PLT Presentation for QD Forum - Pacific Light Tech · PLT Company Overview •Established in 2011...
Transcript of PLT Presentation for QD Forum - Pacific Light Tech · PLT Company Overview •Established in 2011...
PLT Company Overview
• Established in 2011 in
Portland OR—entirely
focused on engineering
quantum dots for on-
chip application
• World class R&D team– Total of 20 technical team
members with expertise in QD
synthesis, optical testing, LED
builds and on-chip QD testing
– 70+ patents and applications
• Outsourced manufacturing– Capital efficient
– Leverages existing manufacturing org
• Funding– Combination of venture
and strategic
• Strong engagements with industry leading companies in lighting and display
LED Market Opportunity
• LED Industry growing to ~$19B market by 2020 LED Market Penetration in solid state lighting
8% - 2015
28% - 2018
52% - 2022
Illumination
Pacific Light Technologies
Key Target Markets
TV/Display
Mobile Computing Devices
Source:LG
Source: Strategies in Light, Pennwell, 2016
Why use QDs On-chip?
>95% of white LEDs used
today are phosphor-
converted (PC) LEDs1, where
the phosphor is applied
directly to the chip
Osram
Most cost efficient, and
Most flexible form factor for
downstream integration
Osram
1. Yole, CIPS, 2015
Current on-chip solution: Phosphors
• Broad Spectrum Wasted Energy
• Difficult To Adjust Emission
• Poor overlap of Absorption w/Blue pump
• Variation Binning Losses
• Some phosphors display significant
thermal quenching and sensitivity to
environment
Phosphor Disadvantages
Narrow red
No widely
available tunable
narrow red or green
phosphor but the
technology is
steadily improving
QD Size (nm)
Bulk
Semiconductor
(Near Infrared)
Ba
nd
ga
p (
eV
)
QD Downconverters—The Ideal Phosphor
• High absorption at the blue pump wavelength
• Precise peak emission placement (± 1 nm)
• Fast excited state lifetimes—prevents saturation
• Very narrow emission spectra (25 nm FWHM
possible)
• Very high efficiencies (>90%)
• Scalable manufacturing process
Blue LED
pump
Downconverted
emission
On-chip Competitive Analysis: Phosphor vs QD
Phosphor Manufacturer FWHM
(nm)
Used for
lighting
Used for
display
Red nitride Mitsubishi 70-80 Yes Yes
PFS (red)1 Multiple (licensed
from GE)
<5 GE only Yes, by select
manufacturers
SLA (red)2 Lumileds 50 LL only No
Aluminates
(yellow/green)
Intematix 120 Yes No
Silicates
(yellow/green)
Multiple 60-70 No Yes
Ce-YAG (yellow) Multiple 120+ Yes Yes
QDs (tunable
through visible)
PLT 30-35 nm Yes Yes
1. http://pressroom.gelighting.com/
2. Nature Materials 13 (2014), 891–896
Narrow peaks have a huge efficiency impact
350 400 450 500 550 600 650 700 750 800
Wavelength (nm)
Human eyeresponse
3000K/90CRIstate of the art
3000K/90CRInarrow red
• Narrow red phosphor has a very large impact on the conversion
efficiency (CE) of a warm white LED for lighting.
• 20-30% gains in efficiency for lighting are possible by achieving a
narrow red
• 20%+ gains also possible for display but depends on gamut
0.0
0.2
0.4
0.6
0.8
1.0
1.2
400 450 500 550 600 650 700
PL
In
ten
sit
y %
Wavelength (nm)
PLT BLU - 539nm + 635nmQDs
PLT LED for BLU, pre-filterPLT LED for lighting
Emission peak placement mattersFor both Lighting and Display
Lighting: Once the red emission is narrow, CRI, R9
and lumen output are very sensitive to emission
wavelength. To utilize narrow phosphors, their
emission spectrum has to be tunable.
35nm FWHM QD 615nm 620nm 625nm PLT 620nm QD
CCT 2706 2703 2706 2777
CRI Ra 81 88 90 88.2
CRI R9 -6.6 41 79 26.2
LER (lm/Wopt) 372 357 344 351
Color Gamut
LCD
PLT
OLED
Display: Tunable
emission of QDs key to
high gamut coverage
QD challenges
Semiconductor surface and ligand shell:
- Dangling semiconductor bonds or labile ligands
- Curved surface not well defined
- Surface and ligands sensitive to O2 and H2O
- Improper treatment leads to both thermal sensitivity and oxidation
Layered
semiconductor
Semiconductor
surface
Ligand shell
Silicone
Semiconductor:
- Tunable narrow emission
- Very high absorption of blue pump
- Fast excited state lifetime
Treatment of surface significantly impacts quantum yield, thermal
sensitivity, and reliability
Phosphor Application Process
Slurry Mixture (silicone/QD or
phosphor)
Slurry applied to chip
Silicone cure ~ 150C
Measure and Bin
Send to customer
Solder onto boards
(~260C)
Assembly and Test
Operation
QDs introduced to
manufacturing flow
LED manufacturer
measures
performance level
and bins
Customer
measures
performance
Up to 50,000
hours
depending on
product
Mid-power packages
Requirements for on-chip packaging
QD materials must:
Be handled and mixed in air under a variety of ambient conditions
Be uniformly miscible with silicone (silicones chosen by LED
manufacturer, difficult to dictate)
Generate a controllable color cloud that does not decrease yield
Immediately test at the final performance level for the part
Maintain performance through multiple solder, bake and packaging steps
done by LED customer
Maintain performance from beginning of operation until end of lifetime
(spec varies, typically change must be less than 10 color points)
How does PLT solve the on-chip problem?
• Tailored for the heat and flux of on-chip
environment
• Handled in air
• Humidity Resistant
• No external environmental seal required
Built-in Protective Layers at
the QD surface
PLT QD tailored for very low self-absorption
PLT Quantum Dots
No
Overlap
0
0.5
1
400 450 500 550 600 650 700
Wavelength (nm)
Emission
Absorbance
Conventional Quantum Dots
Gap between absorption and emission
enables the high concentration required
for on-chip application and color
combinations
End result: Seamless Integration
PLT QD Materials: Simply
replaces existing phosphors
– Drop-in LED replacement in the
system
– No re-design required
– Minimum QD material (Cd)
requirements
– Works for all display sizes
– The ONLY QD solution for lighting
Drop-in replacement for Phosphor
Checklist for on-chip QDs
Absorption at 450 nm
Emission in the visible controllable to ± 1 nm
Fast excited state lifetime
High quantum efficiency at high T, high flux
Compatibility with LED packaging process
Reliability at high temperature
Reliability at high humidity
PLT On-chip QE reliability:
HTOL and WHTOL meet LED manufacturer requirements
HTOL
Results in
2014/
early 2015
PLT On-chip Color Point reliability:
HTOL and WHTOL meet LED manufacturer requirements
CIE1976 u’v’ color point degradation during
1600 hours of HTOL and 1200 hours of
WHTOL stress is well within 3 MacAdam
Ellipses
2700K
ANSI BIN
Long Term HTOL (85oC) on-chip QE reliability:
• QD’s produced in 2013
• No catastrophic failure observed in 16,000 hrs
• Exponential Fit based on measured data from 5,000 – 16,000 hrs
• L70 > 25Khrs possible
Summary
- Phosphor technology is always improving—QDs are not
the only narrow downconverter available
- Drop-in solution to the current LED packaging process is
the only one that makes sense from a downstream cost
and performance perspective
- On-chip usage of QDs is the next step for QD
downconverter technology
- PLT has met the performance and reliability requirements
of LED manufacturers using an on-chip approach