Elgen Tech - next generation Waste Heat to Power plant

NEXT GENERATION ORC POWER PLANT FOR INDUSTRIAL WASTE HEAT RECOVERY

Elgen Tech

ELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

ORC for industrial waste heat recovery

ADVANTAGES OF ORC TECHNOLOGY

Recovery of medium and low temperature heat < 600 t°c

Automated operation

Fast start up and shut down

Flexible placement, away from the heat source if required

Reduces plant energy consumption, and carbon footprint

PROBLEMS OF EXISTING ORC PLANTS

Second water circuit – high installation, operation and mainteneance costs

Fire hazardous and explosion hazardous working fluids

Low efficiency compared to steam cycle

The industrial sector accounts for 1/3 of the total energy being consumed. Due to inefficiency around 20 to 50% of this energy becomes exhaust heat that could have been reused for "clean" power generation employing waste heat recovery systems. The demand for waste heat recovery is continuously growing globally under the rising commitment of the industry to reduce energy consumption, operational costs and carbon emissions.

Organic Rankine Cycle (ORC) is a technology ideally suited for wide range of industrial processes heat recovery. As opposed to steam heat recovery systems, ORC can give better efficiency for lower temperature applications. However, existing market solutions have multiple limitations that prevent the common use of ORC technology.

2ORC for industrial waste heat recoveryELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

Existing ORC plants have high installed costs and limited usability. Working fluid is often fireand explosionhazardous

Based on scientific research of Moscow Power Engineering University (MPEI) Elgen Technology team introduced and patented next generation organic Rankine cycle power generation unit which converts low and medium temperature heat into electrical energy with record market efficiency.

Elgen Technology – next generation ORC heat to power plant

Pilot plant proved highest efficiency on the market - 28% (Against industry maximum - 19%) and winning features:

Widest range of utilized heat on the market 80 – 550°C

Non combustible working fluid is safe for the people and planet

Reliably operates in outdoor temp from (- 40) to 50°С

High automation leads to minimum operating personnel

Modular design saves place and simplifies maintenance

Energy output of one unit, kW 100 - 3760

USA

100 - 3800

Italy

Utilized heat range, t°C 80 - 450 80 - 450 80 - 550

100 - 6500

Installed costs of 1 kW, USD 2000 - 2300 2000 - 2200 1500

Efficiency net, % 18.34 18.46 28

Russia

Elgen TechESTIMATES FOR GAS COMPRESSION PLANT (GPA -16)

Pilot plant proved highest efficiency and lowest installed costs on the market

28%

3Elgen Technology – next generation ORC heat to power plant ELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

1500 USD/kW

The main components of Elgen ORC plant are:

HIGH FREQUENCY TURBINE: it’s the key component of the entire plant. The working fluid expands in the turbine making he blades spin. Mechanical energy is then converted in electricity by a generator directly coupled with the turbine shaft.

PLATE HEAT EXCHANGERS: the working fluid flows through the heat exchangers, extracting the heat from industrial exhaust gases. Their exact geometry and configuration depend on the energy source and the total thermal input.

FEED PUMP brings the organic fluid from the condensation pressure to the maximum pressure of the cycle. The pump can be horizontal or vertical driven by an electric motor at variable rotating speed.

CONDENSER: with the direct air to fluid heat exchanger, the organic fluid is cooled and liquefied before entering the pump. The use of air eliminates the requirement for water to treatment and make up. It is possible to use also a water cooled condenser.

Unique single circuit desing

TURBINE

PLATE HEATEXCHANGER

AIRCOOLED

CONDENSER

FEEDPUMP

HEATRECOVERY

BOILERHEAT SOURCE WASTE HEAT80 - 550 °C

GENERATOR

Unlike most of ORC our plant has unique single circuit design. The fluid with lower boiling point and higher vapor pressure is used to transfer heat from an external source into a closed single loop system.

4Unique single circuit desing ELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

FACTORY

ORC POWER PLANT

TO ATMOSPHERE100 - 200 °C

GLOBAL HEAT TO POWER MARKETANNUAL MARKET GROWTH 7,3 %

MARKET VALUE ~ $39 BILL

2018 ~ $53 BILL

Markets and applicationsMajor drivers for international OCR market are growing government regulatory requirement, increasing concern towards environmental protection and the concern over rising energy prices.

INDUSTRY SECTORS

Natural Gas Compressor Stations – waste heat from the exhaust of gas turbine-driven compressors into electricity. Russia is biggest end user

Petroleum refining - distillation (fractionation), thermal cracking, catalytic, and treatment

Cement industry - exhaust gases, clinker coolers

Heavy metals - coke ovens, blast furnaces for iron production, and basic oxygen furnaces for steel production

Pulp/Paper Industry - waste heat in the paper drying process Chemical - petrochemistry, fertilizers, chlorine, ind. gases

Nuclear power plant - water cooling circuit

5Markets and applicationsELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

FOR INDUSTRIES

Elgen technology undertakes the entire product development, manufacturing and installation process of the ORC turbine and plant internally. The process includes:

R&D and product development both for the turbine and for the cycle components (special design of heat exchangers and package arrangements)

Material testing and technology validation - pre and post construction testing is standard practice

Engineering and project management - customized service for all clients ensures tailor-made solutions every time

Design, manufacturing and assembly of the turbine and packaging, with strong quality control procedures

After sales service and maintenance to ensure reliability and ongoing assistance for the life of the product.

FOR INVESTORS

We search for investor and strategic partner to continue global development of the company. On the current stage we need $ 0,7 - 1 mln to construct commercial prototype and begin international sales in 2018. Elgen Tech company is member of Russian State Skolkovo Foundation (https://sk.ru/foundation/) with grant opportunity to receive 50% of the needed money ammount. We need co-invesment in amount of $ 0,35 - 0,5 mln and offer co-investor 30-35 % of companies share.

We are ready to discuss most convenient forms of cooperation including joint venture in special economic zones, sales of license and co-development.

Proposal to clients and investors

Your investments will be doubled by Russian State SKOLKOVOFoundation

6Proposal to clients and investorsELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

CEO and Founder of Russian Carbon Fund (russiancarbon.org) and Blockchain Ecosystem platform for environmental assets trading (ipci.io). Bachelors degree in international economics of International Institute of energy policy and diplomacy, Moscow State Institute of International Relations. Master of strategic management, Saint Petersburg University of Marine Communications.

Doctor of Technical Sciences, Head of the Department of thermal power plants in the Moscow Power Engineering Institute. Research and development leader with 30 years of experience in the field of energy. Laureate of the Russian Government award in the field of science and technology. Leaded successful projects for Rosatom, BP, Rosneft, Gazprom etc.

Master’s degree with honor of Moscow Power Engineering Institute (Technical University) in Theoretical Foundations of Heat Technique. 2010-2011 - Master's degree in Energy Technology, Lappeenranta University of Technology. More than 8 years of experience in thermal power plants procurement, engineering and construc-tion. Managed multiple R&D projects for ORC implementation on gas compressions stations. Worked for Lukoil, Gazprom and leading EPC companies in Russia.

Professor of Department of thermal power plants in the Moscow Power Engineering Institute which he graduated from in 1982 . R&D and construction of experimental power plants with 28 years of experience.

Key team members

MilutinVasiliyR&D director

Starovoitov VladChief Engineer

SukhihAndreyCTO

ShadrinAlexeyCEO

7Key team membersELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

Contacts

8 ContactsELGEN TECHNOLOGY | ELGENTECH.RU | [email protected]

OUR OFFICE:

Moscow, Russia (local time - GMT +3)

Address: 7 Ostojenka street, office 28, Moscow, Russia 119034

Office hours: 10AM - 6PM Monday-Friday

Phone: +7 499 394 04 79

Web: http://elgentech.ru/

E-mail: [email protected]

Shadrin AlexeyCEO

Phone: +7 916 476 00 71


Starovoitov VladChief Engineer

Phone: +7 916 453 13 35


Elgen Tech - next generation Waste Heat to Power plant

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