Prüfbericht - ProSoft Technology€¦ · Prüfbericht-Nr.: 30970084.002 Seite 1 von 6 Test and...

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Prüfbericht Test and Assessment Report

30970084.002 EG-Baumusterprüfung für Geräte und Komponenten zur Verwendung in explosionsgefährdeten Bereichen

(Richtlinie 94/9/EG) EC-Type Examination for Equipment and Components Intended for Use in Potentially Explosive Atmospheres

(Directive 94/9/EC)

Gerät/Komponente Typ: Equipment/Component type: Industrial Computer module - DC version, Model No. PC56

Hergestellt und zur Prüfung vorgelegt: ProSoft Technology, Inc. Manufactured and submitted for examination:

Anschrift: 1675 Chester Avenue, 4th Floor Bakersfield, CA, 93301, USA Address:

Prüfgrundlage: Anhang II der Richtlinie 94/9/EG Basis for examination: Annex II of Directive 94/9/EC

Verwendete Normen: EN 60079-0:2006 Standard basis: EN 60079-15:2005

Prüfgrundlage für Sicherheits- und Entfällt Gesundheitsanforderungen, die nicht von den verwendeten Normen abgedeckt werden: Basis for those health and safety requirements Not relevant not covered by the standard basis:

Schutzartkennzeichen: II 3 G Code for type of protection: Ex nA T5

Angebotsnummer: Offer number:

Auftragsnummer der Prüfstelle: 70680 Testing station order number:



1) Allgemeine Produktbeschreibung / General product information:

Product is a Industrial Computer module - DC version, Model No. PC56 with nonarcing electronics, energy-limited circuits, and mechanically secured connectors. Product is intended to be installed in an external enclosure that provides a minimum of IP54 protection. The module is also intended to be used in conjunction with an Allen-Bradley Logix chassis and power supply.

2) Dokumentation des Herstellers / Manufacturer’s Documents:

Title: Drawing No.: Rev. Level: Date:

Category 3 documents not controlled

See manufacturer’s Technical File



3) Technische Daten / Technical Data

Power supply: 24 V DC provided by Allen-Bradley PSU Ambient temperature: 0°C <= Ta <= +60°C

4) Typenschild / Marking Plate

- Name and Address of the manufacturer - CE-Marking - Type: PC56-XXX - II 3 G - Ex nA T5 - 0°C <= Ta <= +60°C - serial number

5) Routine Tests

The manufacturer shall take all measures necessary to ensure that the manufacturing process assures compliance of the manufactured equipment with the type as described and with the relevant requirements of the Directive 94/9/EC.. The necessary performance of the routine tests does not substitute the additional to the EC-Type-Examination required module according to Annex IV to VII of Directive 94/9/EC as stipulated in the conformity assessment procedure (Article 8 of Directive 94/9/EC)..

6) Besondere Bedingungen / Special conditions for safe use 1. The module must be used in an enclosure that provides IP54 protection 2. Make or break connections are not allowed unless area is known to be non-hazardous. 3. External circuits must be provided with transient protection limiting the maximum

voltage to not more than 40% of the maximum circuit rating.

7) Sicherheitsrelevante Informationen / Safety-relevant information Manufactuer maintains the Technical Files related to the design and production of this equipment, including and safety relavent information.



8) Photographs

Module label

Module connectors



Module installed in Allen-Bradley chassis



9) Signatures ________________________ __________________________ Signature: Reviewer: Gregory Salicki Udo Heinz

TÜV Rheinland of North America 2324 Ridgepoint Drive, Suite E Austin, TX 78754 10) Attachments

Anhang: Anlage 1: Checkliste, EN 60079-0 Seiten 1 bis 10 Annex: attachment 1: Checklist, EN 60079-0 Page 1 to 10

Anlage 2: Checkliste, EN 60079-15 Seiten 1 bis 20 attachment 2: Checklist, EN 60079-15 Page 1 to 20

60079-0_4:2004 4th ed.(ver 4a), Report No. 30970084.002

Annex 1 of Test and Assessment Report-No.

30970084.002

ProSoft, Inc.

Industrial Computer module - DC version, Model Number PC56

The annex 1 is composed of the following checklist: IEC 60079-0: 2004 with national differences of the EN 60079-0: 2006 The annex 1 is composed of 10 pages.

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Clause Requirement – Test Result – Remark Verdict

1 SCOPE

2 NORMATIVE REFERENCES

3 TERMS AND DEFINITIONS

4 APPARATUS GROUPING AND TEMPERATURE CLASSIFICATION

4.1 Apparatus grouping Ex II 3G Ex n II T5 Pass

4.2 Group II See above Pass

4.2.1 Group II subdivisions See above Pass

4.2.2 Group II – Surface temperature marking

See above Pass

4.2.3 Apparatus for a particular explosive atmosphere

Equipment is not marked for a particular gas group

N/A

5 TEMPERATURES

5.1 Environmental influences Normal environnmental conditions per standard Pass

5.1.1 Ambient temperatures 0ºC to +60ºC Pass

5.1.2 External source of heating or cooling

None N/A

5.2 Service temperature Maximum 88ºC Pass

5.3 Maximum surface temperature

5.3.1 Determination of maximum surface temperature

Maximum 88ºC Pass

5.3.2 Limitation of maximum surface temperature

100ºC for T5 rating Pass

5.3.2.1 Group I electrical apparatus Group II electrical apparatus N/A

5.3.2.2 Group II electrical apparatus 100ºC for T5 rating Pass

5.4 Surface temperature and ignition temperature

Not applicable to Type nA or nL equipment N/A

5.5 Small component temperatures Not used N/A

6 REQUIREMENTS FOR ALL ELECTRICAL APPARATUS

6.1 General See DoC in manufacturer’s TCF Pass

6.2 Mechanical strength of apparatus

Not applicable, required to be installed in suitable enclosure

N/A

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6.3 Opening times Not applicable to Type nA or nL equipment N/A

6.4 Circulating current Not applicable to Type nL equipment N/A

6.5 Gasket retention Type of protection does not depend on gasketing

N/A

7 NON-METALLIC ENCLOSURES AND NON-METALLIC PARTS OF ENCLOSURES

7.1 General

7.1.1 Applicability Type of protection does not depend on enclosure

N/A

7.1.2 Specification of materials Type of protection does not depend on enclosure

N/A

7.1.3 Plastic materials Type of protection does not depend on enclosure

N/A

7.2 Thermal endurance Equipment is installed inside an enclosure. N/A

7.3 Electrostatic charges on enclosures or parts of enclosures

7.3.1 Applicability Applied Pass

7.3.2 Avoidance of a build-up of electrostatic charge

Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

Pass

7.4 Threaded holes None N/A

8 ENCLOSURES CONTAINING LIGHT METALS

8.1 Material Composition

8.1.1 Group I Group II N/A

8.1.2 Group II Zone 2 (Category 3) N/A

8.2 Threaded Holes None N/A

9 FASTENERS

9.1 General No fasteners used N/A

9.2 Special fasteners Not applicable to Type nA or nL equipment N/A

9.3 Holes for special fasteners Not applicable to Type nA or nL equipment N/A

9.3.1 Thread engagement Not applicable to Type nA or nL equipment N/A

9.3.2 Tolerance and clearance Not applicable to Type nA or nL equipment N/A

9.3.3 Hexagon socket set screw Not applicable to Type nA or nL equipment N/A

10 Interlocking devices Not applicable to Type nA or nL equipment N/A

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11 Bushings No bushings N/A

12 Materials used for cementing Not applicable to Type nA or nL equipment N/A

13 EX COMPONENTS

13.1 General Not applicable to Type nA or nL equipment N/A

13.2 Mounting internal to apparatus Not applicable to Type nA or nL equipment N/A

13.3 Mounting external to apparatus Not applicable to Type nA or nL equipment N/A

14 CONNECTION FACILITIES AND TERMINAL COMPARTMENTS

14.1 General Not applicable to Type nA or nL equipment N/A

14.2 Connection space Not applicable to Type nA or nL equipment N/A

14.3 Type of protection Not applicable to Type nA or nL equipment N/A

14.4 Creepage and clearance Not applicable to Type nA or nL equipment N/A

15 CONNECTION FACILITIES FOR EARTHING OR BONDING CONDUCTORS

15.1 Internal No earthing or bonding conductors N/A

15.2 External No earthing or bonding conductors N/A

15.3 Apparatus not requiring earthing No earthing or bonding conductors N/A

15.4 Size of conductor connection No earthing or bonding conductors N/A

15.5 Protection against corrosion No earthing or bonding conductors N/A

15.6 Secureness No earthing or bonding conductors N/A

16 ENTRIES INTO ENCLOSURES

16.1 General No such entries N/A

16.2 Identification of entries No such entries N/A

16.3 Cable glands No such entries N/A

16.4 Blanking elements No such entries N/A

16.5 Conductor temperature No such entries N/A

17 SUPPLEMENTARY REQUIREMENTS FOR ROTATING ELECTRICAL MACHINES

17.1 Fans and fan hoods Not a rotating electrical machine N/A

17.2 Ventilation openings for external fans

Not a rotating electrical machine N/A

17.3 Construction and mounting of the ventilation systems


17.4 Clearances for the ventilating Not a rotating electrical machine N/A

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17.5 Materials for external fans and fan hoods


17.6 Equipotential bonding conductors


18 SUPPLEMENTARY REQUIREMENTS FOR SWITCHGEAR

18.1 Flammable dielectric Not switchgear N/A

18.2 Disconnectors Not switchgear N/A

18.3 Group I – Provisions for locking Not switchgear N/A

18.4 Doors and covers Not switchgear N/A

19 Supplementary requirements for fuses


20 SUPPLEMENTARY REQUIREMENTS FOR PLUGS AND SOCKETS

20.1 Interlocking Not applicable to Type nA or nL equipment N/A

20.2 Energized plugs Not applicable to Type nA or nL equipment N/A

21 SUPPLEMENTARY REQUIREMENTS FOR LUMINAIRES

21.1 General Not a luminaire N/A

21.2 Covers Not a luminaire N/A

21.3 Special lamps Not a luminaire N/A

22 SUPPLEMENTARY REQUIREMENTS FOR CAPLIGHTS, CAPLAMPS AND HANDLAMPS

22.1 Group I caplights and handlights Not a cap light or handlight N/A

22.2 Group II caplights and handlights

Not a cap light or handlight N/A

23 APPARATUS INCORPORATING CELLS AND BATTERIES

23.1 Batteries Equipment uses single cell Pass

23.2 Cell types Panasonic Lithium cell, 1V, 300mA Pass

23.3 Cells in a battery Battery is single cell Pass

23.4 Ratings of batteries Used within allowable limits Pass

23.5 Mixture of cells No mixture of cells Pass

23.6 Interchangeability Not interchangeable, soldered to circuit board Pass

23.7 Charging of primary batteries No primary batteries, battery is secondary Pass

23.8 Leakage Sealed construction Pass

23.9 Connections Connections soldered to circuit board Pass

23.10 Orientation Not orientation critical N/A

23.11 Replacement of cells or batteries Marking and instructions provided Pass

24 Documentation Documentation provided as needed Pass

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25 Compliance of prototype or sample with documents

Sample consistent with documentation Pass

26 TYPE TESTS

26.1 General Performed as applicable according to clauses below

Pass

26.2 Test configuration Tested as installed in Allen Bradley Logix chassis.

Pass

26.3 Tests in explosive test mixtures Not applicable to type of protection N/A

26.4 Tests of Enclosures

26.4.1 Order of tests Not applicable to Type nA or nL equipment N/A

26.4.1.1 Metallic enclosures, metallic parts of enclosures and glass of parts of enclosures


26.4.1.2 Non-metallic enclosures or non-metallic parts of enclosures


26.4.1.2.1 Group I electrical apparatus Not applicable to Type nA or nL equipment N/A

26.4.1.2.2 Group II electrical apparatus Not applicable to Type nA or nL equipment N/A

26.4.2

Test for resistance to impact/Required results

Equipment intended to be installed in external enclosure

N/A

26.4.3 Drop test/Required results Equipment intended to be installed in external enclosure

N/A

26.4.4 Acceptance criteria Equipment intended to be installed in external enclosure

N/A

26.4.5 Tests for the degree of protection IP by enclosures


26.4.5.1 Test procedure Not applicable to Type nA or nL equipment N/A

26.4.5.2 Acceptance criteria Not applicable to Type nA or nL equipment N/A

26.5 Thermal tests

26.5.1 Temperature measurement T5 rating Pass

26.5.2 Thermal shock test No glass or ceramic parts N/A

26.5.3 Small component ignition test

26.5.3.1 General Not used N/A

26.5.3.2 Procedure Not used N/A

26.5.3.3 Acceptance criteria Not used N/A

26.6 Torque test for bushings

26.6.1 Test procedure No bushings N/A

26.6.2 Acceptance criteria No bushings N/A

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26.7 Tests of non-metallic enclosures or of non-metallic parts of enclosures

26.7.1 General Equipment intended to be installed in external enclosure

N/A

26.7.2 Temperature during tests Equipment intended to be installed in external enclosure

N/A

26.8 Thermal endurance to heat Equipment intended to be installed in external enclosure

N/A

26.9 Thermal endurance to cold Equipment intended to be installed in external enclosure

N/A

26.10 Resistance to light Type of protection does not depend on enclosure

N/A

26.10.1 Applicability Type of protection does not depend on enclosure

N/A

26.10.2 Test procedure Type of protection does not depend on enclosure

N/A

26.10.3 Acceptance criteria Type of protection does not depend on enclosure

N/A

26.11 Resistance to chemical agents for Group I electrical apparatus


26.12 Earth Continuity No earthing required N/A

26.13 Surface resistance test of parts of enclosures of non-metallic materials


N/A

26.14 Charging test

26.14.1 Introduction Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.14.2 Principle of the test Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.14.3 Samples and apparatus Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.14.4 Ambient conditions Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.14.5 Conditioning Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.14.6 Determination of the most efficient charging method

26.14.6.1 Method A: Rubbing with a pure polyamide cloth (figure 6)


N/A

26.14.6.2 Method B: Rubbing with a cotton cloth


N/A

26.14.6.3 Method C: Charging by influence with a d.c. high-voltage power supply (figure 8)


N/A

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26.14.7 Assessment of discharge Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.15 Measurement of capacitance

26.15.1 Test procedure Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

26.15.2 Acceptance criteria Non-metallic parts less than 8000 mm2,, each surrounded by conductive metal frames

N/A

27 Routine verifications and tests Manufactuer’s responsibility N/A

28 MANUFACTURER'S RESPONSIBILITY

28.1 Certificate See Certificate Pass

28.2 Responsibility for marking Manufacturer’s responsibility to CE mark and provide a Declaration of Conformity

N/A

29 MARKING

29.1 Location Marked on main part of apparatus Pass

29.2 General Pass

29.3 Different types of protection Single type of protection N/A

29.4 Order of marking Ex n II T5 Pass

29.5 Ex components Not used N/A

29.6 Small apparatus and Ex components

Not used N/A

29.7 Extremely small apparatus and Ex components

Not used N/A

29.8 Warning markings Markings provided Pass

29.9 Cells and batteries Battery is not replaceable N/A

29.10 Example of marking Noted Pass

30 INSTRUCTIONS

30.1 General Instructions provided Pass

30.2 Cells and batteries Instructions provided Pass

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Annex A (Normative)

EX CABLE GLANDS

A.1 General No Ex cable glands N/A

A.2 Constructional requirements

A.2.1 Cable sealing No Ex cable glands N/A

A.2.2 Materials

A.2.2.1 Exposed parts No Ex cable glands N/A

A.2.2.2 Elastomeric sealing rings No Ex cable glands N/A

A.2.2.3 Filling compounds No Ex cable glands N/A

A.2.3 Clamping

A.2.3.1 General No Ex cable glands N/A

A.2.3.2 Group II cable glands No Ex cable glands N/A

A.2.4 Lead-in of cable

A.2.4.1 Sharp edges No Ex cable glands N/A

A.2.4.2 Point of entry No Ex cable glands N/A

A.2.5 Released by a tool No Ex cable glands N/A

A.2.6 Fixing No Ex cable glands N/A

A.2.7 Degree of protection No Ex cable glands N/A

A.3 Type Tests

A.3.1 Tests of clamping of non-armoured and braided cables

A.3.1.1 Cable glands with clamping by the sealing ring

No Ex cable glands N/A

A.3.1.2 Cable glands with clamping by the filling compound


A.3.1.3 Cable glands with clamping by means of a clamping device


A.3.1.4 Tensile test No Ex cable glands N/A

A.3.1.5 Mechanical strength No Ex cable glands N/A

A.3.2 Tests of clamping of armoured cables

A.3.2.1 Tests of clamping where the armourings are clamped by a device within the gland


A.3.2.1.1 Tensile test No Ex cable glands N/A

A.3.2.1.1 Mechanical strength No Ex cable glands N/A

A.3.2.2 Tests of clamping where the armourings are not clamped by a device within the gland


A.3.3 Ageing test for material used for elastomeric sealing rings


A.3.4 Type test for resistance to impact


A.3.5 Type test for degree of protection (IP) of cable entries


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A.4 Marking

A.4.1 Marking of cable entries No Ex cable glands N/A

A.4.2 Marking of cable sealing rings No Ex cable glands N/A

Annex B (Normative)

Table B.1 – Clauses with which Ex components shall comply N/A

ExTR60079-15_Ed.x_2005_DE Page 1 of 20 TÜV Rheinland Industrie Service GmbH

Annex 2 of Test and Assessment

Report-No.

30970084.002

ProSoft, Inc.

Industrial Computer module - DC version, Model Number PC56

Diese Anlage besteht aus den Checklisten folgender Normen: These annex consists of the checklist of the following standard:

IEC 60079-15: 2005 mit den nationalen Abweichungen der: including the European deviations to the:

EN 60079-15: 2005 Please refer also to the Technical file. Annex 2 of this test report. Checklist to annex II of directive 94/9/EC The annex 2 is composed of 20 pages.

Seite 2 of 20 Prüfbericht Nr.: 30970084.002

ExTR60079-15_Ed.x_2005_DE TÜV Rheinland Industrie Service GmbH

2

Reference No:

ExCB:

Results

Clause

Comments Activity required 1 Scope

Energy-limited apparatus with non-sparking electronics and mechanically secured connectors

Pass

2 Normative references

Noted ---

3 Terms and definitions

Noted ---

4 General

See below Pass

4.1 Apparatus grouping and temperature classification

Ex II 3G Ex n II T5 Pass

4.2 Potential ignition sources

No ignition capable arcs or sparks under prescribed conditions. Temperatures satisfy requirements for T5 rating.

Pass

5 Temperatures

See below Pass

5.1 Environmental influences

See below Pass

5.1.1 Ambient temperature

0ºC to +60ºC Pass

5.1.2 External source of heating or cooling

None N/A

5.2 Service temperature

Maximum 88ºC Pass

5.3 Maximum surface temperature

Maximum 88ºC Pass

5.3.1 Determination of maximum surface temperature

Determined under specified conditions

Pass

5.3.2 Limitation of maximum surface temperature

100ºC for T5 rating Pass

5.4 Surface temperature and ignition temperature


5.5 Small components

Not used N/A

6 Requirements for electrical apparatus

See below Pass

6.1 General

See DoC in manufacturer’s TCF Pass

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Reference No:

ExCB:

Results

Clause

Comments Activity required 6.2 Mechanical

strength of apparatus

Not applicable, required to be installed in suitable enclosure

N/A

6.3 Opening times


6.4 Circulating currents

Not applicable to Type nL equipment N/A

6.5 Gasket retention

Type of protection does not depend on gasketing N/A

6.6 Degree of protection of enclosure (IP)


6.6.1 Minimum degree of protection


6.6.2 Degree of protection provided by installation


6.7 Clearances, creepage distances and separations

See below Pass

6.7.1 General

Minimum 2.5 mm where necessary Pass

6.7.2 Determination of working voltage

Maximum 24 Vdc Pass

6.7.3 Conformal coating

Not used N/A

6.7.4 Comparative tracking index (CTI)

Minimum 100 Pass

6.7.5 Measurement of creepage and clearance

Applied Pass

6.7.6 Compound filled cable sealing boxes

Not used N/A

6.8 Electric strength

See below Pass

6.8.1 Insulation from earth or frame

Not required N/A

6.8.2 Insulation between conductive parts

Tested per IEC 61010-1 Pass

7 Non-metallic enclosures and non-metallic parts of enclosures

See below Pass

7.1 General

No critical non-metallic parts N/A

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Reference No:

ExCB:

Results

Clause

Comments Activity required 7.2 Thermal endurance

No critical non-metallic parts N/A

7.3 Electrostatic charges on external non-metallic materials of enclosures

All non-metallic parts are less than 8000 (4x2000) mm2 and surrounded by conductive metal frames

Pass

7.4 Threaded holes

No tapped holes in non-metallic parts N/A

7.5 Thermal shock

No glass or ceramic parts N/A

7.6 Resistance to light

Type of protection does not depend on non-metallic parts

N/A

8 Enclosures containing light metals

See below Pass

8.1 Material composition

Equipment does not use a metallic enclosure N/A

8.2 Threaded holes

No tapped holes in non-metallic parts N/A

9 Fasteners

See below N/A

9.1 General

No fasteners N/A

9.2 Special fasteners


10 Interlocking device


11 Bushings

No bushings N/A

12 Materials used for cementing


13 Ex components

See below N/A

13.1 Type of protection “n”

No Ex components N/A

13.2 Mounting


13.3 Internal mounting


13.4 External mounting


14 Connection facilities and terminal compartments

See below Pass

14.1 General See below Pass

14.2 Connection for external conductors

See below N/A

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Reference No:

ExCB:

Results

Clause

Comments Activity required 14.2.1 Connection

facilities

Not intended for connection to external circuits N/A

14.2.1.1 Terminals


14.2.1.2 Permanently connected cable, provided with loose leads


14.2.2 Conductor accommodation


14.2.3 Cable glands


14.3 Internal connection facilities

Soldered connections and mechanically Pass

15 Connection facilities for earthing or bonding conductors

No earthing or bonding conductors N/A

16 Entries into enclosures

No such entries N/A

17 Supplementary requirements for non-sparking electrical machines

See below N/A

17.1 General


17.1.1 Machine enclosure


17.1.2 Terminal boxes


17.1.3 Conduit stopping boxes, cable sealing and dividing boxes


17.2 Connection facilities for external conductors


17.3 Neutral point connections


17.4 Radial air gap


17.5 Ventilation systems


17.6 Bearing seals and shaft seals


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Reference No:

ExCB:

Results

Clause

Comments Activity required 17.6.1 Non-rubbing seals

and labyrinths


17.6.2 Rubbing seals


17.7 Rotor cages


17.7.1 Rotor cages built from bars connected to end rings


17.7.2 Cast rotor cages


17.7.3 Assessment for possible air gap sparking


17.8 Surface temperature limitation


17.8.1 Prevention of thermal ignition


17.8.2 Operation with a frequency convertor or a non-sinusoidal supply


17.8.2.1 Type test methods


17.8.2.2 Type test


17.8.2.3 Alternative type test by calculation


17.9 Additional requirements for machines with rated voltage greater than 1 kV


17.9.1 General Not a rotating electrical machine N/A

17.9.1.1 Assessment and test


17.9.1.2 “As new” condition


17.9.1.3 High-voltage rated machines


17.9.2 Potential incendivity of the stator winding insulation system


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Reference No:

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Results

Clause

Comments Activity required 18 Supplementary

requirements for switchgear

Not switchgear N/A

19 Supplementary requirements for non-sparking fuses and fuse assemblies

See below N/A

19.1 Fuses

No fuses N/A

19.2 Temperature class of an apparatus

No fuses N/A

19.3 Fuse mounting

No fuses N/A

19.4 Fuse enclosures

No fuses N/A

19.5 Replacement fuse identification

No fuses N/A

20 Supplementary requirements for non-sparking plugs and sockets

See below Pass

20.1 Plugs and sockets for external connections

Intended to be located in external enclosure where connectors are not accessible

N/A

20.2 Maintaining degree of protection


20.3 Plugs and sockets for internal connections

Mechanically secured connectors, including compact flash card

Pass

20.4 Sockets that do not have plugs inserted in normal operation

Noted Pass

21 Supplementary requirements for non-sparking luminaires

Not a luminaire N/A

21.1 General

Not a luminaire N/A

21.2 Construction Not a luminaire N/A

21.2.1 General Not a luminaire N/A 21.2.2 Enclosure of lamp Not a luminaire N/A

21.2.3 Mounting arrangement

Not a luminaire N/A

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Results

Clause

Comments Activity required 21.2.4 Lampholders Not a luminaire N/A

21.2.4.1 General Not a luminaire N/A 21.2.4.2 Bayonet non-

sparking lampholders

Not a luminaire N/A

21.2.4.3 Screw non-sparking lampholders

Not a luminaire N/A

21.2.4.4 Bi-pin non-sparking lampholders

Not a luminaire N/A

21.2.5 Auxiliaries

Not a luminaire N/A

21.2.5.1 General Not a luminaire N/A 21.2.5.2 Glow-type starters

Not a luminaire N/A

21.2.5.3 Electronic starters and ignitors

Not a luminaire N/A

21.2.5.4 Starter holders

Not a luminaire N/A

21.2.5.5 Ballasts

Not a luminaire N/A

21.2.6 Reflectors Not a luminaire N/A 21.2.7 Creepage

distances and clearances

Not a luminaire N/A

21.2.8 Terminals Not a luminaire N/A 21.2.8.1 General Not a luminaire N/A

21.2.8.2 Looping connections

Not a luminaire N/A

21.2.8.3 Internal connections

Not a luminaire N/A

21.2.8.4 Screw type lampholder polarity

Not a luminaire N/A

21.2.9 External and internal wiring

Not a luminaire N/A

21.2.10 Endurance tests and thermal tests

Not a luminaire N/A

21.2.10.1 General Not a luminaire N/A

21.2.10.2 Thermal test (normal operation)

Not a luminaire N/A

21.2.10.3 Thermal test (abnormal conditions)

Not a luminaire N/A

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Comments Activity required 21.2.10.3.1 Temperatures

except for windings

Not a luminaire N/A

21.2.10.3.2 Temperatures for windings

Not a luminaire N/A

21.2.10.4 Surface temperatures

Not a luminaire N/A

21.2.10.4.1 Restricted-breathing luminaires

Not a luminaire N/A

21.2.10.4.2 Other luminaires

Not a luminaire N/A

21.2.10.4.3 Illuminated surfaces

Not a luminaire N/A

21.2.11 Resistance to dust and moisture

Not a luminaire N/A

21.2.12 Insulation resistance and electric strength

Not a luminaire N/A

21.3 Other apparatus containing light sources

Not a luminaire N/A

22 Supplementary requirements for apparatus incorporating non-sparking cells and batteries

See below Pass

22.1 Categorization of cells and batteries

Type 1 Pass

22.1.1 Type 1 cells and batteries

Battery used within specifications Pass


Type 1 N/A


Type 1 N/A

22.2 General requirements for cells and batteries of types 1 and 2

See below Pass

22.2.1 Maximum capacity

Maximum 11mAh Pass

22.2.2 Secondary cells

Battery is soldered to circuit board N/A

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Comments Activity required 22.2.3 Cell connection

Single cell N/A

22.2.4 Discharge mode

Used per specifications Pass

22.2.5 Temperature

Used within temperature specification Pass

22.2.6 Creepage and clearance

Certified battery Pass

22.2.7 Connections

Soldered connection Pass

22.2.8 Connecting cells in series

Single cell Pass

22.2.9 Deep discharge protection

No deep discharge characteristics N/A

22.2.10 Temperature test conditions

Highest discharge current considered Pass

22.2.11 Battery packs

Not a battery pack N/A

22.2.12 Battery pack connections

Not a battery pack N/A

22.2.13 Cell electrolyte and gas release

Totally enclosed and sealed solid electrolyte N/A

22.2.14 Excessive load draw

No overload modes, battery maintains CMOS settings while module is off

N/A

22.3 Charging of type 1 cells and batteries

See below Pass

22.3.1 Temperature range

Ambient temperature range considered Pass

22.3.2 Charger specifications

Charging performed as part of module circuit N/A

22.3.3 Charging separated cells or batteries

Charging to be done within specifications Pass

22.3.4 Charger limitations

Charger designed to provide voltage and current within charging specifications

Pass

22.3.5 Charging outside the hazardous area

Charger designed to provide voltage and current within charging specifications, battery cannot be removed

Pass

22.4 Charging of type 2 cells and batteries

Type 1 N/A

22.4.1 Temperature range

Type 1 N/A

22.4.2 Charger specifications

Type 1 N/A

22.4.2.1 Charging separated cells or batteries

Type 1 N/A

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Comments Activity required 22.4.2.2 Charger limitations

Type 1 N/A

22.4.2.3 Gassing during charging

Type 1 N/A

22.4.2.4 Charging outside the hazardous area

Type 1 N/A

22.5 Requirements for type 3 secondary batteries

Type 1 N/A

22.5.1 Types of permissible batteries

Type 1 N/A

22.5.2 Battery containers

Type 1 N/A

22.5.2.1 Internal surfaces

Type 1 N/A

22.5.2.2 Mechanical requirements

Type 1 N/A

22.5.2.3 Creepage distances

Type 1 N/A

22.5.2.4 Covers

Type 1 N/A

22.5.2.5 Cell assembly

Type 1 N/A

22.5.2.6 Liquid extraction

Type 1 N/A

22.5.2.7 Ventilation

Type 1 N/A

22.5.2.8 Plugs and sockets

Type 1 N/A

22.5.2.9 Polarity marking

Type 1 N/A

22.5.2.10 Other apparatus

Type 1 N/A

22.5.2.11 Insulation resistance

Type 1 N/A

22.5.3 Cells

Type 1 N/A

22.5.3.1 Lids

Type 1 N/A

22.5.3.2 Support

Type 1 N/A

22.5.3.3 Electrolyte maintenance

Type 1 N/A

22.5.3.4 Expansion space

Type 1 N/A

22.5.3.5 Filling and vent plugs

Type 1 N/A

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Comments Activity required 22.5.3.6 Electrolyte seals

Type 1 N/A

22.5.4 Connections

Type 1 N/A

22.5.4.1 Intercell connections

Type 1 N/A

22.5.4.2 Temperature assessment

Type 1 N/A

22.5.4.3 Connector protection

Type 1 N/A

22.6 Verification and tests

Type 1 N/A

22.6.1 Insulation resistance

Type 1 N/A

22.6.2 Mechanical shock test

Type 1 N/A

23 Supplementary requirements for non-sparking low power apparatus

Not a low power apparatus N/A

24 Supplementary requirements for non-sparking current transformers

No current transformers N/A

25 Other electrical apparatus

Noted Pass

26 General supplementary requirements for apparatus producing arcs, sparks or hot surfaces

Make and break components only used in energy-limited circuits

Pass

27 Supplementary requirements for enclosed-break devices and non-incendive components producing arcs, sparks or hot surfaces

See below N/A

27.1 Type testing

No such parts N/A

27.2 Ratings

No such parts N/A

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Comments Activity required 27.2.1 Enclosed-break

devices

No such parts N/A

27.2.2 Non-incendive components

No such parts N/A

27.3 Construction of enclosed-break devices

No such parts N/A

27.3.1 Free internal volume

No such parts N/A

27.3.2 Continuous operating temperature (COT) requirements

No such parts N/A

27.3.3 Seal protection

No such parts N/A

28 Supplementary requirements for hermetically sealed devices producing arcs, sparks or hot surfaces

No such parts N/A

29 Supplementary requirements for sealed devices or encapsulated devices producing arcs, sparks or hot surfaces

See below N/A

29.1 Non-metallic materials

No such parts N/A

29.2 Opening

No such parts N/A

29.3 Internal spaces

No such parts N/A

29.4 Handling

No such parts N/A

29.5 Resilient gasket and seals

No such parts N/A

29.6 Encapsulating compounds

No such parts N/A

29.7 Thickness of encapsulation

No such parts N/A

29.8 Type tests

No such parts N/A

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Comments Activity required 30 Supplementary

requirements for energy-limited apparatus and circuits producing arcs, sparks or hot surfaces

See below Pass

30.1 General

Analytically assessed Pass

30.2 Associated energy-limited apparatus

No associated apparatus N/A

30.3 Energy-limited apparatus

Standalone unit N/A

30.4 Self protected energy-limited apparatus

Included functions considered Pass

30.5 Separation of conducting parts

Complies with Table 2 where necessary Pass

30.6 Plugs and sockets

Equipment must be located within an external enclosure which prevents access to connectors

N/A

30.7 Protection against polarity reversal

Asymmetrical design of connections N/A

30.8 Requirements for components on which energy limitation depends

No special components N/A

30.8.1 Ratings of components

Adequate ratings Pass

30.8.2 Fuses

No fuses N/A

30.8.3 Shunt safety components

No shunt safety components N/A

30.9 Battery powered apparatus

Voltages per clause Pass

30.10 Marking and documentation

Refer to the cover sheet of these ExTR Pass

31 Supplementary requirements for restricted-breathing enclosures protecting apparatus producing arcs, sparks or hot surfaces

See below N/A

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Comments Activity required 31.1 General

No restricted-breathing enclosures N/A

31.2 Test point for restricted-breathing apparatus


31.3 Test point exemption


31.4 Gasket and seal requirements


31.5 Non-resilient seals


31.6 Maintenance considerations


31.7 Internal fans


32 General information on verification and tests

Testing waived based on similarities with previously certified product and analytical analysis

N/A

33 Type tests

See below N/A

33.1 Representative samples

Representative sample provided for examination Pass

33.2 Test configuration

Testing waived based on similarities with previously certified product and analytical analysis

N/A

33.3 Tests for enclosures on which the type of protection depends

Equipment intended to be installed in external enclosure that provides minimum Ingress protection and mechanical safety

N/A

33.3.1 Order of tests Equipment intended to be installed in external enclosure that provides minimum Ingress protection and mechanical safety

N/A

33.3.1.1 Non-metallic enclosures and non-metallic parts of enclosures (other than glass and ceramic)


N/A

33.3.1.2 Metallic enclosures, metallic parts of enclosures and glass and ceramic parts of enclosures


N/A

33.3.2 Thermal endurance tests

Type of protection does not depend on enclosure N/A

33.3.2.1 Thermal endurance to heat


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Comments Activity required 33.3.2.2 Thermal endurance

to cold


33.3.3 Mechanical strength tests


33.3.3.1 Tests for resistance to impact


33.3.3.2 Drop test for hand held apparatus


33.3.3.3 Criteria for compliance


33.3.4 Tests for degree of protection (IP code) by enclosures


33.3.4.1 Test


33.3.4.1.1 General


33.3.4.1.2 Mounting


33.3.4.1.3 Category determination


33.3.4.1.4 Test conditions


33.3.4.1.5 Dielectric strength test


33.3.4.1.6 Drain holes and ventilation openings


33.3.4.2 Criteria for compliance supplementary to IEC 60529


33.3.4.2.1 Dust ingress


33.3.4.2.2 Water ingress


33.4 Test for enclosed-break devices and non-incendive components

No enclosed-break devices or non-incendive components

N/A

33.4.1 Preparation of enclosed-break device samples


N/A

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Comments Activity required 33.4.2 Preparation of non-

incendive component samples


N/A

33.4.3 Test conditions for enclosed-break devices and non-incendive components


N/A

33.4.3.1 General


N/A

33.4.3.2 Enclosed-break devices


N/A

33.4.3.3 Non-incendive components


N/A

33.5 Tests for sealed devices and encapsulated devices

No sealed or encapsulated devices N/A

33.5.1 Conditioning


33.5.2 Voltage test


33.5.3 Tests on devices with free space


33.5.3.1 Apparatus for leakage test on sealed devices


33.5.3.2 Leakage test on sealed devices


33.5.4 Test for encapsulated devices for luminaires


33.5.4.1 Thermal cycling test


33.5.4.2 Dielectric withstand test


33.5.5 Test for sealed devices for luminaires


33.6 Assessment and test of energy-limited apparatus and circuits

See below Pass

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Comments Activity required 33.6.1 General

Circuits assessed per clause Pass

33.6.2 Test conditions

Circuits assessed per clause Pass

33.6.3 Variable components

There are no variable components in the module N/A

33.7 Tests for restricted-breathing enclosures


33.7.1 Apparatus with provision for routine checking of restricted-breathing properties


33.7.2 Apparatus without provision for routine checking of restricted-breathing properties


33.7.3 Apparatus where the nominal volume of the enclosure changes due to pressure


33.8 Test for screw lampholders

No screw type lampholders N/A

33.9 Test for starter holders for luminaires

Not a luminaire N/A

33.10 Tests for electronic starters for tubular fluorescent lamps and for ignitors for high pressure sodium or metal halide lamps

Not a luminaire N/A

33.10.1 General

See below N/A

33.10.2 Moisture resistance, insulation and electric strength test

Not a luminaire N/A

33.10.3 Cut-out device test

Not a luminaire N/A

33.10.4 Life test (failed lamp)

Not a luminaire N/A

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Comments Activity required 33.10.4.1 Ignitor thermal

endurance test

Not a luminaire N/A

33.10.4.2 Evaluation criteria

Not a luminaire N/A

33.11 Test for wiring of luminaires subject to high-voltage impulses from ignitors

Not a luminaire N/A

33.12 Mechanical shock test for batteries

See below N/A

33.12.1 General

Module is not subject to shocks or impacts N/A

33.12.2 Test procedure


33.12.3 Evaluation criteria


33.13 Insulation resistance test for batteries

Not applicable N/A

33.13.1 Test conditions

Not applicable Pass

33.13.2 Evaluation criteria

Not applicable Pass

33.14 Additional ignition tests for large or high-voltage machines

Not a large or high-voltage machine N/A

33.14.1 Test for cage rotor construction


33.14.1.1 General


33.14.1.2 Rotor cage ageing process


33.14.1.3 Ignition test


33.14.2 Test for stator winding insulation system incendivity


33.14.2.1 General


33.14.2.2 Test conditions


33.14.2.3 Steady state ignition test


33.14.2.4 Impulse ignition test


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Comments Activity required 34 Routine

verifications and tests

See below N/A

34.1 General

None required N/A

34.2 Specific routine tests

See below N/A

34.2.1 Electric strength test

Manufacturer’s responsibility N/A

34.2.2 Alternate dielectric strength test

N/A

34.2.3 Restricted-breathing routine test


34.2.4 Routine tests for electronic starters and ignitors

No electronic starters or ignitors N/A

35 Marking

See below Pass

35.1 General

Refer to the cover sheet of these ExTR Pass

35.2 Additional marking for batteries

Correlating markings provided on the product Pass

35.3 Examples of markings

Examples noted Pass

35.3.1 Warning markings

Warning marking against charging in hazardous locations provided

Pass

36 Documentation

None required N/A

37 Instructions See manufacturer’s TCF Pass

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