PRESENTED BY MR. MANZOOR AHMAD YATOO

CLEA

N E

NVI

RON

MEN

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ENERGY FROM WASTE PLASTIC & RUBBER

MANZOOR AHMAD YETOO

B.Sc (Bio), B.E. (Mechanical),

MBA (Prog. Management),

MSC (Environment & Ecology),

Ph.D (Scholar) Environment.

Introduction One of the fastest growing materials in Municipal Solid Waste (MSW) is that of waste plastics. In the United States alone, 11.1% of the waste produced is plastic. With an annual amount in 2001 of over 229 million tons of waste, 25.4 million tons was plastic.¹ According to the EPA report “Municipal Solid Waste in The United States: 2001 Facts and Figures”, of the 11.1% or 25.4 million tons of waste plastic, only 5.5% was recycled. In the UK, over 3 million tons of waste plastics is generated per year with only 7% recycled.² In Japan the respective figures are 9.7 million tons of waste plastic with 35% being recycled in some form. Waste plastic when buried in landfills requires 50 plus years to decompose. When burned, waste plastics emit toxic and foul smelling odors into the atmosphere and now come under environmental laws in most countries. e-oil Generator is a new product has been in development for about ten years. It can economically convert the waste plastics into oil by low temperature thermal cracking in the absence of air. All kinds of PP, PE and PS waste plastics can be processed. The far infrared ray heating rods supply the heat to decompose the plastics. The products are mixed oil and emulsified heavy oil. e-oil generator is mainly composed of the waste plastic pretreatment unit, feeding and reacting unit, fractionating and blending unit, oily water treating unit and sludge emulsifying unit. It is assembled on several movable base platforms whose size is about 6000mm×2100mm. It can be operated either continuously or in batch runs, and can feed waste plastics and discharge sludge while the plant is running.

QUANTIFICATION OF MUNICAPAL SOLID WASTE WHICH REMAINS UNATTNEDED

S.No. DistirctPopulation

Covered

Solid Waste Generated (Per day in

tonnes)

Solid Waste Collected

(Per day in tonnes)

Solid Waste unattended (Per day in tonnes)

1 Srinagar 1186000 467 185 282

2 Baramullah 124000 118.2 30 88.2

3 Kupwara 44000 96 48 48

4 Anantnag 145000 49 44 5

5 Budgam 9376 2.1 2 0

6 Pulwama 45000 7 6 0.1

TOTAL 2E+06 739.3 315 423.3

MUNCIPAL SOIL WASTE GENERATION,COLLECTION AND DISPOSAL IN KASHMIR VALLEY.

S.No.Distirct/

TehsilPopulation

Covered

Number of trucks

avaliable

Number of houses covered

Number of Safai Karamcharies

1 Srinagar 1186000 21 6000 2000

2 Baramullah 60804 1 1300 -----

3 Pattan 11224 ----- 15000 155

4 Sopore ----- 3 ----- 24

5 Kupwara 24250 ----- ----- -----

6 Handwara 20167 1 ----- -----

7 Kulgam ----- ----- ----- -----

8 Anantnag 80000 2 ----- -----

9 Mattan 12690 ----- ----- -----

10 Qazigund 4000 ----- 400 15

11 Bijbehara 19044 ----- 3000 -----

12 Kokernag 10000 ----- 6

13 Dooru 20000 ----- 14

14 Budgam 9376 ----- 2000 15

15 Shopian 12872 ----- 2300 6

16 Khrew 7352 ----- 720 11

17 Pampore 25000 ----- 3000 23

18 Bandipora 24000 1 3000 -----

AVALAIBILITY OF LANDFILL SITES WITH MUNCIPAL AUTHORITIES

S.No.District/

TehsilWhether Landfill

site available

Whether Covering Material

Used1 Srinagar Yes No2 Baramullah Yes No3 Pattan No -----4 Sopore No -----5 Kupwara No -----6 Handwara No -----7 Kulgam No -----8 Anantnag Yes Yes9 Mattan Yes No

10 Qazigund No -----11 Bijbehara Yes No12 Kokernag Yes Yes13 Dooru No -----14 Budgam No -----15 Shopian Yes Yes16 Khrew Yes No17 Pampore Yes No18 Bandipora No -----

MUNCIPAL SOIL WASTE GENERATION,COLLECTION AND DISPOSAL IN KASHMIR VALLEY.

S.No.Distirct/

Tehsil

Muncipal Solid Waste Generated (Per day in

tonnes)

Muncipal Solid Waste

Collected (Per day in tonnes)

PopulationCovered

Muncipal Authority responsible for muncipal solid waste management

Total quantity of waste

Disposal by land filling (in

tonnes)

1 Srinagar 467 185 118600 Srinagar Muncipality 185

2 Baramullah 105 20 60804Town Area Committee

Baramulla -----

3 Pattan 2 2 11224Notified Area Committee

Pattan -----

4 Sopore 10 7 Notified Area Committee

Sopore 7

5 Kupwara 66.5 33.25 24250Notified Area Committee

Kupwara -----

6 Handwara 30 15 20167Notified Area Committee

Handwara -----

7 Kulgam 12 9.5 Notified Area Committee

Kulgam -----

8 Anantnag 49 44 80000Notified Area Committee

Anantnag 10

9 Mattan 1 0.8 12690Notified Area Committee

Mattan -----

10 Qazigund 5 3.5 4000Notified Area Committee

Qazigund -----

11 Bijbehara 10 10 19044Notified Area Committee

Bijbehara 10

12 Kokernag 1 1 10000Notified Area Committee

Kokernag 1

13 Dooru 10 10 20000Notified Area Committee

Verinag -----

14 Budgam 2.1 2 9376Notified Area Committee

Budgam 1.4

15 Shopian 2 2 12872Notified Area Committee

Shopian 2

16 Khrew 3 2.8 7352Notified Area Committee

Khrew 2.8

17 Pampore 2 1 25000Notified Area Committee

Pampore -----

18 Bandipora 1.2 1 24000Notified Area Committee

Bandipora 1

Reacting Principles PP, PE and PS are made from their respective monomer, such as propylene, ethylene and styrene. Their molecular weight is about 100000Kg/Kmol. In the high temperature, their molecular, a long chain, is first broken into shorter chain molecular, then broken into smaller molecules. Their final products are gas, oil and coke.

To convert waster Plastics & Rubber to Energy

Technology:

PYROLYSIS

PYROLYSISPyrolysis is a process of thermal degradation in the absence of oxygen..The plastic / Rubber is pyrolised at 370ºC - 420ºC and the pyrolysis gases are condensed in a series of condensers to get oil

Or feed the gas directly to Gas Engines to produce electricity

TECHNOLOGY ADVANTAGE:•Continuous plant with Controls & Instrumentation•International standards and suppliers•Simulated designs verified, HAZOP analysis completed•Simple to process, operate and maintain•Energy from alternate sources•First plant running successfully and the second plant Commissioned

PROCESS ADVANTAGE:• Minimal Sorting of material and Preprocessing like washing is required• Prevents Toxic emissions ,otherwise burnt

• Can process any kind of Non-recyclableplastics• No pollution / No toxic emissions / No Odour • Eligible for Carbon Credit

• Very Economical• Price includes delivery, commissioning and training

Price advantage:

Post- Sale Support:· Offer Operation & Maintenance contract· Well documented manual· 24x7 technical support

FOCUSING ON

REJECTED PLASTICS

TYPICAL INPUT MATERIAL

TYPICAL INPUTSMain focus is on the Plastics found in MSW ( Left outs)Majority of them are Non‐recyclablesFilms, torn carry bags (even less than 20 microns)Thermocloe ( EPS), PU foam, FRPMono/multilayer pouches, MetalizedSticker Labels / tapesRigid plastics,Disposable cups ,Woven sacks etcWaste Cable husk, Carpets etc..Tyres‐ Bicycle, two wheelers, car/truckRubber –Toys, tubes, mats,Automobile components‐ Hose, bellows, tubes

Technological Flow Diagram of the Process The technological flow diagram of the process is shown in Figure 1 below. The waste plastic is fed into a plastic crusher unit where it is rendered into small pieces of about 20mm x 20mm in size. These small pieces are then transported into the auto-sealed screw feeder system and then pushed into the reactor where they are turned into a liquid state by the temperature of the heating system. The sediments like sand, mud, sludge and etc. are discharged out of the bottom of the reactor while the plant is running. The molten liquid plastic will flow into the non-catalytic cracking unit where the liquid is cracked into gas and fuel oil vapor and then leaves out of the top of the unit to go to the condenser and cooling tower. The cracking coke is also eliminated through the bottom of the reactor. The gas will be compressed into liquid gas (LPG) and dry gas. The liquid gas (LPG) is high quality and can be used in residential homes for cooking. The dry gas can be used for commercial plant furnace operation. The fuel oil mixture from the cracking process is sent through the extraction and fractionation process where high-grade fuel oils are obtained. Note that both the dry gas and the fuel oil can be used to power the generators to produce electricity for in-plant use and to re-sell to the local power grid.

INVESTMENT OPPORTUNITYoLow RiskoGrowth Market- RM always availableoSustainable Technology & ProductsoAffordable Investment sizeoQuick Returns > 40%oMultiple advantages•Environmental•Social &•Business

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Carbon Credit• Eligible for Carbon Credit under the category of Fossil Fuel replacement• For every ton of Fossil Fuel replacement, 3 points are awarded

Thank You