Giving a hand to oral health.

Introducing the Pala® 3D-printed DenturePowered by cara© Print 4.0 and dima© Print materials.

eBook

Create your best workflow and optimize production with cara 3D printing

technology.

< 2 hrs.

The evolution of Pala Digital Dentures

The Pala Digital Dentures 2.0 workflow incorporates 3D scanning, design and printing technologies with your preferred fabrication techniques. The result is increased efficiency and cost savings for the laboratory, and dentures that look natural and fit perfectly for the patient.

Utilize Kulzer equipment to easily scan, design and create patient try-ins. Kulzer’s team of experts can also assist with designing and prototyping.

When it’s time to process the final denture, your team has full independence and control. A wide range of economy and premium options ensure you’ll get consistent, precise results every time— whether you opt for a fully printed denture, or more traditional methods. You design your workflow of choice as a Pala Digital Dentures partner lab!

We’re continuing to revolutionize the denture process: introducing the new 2.0 digital workflow.

Workflow Overview

STEP 1: SCANUSE IMPRESSIONS, ORMODELS AND BITE RIMS

STEP 2: DESIGNCAD SOFTWARE, 3SHAPE KULZER TOOTH LIBRARY

STEP 3: PROTOTYPECARA© PRINT 4.0, DIMA© PRINT MATERIALS, HILITE® POWER 3D POST-CURING UNIT

STEP 4: FINISH3D PRINTED DENTURE*, PALA CRE-ACTIVE®

Pala Fully Printed Denture

powered by cara and dimaNEW dima teeth & base materials for fully printed

dentures are FDA cleared for long-term use in the mouth.

Coming Soon!

Pala Digital Dentures 2.0 gives you freedom to create your best workflow.

To learn more, visit kulzerUS.com/3DPrintedDenture

*Alternate finishing techniques can be used if desired.

STEP 1: SCANUSE IMPRESSIONS, OR MODELS AND BITE RIMS

Equipment you’ll need:

Scanner: cara Denture Scan 4.0 (Coming soon)

Impressions: Pala Digital Dentures impression trays

Models & Bite Rims: if not scanning impressions

Coming Soon!

STEP 2: DESIGNCAD SOFTWARE, 3SHAPE KULZER TOOTH LIBRARY

Equipment you’ll need:

CAD design software

Kulzer Tooth Library Purchase the Kulzer Tooth Library for your 3Shape® dongle. This will allow you to print Pala denture teeth.

Design The Kulzer Design Team can work from your scanned, digitized files to create the STL files needed for printing a prototype.

Flexibility to use internal or external resources.The Kulzer team can assist you in the design and prototyping phases.

STEP 3: PROTOTYPECARA PRINT 4.0, DIMA PRINT, HILITE POWER 3D

Equipment you’ll need:

3D printer: cara Print 4.0

Nesting Software: cara CAM

Print resins: dima Print

Post curing unit: HiLite power 3D

Tooth cutting jig*

*If you require a tooth cutting jig for final set up, all designs must be done by the Kulzer Design Team.

1. All-white printed prototype with dima Print Denture Base Try-in (white)

2. Printed base prototype with dima Print Denture Base material and mondial i® teeth waxed in sockets.

3. Fully printed denture (base & teeth) with choice of dima Print Denture Base and Denture Teeth shades

Prototype Options

Prototype Kulzer can create and then use your open STL files to produce a fully printed prototype. We can also use our denture resins to create a fully printed denture, or a printed denture base outfitted with top-of-the-line Mondial® acrylic teeth.

Flexibility to use internal or external resources.The Kulzer team can assist you in the design and prototyping phases.

STEP 4: FINISHFULLY 3D PRINTED DENTURE, PALA DENTURE TEETH

Print complete, high quality final dentures quickly, accurately, and economically with the cara Print 4.0 3D DLP printer and FDA approved dima Print materials.

You can also mill a final denture. For information on how you can process your printed prototype into a traditional denture, visit kulzerUS.com/PalaDigitalDentures

Please note:The final steps of finishing and processing must be completed by the laboratory.

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Characterize your Digital Dentures

Pala cre-active®

For custom denture characterization.Once you’ve fabricated your printed denture, you can usePala cre-active® to achieve an even more personalized, life-like look that will really wow your customers.

Available as a set or in refills, the Pala cre-active light-curing color fluid system offers 12 colors in various consistencies. The cre-active system is universally manageable due to the structural viscosity of the liquid stains, and can be used to individualize conventional, digital, and hybrid dentures.

Giving a hand to oral health.

LEARN MORE AT : KulzerUS.com/PalaDigitalDenturesPalaDigital@kulzer-dental.com 1-800-343-5336 ext. 5473

Beautiful, perfectly fitted dentures IN UNDER TWO HOURS.

Which of the dentures on the right was created using a fully printed base and teeth? With all of the advances in printing technology, it’s becoming more and more difficult to tell. The answer may surprise you–four of the dentures pictured here are entirely 3D-printed, with the only exception being A.

Quick, precise, economicalIn addition to the high-quality aesthetics you canachieve with a printed denture solution, it’s important to consider the time and cost savings you’ll gain with cara Print 4.0 and dima Print resins.With an average print time of 53 minutes for adenture base, and 25 minutes for teeth, you could make a fully printed denture in under two hours!

A

B

C

DE

< 2 hrs.

cara© Print 4.0 The 3D-DLP printer from Kulzer. Quick, precise, economical: The perfect fit.

*Layer thickness varies by indication & speed vs. resolution needs

Polymerization technology:

Building area:

Resolution (X & Y axes):

Layer thickness:

Average build speed:

Connectivity:

Input format:

CAM software:

Printer dimensions:

Printer weight:

Digital Light Projection (HD DLP @ 405nm)

103 x 58 x 130mm

53.6μm

30-100μm*

50 mm/hour (@ 50μm)

WIFI, Ethernet or USB

open STL

cara Print CAM, included with printer

267 x 420 x 593mm

21kg

dima© Print Materialsdima Print materials: fine-tuned 3D printing resinsKulzer combined its longstanding materials expertise with deep knowledge of 3D printing to develop dima Print materials, so that you can rely on perfect results, time after time.

Other dima Print materials available:

dima Print Denture Base (4 shades)

dima Print Orthodima Print Impression

dima Print Modeldima Print Cast dima Print Guide

dima Print DentureBase Try-in (pink)

dima Print DentureBase Try-in (white)

dima Print Denture Teeth (6 Shades)

dima Print Materials Overview

Material Indication MDD class Color(s)Flexural Strength [MPa]

Flexural Modulus [MPa]

Printing time per part

Material consumption (incl. supports) / Costs

dima Print Denture Base Try-in Denture base prototype II White 85.2 2152.245 - 60 min (90µm)

25 – 33g / $9.75 - $12.87

dima Print Denture Base Try-in Denture base prototype II Pink 90.8 214745 - 60 min (90µm)

25 – 33g / $9.75 - $12.87

dima Print Denture Base Denture Base II

Light reddish pink, light pink, original pink, dark pink

76.0 - 82.7

2328 -2533

50 - 56 min(100μm)

22 – 24g /$8.26 - $9.30

dima Print Denture Teeth Denture Teeth IIShades A1, A2, A3, A3.5, B1, B2

>50 n/a22 - 28 min(50μm)

8 – 12g /$4.89 - $5.50

dima Print Ortho Splints/nightguards lTransparent light blue

75 180014 min (70µm in z, 3 parts)

6 – 10g / $1.80 - $3.00

dima Print Impression Impression trays lOpaque blue, Opaque pink

80 200018 min(100µm in z, 2 parts)

15 – 20g / $4.37-$5.83

dima Print Guide Surgical drilling guides

lTransparent light orange

80 200010 min(70µm in z, 4 parts)

5 – 15g / $1.46 - $4.38 + metal sleeves

dima Print Model ModelsNot needed

Opaque beige 40 100040 min(50µm in z, 2 parts)

30 – 50g / $4.90 - $8.17

dima Print Cast For castingNot needed

Purple 75 180018 min (50µm in z, 3 parts)

3 – 10g / $0.75 - $2.50

dima Print Materials

Online Resources

The Future is Now: 3D Printed Denture Workflows for Dental Professionals and Patients webinar

Pala Digital Dentures Lab Process

Fully 3D Printed Denture and Teeth

Youtube.com/KulzerNorthAmericaKulzerUS.com/PalaDigitalDentures

5 Reasons to Buy: Pala 3D Printed Denture (Inside Dental Technology article)

Impression Scanning Tips & Tricks

Articles & VideosFind Pala Digital Dentures articles, forms, product information, and more in the downloads section at KulzerUS.com/PalaDigitalDentures.You can also find video resources on our YouTube Channel, youtube.com/KulzerNorthAmerica.

Become a Pala Digital Dentures LabYour personalized online store comes loaded with educational materials, marketing support, STL file upload and case tracking—plus easy ordering and reordering of all materials.

Personalized design includes custom web address representing your lab, laboratory name in the top header, and a custom paragraph about your lab on the About page.

Exclusive benefits for laboratory partners

External Training Event on the Pala Digital Denture System and Impression Taking Process with select doctors

Marketing Materials and Patient Materials through our Customized Marketing Solutions site

Internal Training on the entire Pala Digital Solution

Become a Pala Digital Dentures Lab Today! PalaDigitalDentures.comPalaDigital@kulzer-dental.com 1-800-343-5336

Your lab will be listed in the Pala Find A Lab database and searchable for clinicians

by zip code, city/state or lab name.

© 2018 Kulzer, LLC. All Rights Reserved. KulzerUS.com Rev. 10/18