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Planning and Development of

Industrial Parks in Gujarat

Raghu Babu Nukala

Project Director

Sustainable & Environment-friendly Industrial Production

Climate Change Adaptation in Industrial Areas

30/01/2017

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Growing Women Entrepreneurship

A number of associations of women entrepreneurs are spread

across India!

□ FICCI Ladies Organisation (FLO)

□ Association of Lady Entrepreneurs of India (ALEAP)

□ Federation of Indian Women Entrepreneurs (FIWE)

[membership base of 15,000 individual members /professionals and more

than 28 Member Associations]

□ Confederation of Women Entrepreneurs – India, Hyderabad

□ Consortium of Women Entrepreneurs of India

□ Association of Women Entrepreneurs of Karnataka

□ Indian Council of Women Entrepreneurs

□ SCWEC- SAARC Chamber of Women Entrepreneurs Council

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50.45

8.08

Total entrepreneurs in

India: 58.5 million

Women

entrepreneurs in

India: 8.08 million

[13.8%]

□ Employment from women owned

establishments - 13.45 million

□ Women entrepreneurship in States:

Tamil Nadu - 13.51%; Kerala -

11.35%, Andhra Pradesh - 10.56%,

West Bengal - 10.33%,

Maharashtra - 8.25%

□ Average employment per women

owned establishment - 1.67

Ref. http://www.governancenow.com/news/regular-story/fact-sheet-women-entrepreneurs-in-india

[based on Sixth Economic Census, survey conducted in 2012/2013]

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Workshop on “Eco-Industrial Parks for

Businesswomen”, 19-21 August 2010, ALEAP

Industrial Park, Hyderabad

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Some Expectations from Industrial Parks

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» Good feel as you enter .... Heavenly? Golden Park?

» In good form and shape – organised and structured

» Harmony with nature and surroundings – greenery, land forms,

landscapes

» Clean air, clean water, clean surroundings

» Good work environment for employees – motivating and satisfying

» Excellent business environment – profits for entrepreneurs

» Safe transport to and from the industrial park

» Accommodation and food to employees for late working in the night

» Security needs, Health centre

» Development training.....

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Types of Industrial Parks

Industrial Estates for SMEs:

□ Industrial Parks, Industrial Estates, Industrial Development Areas etc.

Specialized/Theme based Parks:

□ Science & Technology Parks, Biotechnology Parks, Leather Parks,

Hardware Parks etc.

Export Oriented Zones:

» Special Economic Zones, Export Processing Zones, Free Trade Zones,

Free Zones (FZ)

Clustering & aggregation:

□ National Investment and Manufacturing Zones (NIMZ), Growth Centers,

Special Investment Regions (SIR), Petroleum, chemical & petrochemical

investment regions (PCPIR), Industrial Corridors

How to GREEN Industrial Parks?

What are “Green Industrial Parks”?30/01/2017

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Some Familiar Approaches

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□ Industrial Ecology

□ Industrial Symbiosis

□ Industrial Ecosystem

□ By-product Exchange Network

□ Resource Efficiency

□ Corporate Social Responsibility

□ Responsible Care

“If we want a sustainable and economically viable future, we

need to ensure our industry does not harm the environment. We

call this Green Industry” - UNIDO

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Some Familiar Approaches

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□ Green Industry means economies striving for a more sustainable pathway of growth,

by undertaking green public investments and implementing public policy initiatives

that encourage environmentally responsible private investments. (UNIDO)

□ Resource Efficient and Cleaner Production (RECP): Covers the application of

preventive management strategies that increase the productive use of natural

resources (materials, energy, water), minimize generation of waste and

emissions, and foster safe and responsible production. (UNIDO)

□ Eco Industrial Park: A community of manufacturing and service businesses seeking

enhanced environmental and economic performance through collaboration in

managing environmental and resource issues including energy, water, and

materials. (Lowe et al. 1998)

□ Virtual Eco-Industrial Park: A region, in which industries are not necessarily co-

located, but linked through exchange of waste and collaboration at different

levels. (Cohen-Rosenthal et al. 1996).

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Industrial Park Level:

» Indian Green Building Council (IGBC) - Green SEZ Rating System, Green

Townships (India), Green Landscape

» CK (China Knowledge) Rating (China)

Industry/Building Level:

» DGNB (German Sustainable Building Council)

» Green Star Rating (Green Building Council of Australia)

» Energy Conservation Building Code (Ministry of Power, India)

» Indian Green Building Council (IGBC): Green Homes, Green Existing Buildings,

Green Factory Building, High-performance commercial buildings (India)

» LEED (Leadership in Energy and Environmental Design) Rating System, USA

Green Industrial Parks: some reference criteria

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□ Site selection: Site preservation & restoration

□ Site planning & design: innovation & design, adaptability & future-proof

□ Resource efficiency (energy, water, materials) - renewable energy;

recycle/reuse of water, materials, energy etc.

□ Minimise environmental impacts: wastes, waste water, ecosystem

□ Improved business performance, staff productivity and well-being

□ Buildings – materials used, energy efficiency etc.

□ Quality site management and administration

Green Industrial Parks: some reference criteria

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Quality Criteria for

Eco/Green/Sustainable

Industrial Parks

Technical

Quality

Economic

QualityEnvironmental

QualitySocio cultural

Quality

Process

Quality

Innovation

Quality

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Gardens and parks everywhere: Nanhaizi garden; Southern Axis Forest; BDA

International cultural centre; Boda garden; Chinese cultural garden; Yuling mulberry

tree parks

Scenic and tourist spots scattered across: Beijing wild animals zoo; Pere David’s

deer museum; Over 200 tourist farms

Cultural events: Spring Season Pear Fruit festival; Mulberry tree Festival; Summer

Water Melon Festival; Autumn Grape Festival; Winter Flower Exhibition

Case from China:Beijing Economic-Technological

Development Area

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High investments per unit area: USD 14,520,450/ hectare land usage

High industrial outputs per unit area: USD 30 million/ hectare land usage

High tax contributions per unit area: USD 1.8 million / hectare land usage

Major investors: GE, Delphi, Corning, Coca Cola, Kimberly-Clark, Honeywell,

TYCO, AP, Schneider, Nokia, Bayer, Aventis, Panasonic, Sanyo, DaimlerChrysler,

Bosch Rexroth, ABB, LG, DHL, 3m, Cummins, Tetra pak, Kraft

100% sewerage treatment

Zero-rate growth on industrial-use water

Two recycled water treatment plants filtering 30,000 cubic tons of

drinkable water

Case from China:Beijing Economic-Technological

Development Area (China)

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» High investments per unit area:5,560 acres with targeted investments of US$ 35-50 billion

» Adequate common infrastructure:CETP, pipe racks, steam distribution, cogeneration plant

Case from China:Shanghai Chemical Industrial Park

International Conference on Green Enterprises and Green Industrial Parks

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Case from China:Tianjin Binhai New Area (TBNA) /

TEDA

» Industrial Symbiosis with 800 member enterprises - completed 80

synergies

» Environmental Management System: diversion of 165,000 tons of

wastes to landfill

» CO2 reduction of 99,000 tons

» Cost saving of $ 8.16 million

International Conference on Green Enterprises and Green Industrial Parks

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» Longevity of the industrial park: operational since the year 1890

» Many production facilites chnaged but infrastructure mostly in palce

Case from Germany:CHEMPARK, Leverkusen

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Example From GermanyBayer Chemical Park, Leverkusen

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» Site occupied since

1877

» Covers 300 hectares,

27 of which are

available for new

businesses

» Approximately 9,500

employees

» Chemical Park

Partners: BMS,

Lanxess, BIS, BBS,

BTS, Chemion

Logistik, IVG, and

Kerr McGeea

Example From GermanyChemical Park Krefeld-Uerdingen , Germany

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» Site occupied since

1973

» Covers 420

hectares, 140 of

which are available

for new businesses

» Approximately

1,300 employees

» Chemical Park

Partners: BIS,

BMS, BTS,

Lanxess, DyStar,

Textilfarben, Linde

Gas, Rütgers

Elbechemie,

Marina Biodiesel,

Spedition Kruse,

IVG Logistik

Example From GermanyIndustrial Park Brunsbüttel

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» Site occupied since

1917

» Covers 600

hectares

» Has approximately

9,600 employees

» Chemical Park

Partners: BCS,

BMS, Lanxess,

BIS, BBS, BTS, BP,

Cologne, Dralon,

Messer Griesheim,

RWE Power, Hoyer, Karl Schmidt Spedition and Chemion Logistik

Example From GermanyChemical Park Dormagen

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Sri City, Andhra

Pradesh, IndiaPrivate sector multi-product

Special Economic Zone

(SEZ)

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» Energy: 100% Solar street lights & Traffic Flashers; green glass (allows

light but cuts heat) and LED lights for buildings; natural light in food court

» Transport: Electric cars and two wheelers are used inside Sri City

Case from Andhra Pradesh: Green energy, Green transport

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» Site Master Plan integrating zoning, common infrastructure, environment, disaster

etc. at planning stages

» Water: Storm water drainage, common effluent treatment plants and sewage

treatment plants, recycling/ reuse of treated water

» Plantation: Adequate plantation to deal with micro climate control

» Logistics: Adequate parking areas, canteens, a business centre, and other services

and logistics areas

» Monitoring: Online pollution monitoring systems at industry outlets and the

treatment plants

AP SEZ, Visakhapatnam

Case from Andhra

Pradesh, India:

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» Site Layout and Building Orientation to take advantage of passive solar

access and prevailing winds

» Transport: Provisions for pedestrians & Cyclists movement; Circulation plan with

Car and truck Parking

» Lot sizes: Flexible sizes, starting 2,000 sqm

» Landscaping to provide summer shade and winter sun

» Signature Architecture to highlight the unique attributes of the site

Dandenong LOGIS Eco-Industrial

Park, Victoria, Australia

Case from Australia:

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Industrial Symbiosis in

Kalungdborg – cost and material

savings

» Material and energy exchanges in 1995 was about 3 million

tonnes a year; estimated savings totaled US $10 million a year.

» Around1.5 million cubic metres of fertilizer per year made

available to local farmers, free of charge.

Case from Denmark:

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For companies undertaking

clean technology activities such

as R&D, test-bedding,

prototyping and light

manufacturing.

Jalan Bahar CleanTech Park,

Singapore

Copenhagen Cleantech Park

Includes thermal heating

systems, wind energy, solar

energy, industrial symbiosis,

buildings and infrastructure

based on state-of-the-art

energy/environmental

technologies

Stockholm Cleantech Park

Total investment around

SEK 50 billion, 36,000

employment

Case Examples

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Retrofitting case from Andhra Pradesh:APIIC Industrial Parks at Nacharm, Mallapur

Water: installed storm water drainage system

Waste water: sewerage system and CETP

Wastes: control of waste dumping

Energy: Solar street lamps

Greenery: Plantation/Landscaping

Industry: “Ecoprofit“ measures in selected industries

Case Examples

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Retrofitting case from Andhra

Pradesh, India:ALEAP Industrial Park at Gajularamaram

Micro entrepreneurships from waste management

Vermi-compost plant

─ Input: > 16 tons/month organic waste

─ Output: upto 10 tons/month of compost

Hand made paper unit

─ Input: > 75 kg/day paper waste

─ Output: upto 1.75 tons/month of handmade paper

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Retrofitting case from Gujarat,

India:Naroda Industrial Estate

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□ Transport: Close proximity to public transportation; Bicycle facility for staff; Carpooling

□ Water: 48.74 % reduction in water consumption through low flow dual-flush toilets, sensor based

urinals and other low flow fixtures

□ Energy: Savings of about 24% through high performance glazing, efficient HVAC design; day lighting

sensors; 98.15% equipment and appliances are ENERGYSTAR rated

□ Resource management: combined recyclable content value of 20.49% of total material by cost

□ Indoor environmental quality: 30% more ventilation rates; 100% non-smoking zone; Low emitting

adhesives, paints, carpets and composite wood products

Case of Green Buildings:Shell Shared Services Center Limited,

Chennai

Compliant with LEED (Gold)

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□ Energy: 46% reduced consumption; 100kWh renewable energy installed on the site

(fulfils 82% of space conditioning and indoor artificial lighting requirement); 63.2% area

is day-lighted

□ Water: 71.3% reduced water consumption reduction; 50.11% of annual water demand

is met by reusing treated wastewater for flushing and landscaping

□ Low-energy/green materials: 74% of internal partitions, false ceiling & in-built

furniture, and 62% of total flooring are low energy material having recycled content,

flush doors and granite doorframes have been used to reduce usage of hard wood in

interiors).

Case of Green Buildings:Administrative building for Pimpri

Chinchwad New Town Development

Authority

5 stars GRIHA rating

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□ Energy: up to 50% reduction in power usage

□ Indoor environment: fresher air, more light for improved quality

□ Productivity: improved staff working conditions

□ Water: grey water recycling plant and rainwater collection

□ Waste - recycling

□ Materials - low emission paints, carpet, workstations and recycled paper workstation

backs

□ Transport - bicycle room

Case of Green Bindings:Bendigo Bank (Australia)5 Green Star rating

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□ “Centre of Excellence” for Green Buildings, Energy, Environment, Renewable

energy, Water & Climate change a

□ Received LEED Platinum Rating in 2003

□ First Platinum rated Green Building outside of U.S.A and the third in the world.

Case of Green Bindings:

CII – Sohrabji Godrej Green

Business Centre, Hyderabad

(Andhra Pradesh, India)

LEED Platinum Rating

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□ Environment Friendly site master plan; Efficient circulation system

□ Green Buildings for factory sheds; efficient industrial plot layout and building layout;

environment friendly bldg. Materials; Standard fencing design; Signage

□ Green Energy master planning; PV roof tops; Solar street lamps; Solar power plant

□ Pollution under control: Waste water treatment, recycle/reuse; Waste treatment,

reuse; Rainwater harvesting

□ Green Spines: Ecological landscaping; Organic farms

Case of ALEAP Green Industrial Park,

Nandigama (Andhra Pradesh, India)

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□ Women friendly: Crèche, rest rooms for extended work, health centre, canteens/food

outlets, kiosks, common toilets, internal shuttle service (battery operated), external

connection to public transport, water dispensers, guest house, ladies room

□ Safety & Security: Secured fencing, access control, CC cameras, fire alarms &

fighting systems etc.

□ Cost Effective Common Services, e.g. Common Effluent Treatment Plant, Waste

management, Incubator facilities etc.

□ Micro entrepreneurships for common services, e.g., Business Centres,

Warehousing, Manning access control entry/exit, Canteens/Cafteria, Outdoor functions /

events, Battery operated vehicles for internal transport, Vermicompost Plant (for organic

waste), Handmade Paper Unit (for paper waste), etc.

Case of ALEAP Green Industrial Park,

Nandigama (Andhra Pradesh, India)

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Herbal products

Food and juice

Paper and packaging

Textile

Engineering

Paints and solvents

Dyes

Pharma and labs

Glass

Warehousing

Green Buildings

Case of ALEAP Green Industrial Park,

Nandigama (Andhra Pradesh, India)

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Added security:

Fencing and CC Cameras

Innovation and More....

Alternate energy: Solar energy

Case of ALEAP Green Industrial Park,

Nandigama (Andhra Pradesh, India)

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Strategic Approach

Specially designed industrial parks for women

entrepreneurs and women employees!

□ Ideally located – proper site selection

□ Customized industrial plots

□ Customized common infrastructure & services

□ Customized infrastructure for women employees

□ Access/connectivity – internal/external

□ Safety, security

Cooperation! Collaboration!! Mutual support!!!

Green

Industrial

Parks

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Quality Criteria for

Eco/Green/Sustainable

Industrial Parks

Technical

Quality

Economic

QualityEnvironmental

QualitySocio cultural

Quality

Process

Quality

Innovation

Quality

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□ Identity-effect

□ Thermal comfort of open spaces

□ Spaces per employee per shift

□ Accessibility: in-house

Open space

Safety

□ Occupational Safety and Health

□ Fire protection

□ Occupational safety organization

□ Plant protection

□ Hazardous substances

□ Risks from transport and traffic

Health, comfort and user satisfaction

Workplace comfort

□ Quality of planning guidelines

applied – office, labs, production,

logistics

□ Inventory analysis

□ Air quality

□ Noise levels – within the site,

additional noise from traffic, noise

from production areas

□ Lighting quality

Social Quality Parameters as per DGNB(German Sustainable Building Council)

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Urban integration

□ Integration to mobility network

□ Integration to urban form and

structure

□ Scenic integration

□ Functional integration

□ Involvement in plant development

programme

Design Quality

□ Architectural design

□ Art on location

□ Design of measures to implement

□ Accessibility

□ Accessibility of the open space

□ Accessibility of the building

Functional Quality

□ Promoted by the factory - sports club,

plant

□ Promoted by the factory - Staff

Housing

□ Promoted by the factory -

Miscellaneous

Design quality

□ Design of open space / amenity

□ ATM

□ Supported by work - child care / day

care center

Social Quality Parameters as per DGNB(German Sustainable Building Council)

Infrastructure

□ Kindergarten, Child care

□ Educational institution

□ Culture (association, religion, museum,

gallery)

□ Restaurant, Bar

□ Local supply and services

□ Medical care

□ Outlet, Factory Outlet, Factory

Museum

□ Customer center

□ Training building

□ Factory sports club with sports

grounds, gym

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Parameters as per GIZ Guidelines for

Sustainable Industrial Areas v01 (Oct 2015)

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4.1. Social Infrastructure

□ Education, culture, leisure, local supply, common catering, medical

services

4.2. Promotion of Lodging Standards

□ Standards for housing of employees within or close to the industrial

area

4.3. Security Concept

□ Security service, access control, enhanced safety for women, camera

surveillance

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4.4. Promotion of Working and Occupational Health Standards

□ Workplace comfort, e.g. air quality, visual comfort, noise protection

4.5. Promotion of Gender Equality

□ Addressing differentiated needs of men and women; Promoting

women’s entrepreneurship

4.6. Encouragement of Trade Unions and NGOs

□ Open policy, non-discrimination

GIZ Guidelines for Sustainable Industrial

Areas v01 (Oct 2015)

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Food and beverages □ Canteen (3750 m2 , Ground floor+ 2)

□ 14 Kiosks, tea/coffee shops (13.5 m2 each)

□ Restaurant within business centre

Education and training □ Training centre within facility complex

Entrepreneurship

development

□ Incubators within facility complex

□ Accommodation/dormitory

Recreational facilities □ 3 outdoor courts for basketball and outdoor tennis

□ Landmark zone and its precincts

□ Green/landscaped areas

□ Festival zone

□ Open spaces, parks, leisure areas

□ Hierarchy of greens (20%) - central green spine, green

corridors in service lanes

□ Restaurants, Kiosks

□ Landmark area, festival zone

□ Visitors access zones

□ Landscaped areas

Social Parameters Applied in ALEAP Green

Industrial Park for Women Entrepreneurs [1]

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Social Parameters Applied in ALEAP Green

Industrial Park for Women Entrepreneurs [2]

Safety & security □ Fire station ( Site area= 400 m2)

□ Provisions for CCTV cameras

□ Fencing along the boundary

□ Security office and security cabins

□ Emergency blue phones along roads

□ Well- lit public spaces, roads, emergency access / exits

and rear / side boundaries of the industrial plots

□ Power back-ups for street lights

Gender aspects:

provisions for women

employees

□ Child care, Crèche, Kindergarten

□ Dormitories/rest house for late working

□ Provisions for safety and security

□ Provisions for internal and external transportation

□ Provisions for health centre, canteens/ food outlets,

kiosks, toilets, battery operated shuttle service

□ Security – CC TV cameras, fencing to the industrial park,

police station, secured entry to the industrial park

□ Entrepreneurship development centre

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Transportation/

mobility

arrangements

□ Road alignments and customised road cross sections

for ease in access

□ Parking facilities for vehicles

□ Eco-friendly internal public transport

□ External transport to bus terminus, railway station, etc.

□ Bicycle tracks and parking areas

□ Pedestrian pathways along roads, green pathways

through plotted area

□ Provisions for truck drivers, night stay

□ Access to neighbourhood, bus station, train station

□ Multi-lingual signage

Special

arrangements for

truck drivers

□ Dormitories for overnight stay

Social Parameters Applied in ALEAP Green

Industrial Park for Women Entrepreneurs [3]

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Other provisions □ A health centre within facility complex

□ Super market and ATM ( Site area= 200 m2)

□ 7 Public toilets ( 15 m2 each), Water dispensers

□ Water dispensers at public places

□ Multi-lingual signage – directions, maps, information

□ Elegant work spaces, architectural forms

□ Auditorium

□ Business centre

□ Visitors information centre

□ Museum, marketing centre

□ Conducted educational tours inside the park

□ Public phones, Internet

Social Parameters Applied in ALEAP Green

Industrial Park for Women Entrepreneurs [4]

Guest House □ Guest House for visitors and service engineers

etc. (1,850 m2, Ground floor+1)

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Industrial Zone Area

Site development cost : 50 to 100 US $ per acre

Water cost per cu.m Rs 10 Wastewater treatment cost

per cu.m

Rs 10

Land cost per sq.m. Rs 1,500 to 42,000 Electricity cost per kwh Rs 6

From example of Shanghai Chemical Industrial Park

Investments realised per acre in China

Land and utilities costs

What should be the targeted investments per unit area in Gujarat?

What should be the development costs per unit area in Gujarat?

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□ What infrastructure & services are offered?

□ What is the total targeted investment?

□ What is the total targeted tax revenue?

□ What is the targeted employment?

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□ What standards are applied?

□ Attractiveness to entrepreneurs – what infrastructure & services

provided to ease business?

□ Attractiveness to employees - What infrastructure is provided to

cater to employees?

□ Are the issues of international concern addressed: climate

change, resource efficiency, gender, pollution?

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Raghu Babu Nukala

Climate Change Adaptation in Industrial Areas

Sustainable Urban and Indsutrial Development

Project Director

Deutsche Gesellschaft für Internationale

Zusammenarbeit (GIZ) GmbH

B-5/1, Safdarjung Enclave

New Delhi 110029

INDIA

T: +91 11 49495353 (Extn. 1160)

E: nukala.raghu@giz.de

I: www.giz.de; www.seip.igep.in

Thank you for your attention !!