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Product CatalogueJune 2011
Wealth Unearthed
The copyright to this catalogue vests in AEL Mining Services Limited. Any unauthorized reproduction, adaptation, translation, publication, distribution or dissemination of a whole or any part of this catalogue, withoutthe written consent of AEL Mining Services Limited will constitute an act of copyright infringement. AEL Mining Services Limited reserves its rights to take civil and/or criminal action against such infringement. AELMining Services Limited disclaims all warranties and liabilities for the use of this catalogue and the information contained herein, and assumes no responsibility for any errors that may appear in this document. AELMining Services Limited makes no commitment to update the information contained here, and may make changes at any time without notice. Other product and corporate names may be trademarks or registered trademarksof other companies, and are used only for explanation and to the owner’s benefit, without intent to infringe.
©AEL Mining Services Limited
Contents
INDEX
1© AEL Mining Services Limited Product Catalogue, 2011
Corporate InformationIntroductionAbout AEL Mining ServicesGlossary of AbbreviationsLead-timesAEL Sales Offices
ExplosivesSurface Bulk Emulsions SB100 Eco Series (Mixed with ANA & sensitised)SB100 Eco Series (Sensitised using ANFO)SB100 Series (Mixed with ANA & sensitised)SB100 Series (Sensitised using ANFO)SP200 Eco Series (Mixed with ANA & sensitised)SP200 Eco Series (Sensitised using ANFO)SC200 Eco Series (Mixed with ANA & sensitised)SC200 Eco Series (Sensitised using ANFO)SH200 Eco Series (Mixed with ANA & sensitised)SH200 Eco Series (Sensitised using ANFO)SB300 Series (Mixed with ANA & sensitised)SB300 Series (Sensitised using ANFO)SB300 Eco Series (Mixed with ANA & sensitised)SB300 Eco Series (Sensitised using ANFO)Compatibility Matrix Surface Bulk Products
Underground Bulk EmulsionsUG100 RangeUG200 RangeCompatibility Matrix Underground Bulk
Packaged ExplosivesMagnum® Watergel explosivesMagnum® Buster (Zambia only)Anfex®
Specialised ExplosivesBarrelBlasting GunpowderCompatibility Matrix Packaged & Specialised
Ammonium Nitrate Prill Based ExplosivesBulk Anfex®Ammonium Nitrate Based ExplosivesBulk Anfex® EcoCompatibility Matrix
Initiating SystemsShock TubeUni-Delay LPSplitterMulti SPDMulti LPDUni-Delay SPTrunklineClusterLead-InExtender
45454647
48484950515253
545455565758
595960
616162636465
676869
70727374757677
798081
8384858687
88
123444
5667891011121314151617181920
21212223
24242526
27272829
3131323233
3536363738394041424344
Capped Fuse SystemsStopefuse® and Durafuse®Shock Tube StarterAEL Igniter Cords
Electronic Delay DetonatorsQuickShot™ PlusSmartdet®SmartShot™DigiShot™DigiShot™ PlusHotShot™
Electric InitiatorsStatsafe® DetonatorInstantaneous Electric Detonator (IED)Fusehead AssemblyShurstart®Shock Tube Starter
Electronic InitiatorsNetShock™NetStart™
AEL Initiating AccessoriesBlast Current Indicator (BCI)AEL Detonating CordsAEL Pentolite PrimersAEL Detonating RelaysCompatibility Matrix
Blasting AccessoriesMantisHot Hole Monitor
Industrial ProductsAmmonium Nitrate Anfo Grade (ANA)Ammonium Nitrate Emulsion Grade (ANE)Ammonium Nitrate Solution (ANS)Nitric AcidAqueous AmmoniaAmmonia 100-I, Ammonia 100-R
ServicesAEL Mining OptimisationProduct Services
Equipment ServicesMobile Manufacturing Units (MMU)Mobile Charging UnitsPortable Charging Units (PCU)Emulsion Plant 10T, 20T
Product New Name Guide
Introduction
About AEL
2
Introduction - AEL's product range and beyond
AEL Mining Services is proud to publish our product catalogue showcasing our product offering. This is in line with positioning the group as an added value service provider. At AEL, we always aim to go beyond the product offering to bring you a comprehensive range of services to produce optimum mining productivity.
Enhanced customer focus drives us to bring you cutting edge technology and innovations from our R&D team, which play a crucial role in the development of all our products. Hence you will notice the adjustment of product categories and names. This is in line with our strategy to adopt the AEL name as our master brand, with a product or service descriptor designating a category, and likewise, a descriptor designating a specific product or service. So you will find that some of the brand names that you are accustomed to are rebranded with AEL's name, product or service descriptor and an
alpha-numeric code as the specific product. The rebranding of our products has rationalised our product range to ensure that only the best and latest offerings are included. New names are given prominence and old names will appear in smalls after the new names in this edition. Alongside the formulation of our products, the new AEL Product Catalogue has been put together with meticulous care, and we hope that it is an invaluable reference tool for you.
With safety at the forefront of our product design focus, on behalf of the AEL management team, I would like to wish you a safe and productive mining environment.
Tobie LouwManaging Director
Aerial view of AEL Mining Services Head Office in Johannesburg
© AEL Mining Services Limited Product Catalogue, 2011
About AEL Mining Services
3
About AEL
AEL Mining Services, a member of the JSE-listed AECI Group in South Africa, is a leading developer, producer and supplier of commercial explosives, initiating systems and blasting services for mining, quarrying and construction markets in Africa and Selected international markets. AEL is the largest supplier of explosives technology and initiating systems in Africa.
With its head office in Johannesburg, South Africa, AEL was established in 1896 and has become one of the world’s leading suppliers of explosives and inititaing systems. With 17 companies in AEL Mining Services, the group also has production facilities in offices in South Africa, Egypt, Ghana Mali, Tanzania, Ethiopia, Zambia, DRC, Zimbabwe, Botswana and Indonesia.
Using world-class technologies, AEL unearths wealth in the countries in which it operates, providing world-class mining solutions in all key mining, quarrying and construction applications such as open pit, open cast, underground massive, underground narrow reef, dimensional stone and aggregate stone quarrying.
AEL offers the latest generation products and services for blasting operations, which include electronic detonators, centralised blasting systems, shock tube systems, boosters, detonator cords, capped fuse, igniter cord and blasting accessories.
AEL produces and supplies ammonium nitrate and ammonium nitrate solution from its own manufacturing plants. AEL’s bulk manufacturing plants provide the group with the capacity to produce and deliver timeously, even when volume demands increases. AEL also supplies a comprehensive range of packaged explosives.
AEL deploys in-house engineering competency to design and build Mobile Manufacturing Units (MMUs) for surface and underground mining, bulk emulsion manufacturing plants and modular initiating systems assembly plants. In addition, AEL offers underground mobile and static emulsion pumping systems.
AEL deploys blasting services that extract optimum value from any blasting operation with its blend of products, services and solutions. These include Down the Hole, Prime Load Tie and/or Shoot (PLTS), and rock on ground contracting.
AEL’s Mining Optimisation provides extensive experience in blast monitoring, design, timing, fragmentation analysis, basic blasting principle training, technology conversion, explosive engineering diploma, i-Mining productivity programme and blasting consulting services.
Through its modular operations, AEL has the ability to deploy, set up and mobilise infrastructure in remote regions throughout the world in a quick turnaround time.
AEL partners, invests and contributes to economies in regions where it operates by meticulously caring for both people and the environment to unearth wealth for current and future generations.
Wealth Unearthed
© AEL Mining Services Limited Product Catalogue, 2011
Glossary of Abbreviations
About AEL
4
ANANFOCNFOVIXEN-IIEDSPDLPDPETNRBEEREETNTAacADCdcRWSRBSKggg/cm³kg/mg/mkPammmsm/smJ/ohmMJNEQss/mtVOD>><<=m/mGpa~pFkV
ammonium nitrateammonium nitrate fuel-oilcalcium nitratefuel-oilthe AEL international detonating codeinstantaneous electric detonatorshort period delaylong period delaypentaerythritol tetranitraterelative bulk effective energyrelative effective energytrinitrotolueneamperealternating currentArdeer Double Cartridge (test)direct currentRelative Weight StrengthRelative Bulk Strengthkilogramgramgram per cubic centimetrekilogram per metregrams per metrekilopascalmillimetermillisecondmetres per secondmillijoule per ohmMegajouleNet Explosives Quantitysecondseconds per metretonne (metric)velocity of detonationmoregreater than or equal toless thanless than or equal toequalsmass to massgigapascalapproximatepico FARADkilo Volts
Definitions
Lead times36 hours
14 days
5 days
20 days
Made-to-order Products and Exports
Standard products are those products that are carried in stock by AEL based on historic sales out of any individual AEL distribution site. Please contact your local AEL representative to enquire what is, or could be made available.• Non-standard products are either made-to-order or are not standard sales out of a particular AEL distribution site. No stocks are held.• Made-to-order products are defined in the product range as those products that AEL would manufacture on receipt of a confirmed order.This category of products is subject to a longer lead-time, but arrangements can be made to carry the product as a stock item at any AEL distribution site as long as there is a written guarantee that the product will have constant sales of reasonable volume. please contact your local AEL representative for arrangements. Made-to-order products are identified on each of the product pages of the catalogue.
Standard products for shafthead deliveries (The lead-time for shafthead deliveries does not include weekends or public holidays)
Made-to-order products
Standard products by road/rail tocustomer magazines (ex AEL works)
Exports
(The lead-time for the above three categories does not include the day of order, the day of dispatch or delivery time or any weekends or public holidays)
The lead-time for the above two categories is given based on orders that could be large, and the overall demand pattern that has been experienced by AEL’s production facilities. The lead-time for each order is open to negotiation depending on the size of any particular order and the overall demand pattern on the plant at any specific point in time.AEL will endeavor to negotiate in good faith to meet customer requirements but always reserve the right to evoke the lead-time requirements as stated above.
Lead Times for Standard and Non-Standard Products
AEL Sales Offices
South AfricaJohannesburgCape TownEast LondonKimberleyKlerksdorpMokopaneMogalakwenaNatal
011 606 0000021 842 3901043 745 2169053 861 1382018 477 1062015 491 1328015 418 2189031 266 4303
NelspruitO’KiepRustenburgSteelpoortVenetiaWelkomWest WitsWitbankZomerfeld
013 747 2278027 713 8597014 594 9300013 230 3201/3015 575 2335057 352 4073018 788 3390013 690 1242018 788 3390
BotswanaZambiaLesothoTanzaniaNamibiaGhana
+267 393 8133+260 966 990 945/9+27 11 606 0505+255 28 250 2927+264 64 403 463+ 233 30 276 2633
Outside of South AfricaMauritiusEgyptDRCZimbabweIndonesiaChile
+230 269 1650+20 178 661 138+243 99 5366 257+263 429 16 315+62 21 759 2 4498+0056 2 928 1300
© AEL Mining Services Limited Product Catalogue, 2011
Explosives
Wealth Unearthed
AEL's Surface Bulk Explosives are one of the best researched and developed formulations currently in the market. The Eco range of products have been developed to optimise surface mining blasting, this coupled with the use of recycled oil in the formulation has provided an environmentally friendly range of products that attain higher shock energy, hence providing a unique offering.
With a solution to suit almost every application environment – including surface, underground operations and quarries – AEL's highly skilled team, its vast range of products and solutions, equipment and technical resources have made the company an acknowledged leader in this field, both in South Africa, African regions and internationally.
One of the company's ongoing success stories is its Underground Bulk Systems, which, while widely accepted as the industry standard for underground mining, is continuously evolving within the walls of AEL's Research & Development department. New and improved emulsion formulations, pumping systems and value-add services targeted to this industry are constantly being realised as AEL continues in its efforts to improve its offering.
The Underground Bulk System technology and AEL's initiating systems combine to optimise safety while improving blasting efficiencies in a variety of mining, tunnelling and shaft sinking applications. Even under the
most trying blasting conditions, AEL's proven technologies deliver tangible benefits to its customers across the entire mining operation.
Most notably, through the application of innovative technology combined with years of experience in this market, AEL has introduced its “sticky” solution, which offers customers a competitive edge in cost effective blasting and is set to change the blasting landscape as we know it today. Offering customers the ability to place explosives vertically up-hole has changed the way customers view difficult blasting environments and simplified the process substantially.
Through its strategically placed network of regional depots, AEL is able to provide a full range of explosives and services to the most remote customers in African and international markets. This includes a wide range of specifically formulated water gels, emulsions, dry gels and ANFEX solutions.
As with all AEL products, these solutions are supported by a reliable range of initiation systems and blasting services, as well as skilled technical support staff who are on hand to manage customer needs.
AEL provides a range of explosives in both underground and surface mining. AEL is one of the few key manufacturers of a range of specially formulated products that can be effectively placed in vertical up-holes and downholes.
EXPLOSIVES
6
Surface Bulk Emulsions - SB100 Eco Series ( Mixed with ANA and Sensitised)
Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled oil is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios.
It is used in surface mining blasting. It’s water resistance is ecxellent depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000m/s.
Technical Specifications
SB100 Eco series are dark grey or black emulsion blend products.
Benefits (SB100 Eco series)• Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SB100 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Eco Series)• Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
• SB100 Eco should be sensitised (S100 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
10 daysDark grey/black4 500-6000m/sExcellent150gm Booster
S100 Eco Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and Sensitised - and is offered in the range indicated in the table below.
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Sensitiser
Max hole depth* (m)Primer100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SB100 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
This is sensitised SB100 Eco
SB100 Eco75
Excellent1.25
Gassing solution
60Booster
9915485
133
SB120 Eco75
Excellent1.25
Gassing solution
60Booster
10716793
145
SB130 Eco100
Excellent1.25
Gassing solution
60Booster
11217597
152
SB135 Eco100
Excellent1.25
Gassing solution
60Booster
114179100156
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3 m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Surface Bulk Emulsions - SB100 Eco Series (Sensitised using Anfo)
Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled oil is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised(S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios.
It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Technical Specifications
SB100 Eco series are a dark grey or black emulsion blend product.
Benefits (SB100 ECO series)• Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SB100 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Eco Series)• Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
Appearance
Benefits and Features
Technical Properties
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
10 daysDark grey/black4 500-6000m/sVariable150gm Booster
S100 Product Series
Storage and Expiry
Transport (UN Classification)
Sensitised Using Anfo - This is sensitised SB100 Eco and is offered³in the range and indicated in the table below.
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)SensitiserRecm. Hole depths* (g/cm³)¹Primer*100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SB100 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SB154Eco250
Variable1.35
Anfo60
Booster125120107180
SB157Eco200
Variable1.3
Anfo60
Booster122198106172
SB160Eco150
Variable1.25
Anfo60
Booster119186105164
SB164Eco150
Variable1.2
Anfo60
Booster117176105157
SB174Eco150
Variable1.05
Anfo60
Booster110144102134
7
Recommendations for use• SB100 Eco should be sensitised (S100 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Special precautions• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
8
Surface Bulk Emulsions - SB100 Series ( )Mixed with ANA and Sensitised
Sb100 is an AN only base emulsion matrix. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S100) or blended with ANA and sensitised or with Anfo mixed to various ratios
It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 product range has a Velocity of Detonation(VOD) between 4,500 & 6000 m/s.
Technical Specifications
SB100 series are a honey coloured blend products.
Benefits • Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• SB100 is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Series) • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
• SB100 should be sensitised (S100 Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
10 daysHoney coloured4 500-6000m/sExcellent150gm Booster
S100 Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and Sensitised - This is sensitised SB100 andis offered in the range indicated in the table below.
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Sensitiser
Max hole depth* (m)Primer100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SB100 has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
© AEL Mining Services Limited Product Catalogue, 2011
SB100 Eco75
Excellent1.25
Gassing solution
60Booster
9915485
133
SB120 Eco75
Excellent1.25
Gassing solution
60Booster
10716793
145
SB130 Eco100
Excellent1.25
Gassing solution
60Booster
11217597
152
SB135 Eco100
Excellent1.25
Gassing solution
60Booster
114179100156
(S100 Series) as outlined in the table below.
EXPLOSIVES
Surface Bulk Emulsions - SB100 Series (Sensitised using Anfo)
Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised(S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios
It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Technical Specifications
SB100 series are a honey coloured emulsion blend products.
Benefits (SB100 series)• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• SB100 is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S100 Series)• Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
Appearance
Benefits and Features
Technical Properties
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
10 daysHoney coloured4 500-6000m/sVariable150gm Booster
S100 Product Series
Storage and Expiry
Transport (UN Classification)
Sensitised Using Anfo - This is sensitised SB100 and is offered in therange indicated in the table below
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)SensitiserRecm. Hole depths* (g/cm³)¹Primer*100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SB100 has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
9
Recommendations for use
Special precautions
• SB100 Eco should be sensitised (S100 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
© AEL Mining Services Limited Product Catalogue, 2011
SB154Eco250
Variable1.35
Anfo60
Booster125120107180
SB157Eco200
Variable1.3
Anfo60
Booster122198106172
SB160Eco150
Variable1.25
Anfo60
Booster119186105164
SB164Eco150
Variable1.2
Anfo60
Booster117176105157
SB174Eco150
Variable1.05
Anfo60
Booster110144102134
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
EXPLOSIVES
10
Surface Bulk Emulsions - SP200 Eco Series (Mixed with ANA and Sensitised)
Technical Specifications
SP200 Eco products are a dark grey or black emulsion blend product.
Benefits • Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SP200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SP200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
3 weeksDark grey / black4500m/s - 6000m/sExcellent150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and Sensitised
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Sensitiser
Primer100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SP200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SP200 Eco75
Excellent1.25
Gassing solutionBooster
9314682
128
SP220 Eco 75
Excellent1.25
Gassing solutionBooster
10316091
141
SP230 Eco100
Excellent1.25
Gassing solutionBooster
10716794
147
SP235 Eco100
Excellent1.25
Gassing solutionBooster
10917096
150
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting. It
is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and
transported as an unsensitized product to mines and/or operational sites. The product is
charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with
Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is excellent depending on
emulsion/ANA ratio. Once blended and/or sensitised, the
SP200 Eco product range has a Velocity of Detonation
(VOD) of between 4 500 m/s and 6 000 m/s.
© AEL Mining Services Limited Product Catalogue, 2011
Surface Bulk Emulsions - SP200 Eco Series (Sensitised using Anfo)
Technical Specifications
SP200 Eco products are a dark grey or black emulsion blend product.
Benefits • Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SP200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SP200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
3 weeksDark grey / black4500m/s - 6000m/sVariable150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Sensitised Using Anfo
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Primer100MPa RWS 100Mpa RBS 20MPa RWS 20Mpa RBS
SP200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SP254 Eco250
Variable1.35
Booster123207106179
SP257 Eco 200
Variable1.3
Booster119194105170
SP260 Eco150
Variable1.25
Booster117183104162
SP264 Eco150
Variable1.2
Booster115173103155
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting.It
is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and
transported as an unsensitized product to mines and/or operational sites. The product is
charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with
Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is variable depending on
emulsion/Anfo ratio. Once blended and/or sensitised, the
SP200 Eco product range has a Velocity of Detonation
(VOD) of between 4 500 m/s and 6 000 m/s.
EXPLOSIVES
11
SP274 Eco150
Variable1.05
Booster109142101133
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
12
Surface Bulk Emulsions - SC200 Eco Series (Mixed with ANA and Sensitised)
Technical Specifications
SC200 Eco products are a dark grey or black emulsion blend product.
Benefits • Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SC200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SC200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
3 weeksDark grey / black4200m/s - 5700m/sExcellent150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and Sensitised
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Sensitiser
Primer100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SC200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SC200 Eco75
Excellent1.25
Gassing solutionBooster
8813777
120
SC220 Eco 75
Excellent1.25
Gassing solutionBooster
8511579
104
SC230 Eco100
Excellent1.25
Gassing solutionBooster
10316191
141
SC235 Eco100
Excellent1.25
Gassing solutionBooster
9212086
112
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the SC200 Eco product range has a Velocity of Detonation (VOD) of between 4,200 m/s and 5 700 m/s.
© AEL Mining Services Limited Product Catalogue, 2011
Surface Bulk Emulsions - SC200 Eco Series (Sensitised using Anfo)
Technical Specifications
SC200 Eco products are a dark grey or black emulsion blend product.
Benefits • Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SC200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SC200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
3 weeksDark grey / black4200m/s - 5700m/sVariable150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Sensitised Using Anfo
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Primer100MPa RWS 100Mpa RBS 20MPa RWS 20Mpa RBS
SC200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SC254 Eco250
Variable1.35
Booster119201103173
SC257 Eco 200
Variable1.3
Booster117190102166
SC260 Eco150
Variable1.25
Booster115179102159
SC264 Eco150
Variable1.2
Booster113170102152
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
EXPLOSIVES
13
SC274 Eco150
Variable1.05
Booster107141100131
SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the SC200 Eco product range has a Velocity of Detonation (VOD) of between 4,200 m/s and 5 700 m/s.
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
14
Surface Bulk Emulsions - SH200 Eco Series (Mixed with ANA and Sensitised)
Technical Specifications
SH200 Eco products are a dark grey or black emulsion blend product.
Benefits • Enable hot bore hole blasting up to 280'C• Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SH200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SH200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
Not recommended (safety)Dark grey / black4000m/s - 5500m/sExcellent150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and Sensitised
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Sensitiser
Primer100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
SH200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SH200 Eco75
Excellent1.25
Gassing solutionBooster
8613575
118
SH220 Eco 75
Excellent1.25
Gassing solutionBooster
8311077
102
SH230 Eco100
Excellent1.25
Gassing solutionBooster
10115989
139
SH235 Eco100
Excellent1.25
Gassing solutionBooster
9011884
110
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as outlined in the table below. It is used in surface mining blasting.
Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the SH200 Eco product range has a Velocity of Detonation (VOD) of between 4,000 m/s and 5 500 m/s.
© AEL Mining Services Limited Product Catalogue, 2011
Hot Bore Hole
Surface Bulk Emulsions - SH200 Eco Series (Sensitised using Anfo)
Technical Specifications
SH200 Eco products are a dark grey or black emulsion blend product.
Benefits • Enable hot bore hole blasting up to 280'C• Environmentally friendly• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Incorporates waste oil in the oil phase • SH200 Eco is a non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeColourVelocity of DetonationWater resistanceMinimum initiator
SH200 Eco should be sensitised as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen PitQuarrying
Not recommended (safety)Dark grey / black4000m/s - 5500m/sVariable150gm Booster
S200 Product Series
Storage and Expiry
Transport (UN Classification)
Sensitised Using Anfo
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)Primer100MPa RWS 100Mpa RBS 20MPa RWS 20Mpa RBS
SH200 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and transported as an unsensitised product to mines and/or operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as outlined in the table below. It is used in surface mining blasting.
Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the SH200 Eco product range has a Velocity of Detonation (VOD) of between 4,000 m/s and 5 500 m/s.
EXPLOSIVES
15
SH254 Eco250
Variable1.35
Booster119201103173
SH257 Eco 200
Variable1.3
Booster117190102166
SH260 Eco150
Variable1.25
Booster115179102159
SH264 Eco150
Variable1.2
Booster113170102152
SH274 Eco150
Variable1.05
Booster107141100131
© AEL Mining Services Limited Product Catalogue, 2011
Hot Bore Hole
EXPLOSIVES
16
Surface Bulk Emulsions - SB300 Series (Mixed with ANA and Sensitised)
Technical Specifications
SB300 series are a honey coloured emulsion blend products.
Benefits • Can be used in reactive ores or grounds• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Contains Urea in formulation• SB300 is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Series) • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeVelocity of DetonationWater resistanceMinimum initiator
• SB300 should be sensitised (S300 Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen Pit
Not recommended4 500-5 500m/sExcellent150gm Booster
S300 Product Series
Transport (UN Classification)
Mixed with ANA and Sensitised
PropertyMinimum holediameter (mm)Water resistanceTypical in-holedensity (g/cm³)¹Sensitiser
Max hole depth* (m)Primer*100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
S300 Eco 75
Excellent1.25
Gassing solution
45Booster
9615083
129
S335 Eco100
Excellent1.25
Gassing solution
45Booster
11317698
153
S350 Eco100
Excellent1.25
Gassing solution
50Booster
103161103161
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3 m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SB 300 is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive grounds mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo mixed to various ratios (S300 Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion/ANA ratio. Once blended and/or sensitised, the S300 product range has a Velocity of Detonation (VOD) between 4,500 & 5,500 m/s.
Storage and ExpirySB300 has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and detonators shouldn’t be allowed in storage sites
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Surface Bulk Emulsions - SB300 Series (Sensitised using Anfo)
Mining MethodSurfaceOpencastOpen PitQuarrying
Sb300 is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive grounds mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged in blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo mixed to various ratios (S300 Series) as outlined in the table below.
It is used in surface mining blasting. Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S300 product range has a Velocity of Detonation (VOD) between 4,500 & 5,500 m/s.
17
Technical Specifications
SB300 series are a honey coloured emulsion blend product.
Benefits • Can be used in reactive ores or grounds• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Contains Urea in formulation• SB300 is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Series) • Charged using a pump or an augered depending on the ANA/Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeVelocity of DetonationWater resistanceMinimum initiator
Appearance
Benefits and Features
Technical Properties
Open Pit
Not recommended4 500-5 500m/sVariable150gm Booster
S300 Product SeriesSensitised Using Anfo
PropertyMinimum holediameter (mm)Water resistanceTypical in-holedensity (g/cm³)¹SensitiserRecm. Hole depth* (m)Primer*100MPa RWS (%ANFO)²100Mpa RBS (%ANFO)²20MPa RWS (%ANFO)²20Mpa RBS (%ANFO)²
S354 Eco 250
Variable1.28
Anfo45
Booster119
190
104
166
S357 200
Variable1.28
Anfo45
Booster120
192
105
168
Eco S360 150
Variable1.25
Anfo50
Booster121
194
106
169
Eco S364 150
Variable1.20
Anfo50
Booster123
196
107
172
Eco S374 150
Variable1.05
Anfo50
Booster126
202
111
177
Eco
Recommendations for use• SB300 should be sensitised (S300 Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
Storage and Expiry
Transport (UN Classification)
SB300 has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
Special precautions• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
© AEL Mining Services Limited Product Catalogue, 2011
Application
EXPLOSIVES
18 © AEL Mining Services Limited Product Catalogue, 2011
Surface Bulk Emulsions - SB300 Eco Series (Mixed with ANA and sensitised)
Technical Specifications
SB300 Eco products are a dark grey or black emulsion blend product.
Benefits • Can be used in reactive ores or grounds• Environmentally friendly - Contains waste or recycled oil• Safe to handle• Easy to handle• On the bench manufacturing Choice of any blend ratio on the bench
Features• Contains Urea in formulation• SB300 Eco is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Eco Series) • Charged using a pump or an augered depending on the ANA and Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeVelocity of DetonationWater resistanceMinimum initiator
SB300 Eco should be sensitised (S300 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen Pit
Not recommended (safety)4500m/s - 6000m/sExcellent150gm Booster
S300 Eco Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with ANA and sensitised
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)SensitiserRecm hole depths (m)Primer100MPa RWS (%ANFO)² 100Mpa RBS (%ANFO)² 20MPa RWS (%ANFO)² 20Mpa RBS (%ANFO)²
SB300 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
SB354 Eco250
Variable1.28
Anfo45
Booster119
190
104
166
SB357 Eco 200
Variable1.28
Anfo45
Booster120
192
105
168
SB360 Eco150
Variable1.25
Anfo50
Booster121
194
106
169
SB364 Eco150
Variable1.2
Anfo50
Booster123
196
107
172
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SB374 Eco150
Variable1.05
Anfo50
Booster126
202
111
177
SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive ground mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S300 Eco) or blended with ANA and sensitised as outlined in the table below.It is used in surface mining blasting.
Its' water resistance is exellent depending on emulsion/Anfo ratio.Once blended and/or sensitised, the S300 Eco product range has a Velocity of Detonation (VOD) ranges from 4,500m/s to 6,000m/s
EXPLOSIVES
19© AEL Mining Services Limited Product Catalogue, 2011
Surface Bulk Emulsions - SB300 Eco Series (Mixed with Anfo)
Technical Specifications
SB300 Eco products are dark grey or black emulsion blend product.
Benefits • Can be used in reactive ores or grounds• Environmentally friendly - Contains waste or recycled oil• Safe to handle• Easy to handle• On the bench manufacturing• Choice of any blend ratio on the bench
Features• Contains Urea in formulation• SB300 Eco is non-detonable emulsion blend before sensitising, only becoming an explosive once sensitised (S300 Eco Series) • Charged using a pump or an augered depending on the ANA and Emulsion ratio• Mixed with ANA or Anfo in various ratios depending on energy requirement
Sleep TimeVelocity of DetonationWater resistanceMinimum initiator
SB300 Eco should be sensitised (S300 Eco Series) as required on the bench using AEL Mining Services recommended equipment before charging into blast holes
• Once sensitised base emulsion becomes an explosive• Storage not recommended once sensitised
Appearance
Benefits and Features
Technical Properties
Recommendations for use
Special precautions
Mining MethodSurfaceOpencastOpen PitQuarrying
ApplicationOpen Pit
Not recommended (safety)4500m/s - 6000m/sExcellent150gm Booster
S300 Product Series
Storage and Expiry
Transport (UN Classification)
Mixed with Anfo
PropertyMinimum holediameter (mm)³Water resistanceTypical in-holedensity (g/cm³)¹SensitiserMax hole depth (m)Primer100MPa RWS (%ANFO)² 100MPa RBS (%ANFO)² 20MPa RWS (%ANFO)² 20Mpa RBS (%ANFO)²
SB300 Eco has a shelf life of 3 monthsSilos and Isotainers are the recommended storage facilitiesStorage sites must be securePrimers and Detonators should not be allowed in storage sites
Do not transport primers and/or detonators with emulsionBase emulsionClass 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
S300 Eco75
Excellent1.25
Gassing solution45
Booster96
15083
129
S335 Eco 100
Excellent1.25
Gassing solution45
Booster11317698
153
S350 Eco100
Excellent1.25
Gassing solution50
Booster118184103161
Notes:1.In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for your application.2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.3.The availability of the above offering is subject to MMU configuration.4.In large diameter, typically 250 mm and above, a maximum of 3m of water may be allowed.5.The Relative Bulk Strengths and Effective Energies are relative to ANFO (=100) at a density of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation code.
SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use in reactive ground mostly in coal mining. It is handled and transported as an unsensitized product to mines and/or operational sites. The product is charged into blast holes when sensitised (S300 Eco) or blended with Anfo as outlined in the table below.
It is used in surface mining blasting.
Its' water resistance is variable depending on emulsion/Anfo ratio. Once blended and/or sensitised, the S300 Eco product range has a Velocity of Detonation (VOD) ranges from 4,500m/s to 6,000m/s
EXPLOSIVES
20
Compatibility Matrix - Surface Bulk Products
Acceptor
Diameter (mm)
DONORS
60g Booster150g Booster400g Booster175g Booster - Smart400g Booster - Smart
S100 range S100 Eco range S200 Ecorange
S300 range
100-
200
<100
>200
100-
200
<100
>200
100-
200
<100
>200
100-
200
<100
>200
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Underground Bulk Emulsions - UG100 Range
Technical Specifications
Benefits • Improved safety of use, labour utilisation and logistics• Easier adherence to explosive legislation• Improved fragmentation
Features• High safety standards• High strength• High VOD• Water resistance• Low fume emissions
Sleep TimeWater resistanceDensity
Gap SensitivityRepumpability
Storage Conditions Avoid high/low temperaturesProduct Shelf Life 3 Months for base emulsion and sensitiser, 8 months for emulsified aqueous sensitiser
Base emulsionClass 5.1, UN No. 3375, OXIDIZING MATERIALSensitiserClass 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
Appearance
Benefits and Features
Technical Properties
Storage and Expiry
Transport (UN Classification)
Mining MethodUndergroundNarrow ReefMassive
ApplicationTunnellingStopingMassive Ring Blasting
7 days maximumExcellentBase Emulsion: 1.41-1.47g/ccSensitised Emulsion: 1.0-1.15g/cc0Six Stages
Product Range
Application
Colour
Ideal DeliveredEnergy (IDE) MJ/kg*Relative Effective Energy (REE)*Relative BulkStrength (RBS)*Minimum InitiatorViscosityVOD
Best Practices
Special Precautions
Delivery
Bagged Emulsion
Sensitising Agent
These products are characterised as high strength denoted by the 100 in the name.AEL manufactures all the necessary mobile charging equipment for these products.
UG 100Development and stoping
Base emulsion - honeySensitised emulsion - green2.443
86
123
8D in length, 25mm diameter35°C, 22000-26000cP4800m/s in 32mm diameter hole• Priming is not required in conventional stoping with holes less than 1.5m in length. For all other applications results will be site specific but a primer/ booster is recommended.• The product can be used in short up-holes where the diameter is less than 50mm• Reverse priming should not be conducted• Base emulsion and sensitiser should be stored seperately• Use GS15 (Green) aqueous or GE50 (Green) emulsified sensitiser• Sensitised emulsion should be well mixed and within correct density rangeBulk delivery in tankers or bagged product2 x 12.5kg bags in a 25kg bag, 40 bags per ton• 2 x 16.8kg cases of GE50 (Green) emulsified sensitiser per ton of base emulsion OR • 35kg of GS15 (Green) aqueous sensitiser per ton of base emulsion
UG 100 SUp-holes/ring blasting and developmentBase emulsion - honeySensitised emulsion - blue2.232
79
112
8D in a 45mm diameter hole35°C, 22000-26000cP5250m/s in a 89mm diameterhole• Boosters are used in up- holes• Generally priming is required
• A lance attachment is required for all up- hole charging• Base emulsion and sensitiser should be stored separately• Use GS30 (Blue) aqueous sensitiser• Sensitised emulsion should be well mixed and within correct density range
Bulk delivery in tankers
N/A
35kg of GS30 (Blue) aqueous sensitiser per ton of base emulsion
21
Underground bulk emulsion explosives consist of a base emulsion and sensitiser, which are classified as non-detonable and non-explosive, respectively. UG100 is used in development and stoping whereas UG100S is used primarily in up-hole/ring blasting but can also be used in development. The suffix 'S' in UG100S infers the product is 'sticky', which means it can effectively stick to the lining of blast holes, making it suitable for up-holes. The suffix 'C' in UG100 C infers the product is customised as per specific site/customer requirement/s.
The base emulsion is a honey coloured mixture of two immiscible liquids and an emulsifier. The sensitiser is an aqueous or emulsion product, which, when added to the base emulsion and mixed, creates an explosive in the blast-hole.
*Any product with a suffix 'C' means that the formulation is pertinent to a specific site *If any product has the suffix 'Bagged' then product is delivered in bags*As calculated by Vixen-i
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Underground Bulk Emulsions - UG200 Range
Technical Specifications
Benefits • Improved safety of use, labour utilisation and logistics• Easier adherence to explosive legislation• Improved fragmentation• Improved shelf life over UG100 range
Features• High safety standards• Excellent stability• High VOD• Water resistance• Low fume emissions
Sleep TimeVelocity of DetonationWater resistanceDensity
Gap SensitivityMinimum InitiatorRepumpability
Storage Conditions Suitable for use in remote areas with large temperature gradientsProduct Shelf Life Six months for base emulsion and sensitiser
Appearance
Benefits and Features
Technical Properties
Storage and Expiry
Mining MethodUndergroundNarrow ReefMassive
ApplicationTunnellingStopingMassive Ring BlastingUnderground Coal
7 days maximum>4 000m/sExcellentBase Emulsion: 1.41-1.47g/ccSensitised Emulsion: 1.0-1.15g/cc08DSix Stages
Product Range
Application
Colour
Ideal DeliveredEnergy (IDE) MJ/kg*Relative Effective Energy (REE)*Relative BulkStrength (RBS)*ViscosityBest Practices
Special Precautions
UG 200Development and stoping
Base emulsion - honeySensitised emulsion - pink2.309
81
102-117
35°C, 15000-20000cP• Priming is required.• The product can be used in short up-holes where the diameter is less than 50mm• Reverse priming should not be conducted• Base emulsion and sensitizer should be stored seperately• Use GS15 (Pink) sensitiser• Sensitised emulsion should be well mixed and within correct density range
UG 200 SUp-holes/ring blasting and developmentBase emulsion - honeySensitised emulsion - blue1.97
69
87-100
35°C, 17000 22000cP• Boosters are used in up- holes• Generally priming is required
• A lance attachment is required for all up-hole charging• Base emulsion and sensitiser should be stored separately• Use GS30 (blue) sensitiser• Sensitised emulsion should be well mixed and within correct density range
The base emulsion is a honey coloured mixture of two immiscible liquids and an emulsifier. The sensitiser is an aqueous product, which, when added to the base emulsion and mixed, creates an explosive in the blast-hole.
22
Underground bulk emulsion explosives consist of a base emulsion and sensitiser, which are classified as non-detonable and non-explosive, respectively. UG200 is used in development whereas UG200S is used primarily in up-hole/ring blasting but can also be used in development. The suffix 'S' in UG200S infers the product is 'sticky', which means it can effectively stick to the lining of blast holes, making it suitable for up-holes. The suffix 'C' infers
These products are characterised as high stability and suitable for use in remote areas and/or where large temperature gradients are anticipated denoted by the
AEL manufactures all the necessary mobile charging equipment for these products.
200 in the name.
*Any product with a suffix 'C' means that the formulation is pertinent to a specific site *If any product has the suffix 'Bagged' then product is delivered in bags*As calculated by Vixen-i
Transport (UN Classification)Base emulsionClass 5.1, UN No. 3375, OXIDIZING MATERIALSensitiserClass 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
PackagingBulk delivery in tankers of base emulsion and sensitiser
© AEL Mining Services Limited Product Catalogue, 2011
the product is customised on site to customer requirements.
EXPLOSIVES
Compatibility Matrix - Underground Bulk Emulsions
Donor
Magnum® Buster GelMagnum® 365 GelMagnum® ControlMagnum® FragMagnum® PlusBarrelShock Tube Uni-Delay LPShock Tube Multi LPDShock Tube Multi SPDCapped Fuse Systems - Stopefuse®Capped Fuse Systems - Durafuse®Electronic Delay Detonators - QuickShot™Electronic Delay Detonators - Smartdet®Electronic Delay Detonators - SmartShot®Electronic Delay Detonators - DigiShot®Electronic Delay Detonators - HotShot®Electric Initiators - Statsafe® DetonatorsInstantaneous Electric Detonator (IED)Pentolite Primers
23
UG100 UG100S UG200 UG200S UG100C UG200C*
* UG200C can be manufactured as a permitted product (requiring PE Permitted AND Statsafe detonators as a donor only)
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Packaged Explosives - Magnum® Watergel explosives
~3400 m/sExcellent1.18-1.251.13-1.20Touch6D or 8g/m det cord
All cartridges are packaged in printed, sausage shaped cartridges. The explosives appear silver/grey in colour. The drygel range contains visible ammonium nitrate prills.
24
Transport (UN Classification)Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E Name: Magnum only applies to Africa and its offshore islands (all PEX).
*Or legal requirements according to region of operation
Packaging25 Kg cardboard boxes with a base and lid.
Moderate temperatures and dry conditions in a well ventilated, approved magazine18 months (from date of manufacture)
6 months in customers magazine
Recommendations for use Use with AEL 8D strength detonators and always embed the detonator base charge firmly into the explosive. When using detonating cord a core load of 8g/m is recommended with a knot in intimate contact with the cartridge.
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Explosives name
Magnum® Buster GelMagnum® 365 GelMagnum® ControlMagnum® FragMagnum® Plus
Explosive type
WatergelWatergel
DrygelDrygelDrygel
RWS*
108118106117124
RBS*
163179156177186
Product RangeAEL offers cartridges from 25mm to 110mm in diameter and stock the following diameters and lengths as standard:
Diameters: 25mm, 28mm, 32mm, 38mm, 50mm & 65mm.Lengths: 200mm, 300mm & 600mm.
*Energies are calculated using the VIXEN-i code and is measured to 20MPa
The Magnum® range of watergel explosives have become an industry standard and are known for their reliability, high energy and excellent blasting results.
The product range consists of the classic watergel configurations as well as the dry gel configurations with a high loading of ammonium nitrate prill. The dry gel explosives are characterized by a stiffer rheology for improved handling in long cartridges. Both types are offered in different energy grades to suit the blasting application.
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Packaged Explosives – Magnum® Buster - Zambia only
Technical Specifications
Benefits • Easily tampable explosive• Can be loaded easily in upholes• Can be used in wet holes
Features• High energy packaged explosive• Very high VOD• Can be initiated by detonating cord (8g/m or higher)• Waterproof
Velocity of DetonationWater resistanceCartridge Density Gap SensitivityMinimum Initiator
Appearance
Benefits and Features
Technical Properties
>5 000m/sExcellent1.18 nominal40mm6D or 8g/m detcord
25
The product is packaged in printed sausage-shaped cartridges with a firm, putty-like consistency. The explosive appears white in colour.
Moderate temperatures and dry conditions in a well ventilated, approved magazine12 months6 months in customers magazine12 months
PackagingDescriptionGross Weight (kg) NEQ (kg)
Recommendations for use Use with AEL 8D strength detonators and always embed the detonator firmly into at least one-third of the explosive cartridge. When using for secondary blasting, ensure aminimum product layer of 25mm is maintained.
Special precautions• Always handle with care• Keep detonators stored away from explosives• Store in a specially licensed, cool and dry area for a maximum of 12 months from the date of manufacture• Although emulsions do not readily burn, keep away from flames, sparks and other sources of ignition
Case2625
Transport (UN Classification)Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E Name: Magnum only applies to Africa and its offshore islands (all PEX).
*Or legal requirements according to region of operation
Magnum Buster is a premium emulsion explosive that is used in commercial blasting operations. The product is used in demanding blasting operations where high VOD and high energy is required. The explosive is packed into plastic sleeves of
The Magnum Buster range is only available to customers purchasing from the Zambia operations.
variable dimensions
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date (from date of manufacture)
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Packaged Explosives - Anfex®
Technical Specifications
Benefits • Cost effective blasting solution• Can be pour- or blow-loaded• Misfired holes can safely be washed out with water Features• Comparatively safe when handling due to low sensitivity to shock, friction and impact• Long storage life if stored correctly
AEL Anfex® does not contain any micro spheres which may beharmful if inhaled during pneumatic loading operations.
Velocity of DetonationWater resistanceMinimum InitiatorRWSBulk density
Appearance
Benefits and Features
Technical Properties
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpenpitOpencastQuarryingConstruction
ApplicationTunnellingStopingMassive (uphole)Ring BlastingTrenchingOpenpitQuarryingCivils
3 500 m/s˜Not water resistant8D1000.8
The product is packaged in a 25kg plastic bag, which containsfour 6.25kg “multibags”. The prills are white to off-white in colour and may appear grey if recycled oil is used for fueling.
26
Anfex® is a free flowing Ammonium Nitrate and fueloil blasting agent for use in commercial blasting
The prill characteristics are optimised to provide excellent resistance to friability yet loads exceptionally
Anfex® fuel ratios are carefully controlled and provide the optimum chemical balance for good post d e t o n a t i o n f u m e c h a r a c t e r i s t i c s . The explosive is conveniently packed into 6.25kginner plastic bags.
Transport (UN Classification)Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B
*Or legal requirements according to region of operation
PackagingDescriptionGross Weight (kg) NEQ (kg)Units per bag
Recommendations for use Always prime with the largest initiator possible. Pneumaticallyloaded Anfex® can be primed with a high strength detonator,a booster or an explosive cartridge.
Special precautions• Do not use in wet mining conditions as Anfex® is water soluble• Do not use with detonating cord
Bag2525four multi bags weighing 6.25kg
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date (from date of manufacture)
Moderate temperatures and dry conditions in a well ventilated, approved magazine18 months6 months in customers magazine12 months
operations.
well in pneumatic loaders.
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Specialised Explosives - Barrel (PE Barrel)
Technical Specifications
Benefits • Ease of use• Easily extendable by clipping end-to-end• Suitable for use in wet holes Features• Tailored energy for smooth blasting operations• The explosive size and energy is optimised to prevent overbreak• Can be initiated by a 6D detonator• Waterproof
Velocity of DetonationDimensionsWater resistanceCartridge Density Gap SensitivityMinimum InitiatorRWSRBS
Appearance
Benefits and Features
Technical Properties
Mining MethodUndergroundNarrow Reef
ApplicationTunnelling
3 500 m/s˜18 x 595mmExcellent1.2 NominalTouch6D99142
The product is packaged in thin plastic tubes that are white to beige in colour and can easily be clipped together.
Barrel is a watergel explosive that is packaged in special plastic tubes that can be clipped together for use in holes where a de-coupled charge is
Applications include smooth blasting of perimeter holes in shaft sinking, development or tunnelling.
Transport (UN Classification)Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
*Or legal requirements according to region of operation
PackagingDescriptionDimensions (LxBxH)Gross Weight (kg) NEQ (kg)Units per case
Recommendations for use Initiate with a minimum of a 6D strength detonator embedded in the explosive. Recommend primer inthe toe of the hole. Use stemming for best results.
Special precautions• Although watergels are of the safest explosives manufactured, always handle with care• Keep detonators stored away from explosives• Store in a specially licensed, cool and dry area for a maximum of 18 months from the date of manufacture• Although watergels do not readily burn, keep away from flames, sparks and other sources of ignition
Case225x225x6202518170
needed.
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date (from date of manufacture)
Moderate temperatures and dry conditions in a well ventilated, approved magazine12 months6 months in customers magazine12 months
27© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Specialised Explosives – Blasting Gunpowder
Technical Specifications
Benefits • Flexibility of use • Easy and simple to use• Charges are custom-made on site
Features• An intimate explosive mixture of potassium nitrate, sulphur and charcoal • Free flowing, dust free graphite glazed granular mixture• Rendered inactive by water• Low shattering effect, which causes fewer fractures and results in more usable stone
Appearance
Benefits and Features
Blasting Gunpowder is mainly used in dimensional stone blasting.
A low explosive black or dark grey, granular, free-flowing mixture of potassium nitrate, sulphur and charcoal.
Mining MethodSurfaceQuarrying
ApplicationQuarrying
Store alone under moderate temperatures and dry conditions in a well ventilated, approved black powder magazine5 years6 months in customer magazine5 years
• Blasting gunpowder is highly sensitive to impact, friction, flame, spark and static discharge • Blasting gunpowder ignites when ground• Keep away from all sources of ignition, direct sunlight or strong incandescent light• Contamination with grit increases sensitivity to impact or friction• Temperatures >130º will lead to decomposition
Special precautions
Transport (UN Classification)Class 1.1D UN No 0027, BLACK POWDER (GUNPOWDER GRANULAR)
*Or legal requirements according to region of operation
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date (from date of manufacture)
Safety HandlingGunpowder is highly sensitive to spark, flame and friction and must be handled with extreme care
PackagingDescriptionDimensions (LxBxH)Gross Weight (kg) NEQ (kg)Units per case/bag
Case562x245x245mm272510 x 2.5kg
28 © AEL Mining Services Limited Product Catalogue, 2011
Compatibility Matrix - Packaged and Specialised Explosives
Donor
Magnum® Buster (Zambia Only)Magnum® ControlMagnum® FragMagnum® PlusMagnum® Buster GelMagnum® 365 GelAnfexBarrelShock Tube Uni-Delay LPShock Tube Multi LPDShock Tube Multi SPDShock Tube ProfilerCapped Fuse Systems - Stopefuse®Capped Fuse Systems - Durafuse®Electronic Delay Detonators - QuickShot™Electronic Delay Detonators - Smartdet®Electronic Delay Detonators - SmartShot®Electronic Delay Detonators - DigiShot®Electronic Delay Detonators - HotShot®Electric Initiators - Statsafe® DetonatorsInstantaneous Electric Detonator (IED)Electric Initiators - Fusehead AssemblyElectric Initiators - Shurstart®Powercord® 8Powercord® 10Pentolite Primers
Bus
ter
EXPLOSIVES
29
Con
trol
Frag
Plu
s
Mag
num
®B
uste
r G
el
Anf
ex®
PE
365
Gel
Bar
rel
Bla
stin
g G
unpo
wde
r
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Notes
30 © AEL Mining Services Limited Product Catalogue, 2011
Ammonium Nitrate Prill-Based Explosives – Bulk Anfex®
Technical Specifications
Benefits • Cost effective blasting solution• Easy to charge using auger loading• Misfired holes can safely be washed out with water• On-site manufacturing in MMU Features• Safe to handle due to low sensitivity to shock, friction and impact• Attains full coupling
Appearance
Benefits and Features
Mining MethodSurfaceOpen CastOpen PitQuarryingConstruction
ApplicationOpen PitQuarrying
Not recommended3 500 m/sPoor150g booster
Bulk Anfex comprises prills that are white or off-white in colour.
31
Transport (UN Classification)Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N
Recommendations for use • Use in dry bore holes• Sleeping charged Bulk Anfex is not recommended
Special precautions• Do not use in wet holes
Storage and ExpiryStorage Conditions
Do not store Anfo
EXPLOSIVES
Bulk Anfex is a Porous Prill Ammonium Nitrate and fuel oil blasting agent for use in commercial blasting
The prill characteristics are optimised to provide excellent resistance to friability. The prills are mixed in-situ with fuel oil in Mobile Manufacturing Units (MMUs) or Anfo Loaders.
operations.
Technical PropertiesSleep timeVelocity of DetonationWater resistanceMinimum Initiator
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Ammonium Nitrate Based Explosives – Bulk Anfex® Eco
Technical Specifications
Benefits • Cost effective blasting solution• Easy to charge using auger loading• Misfired holes can safely be washed out with water• On-site manufacturing in MMU• Consumes waste oil
Features• Safe to handle due to low sensitivity to shock, friction and impact• Environmentally friendly• Attains full coupling
Appearance
Benefits and Features
32
Bulk Anfex Eco comprises prills that are grey in colour.
Mining MethodSurfaceOpencastOpenpitQuarryingConstruction
ApplicationOpen PitQuarrying
Not recommended3 500 m/sPoor150g Booster
Recommendations for use
Special precautions
• Use in dry bore holes
• Do not use in wet holes
Transport (UN Classification)Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N
Bulk Anfex Eco Porous Prill Ammonium Nitrate and recycled fuel oil blasting agent for use in commercial
The prill characteristics are optimised to provide The prills are mixed in situ with recycled fuel oil in Mobile Manufacturing Units (MMUs) or Anfo Loaders.
blasting operations.
Do not store Bulk Anfex EcoStorage and ExpiryStorage Conditions
Technical Properties
Sleep TimeVelocity of DetonationWater resistanceMinimum Initiator
© AEL Mining Services Limited Product Catalogue, 2011
excellent resistance to friability.
Compatability Matrix - Bulk Anfex® Products
33
EXPLOSIVES
Bulk Anfex® Bulk Anfex® Eco
‹100
100-
200
›200
‹100
100-
200
›200
Acceptor
Diameter (mm)
Donors60g Pentolite Primer150g Pentolite Primer400g Pentolite Primer175g Pentolite Primer Smart400g Pentolite Primer Smart
SD - Surface DopesSB - Surface Blends*Use plastic connector
© AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES
Notes
34 © AEL Mining Services Limited Product Catalogue, 2011
Initiating Systems
Wealth Unearthed
With a long history and proven track record in the market, AEL is in a unique position to offer a range of products and solutions, on demand, to suit a vast variety of applications and market requirements in the underground and surface mining fields. Its initiating systems and components are highly flexible, designed with the user in mind and are available as Standard and Made-To-Order products.
Reinforcing its position as a solution provider and leader in this field, AEL is fully equipped to offer technical support and services in South Africa, other African regions as well as internationally.
What differentiates AEL’s offering is the fact that the entire range is conceptualised, designed, manufactured, delivered, supported and maintained by the organisation’s various specialised divisions. This means AEL is in a unique position in that it provides both solid, reliable initiating systems, as well as all the services around the products to offer customers complete peace of mind.
AEL offers its customers in the mining and construction industry a full range of initiating products including electronic detonators, capped fuses, igniter and detonating cords, as well as a comprehensive range of boosters and starters - all of which fully compliment the company’s entire range of explosive solutions.
AEL’s capped fuse technology and electronic detonators are considered to be leading technologies in the market place. The company has demonstrated its internal Research & Development team’s prowess with the ongoing development of new shock tube technologies, which have been well received in the market place.
AEL’s electronic detonator range is highly flexible and offers solutions to applications of varying sophistication.
As a holistic provider of a comprehensive range of commercial explosives and solutions, AEL is proud of its locally developed and manufactured range of initiating systems suitable for all miningapplications.
INITIATING SYSTEMS
Shock Tube – Uni-Delay LP
Technical Specifications
Benefits • All in-hole detonators have the same delay • Rugged, abrasion-resistant tubing• Easy to connect • Easy to check connection sequence• Ergonomically designed connector block makes connection of tubing easy
Features• 20 hole burning front• Clear plastic connector body (6) or an orange connector body (3)• Clear shock tubing• 18-25kg minimum break load• Immune to hazards of radio frequency radiation, stray currents and static discharge
Appearance
Benefits and Features
A Uni-delay LP (long period) is a non-electric initiation system which is designed for use in underground mines. The unit consists of both an out-hole and an in-hole delay detonator.
36
A length of shock tubing, which incorporates a 4000ms delay in-hole detonator that is crimped onto one end and a 200ms short delay out-hole detonator crimped onto the other end. Both detonators include either a rubber plug or sleeve. The out-hole detonator is located in a plastic connector body. There are two variants available, the Uni-Delay LP (6) or (3) which hold a maximum of six or three lengths of shock tube respectively, the later is ideally suited to narrow reef mining conditions.
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
8 strength48 hours ~ 15mg/m~ 2000m/s~ 3mm Excellent
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical Properties
Detonator strengthSleep TimeCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Product Range
Out-hole
200msClear(6)
Orange (3)
In-hole
4000msn/an/a
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months 12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
# Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight
Case565x295x270mm25kg
Units per case300300300250250200200150150
NEQ (kg)0.60.60.50.50.40.40.40.30.3
Length (m)22.533.544.5567
© AEL Mining Services Limited Product Catalogue, 2011
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Nominal delay periods (ms)Colour code
INITIATING SYSTEMS
Shock Tube – Splitter
Technical Specifications
Benefits • Rugged, abrasion-resistant tubing• Easy to tie-up• The unit will initiate one or more Uni-Delay and Trunkline assemblies
Features• Uni-delay timing system: 100ms or 200ms • Colour- coded connector blocks indicate delay number• Green coloured shock tubing• 18kg minimum break load• Immune to hazards of radio frequency radiation, stray currents and static discharge
Appearance
Benefits and Features
A Splitter is a non-electric initiation system which is designed for splitting the blast timing in multiple directions, in underground mines. The unit consists of two out-hole delay detonators.
37
A length of shock tubing, which incorporates an out-hole delay detonator crimped onto each end. Both detonators include either a rubber plug or rubber sleeve. Both detonators are located in a plastic connector body. The plastic body is colour-coded according to the delay of the out-hole detonators.
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
2 strength equivalent~ 15mg/m~ 2000m/s~ 3mm Excellent
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical Properties
Detonator strengthCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Product Range
Connector block
Nominal delay periods (ms)
Brown
100/100ms
White
200/200ms
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
#Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm22
Units per case200200200
NEQ (kg)0.180.320.33
Length (m)11.52
© AEL Mining Services Limited Product Catalogue, 2011
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Units per case250250250200200200200200180180150
NEQ (kg)
0.30.30.30.20.20.20.20.20.20.20.2
Length(m)22.533.544.555.5678
Units per case13010010090906060502525
NEQ (kg)
0.20.20.10.10.10.10.10.10.10.1
Length(m)9101215182025303545
INITIATING SYSTEMS
Shock Tube – Multi SPD
Technical Specifications
Benefits • Delay is already in the hole • Rugged, abrasive-resistant tubing• Easy to tie-up• Easy to check blast for correct timing sequence due to highly visible connector clip colour coding• Detonator is 8 strength
Features• Twenty eight different short period delays• Colour coded connector clip indicates delay number• Connector clip connects assembly to detonating cord trunk-line• Yellow coloured shock tubing• 18kg minimum break load on shock tubing• Immune to hazards of radio frequency radiation, stray currents and static discharge
Benefits and Features
A Multi SPD (short period delay) is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole delay detonator.
38
A length of yellow shock tubing, which includes a short period delay in-hole detonator. The detonator includes either a rubber plug or sleeve that is crimped on one end. The detonator delay period is printed along the length of the detonator shell. The free end of the shock tube is sealed and incorporates a colour-coded connector clip, which indicates the delay period. A tag behind connector the clip indicates the length of tubing, as well as the delay time.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpen PitQuarryingConstruction
ApplicationTunnellingStopingRing BlastingTrenchingOpen PitQuarryingCivils
8 strength2 weeks (in-hole)~ 15mg/m~ 2000m/s~ 3mm Excellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strengthSleep TimeCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm25
Nominal delay (ms)Colour code
0Turquiose
25Orange
50White
75Red
100Brown
125Light Green
Nominal delay (ms)Colour code
150Light blue
175Beige
200Clear
225Grey
250Dark Pink
275Amber
Nominal delay (ms)Colour code
300Curry
325Pink
350Fern green
375Peach
400Pearl Violet
425Gold
Nominal delay (ms)Colour code
450Silver
475Maroon
500Light pink
600Dark blue
700Powder blue
800Lime green
Nominal delay (ms)Colour code
900Lavender
1000Light brown
1250Light grey
1500Burnt orange
Appearance
Product Range
Units per case/bag
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
39
Units per case250250250200200200200200175150150
NEQ (kg)
0.30.30.30.20.20.20.20.20.20.20.2
Length(m)22.533.544.555.5678
Units per case12512510075755050502525
NEQ (kg)
0.20.20.10.10.10.10.10.10.10.1
Length(m)9101215182025303545
Shock Tube – Multi LPD
Technical Specifications
Benefits • Rugged, abrasion-resistant tubing• Easy to tie-up• Checking blast for correct timing sequence is simplified due to highly visible connector clip colour coding
Features• 23 different long period delays• Colour coded connector clip indicates delay period• Connector clip connects assembly to detonating cord or a Cluster • Green coloured shock tubing• 18kg minimum break load on shock tubing• Immune to hazards of radio frequency radiation, stray currents and static discharge
Benefits and Features
A Multi LPD (long period delay) is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole long period delay detonator.
A length of green shock tubing, which incorporates a long period delay in-hole detonator. The detonator includes either a rubber plug or sleeve that is crimped on one end. The detonator delay period is printed along the length of the shell. The free end ofthe shock tube is sealed and incorporates a colour coded connector clip indicating the delay period. A tag behind the connector clip indicates the length of tubing, as well as the delay period.
Mining MethodUndergroundNarrow ReefMassiveSurfaceConstruction
ApplicationTunnellingStopingTrenching
8 strength2 weeks (in-hole)Green tubing~ 15mg/m~ 2000m/s~ 3mm Excellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strengthSleep TimeColourCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm22
Nominal delay (ms)Colour code
0Turquiose
100Brown
200Clear
300Curry
400Pearl Violet
500Light pink
Nominal delay (ms)Colour code
600Dark blue
700Powder blue
800Lime green
1000Light brown
1250Light grey
1500Burnt orange
Nominal delay (ms)Colour code
1750Sapphire
2000Agate
2500Rose quartz
3000Emerald
3500Coral
4000Aqua Marine
Nominal delay (ms)Colour code
5000Amethyst
6000Stone
7000Tanzanite
8000Ruby
9000Jade
Appearance
Product Range
Units per case/bag
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
40
Units per case1751751251007575
NEQ (kg)
0.30.30.20.20.20.2
Length(m)35791215
Units per case
755050502525
NEQ (kg)
0.20.10.10.10.10.1
Length(m)182125303540
Shock Tube – Uni-Delay SP
Benefits • Accurate delay sequence• Rugged, abrasion-resistant tubing• Easy to connect• Eliminates the requirement for detonating cord and relays• Reduced noise levels as compared with detonating cord
Benefits and Features
A Uni-Delay SP (short period) variant is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an in-hole and an out-hole delay, each with a selection of delay times.
A length of yellow shock tubing, which incorporates an in-hole detonator crimped onto one end and a short delay out-hole detonator crimped onto the other end. Both detonators incorporate either a rubber plug or sleeve. The out-hole detonator is located in a plastic connector body, which is colour-coded according to the delay of the out-hole detonator. The out-hole delay detonator time and shock tube length is printed on a label attached to the shock tube. The in-hole detonator delay period is printed along the length of the detonator shell.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastQuarryingConstructionApplicationStopingTrenchingOpen PitQuarryingCivils
8 strength in-hole 2 strength equivalent out-hole2 weeks (in-hole)~ 15mg/m~ 2000m/s~ 3mm Excellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strength
Sleep TimeCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
#Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm22
Nominal delay (ms)Colour code
17Blue
25Orange
33Dark green
42Yellow
Nominal delay (ms)Colour code
75Red
100Brown
125Light green
150Light blue
Nominal delay (ms)Colour code
175Beige
200Clear
225Grey
250Dark pink
Appearance
Product RangeSurface Delay
Units per case/bag
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion• Do not attempt to initiate detonating cord using the out-hole detonator and connector clip
Technical Specifications
Features• Various surface and in-hole delays• Colour-coded connector block indicates out-hole delay time• Contains optimally charged detonator for shock tube initiation in both directions• Yellow coloured shock tubing• 18kg minimum break load• Immune to hazards of radio frequency radiation, stray currents and static discharge
© AEL Mining Services Limited Product Catalogue, 2011
Nominal delay (ms) 350 450 475 500
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
In-Hole Delay
INITIATING SYSTEMS
41
Units per case250200200200175150
NEQ (kg)
0.20.20.20.20.10.1
Length(m)234567
Units per case1501401201007550
NEQ (kg)
0.10.10.10.10.10.1
Length(m)8910121530
Shock Tube – Trunkline
Benefits • Combined trunkline and delay• Rugged, abrasion-resistant tubing• Easy connection• Immune to hazards of radio frequency radiation, stray currents and static discharge• Can be used in underground or surface applications
Benefits and Features
A Trunkline is a non-electric initiation system which is designed for use in underground and surface mines. The unit consists of an out-hole detonator.
A length of green shock tubing, which includes a short period delay detonator and a rubber sleeve that has been crimped on one end. The free end of the shock tube is sealed and incorporates a colour-coded connector clip which indicates the delay period. The out-hole detonator is located in a plastic six tube connector block, which is colour-coded according to the delay of the detonator. The delay period and shock tube length is printed on a label attached to the shock tube.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpen PitQuarryingConstruction
ApplicationTunnellingStopingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
2 strength equivalent Green tubing~ 15mg/m~ 2000m/s~ 3mm ODExcellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strengthColourCore load of tubingVOD of tubingOutside diameter of tubingWater resistance
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
#Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm22
Nominal delay (ms)Colour code
17Blue
25Orange
33Dark green
42Yellow
Nominal delay (ms)Colour code
75Red
100Brown
125Light green
150Light blue
Nominal delay (ms)Colour code
175Beige
200Clear
225Grey
250Dark pink
Nominal delay (ms)Colour code
Appearance
Product Range
Units per case/bag
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion• Do not attempt to initiate detonating cord with this product
Technical Specifications
Features• Thirteen different short period delays• Colour coded connector block indicates delay time• Connector block has a six tube capacity• Green coloured shock tubing• 18kg minimum break load on shock tube
0Turquiose
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
42
Units per case250200175175
NEQ (kg)
0.20.20.20.2
Length(m)2345
Units per case150757575
NEQ (kg)
0.10.10.10.1
Length(m)6101215
Shock Tube – Cluster
Benefits • Accurate delay timing• Rugged, abrasion-resistant tubing• Easy to use• Flexible blast design• Initiates detonating cord or shock tube
Benefits and Features
A Cluster is a non-electric initiation system which is designed for use in surface mines. The unit consists of a trunk line delay detonator housed in a cluster connector block.
A length of green shock tubing that incorporates a short period delay detonator. The detonator includes sleeve that has been crimped on one end with a given length of shock tubing. The free end of the shock tube is sealed and incorporates a colour coded connector clip. The delay period is also printed along the length of the detonator. The detonator is fitted into a colour-coded cluster connector block. The delay period and shocktube length is printed on a label attached to the shock tube.
Mining MethodSurfaceOpencastOpen PitQuarryingConstruction
ApplicationTrenchingOpen PitQuarryingCivils
4 strengthGreen~ 15mg/m~ 2000m/sExcellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLES, NON-ELECTRIC
Technical PropertiesDetonator strengthShock Tube ColourCore load of tubingVOD of tubingWater resistance
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case565 x 295 x 270mm22
Appearance
Product Range
Units per case/bag
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Severe impact on the detonator or tubing can result in accidental initiation and explosion• Do not attempt to initiated shock tube and detonating cord simultaneously by means of the cluster connector block
Technical Specifications
Features• Thirteen different delays• Colour-coded connector clip and cluster connector block indicates delay time• Green coloured shock tubing• 18kg minimum break load on shock tubing• Immune to hazards of radio frequency radiation, stray currents and static discharge
Nominal delay (ms)Colour code
17Blue
25Orange
33Dark green
42Yellow
Nominal delay (ms)Colour code
75Red
100Brown
125Light green
150Light blue
Nominal delay (ms)Colour code
175Beige
200Clear
225Grey
250Dark pink
Nominal delay (ms)Colour code
0Turquiose
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
43
Units per case
10 reels2 reels
Length
200m500m
NEQ (kg)
0.10.1
Shock Tube – Lead-in
Benefits • Highly visible components - greater safety• Rugged, abrasion resistant tubing• Easy to use• Reduced noise• Positive initiation control
Benefits and Features
A reel of shock tube with a detonator encased in a cluster connector block, used to extend the blast to a safe initiation point.
A length of shock tubing spooled onto a reel. One end of the tubing is crimped into a short period delay detonator. The detonator includes a rubber plug that has been crimped on one end. The free end of the shock tube is sealed and incorporates a colour coded cobra clip. The delay period is also printed along the length of the detonator. The detonator is fitted into a colour-coded cluster connector block. A tag attached to the shock tube indicates the length of tubing, as well as the delay period.
Mining MethodSurfaceOpencastOpen PitQuarryingConstruction
ApplicationTrenchingOpen PitQuarryingCivils
4 strength~ 15mg/m~ 2000m/s~ 3mm >3.6g/m detonating cord
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strengthCore load of tubingVOD of tubingOutside diameter of tubingMinimum initiator
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
#Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)
Case510x270x250mm9
Nominal delay (ms)Colour code
25Orange
Appearance
Product Range
Units per case/bag
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
Technical Specifications
Features• Tubing is spooled, for easy off-reeling• The cluster connector block has a positive locking cover• Green coloured shock tubing• 18kg minimum break load on shock tubing• Immune to hazards of radio frequency radiation, stray currents and static discharge
© AEL Mining Services Limited Product Catalogue, 2011
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
33Green
INITIATING SYSTEMS
44
Units per case
2 reels
Length
500m
Shock Tube – Extender
Benefits • Rugged, abrasion-resistant tubing• Easy to use• Joiner increases distance from blast
Benefits and Features
A reel of shock tubing with a separate 10cm length of clear plastic joiner tubing, which can be used to join shock tube ends in order to extend the initiation point to a safe distance from the blast.
A reel of shock tubing with a separate 10cm length of clear plastic joiner tubing, which can be used to join reels to extend the length of shock tubing as well as join an HTDA leading to
A black end cap is used to seal both ends of the tubing as to prevent powder loss and/or moisture ingression.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpen PitQuarryingConstruction
ApplicationTunnellingStopingRing BlastingTrenchingOpen PitQuarryingCivils
~ 15mg/m~ 2000m/s~ 3mm
Transport (UN Classification)N/A
Technical PropertiesCore load of tubingVOD of tubingOutside diameter of tubing
Moderate temperatures and dry conditions in a well ventilated, approved magazine
†18 months6 months in customer magazine12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
#Expiry Date (from date of manufacture)
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)NEQ (kg)
Case510x270x250mm90.02
Appearance
Product Range• 500m
Units per case/bag
Special precautions• Store in a specially licensed, cool and dry area for not more than 18 months from the date of manufacture
Technical Specifications
Features• Green coloured shock tubing• 18kg minimum break load• Joiner tube enables easy extension to required length• Immune to hazards of radio frequency radiation, stray currents and static discharge
the first hole on a blast.
© AEL Mining Services Limited Product Catalogue, 2011
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine† Subject to quality confirmation
INITIATING SYSTEMS
45
Capped Fuse Systems – Stopefuse® and Durafuse®
Benefits • AEL capped fuse assemblies perform reliably in wet underground mining environments.• Supplied in a range of lengths to suit different customer needs• Graded fuse improves sequential firing by reducing burning speed variability• Low cost system that performs reliably• Resistant to fuel-oil discharged from compatible explosive products
Benefits and Features
A length of safety fuse capped with a detonator at one end and an igniter cord connector at the other.
The AEL capped fuse products are supplied with a length of green Durafuse® or red Stopefuse®. The product varies in length depending on the depth of the hole.
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
6D or 8D72 hours~ 6.5g/m4.8 to 5.1mm ODExcellent
Technical PropertiesDetonator strengthSleep timeCore loadDimensionsWater resistance
Store in an approved segregated, cool and well ventilated magazine 18 months from date of manufacture6 months in customer magazine
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
Product Range
Special precautions• Handle with care - damage to the fuse or components could lead to misfires• Severe impact on the detonator or the fuse can result in accidental initiation and explosion• Avoid all possible sources of ignition• Never pull the components off the fuse• Never connect the blast until all the charging operations have been completed
Technical Specifications
Features• Connector has a specially designed collar to retain igniter cord and ensure effective heat transfer• Triple crimping of the detonator to the fuse, to provide effective seals against water and fuel-oil ingress• Individual bundles are graded according to burning speed and colour coded to facilitate matching of corresponding burning speeds for optimal sequencing of shots• Certain variants available in half packs
Product
Stopefuse
Durafuse
Fuse length (m)
0.9 or 0.9H1.2 or 1.2H1.5 or 1.5H
0.91.21.5
1.8 or 1.8H2.1
2.4 or 2.4H2.7
3.0 or 3.0H3.3 or 3.3H3.6 or 3.6H
3.9
Detonator
6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D6D/8D
Burning rate (s/m)
240 - 300240 - 300240 - 30099 - 12199 - 12199 - 12199 - 12199 - 12199 - 12199 - 12199 - 12199 - 12199 - 12199 - 121
Fuse colour
Red
Green
Recommendations for use• To optimise sequential firing, it is recommended that users initiate capped Durafuse® with Duraline® or Slowline® and Stopefuse® with Stopeline® 9 or Stopeline®.• For best results employ capped Stopefuse in stoping applications and capped Durafuse® in tunnelling and development applications.
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Units per case750375550275500250450225350175350175300300150300150250125250
Box dimensions
615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325340 X 325 X 325615 X 325 X 325
Length (m)
0.9m0.9m Half pack1.2m1.2m Half pack1.5m1.5m Half pack1.8m1.8m Half pack2.1m2.1m Half pack2.4m2.4m Half pack2.7m3.03.0m Half pack3.3m3.3m Half pack3.6m3.6m Half pack3.9m
Gross weight (kg)
2010201020102010201020102020102010201020
Units per case
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
46
Dimensions (mm)
300x270x575300x270x575
Fuse type
Durafuse®Stopefuse®290
Capped Fuse Systems – Shock Tube Starter
Benefits • Secure attachment of shock tube to the minidet• Minimal generation of shrapnel • Reliable initiation of the shock tube• Slow burning speeds to provide sufficient time for safe evacuation
Benefits and Features
A non-electric shocktube starter consisting of either a 1.2m long capped Durafuse® assembly or a 2.1m long capped Stopefuse 290 assembly.The AEL shocktube starter is available in two product ranges. The first range is comprised of a red capped Stopefuse® length packaged in a box containing 50 units. The second range comprises of 100 units of green capped Durafuse®.A hollow polyethylene body (minidet tube) is fitted over the detonator and crimped over it with an aluminium ferrule.
The assemblies are constructed by crimping a slotted igniter cord connector at one end and a 6D strength detonator at the other end of the respective fuses.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationAs a starter for Shock Tube
6D~ 6.5g/m4.8 to 5.0mm ODExcellent
Transport (UN Classification)Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Technical PropertiesDetonator strengthCore load (fuse)Fuse diameterWater resistance
Store in an approved segregated, cool and well ventilated magazine 18 months from date of manufacture6 months in customer magazine
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Packaging
Description Case
Appearance
Product Range
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Recommendations for use For best results initiate the shock tube starter with an igniter cord
Technical Specifications
Features• The detonator is encased in a plastic body• The detonator and its crimp are kept waterproof by the plastic body• The slot positions the receptor shock tube directly in the path of the detonator blast to optimise transfer of shock energy • The plastic body includes a moulded clip to secure the shock tube to the detonator
Fuse type
Durafuse®Stopefuse®
Fuse length (m)
1.21.2
Colour
GreenRed
AverageBurning time132s = 2 min 12s324s = 5 min 24s
Special precautions• Handle with care - detonators are explosive• Temperatures >100°C may result in spontaneous explosion• Severe impact on the detonator or fuse may result in an explosion• Avoid all possible sources of heat• Never connect the blast until all charging operations have been completed
Units per case100100
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
47
Capped Fuse Systems – AEL Igniter Cords
Benefits • AEL Igniter cords perform reliably in wet conditions• Supplied in a range of long lengths to suit different customer needs• Supplied in slow and fast burning speeds to enhance sequential firing• Reliable and affordable system of initiation• Simple to use and versatile
Benefits and Features
Flexible, incendiary cord comprising of a copper wire core covered with a plasticised, incendiary composition and waterproofed with a thin layer The cord burns progressively with a constant, v i g o r o u s a n d r o b u s t e x t e r n a l f l a m e .
Variants are: Duraline™, Stopeline®, Stopeline® 9 and Slowline™.
Four types of igniter cords are manufactured by AEL:• Slowline – a single cord that is ivory in colour.• Duraline – a single green cord equipped with a parallel wire to impart greater carcass strength• Stopeline – a red twin cord• Stopeline 9 – a mauve (purple) twin cord
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
› 72 hoursExcellent
Technical PropertiesSleep TimeWater resistance
Store in an approved segregated, cool and well ventilated magazine 18 months from date of manufacture6 months in customer magazine
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
Product Range
Special precautions• Igniter cords are sensitive to impact, friction, flame, sparks and static discharge• Igniter cords burn fiercely, even under water, producing a fireball of high temperature gas• Avoid all possible sources of heat• Temperatures above 160°C may result in spontaneous ignition
Technical Specifications
Features• Flexible and easy to extend• Easy to connect into branch lines• Substantial heat output from the twin cords• Burns under water
Type
Stopeline
Stopeline 9
Duraline
Slowline
Burning rate (s/m)
30 to 45
18 to 30
30 to 45
30 to 45
Principal application
Sequential firing in narrow reef stoping. Use with 1.2 and 1.5 Stopfuse290In narrow reef mining with short length holes or in applications requiring greater burning front. Use with 0.9m Stopefuse 290Tunnelling and development where residual cord strength is of importance. Use with DurafuseTunnelling, development and general purpose
Colour
Red
Mauve
Green
Ivory
Recommendations for useIgniter cords are used to initiate capped safety fuses in various blasting applications.
Transport (UN Classification)Class 1.4G UN No 0066, CORD, IGNITER
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Box dimensions (mm)
275 x 255 x 140250 x 250 x 305255 x 255 x 300328 x 176 x 320334 x 170 x 290
334 x 170 x 285328 x 176 x 320255 x 255 x 280255 x 255 x 300
512 x 220 x 230542 x 230 x 230275 x 220 x 125
255 x 255 x 280512 x 220 x 230542 x 230 x 230
Product
10 x 50m20 x 50m10 x 2 x 50m5 x 2 x 100m10 x 100m
10 x 100m5 x 2 x 100m 20 x 50m10 x 2 x 50m
40 x 50m10 x 4 x 50m10 x 50m
20 x 100m40 x 50m10 x 4 x 50m
Gross weight (kg)
815151515
18181818
19195
151515
Units per case
of polyethylene.
PackagingDescription Case
Stopeline
Stopeline 9
Duraline
Slowline
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
48
Electronic Delay Detonators – QuickShot™ Plus
Benefits • Improved fragmentation• Maximum face advance• Sequential firing• Increased blast cycle due to better muckpile distribution, resulting in a major decrease in cleaning time
Benefits and Features
QuickShot Plus is a pre-programmed electronic initiation system for underground mines, which allows customers the benefits seen when using accurate timing in
QuickShot Plus is a plug-and-play system where user interaction can be kept to a
A copper detonator that is crimped onto a yellow-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Mining MethodUndergroundNarrow ReefMassive
ApplicationTunnellingStoping
Pre-programmed or programmable with delay and pause markers 8DExcellentFlat cable, 2mm
Transport (UN Classification)Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRICClass 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceWire diameter
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (SA) 12 months (SA)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionBox Dimensions (L x B X H)
Case480 x 216 x 252 mm
Appearance Product Range
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Daisy chain connections• Network connectivity• Continuous testing of the installation• Immune to stray currents
Downline x Surface Length (m)
1.8 x 0.9 (heavy duty)4.2 x 0.96.0 x 0.97.5 x 0.9
1.8 x 0.9
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
QuickShot Plus offers simplified daisy chain linking, which enables easy visualisation of the blast. In its simplest form customers simply connect QuickShot Plus detonators in the order in which they want the round to fire. This makes the system easy to use
tunnelling applications.
and easy to understand.
minimum.
QuickShot Plus can be used as a stand alone system or as part of a centralised blasting network.
Units per case
90545454
90
NEQ (kg)
0.0900.0900.0540.0540.054
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
49
Electronic Delay Detonators – Smartdet®
Benefits • Improved fragmentation• Maximum face advance• Sequential firing• Increased blast cycle due to better muckpile distribution, resulting in a major decrease in cleaning time• Saving of up to 30 percent in number of holes drilled, due to the ability to stretch existing blast design criteria
Benefits and Features
A copper detonator that is crimped onto a round, red-coloured, twin-core steel downline on one end and terminated with a yellow connector on the other end.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingStopingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
Set by user in 1ms steps, range is 1 to 20 000ms 8DExcellent~3.5 mm outer diameter
Transport (UN Classification)Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceWire diameter
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (SA) 12 months (SA)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionBox Dimensions (L x B X H)
Case575 x 300 x 270mm
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Inter-hole delay flexibility• Pre-blast testing of all detonators• 100 percent factory testing provides new levels of reliability • Immune to stray currents• Immune to electromagnetic radiation
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
A user-friendly, fully programmable electronic detonator that can accomodate complex blast designs where flexible milli-second timing is
Smartdet has a unique, patented test-on-connect feature, which ensures successful deployment of the unit.
required.
Units per case16510010096906048
NEQ (kg)
0.1650.100.10
0.0960.0900.0600.048
Length
1.83.64.26101520
Units per case
363020161610
NEQ (kg)
0.0360.0300.0200.0160.0160.010
Length
253040506070
Units per case/bag
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
50
Electronic Delay Detonators – SmartShot™
Benefits • Accurate timing• Wireless remote blasting• Ease of deployment• Blast design flexibility
Benefits and Features
A copper detonator that is crimped onto a green-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Mining Method
UndergroundMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingTrenchingOpen PitQuarryingCivils
Fully programmable - range is 1 to 20 000ms 8DExcellentFlat cable, 2mmCopper 4-wire
Transport (UN Classification)Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRICClass 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceWire diameterDownline wire type
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (SA) 12 months (SA)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionUnits per caseBox Dimensions (L x B X H)NEQ (kg)
Case18480 x 217 x 252 0.018
Appearance Product Range
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Daisy chain connections• Software detects and warns of detonator and harness faults• Multiple level of hard and software security measures• Immune to stray currents• Designed to be initiated by firing equipment and specifically designed for use with the SmartShot system
Length (m)
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
The SmartShot system offers innovative features including wireless remote blasting and complete
Specialised waterproof and dirt displacing connectors ensure quick, easy and reliable connections and prevent leakage. The system also enables users to achieve the precision timing benefits of electronic initiation systems with the easy connections of current non-electric shock tube systems.
timing flexibility.
1.1B & 1.4SDownline
101010151515202020203035
Units per case181818181818181818181818
Surface57
1057
100.25
10150.20.2
NEQ (kg)0.0180.0180.0180.0180.0180.0180.0180.0180.0180.0180.0180.018
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
51
Electronic Delay Detonators – DigiShot™
Benefits • Easy-to-use• Minimal on-bench components to simplify use • Automatic or programmable delay timing• Fully functionality testing
Benefits and Features
The detonator shell is copper with two steel wires covered in red PVC plastic as the downline and coils have clear plastic shrink sleeve
Mining MethodUndergroundMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
Fully programmable - range is 1 to 20 000ms 8DExcellent~3.5 mm OD
Transport (UN Classification)Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRICClass 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceWire diameter
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (SA) 12 months (SA)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionBox Dimensions (L x B X H)
Case455 x 305 x 215mm
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Rugged reliability• Immune to stray currents• Designed to be initiated by firing equipment specifically designed for the DigiShot system
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
DigiShot is an easy-to use, reliable electronic initiating system for use primarily in surface blasting applications. The DigiShot electronic initiation system represents an innovative advance in technology, which enables users to achieve the accurate timing benefits of electronic initiation systems with robust all-weather wire-leads and surface connectors.
3.04.26
10152025304050
Length (m)1.8
Units per case120102786660423030241812
NEQ (kg)0.1200.1020.0780.0660.0600.0420.0300.0300.0240.0180.012
© AEL Mining Services Limited Product Catalogue, 2011
1.1B
INITIATING SYSTEMS
52
Electronic Delay Detonators – DigiShot™ Plus
Benefits • Easy-to-use• Minimal on-bench components to simplify use • Automatic or programmable delay timing• Fully functionality testing
Benefits and Features
The detonator shell is copper with 2 -steel wires covered in green PVC plastic as the downline and coils have clear plastic shrink sleeve
Mining Method
UndergroundMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
Fully programmable - range is 1 to 20 000ms 8DExcellent3.5mm OD Transport (UN Classification)
Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRICClass 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceWire diameter
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (SA) 12 months (SA)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Rugged reliability• Immune to stray currents• Designed to be initiated by firing equipment specifically designed for the DigiShot Plus system• Remote firing capability
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
DigiShot Plus is an easy-to use, reliable electronic initiating system with remote firing capability.
The DigiShot Plus electronic initiation system represents an innovative advance in technology, which enables users to achieve the accurate timing benefits of electronic initiation systems with robust all-weather wire-leads and surface connectors.
PackagingDescriptionBox Dimensions (L x B X H)
Case455 x 305 x 215mm
3.04.26
10152025304050
Length (m)1.8
Units per case120102786660423030241812
NEQ (kg)0.1200.1020.0780.0660.0600.0420.0300.0300.0240.0180.012
© AEL Mining Services Limited Product Catalogue, 2011
1.1B
INITIATING SYSTEMS
53
Electronic Delay Detonators – HotShot™
Benefits • Accurate timing• Ease of use• Speed of deployment• Blast design flexibility
Benefits and Features
A copper detonator that is crimped onto a red-coloured, flat 4-wire copper cable downline on one end and terminated with two over-moulded connectors on the other end.
Mining MethodSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTrenchingOpen PitQuarryingCivils
Auto-Programmable - user needs to set inter-hole and inter-row delays 8DExcellentCopper 4-wire: Std (0-50°) / Arctic (-30°-+40°)
Transport (UN Classification)Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRICClass 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay time
Detonator strengthWater resistanceDownline wire type
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months (South Africa)
12 months (South Africa)
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
PackagingDescriptionBox Dimensions (L x B X H)
Case480 x 217 x 252mm
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Daisy chain connections• Software detects and warns of detonator and harness faults• Software highlights blast design errors • Blast layout visualisation• Designed to be initiated by firing equipment specifically designed for the HotShot system
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
HotShot is the world's first auto-programmable electronic initiation system designed to optimise blasting results. HotShot is user-friendly, simple to understand, easy to deploy, flexible in a wide range of blast configurations and offers the accuracy of an
The HotShot system is an important advance in technology and enables users to experience the precision timing benefits of electronic initiation systems melded with the easy connectivity options of current non-electric shock tube systems.
electronic detonator.
Length (m) 1.1B & 1.4SDownline
101010151515202020203035
Units per case181818181818181818181818
Surface57
1057
100.25
10150.20.2
NEQ (kg)0.0180.0180.0180.0180.0180.0180.0180.0180.0180.0180.0180.018Software Versions
• HotShot Standard• HotShot Hybrid• HotShot +• HotShot Tunnel
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
54
Electric Initiators – Statsafe® Detonator
Benefits • Circuits can be easily tested• Eight accurate delays allow choice of blasting patterns• Excellent water resistance• Lead wires are easy to deploy and handle• Passed requirements of French test for electrostatic, 10kV, 2000pF
Benefits and Features
An electrically initiated copper tube detonator containing two insulated copper wires with white PVC plastic crimp plug. The colour of the wires vary depending on the delay number.
Mining MethodUndergroundNarrow ReefCoal
ApplicationTunnellingStopingUnderground coal
0 - 300ms0.2 - 0.25? 50 - 70mJ/?Type 1No. 63g PETN
Transport (UN Classification)Class 1.1B UN No 0030, DETONATORS, ELECTRIC
Technical PropertiesDelay time
resistanceFiring impulseFuseheadBase Charge
Bridge
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months (from date of manufacture)
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• Tangle-free copper lead wires• Passed the methane incendivity test• Each fusehead is protected with a plastic sleeve• Colour coded lead wires identify delay time• Standard length of 3,6 m
Safety Handling• Keep electric detonators away from all sources of electrical energy e.g. batteries, mains outlets, radios etc.• Keep legwires shorted until connection into electrical blast circuit.
Statsafe is the permitted, non-incendive, short period delay electric detonator designed for use in underground coal mines where fiery conditions exist. It can also be used to initiate detonating cords, shock tube trunklines and secondary blasting.
PackagingDescriptionBox Dimensions (L x B X H)Gross weight (kg)Units per case
Case600 x 325 x 250mm20750
Product Range
Statsafe No02345678
ColourGrey and Blue
Grey and OrangeGrey and PinkGrey and Red
Grey and WhiteBlue and Green
Blue and OrangeBlue and Pink
Delay (ms)0
5580
110150200250300
Recommendations for use• Exemptions must be obtained from the inspector of mines for use of delays greater than number 5 (150ms)• Instantaneous Electric Detonators (IED) and Statsafe detonators may not be mixed in the same blast
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
55
Electric Initiators – Instantaneous Electric Detonator (IED)
Benefits • Lead wire insulation, ends are stripped for quick connection• Low cost, yet reliable and predictable initiation of blasts• Excellent water resistance
Benefits and Features
A copper detonator with white PVC leg wires wound in a figure of eight coil.
Mining MethodUndergroundNarrow ReefSurfaceOpencastOpenpitQuarryingConstruction
ApplicationStopingSecondary Blasting
Transport (UN Classification)Class 1.1B, UN No 0030, DETONATORS, ELECTRIC
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months (from date of manufacture)
Storage and ExpiryStorage Conditions
Product Shelf Life
PackagingDescriptionBox Dimensions (L x B X H)Gross weight (kg)
Case255 x 255 x 645mm20
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Standard type 0 fusehead• Available with short tangle-free lead or copper wires• 630mg explosive PETN base charge
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Instantaneous Electric Detonators (IED) and Statsafe electric detonators may not be mixed in the same blast
The instantaneous electric detonator is used to initiate blasts by firing trunk lines of detonating cords or shock tube, secondary blasts and blasting gunpowder.
Wire length (m)1.83.6
Units per case1000500
Instantaneous 1 - 1.5 ?3 - 5mJ/0.30 A for 50msType 0
?
Technical PropertiesDelay timeBridge wire resistanceAll firing impulseNo fire currentFusehead
Recommendations for useAlways keep lead wires shorted until ready to fire.
Copper wire
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
56
Electric Initiators – Fusehead Assembly
Benefits • Lead wire insulation is stripped for quick connection • Circuit can be easily tested• Ease of deployment
Benefits and Features
A length of white PVC covered copper wire wound in a figure of eight. A standard Vulcan fusehead attached to one end, with the other wire end stripped from PVC.
Mining MethodSurfaceQuarrying
ApplicationQuarrying
Instantaneous 1.25 ?3 - 5mJ/0.30 A for 50msType 0
?
Transport (UN Classification)Class 1.4S UN No 0454, IGNITERS
Technical PropertiesDelay timeBridge-Wire resistanceAll firing impulseNo fire currentFusehead
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• Available with tangle-free wires • Standard type 0 fusehead• Figure eight wire winding
Fuseheads are mainly used to initiate black powder in dimensional stone quarries and pyrotechnic charges in fireworks, security and safety systems.
PackagingDescriptionGross weight (kg)
Case12
Special precautions• Handle with care - fuseheads are explosive• Temperatures ›90°C may result in spontaneous explosion
Leading wire (m)1.83.0
Units per case1000500
L x B x H (mm)
535 x 185 x 192455 x 372 x 177
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
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Electric Initiators – Shurstart®
Benefits • Easy and secure igniter cord connector attachment• Remote ignition via blasting circuit• Reliable and instantaneous igniter cord initiation, even under water• Circuit can easily be tested
Benefits and Features
A red plastic casing crimped onto PVC wires that are 350mm in length.
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
Instantaneous 1 - 1.5 ?0.30 A for 50ms0.5 mmType 0
Transport (UN Classification)Class 1.4G UN No 0325, IGNITERS
Technical PropertiesDelay timeBridge-Wire resistanceNo fire currentWire DiameterFusehead
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• Wires are colour coded by month for easy detection of ageing products• Plastic casing prevents water ingress• Standard type 0 fusehead• The plastic casing has a clip designed to retain an igniter cord strand in close proximity to the initiating pyrotechnic charge
Shurstarts are used to electrically initiate igniter cord in development ends and underground stoping.It can also initiate pyrotechnic charges in fireworks, security and safety systems.
PackagingDescriptionGross weight (kg)
Case6
Special precautions• Handle with care - Shurstarts are explosive• Always connect Shurstarts & igniter cord as shown on inner packaging.
Leading wire (m)0.351.8
Units per case250125
L x B x H (mm)
280 x 209 x 94280 x 209 x 94
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
58
Electric Initiators – Shock Tube Starter
Benefits • Excellent water resistance provided by moulded plugs and crimp• Lead wire insulation is stripped on ends for quick connection• Reliable initiation of blasts
Benefits and Features
An electrically initiated aluminium detonator contained in a green plastic connector body. It has white PVC coated leg wires 1.8m in length.
Mining MethodUndergroundNarrow ReefSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingStopingOpen PitQuarrying
Instantaneous 0.2 - 0.25 ?50 - 70 mJ/ ?Type 1
Transport (UN Classification)Class 1.1B UN No 0030, DETONATORS, ELECTRIC
Technical PropertiesDelay timeBridge-Wire resistanceAll firing impulseFusehead
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months (from date of manufacture)
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Uses Statsafe® type 1 fusehead• 1.8m tangle-free copper leading wires• Connector block to facilitate connection of up to six shock tube lines• 450mg base charge• Contains lead azide only
This product is mainly used to electrically initiate shock tube in both surface and underground applications.
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)Units per case
Case485x276x410 mm13200
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion• Do not attempt to initiate detonating cord with this product
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
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Electronic Initiators – NetShock™
Benefits • Conveys real time in-stope intelligence and reports to the central management workstation• Pre-blast diagnosis and communication of potential safety hazards, production problems as well as the scale, location and extent of the planned blast before panels are centrally initiated to the surface
Benefits and Features
An aluminium tube which contains a 3G Fusehead PCB electronic detonator assembly with an integrally moulded clip allowing easy connection to shock tubes.
Mining MethodUndergroundNarrow ReefMassive
ApplicationTunnellingStoping
Instantaneous 2D3.5mm OD
Transport (UN Classification)Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
Technical PropertiesDelay timeDetonator strengthWire Diameter
Moderate temperatures and dry conditions in a well ventilated, approved magazine 36 months6 months 12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Provides the mines with computer driven centralised blasting functionality for conventional shock tube systems• Provides pre- and post-blast diagnostics• Includes an on-board diagnostic system for safe testing • Compatible with the QuickShot centralised blasting system
NetShock is a revolutionary device that links the benefits of traditional shock tube systems with those of electronic blasting systems without the need to switch to electronic detonators.
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)NEQ (kg)Units per case
Case260 x 215 x 147mm1.90.02525
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
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Electronic Initiators – NetStart™
Benefits • Provides the benefits of electronic blasting without using electronic detonators• Conveys real time in-stope intelligence and reports to the central management workstation• Pre-blast diagnosis and communication of potential safety hazards, production problems as well as the scale, location and extent of the planned blast before panels are centrally initiated to the surface
Benefits and Features
A green-coloured, outer plastic body possessing an integrally moulded clip with a flat, yellow harness wire assembly. The plastic body contains a 3G PCB fusehead assembly together with two pyrotechnic incendiary pellets.
Mining MethodUndergroundNarrow Reef
ApplicationTunnellingStoping
Instantaneous Flat cable 2mm20mm triple clip
Transport (UN Classification)Class 1.4G, UN No. 0325, IGNITERS
Technical PropertiesDelay timeWire DiameterFusehead Type
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months6 months 12 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage* Expiry Date# (from date of manufacture)
Appearance
* Or legal requirements in region of operation# Latest dispatch date after manufacture from AEL magazine
Technical Specifications
Features• Provides the mines with computer driven centralised blasting functionality for conventional fuse systems• Provides pre- and post-blast diagnostics• Includes on-board diagnostic system for safe testing• Compatible with the QuickShot centralised blasting system
NetStart is a revolutionary device that links the benefits of traditional capped fuse and igniter cord systems with those of electronic blasting systems without the need to switch to electronic detonators.
NetStart is an incendiary device conveying flame to igniter cord to initiate blasting.
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)NEQ (kg)Units per case
Case260 x 215 x 147mm1.90.02525
Special precautions• Handle with care - detonators are explosive• Temperatures >90°C may result in spontaneous explosion
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
61
Initiating Accessories - Blast Current Indicator (BCI)
Benefits • Circuit can be easily tested• Stripped wire ends allow for quick connection• Waterproof• May prevent costly delays in blasting and accidents/injuries
Benefits and Features
A semi-opaque plastic body encasing a fusehead with white PVC coated leg wires 200mm in length
Mining MethodUndergroundNarrow ReefMassive
ApplicationTunnellingStoping
Excellent1 - 1.5 ?0.30 A 0.5 mmType 0 Transport (UN Classification)
Class 1.4S UN No 0454, IGNITERS
Technical PropertiesWater resistanceBridge-Wire resistanceNo fire currentWire DiameterFusehead
Moderate temperatures and dry conditions in a well ventilated, approved magazine 18 months from date of manufacture6 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• Standard type 0 fusehead• Transparent body that blackens on firing
A Blast Current Indicator (BCI) is a standard Vulcan type “0” fusehead encased in a waterproof plastic body and connected to two short lead wires for easy connection to a blasting circuit.
The BCI's are used to verify continuity and sufficient firing current transfer through the actual blasting circuit before a blast is to be fired. If use correctly, the possibility of a misfire through the circuit is significantly reduced.
PackagingDescriptionDimensions (LxBxH)Gross weight (kg)Units per case
Case168 x 95 x 103mm1100
Special precautions• Handle with care - BCI’s are explosive• Temperatures >90°C may result in spontaneous explosion• Store in a specially licensed, cool and dry area for not more than 12 months from the date of manufacture
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
62
Detonating Cords
Benefits • Relatively insensitive to detonation by heat, electrostatic discharge or other forms of electricity• Excellent resistance to side penetration by oil or water• High tensile strength• Easy to handle and to tie into knots• Flexible
Benefits and Features
The detonating cord product range is supplied under the trade name of Powercord. Three products - Powercord 6, Powercord 8 and Powercord 10 - are distinguished from each other by colour and by the mass of core load. Powercord 6 is orange in colour and has an explosive core load of 6g/m. Powercord 8 is blue and has an explosive core load of 8g/m and Powercord 10 is yellow and has an explosive core load of 10g/m.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingStopingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
› 6000m/sExcellent
Transport (UN Classification)Class 1.1D UN No 0065, DETONATING CORD
Technical PropertiesVelocity of DetonationWater resistance
Store in an approved segregated, cool and well ventilated magazine 5 years from date of manufacture6 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features•VOD: ≥ 6 000m/s• Reliably initiated with a 6D strength detonator• Easy to connect branch lines• Easy to initiate and can be extended with knots
Flexible cords, which detonate at more than 6 000m per second. The cords are constructed using a continuous column of water-resistant pentaerythritol
AEL Detonating Cords are colour coded according to explosive core strength.
PackagingDescription Case
Special precautions• Handle with care - damage to the product could lead to misfires• Keep away from all sources of ignition• Avoid all forms of shock • Never connect the blast until all charging operations have been completed• Keep free ends short to avoid excessive noise, shrapnel and cut-offs.
tetranitrate (PETN), wrapped in yars and overcoated with a waterproof coating.
Product Range
Product
Powercord® 6Powercord® 8Powercord® 10
Tensilestrength (kg)
> 80> 80> 80
PETN coreload (g/m)
68
10
External diameter (mm)
3.9-4.34.3-4.54.8-5.2
Detonating cords are used to detonate explosive charges,including detonating relays, in various blasting and mining applications. They can be used as down lines or trunk lines and in shock tube blasts.
Recommendations for use
Product
Powercord® 6Powercord® 8Powercord® 8Powercord® 10Powercord® 10
Box dimensions (mm)
500x260x235500x260x235500x260x235500x260x235500x260x235
Length percase (m)2 x 5002 x 35010 x 302 x 35010 x 30
© AEL Mining Services Limited Product Catalogue, 2011
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Initiating Accessories - Pentolite Primers
Benefits • Relatively insensitive to detonation by impact, friction, heat, electrostatic discharge or other forms of electricity• PETN-rich composition for pick-up reliability and high VOD• Fully protected detonator• Optimum diameter-to-length ratio for effective loading and initiation of explosives
Benefits and Features
The 60g, 150g, 250g, 400g and 400g Smart pentolite primers are coloured orange, red, purple, blue and yellow respectively. Apart from colour, they are also distinguishable by size. The numbers in the product name describes the weight of Pentolite in each respective primer.
Mining MethodUndergroundNarrow ReefMassiveSurfaceOpencastOpenpitQuarryingConstruction
ApplicationTunnellingStopingMassive (uphole)Ring BlastingTrenchingOpen PitQuarryingCivils
› 72 hours› 6000m/sExcellent
Transport (UN Classification)Class 1.1D UN No 0042, BOOSTERS WITHOUT DETONATOR
Technical PropertiesSleep timeVelocity of DetonationWater resistance
Store in an approved segregated, cool and well ventilated magazine 5 years from date of manufacture6 months in customer magazine
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• The plastic body is impervious to wet conditions• A range of primers that can be initiated by electronic detonators, shock tube detonators, capped fuse detonators, and detonating cords with core load of ≥ 8g/m• Detonation pressure of > 21Gpa• Virgin grade TNT used
Primers are plastic cylinders filled with a very energetic explosive, comprising of a mixture of pentaerythritol tetranitrate (PETN) and trinitrotoluene (TNT) also known as pentolite. The primers incorporate circular detonator channels that run through the mould for easy insertion of a detonator or detonating cord. The channel intended for the detonator is stepped to prevent the detonator from protruding from the primer, thus ensuring proper location inside the primer.
Packaging
Special precautions• Handle with care - damage to the product may lead to misfires• Keep away from all sources of ignition• Temperatures in excess of 90°C may result in spontaneous explosion• Avoid all possible sources of heat• Never connect the blast until all charging operations have been completed
Product RangePentolite mass (g)
60g Pentolite Primer150g Pentolite hybrid Primer250g Pentolite Primer400g Pentolite Primer400g Pentolite Smart Primer
OD (mm)
3538
465353
Colour
OrangeRed
PurpleBlue
Yellow
Straight channeldia. ±0.2mm
8.49.4
8.48.48
Stepped channeldia. ±0.2mm
7.9-›6.29.4-›7.9-›6.2
7.8-›6.27.8-›6.29.3-›6.2
Recommendations for usePentolite Primers are used to initiate non-cap sensitive explosives in cartridged or bulk form. Detonating cords with core load equal to or greater than 8g/m are recommended for effective initiation of the pentolite primer.
Pentolite mass (g)
60g Pentolite Primer150g Pentolite hybrid Primer250g Pentolite Primer400g Pentolite Primer400g Pentolite Primer(half pack)400g Pentolite Smart Primer
Box dimensions
(mm)435 x 360 x 295420 x 235 x 325
430 x 235 x 235348 x 277 x 334490 x 290 x 195
346 x 277 x 334
Units perCase
240120
806045
60
Gross weight(kg)
2326
262620
26
© AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS
64
Initiating Accessories - Detonating Relays
Benefits • 25ms and 40ms delays available• Colour coded by delay• Compatible with 8g/m and higher core load detonating cord
Benefits and Features
A semi-rigid, red or green plastic housing 90mm long and 10mm thick, which has an appearance of a "dog bone". It is fitted with two aluminium detonators containing lead delay elements.
Mining MethodSurfaceOpencastOpenpitQuarryingConstruction
ApplicationOpen PitQuarryingCivils
Transport (UN Classification)Class 1.1B UN No 0029, DETONATORS, NON-ELECTRIC
Moderate temperatures and dry conditions in a well ventilated, approved magazine18 months from date of manufacture6 months
Storage and ExpiryStorage Conditions
Product Shelf Life Legal Storage*
Appearance
* Or legal requirements in region of operation
Technical Specifications
Features• Bi-directional• Quick and simple connection• Easy to use
Detonating relays are used with detonating cord to connect successive blast holes in surface applications, where delays between holes or row of holes are required.
PackagingDescriptionDimension (LxBxH)Gross weight (kg)
Case300 x 295 x 545mm13
Product Range
Delay time (ms)2540
ColourGreenRed
Product2540
Units per case10001000
ColourGreenRed
© AEL Mining Services Limited Product Catalogue, 2011
Keep free ands of detonating cords short to prevent cut- offs or bypassing of the delay.
Special Precautions
Compatibility Matrix - Packaged and Specialised Explosives
INITIATING SYSTEMS
65
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AEL Shock TubeShock Tube Uni-Delay LP Shock Tube SplitterShock Tube Multi LPDShock Tube Multi SPDShock Tube Uni-Delay SPShock Tube TrunklineShock Tube ClusterShock Tube Lead-InShock Tube ExtenderAEL Capped Fuse & Igniter CordCapped Fuse Systems - Stopefuse®Capped Fuse Systems - Durafuse®Capped Fuse Systems - Shock Tube StarterCapped Fuse Systems - Stopeline®Capped Fuse Systems - Stopeline® 9Capped Fuse Systems - Slowline™Capped Fuse Systems - Duraline™AEL Electronic DetonatorsElectronic Delay Detonators - QuickShot™Electronic Delay Detonators - Smartdet®Electronic Delay Detonators - SmartShot™Electronic Delay Detonators - DigiShot®Electronic Delay Detonators - DigiShot® PlusElectronic Delay Detonators - HotShot®AEL Electric InitiatorsElectric Initiators - Statsafe® DetonatorsInstantaneous Electric Detonator (IED)Electric Initiators - Fusehead AssemblyElectric Initiators - Shurstart®Capped Fuse Systems - Shock Tube StarterAEL Electronic InitiatorsAEL Electronic Initiators - NetStart™AEL Electronic Initiators - NetShock™AEL Initiating AccessoriesBlast Current Indicator (BCI)AEL Detonating CordAEL Detonating Cord - Powercord® 6AEL Detonating Cord - Powercord® 8AEL Detonating Cord - Powercord® 10AEL Detonating RelaysAEL Primers
Donor
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Recommended
Inhole det only
Use joiner only to extend ST
Compatible
© AEL Mining Services Limited Product Catalogue, 2011
Notes
66
INITIATING SYSTEMS
© AEL Mining Services Limited Product Catalogue, 2011
Blasting Accessories
Wealth Unearthed
BLASTING ACCESSORIES
68
AEL Blasting Accessories - Mantis
Benefits • Centralises a detonator in the blasthole• Ensures retention of the detonator at the back of the blasthole• Ensures retention of the detonator in steeply inclined blastholes
Benefits and Features
Plastic device onto which an AEL detonator is clipped. Detonator can be electronic, electric or non-electric
Mining Method
UndergroundNarrow ReefMassive
ApplicationTunnellingStoping
Product is non-explosive and can be stored in any storage location Infinite
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
Technical Specifications
Features•Clip receptor for all types of AEL detonators• Resistant but flexible• Easy to insert in blasthole• Generally used in development but can be used in stoping• Designed to grip firmly onto blasthole sidewall
Is a specifically designed device to which AEL
The device, with detonator, is inserted into the toe of the blasthole, after which emulsion explosives or Anfex are pumped into the hole.The device centralises the detonator in the middle of the hole.
PackagingDescriptionUnits per case / bag
Case500 units per case
detonators are clipped.
Ensure emulsion or Anfex covers the detonator
Recommendations for use
© AEL Mining Services Limited Product Catalogue, 2011
BLASTING ACCESSORIES
69
AEL Blasting Accessories - Hot Hole Monitor
Benefits • Monitors blast hole temperatures to warn operators of temperature changes in the blast hole• Alerts operators of increasing temperatures and the risk of premature detonation of a charged blast hole • Early warning safety device to improve on-bench safety in hot holes
Benefits and Features
A red plastic device containing various lengths of wire with thermocouple on the end of the wire
Mining Method
SurfaceOpencastOpenpit
ApplicationOpen Pit
Product is non-explosive and can be stored in any storage locationDependant of battery life
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
Technical Specifications
Features• Sounds an intermittent alarm at 60oC indicating the presence of hot hole• Sounds an continuous alarm at 80oC indicating that operators should evacuate• Easy to use wire deployment system
The Hot Hole Monitor is a device which monitors temperature changes in hot holes and reduces the risk posed by premature detonation in surface coal mining.
PackagingDescriptionUnits per case / bag
Case30 units per case
• Ensure plastic strip is intact and secured before use to ensure that the battery is charged. • Single use only as the battery life cannot be guaranteed after the first use
Recommendations for use
Transport (UN Classification)N/A
© AEL Mining Services Limited Product Catalogue, 2011
Notes
70
BLASTING ACCESSORIES
© AEL Mining Services Limited Product Catalogue, 2011
Industrial Products
Wealth Unearthed
With direct access to AEL's large team of leading engineers and scientists, the industrial products division is in a position to offer a broader range of highly versatile industrial solutions, which perform well against strict quality parameters and incorporate major innovations (such as curing before bagging) that add to the structural integrity of the product and ensure better end results.
In fact, it is AEL's innovative approach to product betterment and its constant monitoring of industrial updates that has enabled it to ensure a 50 percent reduction in expected failure rates.
The range includes Ammonium Nitrate (AN), acids and ammonia-based solutions, all of which are conveniently sourced from AEL's industrial hub in Gauteng, are known for their consistency when it comes to product quality and are effectively supported by a team of highly skilled staffers.
At the base of every mine operation is a solid supply of reliable, high quality industrial products. Without products like those provided by this division, very little would move and it is being a consistent and reliable provider of industrial products and solutions that AEL has positioned
itself as the leading supplier in this space.
The industrial products division employs the highly skilled Research and Development facilities within AEL's structure as well as advanced manufacturing technologies to ensure ongoing improvement in its product performance.
The industrial products division offers a proven track record in dispatch efficiency and in product containment and handling, and customers acknowledge the department for not only its high quality product offering and effective administrative systems, but also for its ethical behaviour when it comes to orders and deliverables.
AEL's industrial products division is prepared for any eventuality and is proud to be able to say that it can and will continue to effectively address all of its customer's requirements in the industrial solutions arena, whilst maintaining its already high levels of customer service and technical support.
AEL industrial is recognised as a logistical leader in the industrial solutions arena and, with strong African supply footprints, the company effectively addresses requirements in South Africa, Africa and selected international markets.
72
Ammonium Nitrate Anfo Grade (ANA)
Benefits • Reduced caking and improved flowability• High level of oil absorption• Prill format offering storage and handling benefits• Consistent product quality• Reduced dust during handling
Benefits and Features
The material is presented in the form of free-flowing, white to cream-coloured, spherical particles free from grit, visible impurities and foreign matter.
ApplicationBulk Anfo explosives
ANA is extremely hydroscopic and must be stored in a cool, dry and unconfined space - avoid contamination with incompatible materialsSix months
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
Technical Specifications
Features• Topan prilling process• Prill curing• Superior prill with reduced friability and moisture content• High porosity• Sieving out of fine particles
Essentially ammonium nitrate (NH4NO3) presented in the form of coarse, porous, hardened spherical particles, obtained by spraying the melted material. The material is treated with an anti-caking agent.
Packaging
Bags
Bulk
• 25kg• 50kg• 1 000kg• 1 200kg• Bulk tanker• Rapid Reloading System (RRS)• Rail
ANA is moderately toxic and may decompose under confinement and high temperature - under extreme conditions an explosion may occur.
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesAppearance
Concentration
Oil absorptionBulk densityMoisture
Coarse, porous, hardened spherical particlesNot less than 99.5% (m/m) as ammonium nitrate (when packed)Not less than 6.0% (m/m)To lie within the range 0.69 to 0.77g/cm³Less than 0.2%
Transport (UN Classification)Class 5.1 UN No 1942 OXIDISING AGENT
© AEL Mining Services Limited Product Catalogue, 2011
73
Ammonium Nitrate Emulsion Grade (ANE)
Benefits • Reduced caking and improved flowability• Conveniently situated close to mining centres• Improved transport and storage efficiencies• No flocculation required after melting prior to emulsion manufacture• Consistent product quality
Benefits and Features
The material is presented in the form of glossy white spherical particles free from visible impurities and foreign matter.
ApplicationManufacture of emulsionmatrix
ANE is extremely hygroscopic and must be stored in a cool, dry and unconfined space. Avoid contamination with organic materials Six months
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
Technical Specifications
Features• Superior prill with reduced friability and moisture• High packing density
ANE is dense ammonium nitrate particles obtained by spraying the melted product and used in the manufacture of emulsion matrix.
PackagingPacked in robust woven polypropylene bags with inner polyethylene liners to minimise moisture ingress All bags have UN certification and conform to international requirements Bags: 1 050kg; 1 200kg
ANE is moderately toxic and may decompose under confinement and high temperatures under extreme conditions an explosion may occur
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesAppearanceConcentration
Bulk density
Glossy-white spherical particlesNot less than 94.2% (m/m) as ammonium nitrate (when packed)To lie within the range 0.80 to0.97 g/cm³
Transport (UN Classification)Class 5.1 UN No 2067 OXIDISING AGENT
© AEL Mining Services Limited Product Catalogue, 2011
74
Ammonium Nitrate Solution (ANS)
Benefits • Cost effective• Consistent quality• Convenient temperature range for transportation over country borders
Benefits and Features
A concentrated aqueous solution of ammonium nitrate (NH4NO3) used in the manufacture of emulsion matrix.
Application• matrix• Fertiliser raw material
Manufacture of emulsion
Cooling to below 100ºC must be avoided to prevent crystallisation and solidification
Storage and ExpiryStorage Conditions
Appearance
Technical Specifications
Features• Strict process control resulting in superior pH and purity control• Demineralised water used in the manufacturing process
A concentrated aqueous solution of ammonium nitrate (NH4NO3) used in the manufacture of emulsion matrix.
PackagingBulk Tanker 30 tons
ANS may become explosive after dewatering, it is important to keep the material in solution.
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesAppearance
Concentration
Bulk densityReaction
ANS is a clear liquid, free from suspended matter and visible impurities. To lie within the range 87.5% to 89.5%(m/m) as NH4NO3 At 120ºC: ca. 1.36g/cm³pH of 50% solution at 60ºC to lie within the range 3.3 to 3.9
Transport (UN Classification)Class 5.1 UN No 2426 Elevated temperature OXIDISING AGENT
© AEL Mining Services Limited Product Catalogue, 2011
Truck loading ANS
75
Nitric Acid
Benefits • Conveniently situated in the industrial hub of Gauteng, South Africa• 93% and 96% grades available for niche application• Consistent product quality
Benefits and Features
NA 60%: The material is a clear, colourless to pale yellow, fuming liquid, free from visible impurities and sediments.NA 93% and 96%: The material is a clear, colourless to pale yellow, fuming liquid, free from visible impurities and sediments.
ApplicationManufacture of AN-S andother industrial chemicals
• 60% - stainless steel tanks• 93% and 96% - pure aluminium tanksFive years
Storage and ExpiryStorage Conditions
Product Shelf Life
Appearance
Technical Specifications
Features• Commodity product• Consistently superior quality• Demineralised water used in the manufacture process• 93% and 96% grades products are exclusively offered by AEL Mining Services.
Essentially an aqueous solution of nitric acid (HNO3) in the form of a clear colourless to pale yellow, fuming, corrosive liquid with a pungent odour used mainly in ANS production.
PackagingBulk road tankers
• Full protective clothing and a face shield should be worn when handling Nitric Acid• It is highly corrosive and attacks most metals vigorously • It is also a powerful oxidising agent that can react violently with organic substances
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesConcentrationBulk density
Nitric acid 58 to 97%, balance waterAt 20ºC: 1.367g/cm³
Transport (UN Classification)Class 8, UN No 2031 (60%); 2032 (93% and 96%), Corrosive Material OXIDISING AGENT
Product RangeAvailable in the following range:• Nitric Acid 96%• Nitric Acid 93%• Nitric Acid 60%
© AEL Mining Services Limited Product Catalogue, 2011
Nitric Acid plant in Modderfontein
76
Aqueous Ammonia
Benefits • Conveniently situated in the industrial hub of Gauteng, South Africa.• Consistent product quality
Benefits and Features
A concentrated aqueous solution of ammonium nitrate (NH4NO3) used in the manufacture of emulsion matrix.
Application1. Liquid fertiliser2. Manufacture of industrial and fine chemicals3. Metal recovery processes4. Neutralizing agent for acids5. Water purification
Storage • Storage tanks must be earthed for protection against lightning or static electricity• Storage tanks should be in a well ventilated area away from direct sunlight and heat.
Appearance
Technical Specifications
Features• Demineralized water water used in the manufacturing process• Unique logistics solution
Essentially an aqueous solution of ammonia (ammonium hydroxide, NH4OH) in the form of a clear, colourless to slightly yellowish liquid with a pungent, suffocating odour.
PackagingSold in bulk
• Avoid ingestion, inhalation, contact with the skin and eyes• Wear full protective clothing when handling the material and ensure adequate ventilation• Avoid sources of ignition and heat• Care must be exercised when opening the valves
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesAppearanceConcentrationDensity
Colourless liquid, pungent odour Not less than 25% ammonia contentNot more than 0.88g/cm³
Transport (UN Classification)• Hazchem Code: 2P, UN No. 2672, Packing Group 111, IMDG Class 8, • Shipping name AMMONIA SOLUTION (10 – 35 % zammonia)
• Avoid contact with skin/eyes • Do not breathe vapour • Avoid ingestion
Safety Handling
© AEL Mining Services Limited Product Catalogue, 2011
Tanker at the loading bay in Modderfontein plant.
77
Ammonia 100-I, Ammonia 100-R
Benefits • Conveniently situated in the industrial hub of Gauteng, South Africa• Consistent product quality• Reduced corrosiveness
Benefits and Features
• Colourless liquid at low temperatures or under pressure , pungent odour• Colourless gas at atmospheric pressure and temperature, pungent odour
ApplicationAmmonia 100-IManufacture of Nitric AcidManufacture of ANSManufacture of other chemicalsAmmonia 100-RRefrigeration liquid
• Must be stored in high pressure tank or at low temperature to remain in liquid form• Liquid Ammonia should not be confined without adequate vapour space or a pressure relief valve with discharge piped to a safe place• Storage tanks must be earthed for protection against lightning or static electricity
Storage and ExpiryStorage Conditions
Appearance
Technical Specifications
Features• Commodity product• Infinitesimal water content• Unique logistics solution
Essentially anhydrous ammonia (NH3) stored under pressure, which is presented in the form of a clear, water-white liquid with a sharp suffocating or intensely irritating odour.
PackagingSold in bulk
• Avoid ingestion, inhalation, contact with the skin and eyes• Wear full protective clothing when handling the material and ensure adequate ventilation• Avoid sources of ignition and heat• Care must be exercised when opening the valves
Special precautions
INDUSTRIAL PRODUCTS
Technical PropertiesConcentrationDensity
Ammonia Ca. 100 percent 0.61g/cm³ at 20°C
Transport (UN Classification)Hazchem Code: 2PE, UN No. 1005 - IMDG Class: 2(2.3),Shipping Name: AMMONIA, ANHYDROUS, LIQUEFIED
• Avoid contact with skin/eyes • Do not breathe vapour • Avoid ingestion
Safety Handling
© AEL Mining Services Limited Product Catalogue, 2011
Ammonia tank in Modderfontein plant
Notes
78
INDUSTRIAL PRODUCTS
© AEL Mining Services Limited Product Catalogue, 2011
Services
Wealth Unearthed
80
AEL Mining Optimisation
SERVICES
The blast monitoring and blast enhancement offerings provide customers with information and alternate design approaches needed for productive operations and good neighbourly conduct in communities.
The team constantly researches latest technologies and links these with continuous education around how best to design blasting solutions for optimal results.
AEL Mining Optimisation has adopted a three-pronged approach to satisfy customer needs:
AEL's Active Loading system enables real time information pertaining to blasting parameters, ie: condition of blast hole, types of explosives loaded, quantity of explosives loaded, etc.
This information is stored in a database for future analysis, comparison and fine tuning of blast inputs and results.
for blasters and supervisors is offered by AEL's Mining Optimisation team.Expert Training
AEL Mining Optimisation promotes consistently good blasts, as this is the basis for improved productivity,
The division's highly skilled engineers assist mines to ensure that blasting is conducted efficiently and cost effectively. AEL Mining Optimisation delivers data, expertise, systems, software and support in a
AEL is acutely aware that the sustainability of any mining operation is reliant on its social and environmental responsibility. The Mining Optimisation team therefore takes utmost care in designing blasting solutions that are not detrimental to people or the environment.
sustainability and added value for its customers around the world.
way that will help customers meet their production targets.
Blast Optimisation
Mining Productivity
specifically focuses on our customers' requirements and the impact blasting would have on the environment. Safety, as always, is our primary objective! In order to optimise blasting, AEL has a number of tools and methodologies specifically designed to make scientific and informed decisions around blast performance assessment.• Data collection and benchmarking• Rock characterisation• Blast and timing design• Blast hole assessment• Vibration and airblast monitoring• Velocity of detonation measurement
looks at the mining operation holistically to ensure that the benefits are derived from improved efficiency in equipment, plant and benefication. AEL will conduct various checks to ensure that blasted rock suits and compliments the design of equipment and plant:• Face velocity measurement• 3D blast face survey• High speed videography
• Rock mass motion study• Muck profile study• Fragmentation analysis• Blast modeling• Efficiency measurement and monitoringThis is supported by AEL's sophisticated blasting software:• Winprof_AEL• AEL Tie_Up• Tunnel 2000• Ring 2000• Hybrid Stress Blasting Model (HSBM)
• The Blasting Competency Program is offered for surface as well as underground operations.• The Explosive Handler, Blast Assistant and Rock Breaking courses are the basis for certification through the MQA to become a licensed blaster and meet statutory laws.• The Explosive Engineer's course is a graduate level course given to train technical blasting and field staff. It focuses on advanced blasting applications and productivity improvement and equip AEL staff with the relevant knowledge to provide customers with value adding recommendations.
© AEL Mining Services Limited Product Catalogue, 2011
81
Product Services
SERVICES
Down the Hole Services
Prime, Load, Tie and/or Shoot (PLTS)
AEL provides down the hole services on the bench and on time, assisting in measuring holes products and managing quality checks during preparation of the blast. Application-specific explosives produced at the customer's operation is extremely cost efficient, as it allows for total flexibility, as well as last minute changes on the bench to suit the different mine's blasting requirements.
Taking things one step further, while offering the same services as those included in its Down the Hole offering, AEL has upped the ante with its Prime, Load, Tie and/or Shoot (PLTS) service, which addresses the requirements of customers that face resource and construction constraints and therefore require a solution to these problems without the need to hire more or upskill existing members of staff.
Opting for either the Fixed or Per Blasted Unit service, customers have access to AEL expertise on site for the duration of individual blasts.
Deploying AEL's PLTS service empowers customers with higher levels of convenience as AEL's technical teams of expert crews (all accredited to adhere to legal compliance regulations) become an integral part of the production, planning and blasting operations.
Using AEL's full PLTS service means customers have access to hands on involvement on AEL's part as their teams will manage
the stemming of blast holes, mark out and fire rounds and take on the legal accountability of the blasts, in addition to the services offered in its PLT offering.
For customers who wish to hand over the reins of particularly taxing blasting environments, AEL offers its Rock on Ground service, which sees a shift in responsibility (in both drilling and secondary break scenarios) and costs to the AEL team. Customers can feel assured that they will receive a comprehensively planned and designed solution when they opt for the full blasting service.
In return for a cost per unit (using measurements of choice - cubes, metres, etc.) price, customers deploying AEL's Rock on Ground solution are assured of:
Rock on Ground (underground and surface)
• Effective blast preparation;• Thorough charging and timing of operations;• Stock control and security of supply (including ordering, control, storage and stock management);• Labour supply (only accredited and skill staffers) to manage charging and timing of operations;• Zero tolerance where safety is concerned; and• Dedicated and experienced AEL staff who adapt their skill sets to suit the environment while enhancing it with these services.
In applying meticulous care to the deployment of its range of products, AEL offers a range of services to ensure that customers receive optimum blast performance.
AEL assists customers to meet environmental, safety and legal requirements while at the same time achieving blast efficiency. AEL deploys established methodologies that present customers with a wide range of customised options and choices, all of which ultimately lead to successful blasts.
© AEL Mining Services Limited Product Catalogue, 2011
Notes
82
SERVICES
© AEL Mining Services Limited Product Catalogue, 2011
Equipment Services
Wealth Unearthed
Due to its long standing relationships with component manufacturers across the globe, AEL Equipment Services holds impressive buying power and can offer its customers the best possible lead times on deliverables and the best pricing available.
The division understands that their customers work in environments that leave no room for error and that they cannot afford to speculate on the consistency and safety of their equipment. It is for these reasons that each machine component is exhaustively tested with all possible risk factors in mind before and after the equipment is actually assembled.
Proper functioning of blast and mine equipment is mission critical for successful operation on these sites and is significantly important to the safety of the mine staff and surrounding public. AEL Equipment Services offers extensive equipment evaluations and the division's strict testing criteria not only determines observance of applicable standards, but offers greater assurance in the reliability of the equipment provided.
The equipment supplied through AEL Equipment Services is designed to specification and can be customised to suit
any blast environment. Once the machines are assembled at the AEL plant they are commissioned and calibrated by a team of professionals with a keen eye for detail. Only once each and every member of the team has signed off on the machines will they be registered to manufacture explosives and be delivered to the site.
As with all AEL divisions, safety and effectiveness is always top of mind within the AEL Equipment Services division. The team offers a range of Mobile Manufacturing Units (MMUs), portable charging units, underground mobile charging units and a vast range of other plant equipment components.
With access to both local, internal and international level support and training, the team is renowned for its after sales service and support. Turnaround time on support or service related queries has been vastly shortened and the division is confident that it can offer its customers the peace of mind in knowing that their equipment will be reliably supported in the field.
AEL Equipment Services is an international-level supplier of original equipment andaftermarket parts and services tailored to the needs of the blasting professional in both underground and surface mining industries.
84
Mobile Manufacturing Units (MMUs)
Benefits • Proven on-bench reliability• Integrated control systems, which guarantee constant delivery of requested product quality/quantity• A range of products can be applied on one bench depending on conditions• Varying pumping and auguring rates to suit bench hole diameters and conditions• Minimal on-bench product spills during start-up/shut-down operations
Benefits and Features
Technical Specifications
Features• Pump protection-guarding against dead-heading and dry-running scenarios• Strainers on the bin to prevent ingress of foreign objects• Closed loop hydraulic control system guarantees product quality• In-cab touch-screen user interface• Suitable chassis with all standard safety devices selected for rugged on-bench conditions
Recommendations for useOpencast mining operations with a requirement for all bulk explosives products
EQUIPMENT SERVICES
Technical Properties• Closed loop hydraulic system • Independent pump safety control system • Max Augering rate of 750kg/min on blend and ANFO products • In cab electrical control panel • Touch-screen user interface • Siemens PLC Control
AEL provides a full range of Mobile Manufacturing Units (MMUs), which cater for all
MMUs are capable of pumping and auguring the full range of AEL's bulk explosives
All MMUs are designed to operate in the demanding environments encountered duringnormal mining operations. Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability.
AEL's MMUs comply with ADR requirements and meet all transportation of hazardous goods legislation.
surface mining applications.
products.
• Independent electronic pump protection system monitoring and controlling operating pressures and temperatures on critical pumps• Mechanical pump protection devices installed on all critical pumps• Emergency stops situated at critical locations• Hydraulically operated positive locking handrails provide safe operation when access to top of truck is required
Safety Features
AEL's MMU naming convention is as follows:• E Series
• R Series
• H Series
• A Series
- A blend MMU capable of pumping or auguring the full range of AEL's bulk explosives products.- A repump MMU capable of pumping bulk emulsion products.- A heavy ANFO MMU capable of auguring ANFO and the full range of AEL's blended explosives products.- An MMU capable of auguring ANFO.
Product Range
AEL E series MMUE 20TE 15TAEL R series MMUR 3TR 6TR 10TAEL H series MMUH 20TAEL A series MMUA 12T
1310
36
10
13
Emul
sion
Bin
Cap
acit
y (T
)P
rill
Bin
Cap
acit
y (T
)P
rodu
ct P
umpi
ng R
ate
(Kg/
Min
)
Pro
duct
Aug
erin
g R
ate
(Kg/
Min
)
Pro
duct
Aug
erin
g A
NFO
Pri
ll B
lend
Per
cent
age
by P
ump
(0%
to 3
5%)
Pri
ll B
lend
Per
cent
age
by A
uger
(20%
to 7
0%)
Pro
duct
Pum
p H
ose
leng
th a
nd d
iam
eter
(40m
x 3
2mm
)P
rodu
ct P
ump
Hos
e le
ngth
and
dia
met
er (5
0m x
50m
m)
Safe
ty D
evic
es (H
igh
/ Lo
w P
ress
ure)
Safe
ty D
evic
es (H
igh
/ Lo
w T
empe
ratu
re)
Safe
ty D
evic
es (H
igh
Pre
ssur
e B
urst
ing
Dis
c)N
o of
Em
erge
ncy
stop
loca
tion
s
75
7
12
250/500250/500
180/250180/250180/250
750750
250/500/750
250/500/750
33
333
3
3
MMU Type
© AEL Mining Services Limited Product Catalogue, 2011
85
Mobile Charging Units (MCUs)
Benefits • Proven reliability in all charging applications• Integrated control systems, which guarantee constant delivery of requested product quality/quantity• A range of products can be applied depending on conditions• Product pumping rates reduce face/panel charging times• Minimal product spills during start-up/shut-down operations
Benefits and Features
Technical Specifications
Features• Pump protection-guarding against dead-heading and dry-running scenarios• Strainers on the bin to prevent ingress of foreign objects• Remote control by pendant• Unit capable of pumping at elevated heights.• Charging units can be mounted on all utility vehicles.
Safety Features• Independent electronic pump protection system monitoring and controlling operating pressures on critical pumps• Mechanical pump protection devices installed on all critical pumps• Emergency stops situated at critical locations• Up-hole charging from a safe distance via remote control pendant (MCU Jumbo)• Units have a meltable sight-glass on emulsion tank, which ruptures when exposed to heat
EQUIPMENT SERVICES
AEL provides a full range of Mobile Charging Units (MCUs), which cater for all underground mining applications. MCUs are capable of pumping the full range of AEL's bulk explosives products.
All MCUs are designed to operate in the demanding environments encountered during normal mining operations.
Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability. Units are of a modular design and are able to be mounted on all Utility Vehicles supplied or preferred by the customer.
Product RangeUnderground Mobile Charging Units (MCU)MCU 1.5T H/E/etc
MCU 2T H/E/etc
MCU 3T H/E/etc .
MCU 0.75T MCU Jumbo
H = HydraulicE = ElectricHE = Electric Power PackA = PneumaticE = ElectricP = Perimeter blastingB = Direct Drive on Cat PumpsD = Direct Drive on Product PumpLCB = Direct Drive on Cat PumpsLC = Land Cruiser UnitJumbo = Up/Down Hole Charging UnitD = direct drive on orbit pumpA = pneumaticHE = hydraulic over electricSS = shaft sinkingLC = land cruiserK2 = uphole charging
Technical Properties• Hydraulic system supplied from utility vehicle ranged from 20 – 100 litres per minute at 160 bar • Independent pump safety control system • Max pumping rates range between 30 and 80kg per minute • User-friendly control panel - operator interface • Fully automated hose handling system (MCU Jumbo) • PLC controlled system operating from 12 or 24 volt DC
Recommendations for useUnderground mining operations with a requirement for all bulk explosives products
© AEL Mining Services Limited Product Catalogue, 2011
86
Equipment Services – Portable Charging Unit (PCU)
Benefits • Robust and reliable• Lightweight• Accurately batches a nominated mass• Product in hose is non-detonable• One man charging operation with trigger on lance• Flexible hose / lance for use in confined spaces (optional)
Benefits and Features
Technical Specifications
Features• Electric PCU08 pump used in conjunction with Hilti Drill. Hilti drill is power source and K required.• Compressed air driven• Trigger at pump and at lance (optional)• Made of plastic and is lightweight• Fixed batch or continuous delivery mode• Easy to use and maintain
Safety Features• Bursting disc• Components contained within sealed lid
EQUIPMENT SERVICES
AEL provides the PCU08 pump for charging in narrow reef mining environments. The pump has been specifically designed to pump the UG100 and UG200 non-sticky range of AEL's bulk explosives products in conjunction with an emulsified sensitiser in stoping and development blast holes.
The PCU08 is robust and reliable and is designed to operate in the demanding environments usually encountered in underground mining operations.
Used for charging bulk emulsion in underground narrow reef mining environments. The focus area for the PCU08 pump is narrow reef stoping. However, the pump can also be used in standard development up to four metres in height and width. The pump is generally used in conjunction with bagged emulsion.
Application
© AEL Mining Services Limited Product Catalogue, 2011
87
Emulsion Plant 10T, 20T
Benefits • Proven reliability in remote sites• Integrated control systems which guarantee constant delivery of quality product• A range of products can be produced by a single plant.• Emulsion Plants are designed to be “Zero Effluent” plants.
Benefits and Features
Technical Specifications
Features• Pump protection-guarding against dead-heading and dry-running scenarios• Strainers in the suction line to prevent ingress of foreign objects• Closed loop hydraulic control system guarantees product quality• In-plant touch-screen user interface• Modular Plant built into standard size containers to facilitate the transportation and installation on remote sites.
Safety Features• Independent electronic pump protection system monitoring and controlling operating pressures and temperatures on critical pumps.• Mechanical pump protection devices installed on all critical pumps.• Temperature control systems installed on emulsion dissolving module.• Emergency stops situated at critical locations.
EQUIPMENT SERVICES
AEL's 20T Batch Emulsion Plants consist of two modules – an Ammonium Nitrate Dissolving Module and an Emulsion Manufacturing Module.
AEL provides two sizes of emulsion plants (10T and 20T per eight-hour shift). These plants are capable of producing the full range of AEL's bulk explosives products, including surface and underground products.
The emulsion plants are designed to operate in the demanding environments encountered during normal mining operations.
Design parameters include all necessary safety control systems, as well as ease of operation, maintenance and reliability.
Technical Properties• Closed loop hydraulic system • Independent pump safety control system • Max Production rate of 350 Kg/min • In plant electrical control panel • Touch-screen user interface • Siemens PLC Control
Recommendations for useOpencast and Underground mining operations with a requirement for bulk explosives products.
© AEL Mining Services Limited Product Catalogue, 2011
Initiating SystemsOld name New name
Reefmaster® Assembly Shock tube - Uni-Delay LP
Stopemaster® Assembly /
Shock tube - Splitter
Shock tube - Multi SPD
Tunnelmaster® Assembly Shock tube - Multi LPD
Handimaster™ Assembly /Dualmaster
Shock tube - Uni-Delay SP
Handimaster™ TrunklineDelay Assembly/Trunkmaster
Shock tube - Trunkline
Splitter Assembly
Shock tube - ClusterNoisemaster® Trunkline Delay Assembly
Shock tube - Lead-inNoisemaster® Lead-inAssembly
Shock tube - ExtenderNoisemaster® Extender
QuickShot™ Plus Electronic Delay Detonators -QuickShot™ Plus
Smartdet® Electronic Delay Detonators -Smartdet®
Benchmaster® Assembly
Capped Fuse Systems - Stopefuse®
Stopefuse® 290
Capped Fuse Systems - Durafuse®
Durafuse®
Capped Fuse Systems - Shock tube Starter
Masterstarter®
Capped Fuse Systems - Stopeline®
Stopeline®
Capped Fuse Systems - Stopeline® 9
Stopeline® 9
Capped Fuse Systems - Duraline™
Duraline™
Capped Fuse Systems - Slowline®
Slowline®
Old name
New name
Cordtex® 10
Shurstart® Electric Initiators - Shurstart®
Electric Handistart® Electric Initiators - Shock tubeStarter
NetShock™ Electronic Initiators - NetShock™
NetStart™ Electronic Initiators - NetStart™
Blast Current Indicator (BCI) Blast Current Indicator (BCI)
Cobracord® Powercord® 6
Powercord® Powercord® 8
Powercord® 10
60g Proboost™ Booster 60g Pentolite Primer
HotShot™
Electronic Delay Detonators -SmartShot™
SmartShot™
DigiShot™ Electronic Delay Detonators -DigiShot™
DigiShot™ Plus Electronic Delay Detonators -DigiShot™ Plus
Electronic Delay Detonators -HotShot™
Carrick® Statsafe®
Instantaneous ElectricDetonator (IED)
Electric Initiators -Statsafe® Detonators
Electric Initiators -Instantaneous ElectricDetonator (IED)
Vulcan Fusehead Assembly Electric Initiators - FuseheadAssembly
150g Hybrid Booster 150g Pentolite Primer - Hybrid
250g Booster 250g Pentolite Primer
400g Booster 400g Pentolite Primer
400g Smartdet® Booster 400g Pentolite Primer - Smart
Detonating Relays Detonating Relays
ExplosivesSurface Bulk Emulsion
SB100
S130
S100 Synergy® 100 / P100
S135Synergy® 135 / P700
S100 EcoSynergy® 400
S135 EcoSynergy® 435
Underground Bulk EmulsionUG100 SDD
UG100 SDS
UG100s (New Product)
UG200 R100G
UG200S RS100D
S120Synergy® 120 / P400
S120 EcoSynergy® 420
Synergy® 130 / P600
SB100 Eco
88
PRODUCT NEWNAME GUIDE
In line with International trends we’ve reviewed our product names, below is a list of old and new names.
© AEL Mining Services Limited Product Catalogue, 2011
Magnum™ 365 Gel
Magnum™ Control
Magnum™ Frag
Magnum™ Plus
Packaged Explosives
Magnum™ Buster
Magnum™ Buster Gel
Magnum™ Buster
Magnum™ 365 Gel
Magnum™ Control
Magnum™ Frag
Magnum™ Plus
Magnum™ Buster Gel
*AEL Mining Services has retained the Magnum Trademark and will use it in Africa and her off-shore islands ONLY
Old name New name
Old name
New name
Blasting AccessoriesMantisMantis®
Hot Hole MonitorHot Hole Detector
Industrial Products
Equipment ServicesMobile Manufacturing Units(MMU)
Mobile Manufacturing Units(MMU)
Mobile Charging Units (MCU’s) Mobile Charging Units (MCU’s) Equipment services PortableCharging Units (PCU)
Equipment services PortableCharging Units (PCU)
Emulsion Plant 10T, 20T Emulsion Plant 10T, 20T
Ammonium Nitrate AnfoGrade (ANA)
Ammonium Nitrate Porous Prill (ANPP)
Ammonium Nitrate Emulsion Grade (ANE)
Free Flowing AmmoniumNitrate (Anflow)
Ammonium Nitrate Solution (ANS)
Ammonium Nitrate Solution (ANS)
Nitric Acid 60%Nitric Acid 60%
Nitric Acid 93%Nitric Acid 93%
Nitric Acid 96%Nitric Acid 96%
Aqueous AmmoniaAmmonia Solution 25%
Ammonia 100-IAnhydrous AmmoniaIndustrial Grade
Ammonia 100-RAnhydrous AmmoniaRefrigerated Grade
Specialised ExplosivesPE BarrelEnergex® Barrel
Blasting GunpowderBlasting Gunpowder
89
Notes
PRODUCT NEWNAME GUIDE
© AEL Mining Services Limited Product Catalogue, 2011
www.aelminingservices.com