PRODUCE HOUSEHOLD APPLIANCES RELIABLY AND EFFICIENTLYWhite goods

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White goods

WE ARE AT HOME IN MANY SECTORS

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Balluff in the white goods sector

SOLUTIONS FOR THE PRODUCTION OF HOUSEHOLD APPLIANCES

METALWORKING AND FORMING TECHNOLOGY

ROBOTICS

TRACEABILITY

ASSEMBLY

ERROR PROOFING

SMART PROCESSES AND CONDITION MONITORING

INTRALOGISTICS

From metalworking to intralogistics to assembly: Balluff supports you with a wide range of solutions for the error-free and efficient production of white goods.

Some of the important topics in this area, e.g. traceability through RFID or handling and assembly technology, have been on our minds every day for decades. But we also deal intensively with newer production requirements such as condition monitoring and IIoT and can offer you innovative solutions to optimize your manufacturing process.

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CONTENTS

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METALWORKING AND FORMING TECHNOLOGY

TRACEABILITY AND INTRALOGISTICS

ASSEMBLY, ROBOTICS AND ERROR PROOFING

SMART PROCESSES AND CONDITION MONITORING

Benchmarks for the standards of tomorrow

High speed, high transparency, high quality

Data in flow, processes in check, production under control

Flexible, intelligent, trouble-free

Step by step into the digital world

PRODUCT OVERVIEW 46

IIOT 52

ABOUT BALLUFF 54

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IIOT-CAPABLE WITH IO-LINK

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Metalworking and forming technology

BENCHMARKS FOR THE STANDARDS OF TOMORROW

Mechanical presses have become an indispensable part of metal forming. The particularly high-quality and precise tools and molds used are usually designed for high volumes. Literally no one can afford long downtime here, because every production delay costs you time and money – especially if you also have to replace damaged assets. You can rely on sensor solutions from Balluff: They always record the exact press position during machining operations, detect malfunctions immediately, and avoid consequential damage because the press shuts itself down immediately in an emergency.

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Production in the press shop is precision work and places high demands on equipment and logistics. In enormous press lines, sheet metal blanks are formed into housing parts in highly automated forming processes. Sensor solutions from Balluff are designed for extremely demanding production conditions. They enable you to precisely position and control as well as reliably identify punches and workpieces.

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Solutions for metalworking and forming

QUICKLY ADJUST THE FORMATS OF TRANSPORT BELTSBTL magnetostrictive sensors

Magnetostrictive sensors from Balluff enable you to monitor the position of the individual transport belts in the press line contact-free and with high precision – and thus ensure that you always feed sheet metal parts correctly. Since the belts are each equipped with a separate drive, you can also position them quickly and independently of each other.

Features

n No downtime thanks to wear-free technologyn Highest linearity and resolutionn Absolute position signal from up to 16 position encoders per displacement transducern Time- and cost-saving due to simultaneous scanning of all belt positions

RELIABLE DETECTION OF PARTS IN ROUGH ENVIRONMENTSBES positive-stop inductive sensors

Our positive-stop inductive sensors are ideally suited for reliably checking the presence of workpieces and their position in presses. Thanks to their robust design with a plunger tip made of hardened steel, they can handle constant direct contact with the workpiece. Even if the plunger should ever compress completely, the sensor will not be damaged. You can trigger the sensor over the entire stroke range of the plunger.

Features

n Robust for use in harsh industrial environmentsn Three available spring tensions: low, medium, highn Maximum flexibility thanks to a wide range of sizes and four plunger shapesn Easy cleaning and maintenance thanks to two-part housingn Precise adjustment of the switching point

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TRANSMIT SIGNALS SAFE IN ELECTRICAL INTERFERENCE FIELDSBNI network blocks

Our robust network modules enable safe and error-free signal transmission – unaffected by weld spatter, welding currents and electromagnetic inter-ference fields. You get IO-Link network modules and IO-Link sensor/actuator hubs with eight IO-Link ports each for 16 inputs and outputs. IO-Link makes it possible to set up a decentralized sys-tem architecture directly in the welding cell. Network nodes equipped with IO-Link network modules communicate directly with the controller or the control unit of your machine via Ethernet/IP.

Features

n Short-circuit-proof inputs and outputs protected against overloadn Eight IO-Link ports for connecting a wide variety of intelligent IO-Link sensors, actuators or I/O modulesn Extensive, smart diagnostic functionsn Easy parameterization via IO-Linkn Quickly wired standard industrial cables

ENSURE POWER SUPPLYBAE Heartbeat® power supplies with IO-Link interface

Our intelligent and robust Heartbeat® power supplies guarantee you a reliable and efficient connectivity. They easily withstand shocks, vibrations and heavy contamination – and keep you constantly informed about the internal device status. Essential parameters are reported via IO-Link and additionally visualized via LEDs. This enables you to perform predictive maintenance and replace the device quickly in an emergency.

Features

n Fully encapsulated, IP67n Status diagnostics via IO-Link: current load situation, degree of wear, remaining service lifen Status visualization via LEDs

EFFICIENTLY TRACK PRESS TOOLSBIS industrial RFID systems

In modern press shops, RFID systems ensure the automated recording of parts-related product, production and quality information – even in dynamic applications. They communicate contactlessly and without visual contact. The BIS U UHF system from Balluff is a particularly flexible solution for continuous data transparency through-out the entire supply chain, as you can configure it optimally for different applications.

Features

n Reliable, fast commissioning with auto set-up button on the readern Function and status LEDs visible all aroundn Query of decentrally stored product and process data in every phase of the material flow n 1 m typical reading range n Integrated power scan function

DETECT CRACKS IN MOLDED PARTSBVS SmartCamera

The intelligent SmartCamera from Balluff lets you detect process-related random cracks in molded parts right after production. It sees even the smallest irregularities and inspects holes and punch-outs with absolute reliability. This complete inspection means you avoid quality losses and follow-up costs due to reworking and complaints. You also get 100 percent with the user interface: It is extremely user-friendly and easy to configure.

Features

n Easy operation and use of industry standards (Halcon)n Software, library, manual and online help integrated into the devicen Transfer of control and image data via a separate networkn Available as IO or fieldbus variant

DETERMINE THE POSITION OF DRAWING PAD AND PLUNGERBTL magnetostrictive sensors

You can rely on our magnetostrictive sensors: A system integrated in the hydraulic cylinder monitors the drawing cushion position, while another system on the machine frame continuously measures the ram position. Since transverse forces and vibrations are not transmitted to the measuring sys-tems, you always receive a precise measurement result – and support the consistently high quality of the parts on the press line.

Features

n Long travels up to 7620 mm highly precise and reliable measurementn Highest linearity and resolution up to 1 μmn No downtimes thanks to wear-free technologyn Simple system integration thanks to a wide range of interfaces (Profinet, Ethernet/IP, SSI, analog)

PRESS FORCES DYNAMIC MONITORINGBSP pressure sensors

Our compact pressure sensors are a robust and economical solution for determining and dynamically monitoring the press forces in hydraulic presses. Thanks to the rotatable housing and the simple, VDMA-compliant programming, you can mount the sensors flexibly and operate them conveniently. The bright LED display allows you to record the current system pressure quickly and reliably.

Features

n Pressure-resistant –1 to 600 barn Process connection G¼", G½", R¼", NPT¼"n Front-flush in G½" and TriClamp 1½"n Switchable outputs (analog, digital, IO-Link)

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Traceability and intralogistics

HIGH SPEED, HIGH TRANSPARENCY, HIGH QUALITY

Continuously managing inventories and material movements while reliably avoiding errors is a challenge for companies in almost all industries. Automated processes enable you to store and retrieve even large quantities – in less time and with greater precision. So, it‘s no wonder that dynamic shuttle systems and stacker cranes are increasingly replacing manual warehouse work. Another factor for greater efficiency is high process transparency. Traceability of all process steps – from raw material procurement and production to consumption and disposal – is correspondingly important. Balluff offers you reliable solutions for intralogistics as well as highly accurate identification solutions with software-controlled control options.

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Whether in cartons, totes, on pallets or hanging on trolleys, the components and products must get from point to point as efficiently as possible. Traceability is playing an increasingly important role here and includes materials, products and workpieces in the creation process. This is done with the help of unique identifiers via auto-ID technologies such as RFID, so that errors, for example, can be reliably detected and immediately corrected.

Solutions for traceability and intralogistics

AUTOMATED CONTROL OF INTRALOGISTICS PROCESSESCustomized software solution

Continuous tracking of your production processes is the basis for optimized, automated control of your intralogistics processes. This enables you to react flexibly to bottlenecks or delays, make the best possible use of your machines and utilize your resources optimally. To achieve this, Balluff supports you with a customized software solution to bring your systems together and make all relevant data available in the right places.

Features

n Production planning: pull principle (machine-controlled) instead of push principle (person-controlled)n Less space, time and fewer resources required thanks to up-to-date information on the position and availability of your operating resources n Open interfaces and modular development for optimum integration into your existing OT and IT infrastructure n Agile, iterative process and full transparency from initial contact to final invoice

MATERIAL FLOW ERROR-FREE CONTROLBIS industrial RFID systems

In warehouses or storage areas with high throughput, many material entries are made with the aim of always knowing exactly which stocks are leaving the warehouse and which items are arriving. Ideally, the recording should be auto-mated. Our stationary RFID gate is the optimal solution for this: it records objects up to a distance of six meters fully automatically and in batches, which saves time and minimizes error rates. For maximum usability, you can also integrate the Balluff SmartLight signal light directly and keep an eye on what is happening at all times without any additional effort.

Features

n Automatic, time-optimized and correct recording of goods movementsn Increased accuracy of inventory figures through synchronization of digital and real goods inventoryn Error minimization, as mistyping or forgetting is ruled outn SmartLight for process visualization can be integrated

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MOBILE INDEPENDENT IDENTIFICATIONBVS HS handheld code reader

Optical identification via 1D and 2D barcodes is a proven method of identifying components and objects and controlling systems and processes flawlessly. The robust handheld code readers with IP65 protection from Balluff are predestined for use in industry, where they combine maximum reading performance with high user-friendliness: They quickly and reliably read all common barcodes, e.g. on plastic labels, printed circuit boards or metal parts – and even survive multiple drops onto concrete from a height of up to two meters.

Features

n Reliable reading confirmation via acoustic signal as well as via two green LEDs and projection of a green LED spot onto the read coden Intuitive targeting system thanks to clearly visible laser marking framen Long charge once: reads up to 30,000 times with lithium-ion batteriesn Low weight and ergonomic shape for less work fatigue

Raw MaterialTransport request to milk run

Notification

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DETECT SHEET METAL IN HARSH ENVIRONMENTSBES inductive sensors

Our all-metal inductive sensors are specially designed for use in extreme environmental conditions: The housing and sensor front are made of stainless steel, and the robust active surface withstands shocks and mechanical loads. Thus, even in the harsh environ-ment of the press shop, the sensors reliably detect whether a blank is being placed on the conveyor belt – and thanks to their extreme resistance, they also help you to reduce maintenance costs and increase plant availability.

Features

n Extremely robustn High sensing distancen Factor 1 sensors and selective sensors (ferrous/non-ferrous)n Various designs and sizes

MONITORING THE PRODUCTION PROCESSBIS industrial RFID systems

Monitoring production processes, material flow control or traceability even in harsh environments is possible. With a typical read range of one meter, the Balluff UHF read/write head BIS VU-320 is extremely versatile. The robust reader detects up to 50 data carriers simultaneously, regardless of the application. Thanks to the integrated PowerScan function, it can be auto matically adapted to UHF data carriers, parameterized with auto set-up at the touch of a button and without any manual setting.

Features

n Quick commissioning at the touch of a button n With auto set-up for optimal adaptation to the identification task thanks to the integrated PowerScan functionn Numerous new software commands for extended UHF functionalityn Unique visualization of the operating status thanks to function and status LEDs visible from all sidesn Usable in combination with all BIS V interface variants (except CC-Link)

SIMULTANEOUSLY USE ALL RFID TECHNOLOGIESBIS industrial RFID systems

Our robust BIS V processor unit stands for fast data transmission, short cycle times and high data security in all applications. It enables mixed operation of the RFID technologies LF, HF and UHF, so that one type of processor unit is sufficient for all your tasks. For industry-independent use, our high-performer is also available with all common bus systems worldwide.

Features

n Mixed operation of LF, HF and UHF possiblen Four independently parameterizable ports for simultaneous operation of up to four read/write headsn Integrated IO-Link master port for connecting IO-Link-capable sensors/actuators or sensor hub with up to 16 sensorsn Perfect electromagnetic compatibilityn Rationalized network structure, as sensor data can be bundled in any network technology

PARTS TRACKING IN MANUFACTURING AND ASSEMBLYBIS industrial RFID systems

Our high-speed RFID system ensures the traceability of the circulating stock of your automated assembly. The flexible BIS V processor unit, in combination with high-speed read/write heads, processes large volumes of data in the shortest possible time. The latter are up to 8 times faster than the global ISO 15693 standard, enabling you to reduce cycle times and increase output rates. At the same time, you can always rely on the system, as it records the entire production process for quality assurance and stores all data.

Features

n Space for all information thanks to unrivaled large memory of up to 128 kByte n Highest data security thanks to decentralized storagen All data available in real timen RFID and sensor technology can be flexibly combined via integrated IO-Link network modules

MONITOR DRIVERLESS TRANSPORT SYSTEMS (AGV)BIS industrial RFID systems

RFID systems from Balluff are ideally suited for reliably monitoring driverless transport systems and supporting a smooth flow of goods. For example, they ensure that the AGV drives to the correct storage box and delivers or picks up the correct load there. All information is transferred to the AGV via the data carriers and read out with the read/write head, which is mounted directly in the box.

Features

n Reading and writing of information between AGV and storage boxn Quick commissioning at the push of a button with auto set-up n Clear visualization of the operating status thanks to function and status LEDs visible all round

MOVE GOODS ENERGY-EFFICIENTLYBNI network blocks

Whoever wants to master the complexity of intralogistics processes with confidence is increasingly relying on decentralized concepts. For example, our IO-Link network blocks with 4 A output current can be used to control up to four drives and, thus, operate both conveyor belt motors and electric stoppers on your roller conveyors – precisely when they are needed. This reduces the load on the control system, pre-processes information efficiently, increases productivity, and reduces energy consumption.

Features

n Robust designn Quick installation and simple integrationn Separate control of the drivesn Integrated web server for configuring and displaying module informationn Easy module replacement thanks to innovative address plug

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Assembly, robotics and error proofing

DATA IN FLOW, PROCESSES IN CHECK, PRODUCTION UNDER CONTROL

Whether you want to bundle signals, collect and track data from your assembly process, or display operating states: Balluff helps you manage all these tasks in your assembly effortlessly.To meet your high production requirements, you already use a wide range of assembly methods, from manual workstations to highly automated production lines using robotics. In the innovative field of robotics, we also support you in maximizing efficiency and ensuring high product quality – with solutions that, for example, replace complex cabling, enable fast tool changes and facilitate interaction between man and machine.To ensure that no errors occur in the complex processes of your production, we offer products for integration into your error proofing applications. They also enable continuous quality control, which increases overall equipment effectiveness (OEE).

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Bundling signals, switching pneumatics, recording and tracking data or displaying operating states with the SmartLight signal lamp – the ways we can support you are diverse. The bidirectional communication standard IO-Link is the prerequisite for ever faster, more flexible, more efficient, and more versatile production and is the first step in setting up seamless communication from the sensor to the Internet.

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Solutions for assembly

TRANSPORT DATA OVER ALL LEVELSBNI network blocks for Ethernet/IP*

Ever faster, more flexible, more efficient, and more adaptable production requires seamless communication from the sensor to the Internet. As a result, the volume of data within manufacturing processes is growing. Here, compo-nents are needed that make this infor-mation available – and an infrastructure that transports it across all levels. This is exactly what our network modules are ideally suited for.

Features

n 4 A output current on some ports for simultaneous operation of conveyor belt motor and electric stoppersn Fast installation and simple integrationn Integrated web server for configuration and display of module informationn Easy module exchange through innovative address plugn Clear display

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VISUALIZE PRODUCTION PROCESSES FLEXIBLYBNI SmartLight – LED stack lights

If you want to flexibly visualize the production process directly on the production line, our LED signal lamp SmartLight is the perfect solution. It can be used to display progressions and trends so you can continuously check different stages. It can be adjusted during operation without the need for mechanical conversion. Thanks to this flexibility, you can optimize cycle times and know at an early stage whether there are bottlenecks or maintenance tasks.

Features

n Colors and zones can be individually parameterized in terms of number, size and color definitionn Mode change (chaser, segment and level mode) possible during operationn Easy connection and quick installation with three-core sensor cablen Available in three sizes, also with acoustic signaling function

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RS232 INTERFACES SIMPLY INTEGRATEDBAE signal converters

Contrary to common assumptions, serial RS232 communication is still used in many industrial applications. A typical example is the use of handheld code readers. However, integrating RS232 interfaces into the existing control architecture involves effort, which prevents many from switching to IO-Link. With signal converters from Balluff, RS232 devices can be easily connected to a port – and subsequently benefit from all the advantages of the modern communication standard.

Features

n For bidirectional communication between RS232 and IO-Linkn High-quality and robust IP67 stainless steel housingn Two digital inputsn Simple diagnostic options through status LEDs

TRANSPORT SIGNALS EFFICIENTLYBNI IO-Link sensor/actuator hubs

IO-Link sensor/actuator hubs from Balluff with their robust housings are ideally suited for use in harsh industrial environments. The I/O modules connect binary and analog sensors and actuators to the control level. The use of the modules significantly reduces the number of cables. They are based on M12 or M8 connectors and are easy and economical to install and maintain. The port-specific individual channel monitoring detects short circuits and overloads as well as cable breaks at the port – a degree of selective diagnostics that is unique for I/O modules.

Features

n Easy, cost-saving installation and maintenancen Continuous diagnostic optionn Individual solutions possible due to different designs and connection technologies

RELIABLE DETECTION AND CONTROL OF OBJECTSBOS photoelectric sensors

Photoelectric sensors reliably detect the presence of objects. They check shape, color, distance, or thickness just as reliably and precisely. Compared to proximity switches with inductive or capacitive technology, they offer a significantly higher detection range. For maximum flexibility, Balluff offers sensors with different types of light, from red light to infrared to laser, and in a wide variety of designs.

Features

n Reliable inspection of shape, color, distance, thickness, and much moren Wide range of light types for many applicationsn Very large detection distances and high accuracyn Can be used for almost any material, including glass, metal, plastic, wood, liquids

PROVIDE POWER SUPPLY IN DEMANDING APPLICATIONSBAE Heartbeat® power supplies with IO-Link interface

Balluff Heartbeat® power supplies with IO-Link interface have been specially developed for critical applications with high demands on quality, durability and diagnostic capability. There, they ensure a reliable and efficient power supply for sensors, actuators, controllers and HMIs. To ensure that they do this in the long term, alarm, stress level and lifetime are output via the digital outputs. You can call up detailed diagnostic and status information via IO-Link. Both enable you to perform predictive maintenance and condition-based servicing of your power supply.

Features

n Further processing of the information in the higher-level control and diagnostic system via IO-Linkn IO-Link communication and power supply galvanically isolatedn LEDs for information on the load situation, device wear level, and remaining lifetime of the power supply

PAPERLESS PICKINGBNI SmartLight indicators

The SmartLight light from Balluff means the end for endless picking or picking lists: The SmartLight Indicator mounted on the picking tray simply shows you in color which item is to be picked. This helps avoid picking errors and ensures process quality. The LED signal towers can also display the fill level of the storage compartment and other information.

Features

n Various applications with six independent, extremely bright, multicolor LED segmentsn IIoT-capable thanks to IO-Linkn Time-of-flight (runtime method): diffuse detects hand movements

DIGITALIZE KANBAN SYSTEMBIS industrial RFID systems

Our solutions for e-Kanban systems automate the flow of materials and enable efficient, demand-oriented material supply on the production line. By using RFID (UHF), kanban cards become superfluous and the manual scanning of barcodes is eliminated. This also eliminates operating errors during material supply, as RFID enables continuous communication between the merchandise management system and the company logistics.

Features

n Easy configuration via web server using drag-and-dropn Automated recording instead of manual scanningn Error detection in the event of incorrect feeding and visualization

The importance of robotics for modern manufacturing is growing. Robotics guarantee safety and quality and ensures high efficiency in a fast cycle. To achieve this, modern robot systems require a lot of sensor technology – especially in the robot arm. This ensures dynamic motion, enables fast format changes and reduces energy consumption by keeping weight to a minimum.

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Solutions for robotics

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MONITOR PARTICIPATION IN LIMITED CONDITIONSBOS photoelectric sensors

In some areas, industrial automation requires increasing miniaturization of assemblies. This calls for components that are as small, lightweight and yet powerful as possible. Miniature sensors from Balluff meet these requirements. For example, our miniature photoelectric sensor is designed for use in gripper arms and robot applications: With its ultra-small housing, it can be mounted directly on the gripper of the robot to save space, from where it monitors the part pickup from transport to safe delivery.

Features

n Extremely compact for use in confined spacesn Precise switching behaviorn IO-Link variants available with extensive parameterization options

PREVENT COLLISION BETWEEN ROBOTS AND INJECTION MOLDING TOOLSBLG light grid

Light grids from Balluff are ideally suited for scanning large areas. In robotics, they reliably monitor the access area to the injection mold so that it does not close when the robot intervenes, thereby damaging the robot and the mold. This prevents unplanned, expensive maintenance work and unforeseen machine downtimes.

Features

n Various lengths availablen Robust metal housingn Invisible infrared lightn Easy connection and installation without additional devicen No parameterization required

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PROTECTION FOR WORKING SPACESBLG safety light grid

Optoelectronic protective devices are always used when operators intervene in the production process, and hazards emanating from systems and machines need to be safeguarded. Balluff offers a non-contact safety guard (ESPE) that consists of a transmitter unit and a receiver. It covers the defined protected area with an infrared field. If an object – finger, hand or body – interrupts the emitted beams, both switching outputs (OSSD) of the receiver are immediately switched off and the potentially dangerous movement of the machine is stopped.

Features

n For finger, hand or body detectionn Better use of space by saving protective fence constructionsn For safety functions up to PLe/SIL 3n High protection against manipulation

BUNDLE SIGNALS IN AUTOMATION AND ROBOTICSBNI network blocks

For robot-based automation tasks, we enable you to use a simple and economical network topology: IO-Link sensor hubs collect the sensor signals in the gripper and pass them on to the controller. If you connect the hubs to a single 16-way IO-Link network module, it can bundle and forward the signals from up to 272 sensors. This reduces the amount of wiring required, cuts weight and lowers your costs.

Features

n Simple installation with three-core standard cablesn Centralized parameterization of the IO-Link devices via the controllern Continuous diagnosticsn Significant savings in time and moneyn High system availability

POSITION GRIPPING SYSTEMS OF ROBOTSBAW inductive distance sensors

During final assembly, our inductive distance sensors reliably detect the linear movement of the gripper jaws – directly on the gripper system of the robot. Since you can fully integrate the sensor, it is ideal for your particularly fast applications. The sensor's IO-Link interface allows your lightweight robots to be continuously monitored, and diagnostic data to be provided, enabling you to perform needs-oriented maintenance.

Features

n Compact, robust and reliablen Absolute, distance-proportional analog signaln Needs-oriented maintenance thanks to continuous diagnostic data via IO-Linkn High machine availability thanks to reduced downtimes

ENERGY AND DATA TRANSMITTED TO CHANGE GRIPPER WITHOUT CONTACTBIC inductive couplers

Inductive couplers from Balluff are the right choice for automating gripper changes. They transmit signals and energy contactlessly via an air gap, eliminating the need for mechanical contacting of (dirt-)sensitive connectors. The signal transmission is not even disturbed by paraffin-containing release agents. Thanks to these properties of our couplers, your robot is continuously given a 360-degree range of motion.

Features

n Easy installation via plug-and-playn Maintenance-free transmission without mechanical wearn Short set-up times thanks to automated gripper changesn Increased function queries even in previously inaccessible placesn Easy network connection with IO-Link

Balluff solutions open up a diverse, powerful range of applications for automated quality assurance and error prevention. Industrial image processing in particular enables automated, thorough quality control and ensures efficient manufacturing processes. This makes it an essential building block for modern, flexible production.

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Solutions for error proofing

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PREVENT ERRORS IN THE FOAMING PROCESSBVS industrial cameras

If you are looking for a process monitoring system in a foaming plant that you can integrate, master and easily expand if necessary, an industrial vision system from Balluff is the right choice. For example, our BVS camera system precisely monitors whether foam residue is still present at the injection point after the foaming process in the cooling and freezer cabinet production, which could impair subsequent processes.

Features

n Compact design for tight spacesn High resolution and FPS rate, fast image transmissionn Convenient to set up and use with software and BVS-Cockpit user interfacen Easy to integrate into any network through a variety of interfaces

AVOID FAULTS IN MANUFACTURINGBVS SmartCamera

The BVS SC SmartCamera from Balluff enables the early detection of production faults in the manufacturing process and takes over the quality control of objects. This also makes it the optimal solution for positioning tasks in white goods assembly. For example, in stove assembly, it checks the orientation of the cooktop before it is finally assembled. To do this, it queries its optical characteristics as soon as it arrives at the assembly station and can prevent faulty assembly.

Features

n Easily adjustable via common web browsersn Flexible use via any test plan creationn Secure, application-oriented result managementn Multiple uses thanks to a wide range of interfacesn Additional sensors can be integrated via IO-Link interface

CHECK PROPER ASSEMBLY OF THE DRIVE BELTBVS industrial cameras

Fast and reliable industrial cameras from Balluff deliver the best inspection results in quality assurance. In the White Goods sector, for example, they check whether the drive belt of the washing machine has been correctly mounted. They can also read bar and DataMatrix codes, which can be used to identify every part in the household appliance. Thanks to their user-friendly interface and standardized data interfaces, the cameras are also easy to integrate into conveyor systems, where they enable complete inline inspection of parts and assemblies.

Features

n Easy to set up and operaten Robust housingn Crisp imagesn Fast data processn Ideal for automation thanks to standardized data interfaces and C-mount lens connectors

CHANGE FOAMING SHAPES WITHOUT WEARBIC inductive couplers

Due to production requirements, foaming molds in refrigerator and freezer production have to be changed frequently. Mechanical coupling of the power supply and signal transmission usually takes place here – cables are unplugged and plugged in manually, although this is prone to wear. A much more efficient alternative is therefore the use of inductive couplers from Balluff. These transmit signals and energy without contact – and the repeated mechanical connection and disconnection are no longer necessary.

Features

n Uni- or bidirectional contactless transmissionn Remote unit individually controls and operates clamping unitsn Transmit up to 8 signalsn 4 channels work independently of one another

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QUALITY IN COMMISSIONING PROCESSES VIA VISUAL INSPECTIONBVS SmartCamera

Our portfolio for industrial image processing opens up almost unlimited possibilities for visual inspection in commissioning processes – whether for checking the position, size, alignment and distance of objects or for completeness checks, data tracing and quality checks.

Features

n Software, image processing and manuals availablen Diagnostic functionflexible interfacesn Easy access via web browser, operating software BVS-Cockpit and user managementn Flexible data exchange

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Smart processes and condition monitoring

FLEXIBLE, INTELLIGENT, TROUBLE-FREE

With systems for process and condition monitoring consisting of smart components, Balluff contributes to the efficient and trouble-free operation of machines and plants in industry. For example, sensors can prevent unplanned downtime by reliably recording and monitoring fill level, temperature or pressure, providing data on the condition of the plant and, thus, enabling you to carry out preventive maintenance. You recognize changes such as wear or even malfunctions of individual components more quickly and can better coordinate their maintenance. Balluff sensors can automatically monitor defined limit values of production resources and inform you if they are undershot – or directly reorder the resources. This replaces manual checks and increases overall equipment effectiveness (OEE).

Digitalization and the Industrial Internet of Things (IIoT) represent the next level of industrial automation. Smart processes increase your efficiency and overall plant effectiveness (OEE) and facilitate the operation of your production. Condition monitoring systems and their components contribute to the efficient and trouble-free operation of machines and plants in industry. As a result, disruptions in the production process due to unplanned downtime can be prevented.

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Solutions for smart processes and condition monitoring

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MONITOR FILL LEVELS IN STORAGE TANKSBSP pressure sensors and BCS capacitive sensors

For trouble-free production, storage tanks must always be sufficiently filled, but not overflow. This requires precise monitoring even in the presence of foaming, or with poorly accessible storage tanks and hetero geneous fluids. Pressure sensors, capacitive sensors or a corresponding combination from Balluff are a reliable solution here. For added efficiency, you can connect them to the IT level: The sensors communicate the level to the fieldbus module via their IO-Link interface. The Ethernet TCP/IP protocol is used to access the network master to forward the data.

Features

n Display of the fill levels via an easily created dashboardn Automated reordering of production equipment possible

DETECT FILL LEVELS FOR DIVE PAINTINGBCS capacitive sensors

Capacitive dip probes from Balluff reliably detect fill levels for cathodic dip painting – even those of highly conductive media. In addition, they blank out foam, liquid films and contamination of any kind and, thus, provide an unaltered result at any time. The capacitive sensors can be flexibly installed in both plastic and metal tanks.

Features

n Chemically-resistant housing made of stainless steel 1.4404 and PEEKn Very good foam and adhesion compensationn Functionally capable of withstanding media temperatures of up to 105 °Cn Condition monitoring possible with IO-Link variant

MONITORE AND MANAGE TOOLS VIA APPSmart tool management software

The more efficient your tool management is, the more efficiently you can organize all your work processes. That‘s why we support you with our software solution to always view and evaluate the lifecycle data of your tools – and thanks to our smartphone app, at any place in the production process. You can track production tools, verify their use and operating conditions, and keep an eye on their maintenance. The software interacts with the Balluff RFID hardware directly on the tool.

Features

n Interface between machine, tool and operator thanks to RFIDn Tool tracking, proof of use and maintenance control in onen Simplified tool change and setting of tool parametersn Location-independent tool management thanks to our app

FLEXIBLY MONITOR PROCESSES IN A LIMITED SPACEBCM condition monitoring sensor

Unplanned downtimes and malfunctions in the production process are annoying and cost-intensive. With our multi-functional condition monitoring sensor, we support the efficient and trouble-free operation of your plant and increase the overall equipment effectiveness (OEE). The sensor provides you with condition data that you can use to automate inspections. It detects various physical variables such as vibration, temperature, humidity and ambient pressure, processes them and transmits the data to a higher-level system via IO-Link. It can also detect and communicate its own status.

Features

n Different measured variables in one devicen Integrated evaluation electronics with configurable data preprocessingn Events and status displays configurablen Quick to connect and easy to integrate via IO-Linkn Compact design for confined spaces

MONITORE THE CONDITION OF THE PRODUCTION LINE WITH IO-LINKSoftware

With IO-Link devices from Balluff, you realize continuous condition monitoring in your production line, avoid down-times, perform predictive maintenance and increase overall equipment effective-ness (OEE). All relevant information is available to you always, everywhere and directly – visualized by the colored LED display directly on the device or on dashboards for further analysis. In combination with our powerful network technology and cloud computing, smart manufacturing and the IIoT become reality.

Features

n Data on the production status available always and every wheren Visualization via LEDs directly on the device or on dashboardsn Display in the form of graphs, diagrams or reports possiblen Basis for analysis and predictive maintenance

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RECORD AND OPTIMALLY MANAGE TOOL DATA WITH RFIDConnected Mold-ID

The automatic documentation of mold usage via RFID enables optimal utilization and high availability of your injection molds. A separate shot counter records all production cycles for this purpose and the system provides you with all data on a data carrier directly on the mold or on the multi-coupler. With the associated software, you can now take your mold management to the next level: In the browser application, you always have an overview of your mold inventory, all mold details, the entire usage history in the machine park, and the maintenance status.

Features

n End-to-end process monitoring and planning reliabilityn Mobile readout of data with RFID handheldn High data security optimal mold changes through visualization of the inspection intervals (on the system and in the software)

Warning!Temperature is too high

Notification

Warning!Tool needs to be maintained

Notification

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Balluff accompanies you step by step into the digital world. Today, we already offer you a wide range of solutions that contribute to simpler and ever faster processes, increase the efficiency of your materials management and support you in remaining competitive.

Thus, with our intelligent solutions, we are competently at your side to reliably manage the growing volume of data. Consistent communication via IO-Link is the key to this. IO-Link ensures transparency and enables a powerful infrastructure to network processes. The digital communication standard thus makes your internal enterprise resource planning IIoT-capable. Find out below how easy it is to use IO-Link.

Step by step into the digital world

IIOT CAPABLE WITH IO-LINK

PARALLEL WIRING FIELDBUS/NETWORK FLEXIBILITY WITH IO-LINK

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www.balluff.com

SAFETY OVER IO-LINK

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From parallel wiring to the fieldbus protocol

Replacing parallel wiring with the use of fieldbuses was an enormous step. The fieldbus protocol has successfully eliminated the immense installation effort associated with copper cables and substantially reduced the costs. It is not just that the fieldbus reduces the working time because a bus cable replaces numerous parallel strands of wire. Because fewer conductors are needed, material and space are also conserved. Simultaneously, the bus cable connects the components of different levels. Now you can construct a system without a control cabinet.

Pitfalls of the fieldbus protocol

However, even fieldbus cables are not without problems, although their protocol is no longer electrical and the cabling expense goes down by orders of magnitude. Fieldbus cables have a low signal level and are noise-susceptible. Additionally, they don't like to be bent and because of the shield they are expensive.

Universal, simple and flexible: IO-Link!

The weaknesses of the fieldbus protocol are no longer an issue thanks to IO-Link. The unshielded, three- or four- conductor standard industrial cables are highly flexible and suitable for many bending cycles. They are easy to connect, highly economical, and are standardized with M5, M8 or M12 connectors. Therefore, with IO-Link you can rely on an established standard for connecting the widest possible variety of devices. IO-Link ensures extremely flexible control concepts. This versatility, simplicity and performance capability mean IO-Link can be considered a universal interface – like USB – in automation.

But with IO-Link the flexibility is even greater. With Safety over IO-Link Balluff offers you the first safety solution to be integrated with IO-Link for combining safety and automation technology in one system. Safety over IO-Link provides both sensor/actuator details as well as safety information, so that you can benefit from the best of both worlds with our safety concept.

Modular control concepts

WHY IO-LINK IS IN THE PASSING LANE

1 Terminal strip 2 Sensors3 Junction blocks 4 Valve interfaces5 Fieldbus module6 IO-Link SmartLight

7 IO-Link pressure sensor 8 Industrial RFID system 9 IO-Link master10 IO-Link analog converter11 IO-Link valve interfaces12 IO-Link sensor hubs

13 IO-Link safety hubs14 Opto-electronic protective devices15 Emergency stop device

Easy to install

To install this universal interface all you need is an IO-Link master and an industry standard three- or four-wire standard cable. You can then quickly integrated this intelligent communication standard into the fieldbus world and easily incorporate even complex devices. One special feature: the digital communication ensures noise immunity even without the use of expensive shielded cabling. Analog signals are digitized with no conversion losses.

Highest machine availability

IO-Link enables quick, error-free sensor replacement and prompt commissioning. You can significantly reduce downtimes since the parameters of a replaced IO-Link sensor are automatically written from the IO-Link master to the new sensor. Commissioning processes, format changes and recipe changes are handled centrally via the controller's function modules. This saves time and minimizes the potential for mistakes. Another advantage to you: IO-Link devices cannot be mixed up, since they are automatically identifiable via IO-Link.

Requirements-based maintenance

Continuous diagnostic data for the entire process extends your service intervals, since automatic readjustment via IO-Link means you need to maintain equipment and machines much less often. Now, even predictive error detection is possible because complete process parameters are consistently displayed in the controller.

More efficient operation

With IO-Link you can position sensors in the machine just as the process requires, since accessibility of the sensors is no longer a factor. Process monitoring, configuration and error analysis of the IO-Link devices now takes place in the controller. This optimizes process time considerably. Signal delays and distortions are also reliably eliminated because digital transmission of data also ensures high signal quality.

A wide range of application requirements can be easily met with IO-Link. Because you can use both binary and analog standard devices at the same time along with IO-Link sensors/actuators.

STANDARD PLC SAFETY PLC

*for use only with Profinet

STANDARD SENSORS/ACTUATORS

FIELDBUS MASTERWITH IO-LINK INTERFACE

IO-LINK DEVICES

SAFETY-OVER- IO-LINK DEVICE*

SAFETYSENSORS/ACTUATORS

More efficiency, lower costs

IO-LINK SAVES TIME AND MONEY

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www.balluff.com

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INNOVATIVE SOLUTIONS FOR ALL REQUIREMENTS

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Application Products Example Functions, interfaces and properties

METALWORKING AND FORMING TECHNOLOGY

Quickly adjust the formats of transport belts

BTL magnetostrictive sensors BTL…-P-...* Profile housing, measuring length max. 7620 mm, analog output 0...10 V or 4...20 mA, SSI, Start/Stop Pulse Interface, CANopen, Devicenet, Profibus DP, Profinet, EtherCAT, Ethernet/IP

Reliable detection of parts in rough environments

BES fixed-stop inductive sensors SET015A M8 sensor with positive stop plunger probe, PNP NO, round tip, ambient temperature max. 60 °C, Ø 11 × 125.3 mm, brass

SET0169 M8 sensor with positive stop plunger probe, PNP NO, flat tip, ambient temperature max. 60 °C, Ø 11 × 125.3 mm, brass

Determine the position of drawing pad and plunger

BTL magnetostrictive sensors BTL…-P-...* Profile housing, measuring length max. 7620 mm, analog output 0...10 V or 4...20 mA, SSI, Start/Stop Pulse Interface, CANopen, Devicenet, Profibus DP, Profinet, EtherCAT, Ethernet/IP

BAM014T Magnet, for profile style, ambient temperature max. 85 °C, plastic

BTL…-B-...* Rod style housing, measuring length max. 7620 mm, analog output 0…10 V or 4…20 mA, SSI, Start/Stop Pulse Interface, CANopen, Profibus DP, Profinet, EtherCAT, Ethernet/IP, IO-Link

BAM013L Magnet, for rod style, ambient temperature max. 100 °C, aluminum

Efficiently track press tools BIS industrial RFID systems UHF (860...960 MHz)

BIS013U Processor unit, 172 × 48 × 62 mm, IP65, 4 × RFID ports, IO-Link master port, ambient temperature max. +60 °C, die cast zinc, different fieldbus variants

BIS015Z Antenna, 130 × 130 × 50.5 mm, IP67, ambient temperature max. +55 °C, die cast zinc and PC/ABS

BIS013P Data bolt, Ø 22 × 26 mm, steel, IP68/x9K, frequency range EU (865...870 MHz), EPC Class 1 Gen 2, ambient temperature max. 85 °C

Press forces dynamic monitoring

BSP pressure sensors BSP…* Pressure sensors with and without display, pressure ranges –1...600 bar, outputs as 4...20 mA or 0...10 V, switching points (PNP/NPN) and IO-Link

Detect cracks in molded parts

BVS SmartCamera BVS002A 110 × 62 × 55 mm, IP67 (with protective tube), aluminum, ambient temperature max. +55 °C, codes: 1D/linear and 2D, Profinet, LAN (Gigabit Ethernet), IO-Link

BAE00AN Ring lights, white light, Ø 116 × 20.5 mm, aluminum, 0.3 m cable with connector, M12 male

BAM01YP Mounting bracket, quick-change plate, aluminum

BAM01YT Mounting bracket, holder system, aluminum

Transmit signals safe in electrical interference fields

BNI network blocks BNI008M I/O module, Ethernet/IP, 8 × IO-Link, 16 × I/O, 18…30 V DC, ambient temperature –5…+70 °C, IP67, IO-Link 1.1, integrated web server for displaying module information

Ensure power supply BAE Heartbeat® power supplies with IO-Link interface

BAE PS-XA…* IO-Link, IP20 or IP67, DIN rail mounting or flange mounting, input 100...240 V AC, output 24 V DC, 3.8 A, 5 A, 8 A, 10 A, 20 A, power 91.2 W, 192 W, 480 W, 720 W

Application Products Example Functions, interfaces and properties

TRACEABILITY AND INTRALOGISTICS

Automated control of intralogistics processes

Customized software solutions On request

Mobile independent identification

BVS HS handheld code reader BVS001Y Handheld code reader for all common 2D, 1D and stacked codes, data transmission via Bluetooth 2.0, LED white light illumination, industrial-grade housing

Material flow error-free control

BIS industrial RFID systems UHF (860...960 MHz)

BIS0193 Processor unit, Linux controller, Ethernet TCP/IP, OPC UA, 4 antenna ports, IO-Link master port, integrated secure element

BIS01AW Read/write head, 300 × 49 × 300 mm, for Europe, patch antenna, IP67, different frequency ranges available for other world regions

BIS0167, BIS0168, BIS0169, BIS00NL

Label, various designs

BIS016H, BIS0174, BIS0173

Data carrier, various designs

Detect sheet metal in harsh environments

BES inductive sensors BES04Z5 M12 × 65 mm, switching distance 4 mm, flush mounting, PNP NO, 500 Hz, stainless steel, PTFE-coated, M12 connector

Move goods energy-efficiently BNI network blocks BNI005H Profinet I/O, 16 × digital inputs, PNP type 3, 16 × digital outputs PNP, 8 × IO-Link

Monitor driverless transport systems (AGV)

BIS industrial RFID systems UHF (860...960 MHz)

BIS013U Processor unit, 172 × 48 × 62 mm, IP65, 4 × RFID ports, IO-Link master port, ambient temperature max. 60 °C, zinc die-cast, various fieldbus variants

BIS0174 Data carrier, 25 × 12.85 × 110 mm, memory type EEPROM, ambient temperature –40...85 °C

BIS015Z Read/write head, 130 × 50.5 × 130 mm, ambient temperature –20...55 °C

Parts tracking in manufacturing and assembly

BIS industrial RFID systems UHF (860...960 MHz)

BIS013U Processor unit, 172 × 48 × 62 mm, IP65, 4 × RFID ports, IO-Link master port, ambient temperature max. 60 °C, zinc die-cast, various fieldbus variants

BIS0140 Read/write head, M16 × 55 mm, brass, flush in steel, ISO 15693, IP67, round antenna, 0.3 m cable with M12 connector

BIS00NW Data carrier, Ø 22 × 21 mm, PA12, flush in steel, ISO 15693, IP68, round antenna, 2000 byte memory

Monitor the production process BIS industrial RFID systems UHF (860...960 MHz)

BIS015Z Read/write head, 130 × 50.5 × 130 mm, for Europe, patch antenna, IP67, different frequency ranges available for other world regions

BIS0193 Processor unit, Linux controller, Ethernet TCP/IP, OPC UA, 4 antenna ports, IO-Link master port, integrated secure element

BIS01AW Read/write head, 300 × 49 × 300 mm, for Europe, patch antenna, IP67, different frequency ranges available for other world regions

BAE00LK Handheld with graphical user interface and touch screen for mobile reading and writing of data carriers, data transmission via Bluethooth, WIFI or wired, dipole antenna, IP65

BIS0168 Data carrier, 27 × 97 mm, self-adhesive label, dipole antenna, 512 bit memory, metal-free mounting

BIS0172 Data carrier, 15 × 12.5 × 80 mm, dipole antenna, 512 bit memory, mounting on metal

Simultaneously use all RFID technologies

BIS industrial RFID systems BIS V…* BIS-V processor unit for HF/LF/UHF, various fieldbus variants available

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* Please contact our sales department to configure your product.Additional products can be found on our website at: www.balluff.de/go/product-finder

PRODUCT OVERVIEW

Application Products Example Functions, interfaces and properties

ASSEMBLY, ROBOTICS AND ERROR PROOFING

Transport data over all levels

BNI network blocks BNI00EF 8 × ports, IO-Link 1.1, digital inputs/outputs max. 16/16, configurable, IP67, zinc die-cast, 4 A output current at port 00/01 and port 08/09, all other ports max. 2 A, max. total current 9 A

BNI00EH 4 × ports, IO-Link 1.1, digital inputs/outputs max. 8/8, configurable, IP67, zinc die-cast, 4 A output current at port 00 and port 02, all other ports max. 2 A, max. total current 9 A

Visualize production processes flexibly

BNI SmartLight – LED stack lights

BNI0072 5 segments, without signal tone, PC, ambient temperature –5... 50 °C, IP65, IO-Link 1.1

RS232 interfaces simply integrated

BAE signal converters BNI00C1 RS232 converter, IO-Link 1.1, 18...30.2 V DC, Ø 18 × 118 mm, connection 1: M12 plug, 4-pin, connection 2: M12 socket, 8-pin, –5... 55 °C, 4 × PNP, IP67, stainless steel

Transport signals efficiently BNI IO-Link sensor/actuator hubs

BNI00CP 8 × ports, IO-Link 1.1, digital inputs/outputs max. 16/16, configurable, M12 connection, power supply IN 7/8" connection, IP67, zinc die-cast, 68 × 32.4 × 181.5 mm, –5... 55 °C, expansion port (port 7)

BNI007Z 8 × ports, IO-Link 1.1, digital inputs/outputs max. 16/16, M12 connection, IP67, plastic, 50 × 30.8 × 115 mm, –5... 55 °C

BNI0093 8 × ports, IO-Link 1.1, digital inputs/outputs max. 8/8, M8 connection, IP67, zinc die-cast, 30 × 32.5 × 132 mm, –5... 70 °C

BNI00AU 16 × ports, IO-Link 1.1, digital inputs/outputs max. 16/16, M8 connector, IP67, zinc die-cast, 30 × 32.8 × 220 mm, –5... 70 °C, expansion port (port 15)

Reliable detection and control of objects

BOS photoelectric sensors BOS012E Retroreflective, 10.8 × 43.5 × 19.5 mm, PNP NO, LED red light, range 0...4 m, M8 connector, 10...30 V DC

BAM00WL Relfector, 54 × 61 × 8 mm

BFS color sensors BFS000M Color sensor, diffuse, 21 × 58.3 × 58 mm, IO-Link 1.1, 2 × NO/NC, M8 connector

BLA light bands BLA0003 Collimated light band, width 54 mm, CCD technology, 100 × 27 × 93 mm, IO-Link 1.1, laser red light, M12 connector, 18...30 V DC

Provide power supply in demanding applications

BAE Heartbeat® power supplies with IO-Link interface

BAE PS-XA…* IO-Link, IP20 or IP67, DIN rail mounting or flange mounting, input 100...240 V AC, output 24 V DC, 3.8 A, 5 A, 8 A, 10 A, 20 A, power 91.2 W, 192 W, 480 W, 720 W

Digitalize Kanban system BIS industrial RFID systems HF (13.56 MHz)

BIS0186 Universal processor unit, Ethernet TCP/IP, USB, for high memory and high speed data carriers

BIS0130 Read/write head, high memory, 80 × 40 × 84.5 mm, round antenna

BIS0046 Data carrier, FRAM, 2000 bytes

Paperless picking BNI SmartLight indicators BNI00EE Six segments (yellow, green, blue, red, orange, configurable), runlight mode, level mode, segment mode, color circle mode

Protection for working spaces BLG safety light grids BLG000Y SIL3, PLe, basic hand protection, resolution 30 mm

Bundling signals in automation and robotics

BNI network blocks BNI0077 EtherCAT, 8 × M12 ports, 8 × IO-Link, 16 × inputs/outputs PNP, configurable, IP67, further fieldbus variants available

Position gripping systems of robots

BAW inductive distance sensors BAW004M M12 × 1, flush, IO-Link, IP67, measuring range 0.2...3.5 mm, M12 connector

Monitor participation in limited conditions

BOS photoelectric sensors BOS0211 Through-beam sensor, 7.7 × 26.8 × 13.5 mm, LED red light, range 0...2 m, PNP NO

BOH photoelectric Micromote sensors

BOH007P Through-beam sensor for switching amplifier, Ø 3 × 5 mm, Microspot-LED red light, range 0...500 mm, nickel-plated brass

Application Products Example Functions, interfaces and properties

Prevent collision between robots and injection molding tools

BLG light grids BLG0009 Safety light grid, SIL 3, personal and system protection, resolution 30 mm

Energy and data transmitted to change grapers without contact

BIC inductive couplers BIC0070, BIC0071

40 × 40 mm, bidirectional version, working range 1...5 mm, IO-Link

Check proper assembly of the drive belt

BVS industrial cameras BVS003A GigE Vision, Gigabit Ethernet interface (POE), 40 × 40 × 68.7 mm, 1/2.9" global shutter CMOS, Sony IMX273 sensor chip, monochrome, 1.6 MP, IP67, aluminum

Prevent errors in the foaming process

BVS industrial cameras BVS0036 GigE Vision, Gigabit Ethernet interface (POE), 40 × 40 × 68.7 mm, 2/3" global shutter CMOS, Sony IMX264 sensor chip, monochrome, 5.1 MP, IP67, aluminum

Avoid faults in manufacturing

BVS SmartCamera BVS002A 110 × 62 × 55 mm, IP67 (with protective tube), aluminum, ambient temperature max. 55 °C, codes: 1D/linear and 2D, Profinet, LAN (Gigabit Ethernet), IO-Link

Quality in commissioning processes via visual inspection

BVS SmartCamera BVS002F 110 × 62 × 55 mm, IP67 (with protective tube), aluminum, ambient temperature max. 55 °C, for image analysis, object inspection, color analysis, measurement, object detection, and positioning

Chang foaming shapes without wear

BIC inductive couplers BIC007F, BIC007H

IO-Link signal transmission, transmission rate COM2/COM3, 1.7 A continuous output current, 40 W transmittable, IO-Link 1.1, 40 × 40 × 62 mm, M12 connector

BNI network blocks BNI005H Profinet I/O, 16 × digital inputs PNP type 3, 16 × digital outputs PNP, 8 × IO-Link

BNI IO-Link sensor/actuator hubs

BNI0099 8 × ports, IO-Link 1.1, digital inputs max. 8/8, M8 connection, IP67, zinc die-cast housing, 30 × 32.5 × 132 mm, –5... 70 °C

SMART PROCESSES AND CONDITION MONITORING

Detect fill levels for dive painting

BCS capacitive sensors BCS011E IO-Link capacitive sensor with media contact, Ø 30 × 96 mm, G1/2" thread, non-flush mountable, PNP contact, M12 connector, IO-Link 1.1, media-dependent teachable sensitivity

Monitor fill levels in storage tanks

BSP pressure sensors BSP00Y2 Pressure sensors with display and IO-Link, measuring range 0...250 bar, analog voltage/ analog current switchable, stainless steel, IO-Link 1.1

BCS capacitive sensors BCS011E IO-Link capacitive sensor with media contact, Ø 30 × 96 mm, G1/2“ thread, non-flush mountable, PNP contact, M12 connector, IO-Link 1.1, media-dependent teachable sensitivity

BNI network blocks BNI005H Profinet I/O, 16 × digital inputs PNP type 3, 16 × digital outputs PNP, 8 × IO-Link

Flexibly monitor processes in a limited space

BCM condition monitoring sensor

BCM0002 IO-Link 1.1, stainless steel, IP67/IP69K, cable with M12 connector, vibration 2...3200 Hz, vibration velocity 0...220 mm/s at 79.4 Hz, vibration acceleration RMS 0...16 g, contact temperature 0...70 °C, ambient pressure 300...1100 hPa, relative humidity 5...95 %rh, sensor self-monitoring

Record and optimally manage tool data with RFID

Connected Mold-ID BAI CMI-…* Management software to manage Mold ID data, licenses to manage 10, 100, 250, 500, 1000 molds

Monitoring and managing tools via app

Smart tool management software On request

Monitor the condition of the production line with IO-link

Software On request

* Please contact our sales department to configure your product.Additional products can be found on our website at: www.balluff.de/go/product-finder

www.balluff.com

#B_IIoT

SEIZE THE OPPORTUNITIES OF THE INDUSTRIAL INTERNET OF THINGS WITH BALLUFF The future of automation is digital and networked. As your automation partner, Balluff accompanies you step by step on the path to the smart factory. And we keep you competitive. Build on our expertise and experience, so we can master the Industrial Internet of Things (IIoT) together.

For higher productivity, more efficiency and transparent manufacturing

When it comes to generating and transporting data we have many years of experience with outstanding success. It is on this basis that Balluff provides you with a constantly growing portfolio of smart devices. Through the use of software we add value for your production environment. And in conjunction with our individual services, you get holistic automation solutions – all with the goal of technological advancement.

Utilize the potential of the Industrial Internet of Things – together with Balluff

Our portfolio ranges from the IIoT-capable hardware and middleware, to software and systems solutions, to a custom tailored total IIoT package. By using standardized interfaces and protocols we ensure that you can run our solutions in your existing IIoT infrastructure and on common platforms. We make use of the communication standard IO-Link because IO-Link is ideally suited for IIoT.

All this makes Balluff an enabler and systems provider for the Industrial Internet of Things.

Questions? Our experts are eager and ready to assist you.

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Balluff

OPENING UP NEW PERSPECTIVES

Balluff is a leading provider of high-value sensor, identification and image processing solutions including networking technology and software for any automation requirement. Family owned for more than 100 years, Balluff currently employs around 3600 persons in 38 subsidiaries with sales, production and development facilities around the world to ensure your success. Together with our representatives we guarantee the highest quality standards in 68 countries so that you always get the best.

We perform top services for innovative solutions that increase your competitive ability. We deliver a consistent digital focus, manufacturing expertise, and high personal dedication.

We adhere to our motto "Innovating Automation" as pacesetters of automation, refiners and new developers, and technological trailblazers. In open exchange with associations, universities and research institutes, as well as in close contact with our customers, we create new industrial sector solutions for automation. As a future-looking company we keep our eye not only on the traditional areas of automation, but also devote ourselves to the development of holistic applications for an increasingly digital and networked world.

We have the future firmly in view in everything we do. With a sophisticated environmental management system, we protect the environment and handle our resources with care. This also creates for you the best prerequisites for sustained action.

You can always rely on us, our products and our adherence to delivery dates and schedule – all in the name of mutually beneficial partnership.

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CONTACT OUR

WORLDWIDE SUBSIDIARIES

HeadquartersBalluff GmbHSchurwaldstrasse 973765 Neuhausen a. d. F.GermanyPhone +49 7158 173-0Fax +49 7158 5010balluff@balluff.de

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