e.g. mono-ring configuration) due to

differences in supported roles.

To set the target MRP role:

Select the IO Device node, “MRP” panel (marking 1), Figure 66.

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Figure 66: MRP Panel

Choose the “MRP Role”: (marking 2), Figure 66.

Set “Not in the ring” to disable MRP.

Set “MRP Client” to activate the client role in the ring.

Set “MRP Manager” to activate manager role in the ring.

Select an “MRP Domain Name” (marking 3), Figure 66.. All nodes of an MRP ring shall

belong to the same MRP domain. If the desired MRP domain does not yet exist, click on

“All Domains Setting” to create a new one (marking 6), Figure 66 and Figure 67.

Figure 67: MRP Domain Browser

Select ports that will participate in the ring (marking 4), Figure 66.. If only two ports are

available on the IO Device then these ports are automatically selected and the lists are

read-only (i.e. greyed out).

Optionally – check “MRP Diagnosis” (marking 5), Figure 66. If this option is enabled the

IO Device will automatically generate alarms in case of the incorrect ring configuration or

missing peer ports.

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Note At least one node in the ring shall be configured with the role “MRP

Manager”.

3.7.10 Port Configuration

To configure the Ethernet ports of the IO Device:

Select the IO Device node, “Ports” panel (marking 1), Figure 68.

Figure 68: Ports Panel

Optionally - uncheck “Activate This Port” (marking 2), Figure 68, for an unused port.

Note At least one port must be active.

Select “Baud Rate” (marking 3), Figure 68:

“Auto Negotiation”: the speed is negotiated automatically between the two

interconnected ports (if an inter-connection exists).

“Other” (e.g.: “100 MB Full Duplex”), the speed and duplex are forced to the

selected value.

Note The “Baud Rate” list depends on the device capabilities.

Define “Partner Port” association using partner port association button (marking 4),

Figure 68.

The first button allows the partner selection, Figure 68:

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Figure 69: Offline Topology

The second button removes partner association, marking 4 Figure 68Figure 69.

Set multicast frame filter to reduce traffic or stop unwanted frames forwarding (marking

5), Figure 68:

“End of DCP Boundary”: DCP multicast frames will not de forwarded by the port.

IO Devices behind this port will not be detected therefore connection to these

devices will not be possible.

“End of Topology Boundary”: LLDP multicast frame will not be forwarded. If a

“Partner Port” has been defined, this filter cannot be set.

“End of Sync Boundary”: filter IRT frames

Note Not all devices support boundaries management. Unsupported features will

appear greyed out.

If “Monitor” is checked then the IO device will generate alarms in case of inter-

connection problems (speed, partner, link down).

3.7.11 Managing Items

The items allow to represent the different IOs supported by the IO Device inserted in the

configuration. Depending on their configuration, the IO Devices may have a greater or lesser number

of items. This screen displays among other things the default items and allows to edit them (delete,

add, modify).

To display/modify the different items part of an IO Device:

Select the IO Device (marking 1), Figure 70, and the IO module (marking 2), Figure 70,

containing the item to be displayed in the configuration tree view.

Selects the “IO Tags” panel (marking 3), Figure 70.

At this stage the user can perform three different operations:

Editing the different items by clicking “Edit/Add Items” (marking 4), Figure 70.

Removing the different items by clicking “Remove Item” (marking 5), Figure 70.

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Changing the name of an item by clicking “Change Item Name” (marking 6),

Figure 70.

Figure 70: IO Tags

Editing (marking 1), Figure 71, or adding (marking 2), Figure 70, of items may be carried out by

selecting one or a set of items or free zone to work with. By convention, the free zones (without items

assigned to them) are depicted with blue rectangles, each rectangle corresponding to one byte. The

different items are represented by a black rectangle which embeds the data type of the item defined

(e.g.: 8 bits, 16 bits, 32 bits, ...).

Once an item or a free zone has been selected, the user may select the action to be carried out

(marking 3), Figure 71.

Figure 71: Tag Editor

3.7.11.1 Edit/Add Item

An item may be added by selecting at least one free zone (marking 1), Figure 72, and clicking “Add

Items” (marking 2), Figure 72.

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Figure 72: Tag Editor - Edit/Add Item

The screen in Figure 73 appears, allowing the user to define a new item.

Figure 73: Item Definition

The user must first define the data type of the item (marking 1), Figure 73, then define if the item is a

simple type or an array type (marking 2), Figure 73, and finally define the name of the item (marking

3), Figure 73.

Note PCT creates default names for new items, the user may change them. The

name of an item must be unique within a device.

3.7.11.2 Delete Item

To delete items, the user must select them in the list (marking 1),Figure 74, then click “Delete Items”

(marking 2), Figure 74.

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Figure 74: Tag Editor - Delete Item

All selected items will be deleted and replaced by a free zone (marking 1), Figure 75.

Figure 75: Tag Editor - Free Zones

3.7.11.3 Change Item Name

To change the name of an item, the item must be selected (marking 1), Figure 76, then the user must

click "Change Item Name" (marking 2), Figure 76.

Figure 76: Tag Editor - Change Item Name

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The user may change the item name in the window that appears (marking 1), Figure 77.

Figure 77: Edit Name

Note The name of the item must be unique within the device. PCT will also check

the format of the tag.

3.7.11.4 Edit/Add Bit(s)

Associating bits to an item has no consequence on the memory mapping, it just provides a way to hide

all or part of the item when accessing the variable. The user may create/edit bit(s) for the selected item.

The item must be selected (marking 1), Figure 78, then the user must click "Add/Delete Bits" (marking

2), Figure 78.

Figure 78: Tag Editor - Edit Bits

The following dialog box appears, Figure 79, allowing user to define bit(s).

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Figure 79: Bit Definition

The user must first select the bit(s) (marking 1), Figure 79, then click “Add bit(s)” (marking 2),

Figure 79.

3.8 IO Device(s) – Commissioning

3.8.1 Accessing the Commissioning Window

The device commissioning screen may be launched in several ways:

Directly from the application main menu, Figure 80.

Figure 80: Commissioning Menu

From the network detection window, Figure 81.

Figure 81: Network Detection

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From the context menu of a detected device (marking 1), Figure 82, by selecting the

commissioning option (marking 2), Figure 82.

Figure 82: Commissioning Context Menu

The commissioning screen is divided in two parts, Figure 83:

- The upper part lists all detected IO devices (marking 1), Figure 83.

- The lower part displays the parameters of the selected device, with the associated

commissioning controls (marking 2), Figure 83.

Figure 83: Commissioning Window

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3.8.2 Commissioning Actions

The name may be set in the “Name:” edit box (marking 1), Figure 84. Check “Persist

After Reset” (marking 2), Figure 84, to make the name persistent after a power cycle. If

unchecked, the IO Device name will be set to its default value after a power cycle. Click

“Apply”.

Figure 84: Commissioning Actions - Name

To modify the IP settings of the IO Device, enter the new values in the associated controls

(marking 1), Figure 85. Check “Persist After Reset” (marking 2), Figure 85, to retain

settings after a power cycle. If unchecked, the IP settings will be set to their default values

after a power cycle. Click “Apply”.

Figure 85: Commissioning Actions - IP Settings

To start a blink sequence on the IO Device, click “Start” in the “Blink” area (marking 1),

Figure 86.

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Figure 86: Commissioning Actions – Blink Start

Click “Stop” to end blinking (marking 1), Figure 87.

Figure 87: Commissioning Actions - Blink Stop

To reset an IO Device, the user may either select “Factory Reset” (marking 1), Figure 88,

or “Reset to Factory” (marking 2), Figure 88. The former will reset a device to its out-of-

box state. The latter allows a finer reset control by selecting the parameters to be reset

from the combo box (marking 3), Figure 88.

Figure 88: Commissioning Actions - Reset

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Note Reset to factory is an optional feature for the IO Device. An error may be

displayed if the device does not support the feature.

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3.9 Network Equipment Detection

To facilitate the configuration process, the devices with their settings (IP, configured modules,

submodules) may be automatically detected.

To launch network detection:

Click the first button in the “Network Detection” tool bar (marking 1), Figure 89.

Figure 89: Network Detection

Note Network detection may take time depending on the number of devices and

their responses time.

IO Devices present on the network are detected and displayed in a tree view. The number

of detected devices appears beside the first node in the tree view (marking 1), Figure 90.

Figure 90: Detected Devices

To add an IO Devices to the configuration tree, double-click or drag and drop the selected

device.

If an error occurred during the detection of an IO Device, the icon will appear beside

its name. Possible reasons for error:

o GSDML file is missing from the library.

o Duplicate IP address, or the IP address is not in the same subnet as the IO Controller.

o Duplicate or empty name.

o The IO device did not correctly respond to the detection queries.

For more information on the error, right-click the faulty IO device and select “Properties”

from the context menu, Figure 91.

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Figure 91: Device Properties

The dialog box in Figure 92 will appear and display the error reason (marking 1).

Figure 92: Device Properties - Details

Another option available in the context menu is “Commissioning”. The user may

select it to address an IP setting or naming error, (marking 1), Figure 93.

Figure 93: Device Commissioning

3.9.1 Add Detected Devices to the Configuration

Once the network detection is completed:

Devices may be added to the configuration individually (marking 1), Figure 94. It is also

possible to add all device at the same time (marking 2), Figure 94.

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Figure 94: Add Device

If “add all” is selected, PCT will check whether the current configuration contains any

IO Devices. If it is not empty the message in Figure 95 appears, cautioning the user

that the existing devices will be replaced.

Figure 95: Replace IO Device Warning

If “add one” is selected, PCT checks whether the IP address of the device is already

used in the configuration. If it is duplicate, the message in Figure 96 appears,

cautioning the user that the existing device will be replaced.

Figure 96: Duplicate IP Address Warning

3.9.2 Detected IO Device – GSDML File Display

The GSDML file of a detected IO Device may be displayed in two ways:

Select the IO Device (marking 1), Figure 97, and click “Show GSDML” on the tool bar

(marking 2), Figure 97.

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Figure 97: Network Detection - GSDML

Right-click on the IO Device entry and select “Show GSDML” item from the context menu,

Figure 98.

Figure 98: Network Detection - GSDML Context Menu

The GSDML file is then displayed as a stand alone document (marking 1), Figure 99, in two

formats: html format (marking 2), Figure 99, and a text format (marking 3), Figure 99.

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Figure 99: GSDML File Display

3.9.3 Detected IO Device – Information Display

General information (vendor name, device name, device type, etc.) about a detected IO Device may

be displayed in two ways:

Select the IO Device (marking 1), Figure 100, and click “Display Device Information” in the

tool bar (marking 2), Figure 100.

Figure 100: Network Detection - Information

Right-click on the IO Device entry and select “Properties” item in the context menu, Figure

101.

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Figure 101: Network Detection - Properties

The following dialog appears displaying the IO Device general information, Figure 102.

Figure 102: Device Properties

If an error is detected (e.g. IP address conflict), the properties dialog displays the error

description, Figure 103.

Figure 103: Device Properties - Error

3.10 Configuration Download

This feature downloads several files to the target:

The binary file used to configure the target behaviour.

The items file describing the IO memory organization in the DPM (in XML format).

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Optionaly, the project file containing all project information (this file may be uploaded from

the target).

The download process may be launched either from the “Download” button of the main tool

bar, Figure 104.

Figure 104: Main Tool Bar

Or from the “Download” option of the “Configuration” menu, Figure 105.

Figure 105: Configuration Menu

The download type must be selected in the next screen:

- “Binary only” (marking 1), Figure 106: both binary and items files will be downloaded to the

target.

- “Binary And Project” (marking 2), Figure 106: binary, items and project files will be

downloaded to the target.

Figure 106: Download Type

The “Download Configuration” dialog box appears displaying the progress of the download

process (e.g.: sending binary, rebooting the target), Figure 107.

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Figure 107: Download Configuration - Progress

At the end of the download, the dialog box displays the result, Figure 108.

Figure 108: Download Configuration - Result

Note Rebooting the target at the end of the download sequence is the choice of the

integrator and it is defined in “Product.xml”.

If the IP address of the target was changed following the configuration download, an

additional message will be displayed (marking 1), Figure 109.

Figure 109: Download Configuration - IP Address Changed

3.11 Configuration Upload

The PCT is able to upload from the target a previously downloaded project file.

To upload a saved configuration:

Create a project with the correct IO Controller settings.

Select the “Upload” option from the “Configuration” menu, Figure 110.

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Figure 110: Configuration Menu

PCT checks configuration presence and uploads it, Figure 111.

Figure 111: Upload Configuration

The user is prompted to save the file, Figure 112.

Figure 112: Save File

At the end of upload a message displays the upload result, Figure 113.

Figure 113: Upload Result

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3.12 Configuration Export

The configuration may be exported in two files:

- The binary file used to configure the target behaviour.

- The items file describing the IO memory organization in the DPM (in XML format).

To export a configuration:

Select the “Export” option of the “Configuration” menu, Figure 114.

Figure 114: Configuration Menu

Set the target folder and the file name in the “Export Configuration” dialog then click “Save”,

Figure 115.

Figure 115: Save File

In this example the files PFN.BIN and PFN.XML will be stored in the Users\Richard folder.

Note The “Export” feature is only available if the project is first saved.

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3.13 Set IO Controller to Run / Stop Mode

The tool may change the target state to:

- Run Mode: the target opens all IO Device connections.

- Stop Mode: the target closes all IO Device connections.

To change the running mode:

Activate the “Monitoring” mode by clicking “Start Monitoring” (marking 1) of the main tool

bar, Figure 116.

Figure 116: Main Tool Bar

Note Monitoring is allowed only if the target configuration is synchronized with

the project. If this is not the case, a message will ask the user to perform a

download.

Once the monitoring mode is active the “Run Mode” or “Stop Mode” buttons (marking 2),

Figure 116, are operational.

The effects of "Run Mode" and "Stop Mode" actions are directly visible in the monitoring

screen (marking 1), Figure 117. The IO device bubbles are colored as follow:

Green – the target is connected to the IO Device.

Red – the target is disconnected from IO Device.

Figure 117: Monitoring

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3.14 IO Device Diagnosis

The IO Device diagnosis features are available only in “Monitoring” mode.

3.14.1 Start / Close IO Device Connection

To start or close an IO Device connection:

In monitoring mode select the IO Device for which connection must be started or closed,

Figure 118.

Figure 118: Select Device

Select the “Diagnosis” panel (marking 1), Figure 119, and click on “Start Connection” or

“Stop Connection” (marking 2), Figure 119. The connection state is displayed in the “State”

text box (marking 3), Figure 119, of the “Connection Status” tab.

Figure 119: Connection Status

3.14.2 Diagnose IO Device – Connection Status

To diagnose IO Device connection:

In monitoring mode select the IO device to diagnose, Figure 120.

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Figure 120: Select Device

Select the “Diagnosis” panel and the “Connection Status” tab (marking 1), Figure 121.

Information is displayed:

Connection counters (marking 2), Figure 121.

Connection status containing the Input/Output and Diagnosis information (marking 3),

Figure 121.

Last PROFINET error reported by the IO Device (marking 4), Figure 121.

IO production time information (marking 5), Figure 121.

Figure 121: Connection Status

3.14.3 Diagnose IO Device – I&M

PCT may provide device information and store maintenance information:

In monitoring mode select the IO Device, Figure 122.

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Figure 122: Select Device

Select the “Diagnosis” panel and select the “I&M” tab (marking 1), Figure 123.

Click “Refresh” (marking 2), Figure 123, to update the “Identification Information” group

box (marking 3), Figure 123, and the “Maintenance Information” group box (marking 4),

Figure 123.

Figure 123: I&M Panel

Note The maintenance Information fields are optional. Unsupported fields appear

greyed out.

The maintenance information may be copied from the project to the device using the “Copy to

device” button (marking 5), Figure 123. See the Maintenance Information chapter in this

document for further explanations on this topic.

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3.14.4 Diagnose IO Device – Log Book

PCT may read the internal log book of the IO Device to retrieve alarms and error messages.

In monitoring mode select the IO Device, Figure 124.

Figure 124: Select Device

Select the “Diagnosis” panel and select the “Log Book” tab (marking 1), Figure 125.

Click “Refresh” (marking 2), Figure 125, to retrieve the IO Device log book contents

(marking 3), Figure 125.

Figure 125: Log Book

Note The log book content depends on the IO Device status.

3.14.5 Diagnose IO Device – Record (Explicit)

PCT may read and write records for test purposes using currently opened AR(s).

In monitoring mode select the IO Device.

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Figure 126: Select Device

Select the “Diagnosis” panel and select the “Record” tab (marking 1), Figure 127.

Enter the “Request type”: read or write. If “Write”, set values (marking 4), Figure 127.

Enter the “Index”, “API”, “Slot”, “SubSlot” for the request

The “Load / Save Request” buttons (marking 2), Figure 127, allow backing up the request

information for later re-use.

Click “Send Request” to execute (marking 2), Figure 127.

Figure 127: Send Request

Note Reading and writing records is not a basic task, it requires more advanced

PROFINET expertise (e.g.: understanding record format). This functionality

is useful only in advanced cases where specific tasks must be performed

with the IO Device.

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3.15 IO Controller Diagnosis

3.15.1 Diagnose IO Controller – Log

PCT may retrieve the IO Controller’s log entries. These entries are dependent on the integrator

implementation (e.g.: IO Device alarms, loss of connection, etc.). The log entries are collected in a

buffer. Once read by the software tool the buffer is freed from the IO Controller memory.

In monitoring mode select the IO Controller node in the configuration tree view (marking 1),

Figure 128.

Figure 128: Select IO Controller

Select the “Diagnosis” panel (marking 1) and select the “Log” tab (marking 2), Figure 129.

Click “Refresh” button (marking 3), Figure 129, to retrieve and display the log entries

(marking 4), Figure 129.

The log may be saved in a file by clicking “Save As”. A filter on a selected IO Device may be

set (marking 3), Figure 129.

Figure 129: Log Panel

3.15.2 Diagnose IO Device – Real Data

PCT may query real data information from the devices present in the configuration:

Select the IO controller node in the configuration tree view (marking 1), Figure 130.

Figure 130: Select IO Controller

Select “Diagnosis” panel (marking 1), Figure 131, and select the “Real Data” diagnosis tab

panel (marking 2), Figure 131.

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Click “Refresh” (marking 3), Figure 131, to update the screen with the IO Device real data

information.

Figure 131: Real Data

The first section displays the IO Device list with their current IP settings and MAC

addresses, Figure 132.

Figure 132: Hardware Interface

The second section lists all the ports with their configurations and their states, Figure

133.

“Stop DCP”, “Stop LLDP”, “Stop IRT” (marking 1), Figure 133, indicate

multicast filter set. # means that the device does not report this information.

“Status” returns port state

“Statistics” contains port diagnostic counters (frame, error) if available for this

port.

Figure 133: Port Settings

The third section contains the ports partnership, Figure 134:

Bubble in the “Config” column has three states (marking 1), Figure 134:

Green: interconnection in the configuration matches the real

partnership.

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Red: interconnection set in the configuration is different from the real

partnership. If the two partners are part of the configuration a click on

“Set partnership in config” validates the link between the two ports.

Amber: PCT has detected that this port is connected to several other

ports (multi-partner). This means that non LLDP device/switch could

be present on the network.

Figure 134: Port Partnership

The fourth section displays the MRP information:

All MRP domains are listed (marking 1), Figure 135.

Bubble (marking 2), Figure 135, associated to the MRP domain have three

states:

Grey: there is no MRP Manager for this domain

Green: MRP Manager indicates that the ring is correctly closed.

Red: MRP Manager indicates that the ring is opened.

All the devices associated with this ring are listed with their associated roles

and used ports:

Figure 135: MRP Diagnostics

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3.15.3 Diagnose IO Device – Record (Implicit)

PCT may read and write records for test purposes using AR created on the fly by the IO Controller:

In monitoring mode select the IO Controller (marking 1), Figure 136.

Figure 136: Select IO Controller

Select the “Diagnosis” panel and select the “Record” tab (marking 1), Figure 137.

Enter “IP”, “VendorId”, “DeviceId”, “Instance”, “Index”, “API”, “Slot”, “SubSlot” of the

request (marking 4), Figure 137.

The “Load / Save Request” buttons (marking 2), Figure 137, allow backing up the request

information for later re-use.

Click on “Implicit Read” button (marking 3), Figure 137.

Response to the query will be displayed in the data grid (marking 5), Figure 137.

Figure 137: Record Panel

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Note Reading and writing records is not a basic task, it requires more advanced

PROFINET expertise (e.g.: understanding record format). This functionality

is useful only in advanced cases where specific tasks must be performed

with the IO Device.

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4 Technical Support

Chapter Sections:

Technical Support

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4.1 Technical Support

Technical support is available during regular business hours by telephone, fax or email. The Molex web site contains useful information that can be accessed by clicking the link below:

Molex Support and Download

Downloads center

Support Request Form

Knowledge Base

Worldwide technical support contacts