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    DOW CONSTRUCTION PRODUCTS(a division of the Dow Chemical Company Ltd)

    INSULATED PITCHED ROOFING

    Welcome to this RIBA approved CPD self tutorial.

    First some information about the Dow Chemical Company itself:

    US origin, 100 years old.2nd largest chemical company in the world

    Produces: chemicals, plastics, agrochemicals.

    Annual sales: 18 billion.

    Employs: 45,000 globally (Europe 8,000)

    Dow in the UK

    STYROFOAM* production since 1969 : polystyrene produced at Barry,Wales; extruded foam insulation produced in Kings Lynn.

    Dow Construction Products offers the STYROFOAM range of blue

    extruded polystyrene foam insulation:

    Floors - Floormate* 200,350,500 and 700

    Cavity Walls - Wallmate* CW

    Walls internally - Styrofoam* IB

    Structures below ground - Perimate* DI

    Pitched Roofs - Roofmate* PR, RL

    Inverted Flat Roofs - Roofmate* SL, LG

    Conventional Flat Roofs - Deckmate* CM, FF

    * Trademarks of the Dow Chemical Company

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    Dow Construction Products

    Insulated Pitched Roofing

    This self-tutorial seminar covers all aspects of the so called Warm

    Roof Concept at rafter level pitched roof insulation.

    You will discover

    The insulation options

    The advantages of the warm versus the cold roof

    How a warm roof is constructed

    The general design considerations, relevant codes of

    practice and applicable standards to adhere to

    The role and selection of the various components with

    particular emphasis on the insulation, the underlay,

    fasteners and methods of securement

    The relevance and importance of the building physics

    issues, thermal insulation, condensation and ventilation

    The ins and outs of detail design: eaves, ridge, valley,

    hip and roof penetrations

    How the warm roof concept has been put to the test in

    the field

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    INSULATED PITCHED ROOFING

    INTRODUCTION:

    It is estimated that today around 10% of new pitched

    roofs are insulated atrafter leveland that this

    figure is increasing.

    Various insulation solutions are available which aredependent on the type of insulation used and its

    location ( ie above, between or below the rafters or a

    combination of these ), and the type of underlay

    used. Although the insulation of pitched roofs cannot

    be considered a new application it is now the subject

    of much debate both in the technical press and within

    the industry itself - indeed the BRE, NFRC and BSI

    are all actively involved.The aim of this seminar is to review the application

    from an insulant manufacturers point of view.

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    Insulation options Advantages of an insulated

    roof structure

    TheWarm roof concept

    Design considerations

    Roof build-up: the components

    Building Regulations: requirements

    Case study

    Detailing

    Conclusions

    CONTENT

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    Roof structure: uninsulated

    attic/loft

    space

    insulation at

    ceiling level

    insulation at ceiling / joist level- mineral / glass

    fibre normally used

    attic / loft space ventilated (vents provided at eaves

    and at ridge)

    Note: Could adequate ventilation be prov ided by a

    water vapour permeable (breather) underlay and

    thus do away wi th providing vents at eaves and

    ridge level ?

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    Roof structure: insulated

    room in

    the roof

    insulation at

    rafter level

    Insulation can be a) above,

    b) between

    c) below the rafters

    or a combination of these Warmroof

    insulation above rafters

    sometimes referred to as sarking insulation (see BRE Thermal insulation: avoiding risks BR262

    Hybridroof : insulation between and/or under rafters.

    Note: Focus of this seminar will be on the warmpitched roof as this is the

    optimum( and perhaps the most challenging ) of the insulation options.

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    ADVANTAGES : INSULATED VS

    UNINSULATEDROOF STRUCTURE

    Increased living /working space for same

    footprint

    Additional space at lower cost

    Added value

    Allows room to grow

    Cost of providing additional space in the attic can be less than

    50%of the standard floor cost.

    plus-----

    with a warmroof:

    - reduced risk of condensationon structural membranes.

    - thermal movementof roof structure reduced.

    - roof structure kept dry- no need for timber

    preservative treatment.

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    THEWARM PITCHED ROOF

    Rafter

    Tiling batten TilesCounterbatten

    InsulationVapour permeable

    underlay

    - roof build up

    Insulation shown above and betweenrafters

    Vapour permeable underlay(breather type) can be laideither in direct

    contactwith the insulation( as shown ) or over the counterbattens

    Suitable for new bui ld or where the roof covering is to be replaced(

    note increase in roof height ! ) and where it would be difficult to provide

    eaves ventilation

    Note: Need for a vapour control layer (VCL) ? YES for areas exposed to

    high humidity levels e.g swimming pools, kitchens, changing

    rooms.

    Use plasterboard (13 mm) to cover exposed XPS insulation.

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    THE WARM PITCHED ROOF CONCEPT

    rigid insulation over (and between)rafters

    plus

    a water vapour permeable (breather)underlay

    Note: Where proprietary products are to be specified,

    manufacturers recommendations should be followed.

    Designers should satisfy themselves that the performance of

    these products and the given recommendations have been

    proven by relevant experience in use or by test data based

    on the conditions and methods of application in equivalent

    and appropriate internal and external climatic conditions.

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    THE WARM PITCHED ROOF

    First thatched roofing !

    Developed from Scottish sarking - early 80s

    Agrment certification - mid 80s

    Thousands roofs, millions sq metres installed

    Includes all insulation types

    Minimal condensation problems

    No securement problems

    Note: Thatched roof- really is a breathing warm roof

    Sarking - originated in Germany / Scandinavia refers to a sheet or

    underskirt of boarding.

    - traditionally in Scotland 25mm thick close timber boarding at

    underslating level.

    - helps reduce effect of wind uplift on slates.

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    Design considerations

    ! BS 5268 : Part 7 : 1990 Roof

    construction - rafters & purlins

    (Approved Document A : 1994 )

    ! BS 5534 : Part 1 : 1997 Slating & tiling

    ! BS 6399 : Part 1 : 1984 Dead loading! BS 6399 : Part 2 : 1995 Wind loading

    ! BS 6399 : Part 3 : 1988 Imposed &

    snow loading

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    ROOF BUILD-UP - THE COMPONENTS

    Rafters

    Vapour Control Layer

    Insulation

    Underlay

    Battens

    Fasteners

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    RAFTERS

    Consider:

    Roof slope

    Cut vs trussed

    Dimensions (and tolerances)

    Spacing

    Bracing

    Note:

    Must assume that insulation does not contribute to

    the racking strength of roof structure.

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    VAPOUR CONTROL LAYER (VCL)

    Usually a membrane (eg 500 gauge polyethylene

    sheet)

    Substantially reduces transfer of water vapour

    Installed on warm side of insulation

    A VCL reduces water vapour transfer through any building component in

    which it is incorporated.

    (BRE document BR 262: Thermal insulation - avoiding risks specifies a

    minimum water vapour resistance of 200 MNs/g. BS 5250 refers to the useof 500 gauge polyethylene with a range of 200 to 350 MNs/g, typically 250

    MNs/g.)

    The VCL should be installed on the warm side of the insulation. ( Note that a

    VCL at ceiling level will require increased ventilation below it during the wet

    trade phases of construction.)

    Performance of a VCL also is dependant on workmanship and build ability -

    see Clause 9.2 of BS 5250.

    It is essential that it is adequately lapped and sealed so as to maintain its

    integrity.

    Particular care should be given to detail design and installation around

    penetrations through the VCL (e.g services, compartment walls) and to the

    sealing of punctures caused by fasteners.

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    INSULATION

    Location

    - above / between / below (or any combination)

    Selection

    - thermal performance

    - water vapour permeability

    - water resistance (absorption) - user friendliness

    Thickness

    Installation

    - thermal integrity - convection tight

    Location:

    (a) over the rafters

    (b) between the rafters(c) under the raftersor any combination of these

    Note : Option (a) is sometimes referred to as a warm roof construction or assarking insulation.

    All options can be used for new roof constructions or where the roof is to be

    replaced from rafter level up.

    Only options (b) and (c) can be used in situations where the roof covering cannot

    be removed or replaced.Selection:

    Rigid, semi-rigid and flexible insulants can be used. Each has its own specific

    physical characteristics as regards performance and installation requirements -

    the manufacturers recommendations should be followed. cont ->

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    Thickness:

    The thickness of the insulation will be determined by the required thermal

    performance as well as by the roof construction (see Approved DocumentL). It is important to ensure the continuity of the thermal insulation. If this

    is broken eg by the rafters and /or penetrations through the roof, the

    resulting thermal bridges can increase the risk of localised condensation

    and pattern staining of ceilings at rafter line.

    Note: Building Regulations require the effect of thermal bridging to be

    taken into account when calculating the thermal performance (U-value) of

    the roof. Refer to BS 5250 Section 9.6 and BRE Document 262: Thermal

    insulation - avoiding risks.

    Installation:

    Thermal integrity is essential.

    The roof void should be completely insulated. For example gable end

    walls will need to be insulated to their full height.

    The designer should take care to ensure that there are no gaps or breaks

    in the insulation envelope.

    The insulation should be installed to fit tightly at ridges, at eaves andaround penetrations. Seal if necessary with flexible (polyethylene) or PU

    foam.

    Insulation boards should fit tightly together with no gaps around them.

    Rigid board joints should be correctly positioned so as to shed any likely

    incoming external water. Some types of board will require their joints to

    be sealed with tape - refer to the manufacturers instructions.

    Special care needs to be taken with rebated boards designed for over and

    between rafter installation e.g Roofmate PR to ensure that the rafterspacing is accurately set out so as to avoid gaps or unnecessary cutting of

    boards.

    Convection tight /airtight:

    A roof system in which the free movement of air through any section of the

    construction is prevented by use of airtight joints and seals is said to be

    convection tight or airtight.

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    INSULATION

    - typical physical properties

    XPS EPS PUR MF

    Thermal conductivity W/mK 0.025 0.036 0.024 0.036

    Water vapour resistance

    (relative to MF)

    - 140 60 80 1

    Water vapour resistivity MNs/m 1000 300 600 5

    Water absorption % vol 0.3 6 3 ?

    Compressive strength kPa 300+ 190

    max

    175

    max

    120

    max

    Density kg/m3 30 15-30 30 180

    XPS - extruded foamed polystyrene

    EPS - expanded foamed polystyrene (bead board)

    PUR - polyurethane/polyisocyanurate

    MF - mineral fibre

    Thermal conductivity

    XPS, EPS measured at 90 days (after equilibrium reached) - long term value.

    PUR measured immediatelyafter production ie before equilibrium

    reached - short term value.

    Water vapour resistanceDetermined relative to MF(air) for equivalent U-value thicknesses (XPS=50mm)

    Water absorption

    Be sure to take into account likely effect on thermal conductivity !

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    ROOFMATE* RL, PR

    - physical characteristics

    PR RL

    Density kg/m3 34 34

    Thermal conductivity W/mK 0.025 0.025

    Compressive strength kN/m2

    300 300Water absorption % vol 0.3 0.3

    Water vapour resistivity MNs/gm 940 940

    Board size mm 2500 x 600 2500 x 600

    Thickness mm 80, 90, 120 35, 50

    Edge profile - rebated tongue &

    groove

    Roofmate RL

    Tongue and groove on all sides.

    Board should be laid so the tongues in horizontal joints face up the slope.

    Roofmate PR

    Available with edge flanged to suit 38 and 50mm rafters - type 38 and 50

    respectively.Boards should be laid so that horizontal lap joints (i.e top and bottom of boards)

    point down the slope so that boards higher up the roof overlap those further

    down (boards are marked so as to facilitate this e.g with an arrow pointing up the

    slope of the roof).

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    UNDERLAYS-REQUIREMENTS

    - TRADITIONAL

    Keep water (snow, dust) out

    Air tight

    Adequate strength

    - WATER VAPOUR PERMEABLE (Breather)

    As Traditional

    plus water vapour permeabil ity

    Keep water etc. out- secondary defense against wind driven rain,

    snow and dust.

    Air tight - to reduce wind load on primary roof covering.

    Adequate strength - tensile, tear strength (for nails), extensibility

    (reduce movement under wind pressure).

    Working temp. range - 20 to + 80 deg C.

    Water vapour permeability

    - Traditional underlay e.g BS747 Type IF felt These are defined (BS5250) as having a water vapour resistance in

    excess of 50MNs/g - Water vapour permeable (breather) underlay

    BS 4016 : 1995Flexible building membranes (breather type)

    - max. water vapour resistance 0.6MNs/g BRE Thermal Insulation : Avoiding risks- specifies 0.1 - 2.0 MNs/g.

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    UNDERLAYS

    WATER VAPOUR RESISTANCE

    Traditional MNs/g

    BS 747 Type IF felt 50 - 270

    Monarfil* 250 420

    Breather

    Permo* 0.20

    Tyvek* HD - Soft 0.24Tyvek* 2001 - Pro 0.16

    Roofshield* 0.08

    Monarperm* 450 0.11

    Insulation

    XPS - 90mm 85

    PUR - 80mm 46

    MF - 115 mm 0.6 * Tradenames

    Monarfil 250 - reinforced polyethylene (0.25mm)

    Permo - laminated spunbond polypropylene

    Tyvek Soft - spunbond polyethylene (0.19mm)

    Tyvek Pro - spunbond polyethylene / polypropylene

    laminate (0.42mm)

    Roofshield - spunbond polypropylene laminate (0.60mm)

    Monarperm 450- spunbond polypropylene (0.45mm)

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    BREATHER UNDERLAYS

    Performance criteria should reflect real life roof

    conditions

    Water vapour permeability + water resistance - working conditions

    - compatibility

    - tenting

    - blinding

    Installation

    Roof conditions: - 20 to +800C, 0 to 100% RH, seasonal, daily,

    hourly changes

    Compatibility - specifically with timber preservatives - water ( surfactants ) vs solvent based ( swelling )

    cause loss of performance.

    Tenting - a problem with the early materials. Underlay

    leaks when touching surface below.

    Blinding - by dust, ice (?)

    Installation - laid direct on insulation (common practice in

    North)

    - can cause noise (ie wind flutter ) ?

    or

    - supported on counterbattens(common

    practice in South)

    - userfriendliness => slipperiness underfoot

    for roofer!

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    BATTENS

    Tiling, counter

    Dimensions

    Location of underlay

    Securement

    When the insulation is installed over the rafters, counter-battens will

    be required to secure the insulation to the rafters and to provide

    drainage under the tile battens - refer to BS 5534 Part 1 Section

    3.6.3.2.

    Care should be taken to ensure that the construction techniques

    employed provide for adequate and accurate location of the fixings

    used to secure the battens and counterbattens to the rafters.

    Width determined by diameter of fasteners (10 - 11 x diameter)

    Thickness determined by method of securement

    Underlay can be in direct contact with surface of insulation or

    located above the counter battens

    Who installs what ?

    Carpenter - up to and including counterbattens

    (rafters, insulation)

    Roofer - above counterbattens

    (underlay, tile battens, tiles)

    or from the rafters up

    (insulation, battens, underlay,tiles)

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    SECUREMENT

    - need to secure tiles/slates, underlay and

    insulation against dead wind and imposed

    loads

    Insulation

    consider:-thickness (over rafters), physical properties

    Fasteners

    egBS 1202 nails, Helifix Inskew, Proctor PR nails

    consider:- penetration, pull-out strength, deflection under load - ease and accuracy of installation

    Refer to manufacturers for advice

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    When the insulation is installed over the rafters the fasteners securing the

    counter battens or battens through to the rafters must be of sufficient strength

    and length and correctly spaced so as to resist dead, wind and imposed

    loads.

    The following should be considered:

    Site locality - the assessment and determination of wind and imposed loads

    Roof Construction - roof pitch, rafter spacing, depth and width, insulation

    thickness; batten/counter batten length, width and depth; fastener diameter,

    length and spacing.

    Materials and related properties - slate/tile weight; rafter and

    battens/.counter battens: timber specification; fasteners: pull-out and pull-

    through strengths, shear strength and deformation under load characteristics.

    Consideration should also be given to the deflection and possible

    overloading of the fasteners under load down the slope of the roof. It isrecommended that the deflection should not exceed 3mm. A fastener must

    be capable of withstanding the dead and imposed loads vectored down the

    slope of the roof i.e its maximum allowable bending stress must not be

    exceeded - refer to the fastener and insulation manufacturers for advice. It

    may be necessary to provide stronger and larger diameter fasteners (with a

    corresponding increase in batten and rafter dimensions) or a reduced

    spacing and/or stop battens (i.e parallel to the eaves/ridge)

    Note : The trend towards increased thickness of insulation with reduced

    U values (June 2000 proposals to change Approved Document L).

    SECUREMENT cont

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    Securement cont

    ! BS 6399 : Part 1 : 1996 Deadloads

    ! BS 6399 : Part 2 : 1995 Wind uplift

    ! BS 6399 : Part 3 : 1988 Imposed Loads

    ! BS 5268 : Part 2 : 1996! BS 5534 : Part 1 : 1997

    ! BS 1202 : Part 1 : 1994

    use above to determine fastener size

    and density ( per m2

    )

    Note:

    Designers must take into account the two loading conditions for

    the fasteners:

    Wind uplift on the roof.Resistance to slip (deflection of the fastener) down the slope -

    dependant on the pitch of the roof and the dead and imposed

    loading. Insulation should not be considered to be a structural

    material.

    Refer to manufacturers l iterature for the specialist fasteners.

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    Fasteners

    - method of securement

    Tile battens

    nailed to counter battens

    Counter battens nailed torafters through insulation

    Rafter thickness

    Figure above shows a method of securement for insulation laid

    over and between the rafters, in this case Roofmate PR.

    Counterbattens 32 mm thick secured with galvanised slab

    nails 100mm long x 3.35 mm dia spaced at 200 and 150 mm

    centres for duo and mono pitched roofs respectively - refer to BS

    5268 : Part 2 : 1996.

    Tiling battens are secured with galvanised slab nails at the

    required gauge - refer to BS 5534 : Part 1: 1997.

    Tiles

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    BUILDING REGULATIONS

    Reasonable provision shall be made

    for the conservation of fuel and power

    in buildings by limiting the heat loss

    through the fabric of the building

    Building Regulations 1991, amended 1994

    - Requirement LI : Conservation of Fuel and Power

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    BUILDING REGULATIONS

    Approved Document L : 1995 U-

    values

    Approved Document L

    Maximum U-values(W/m2K)

    DWELLINGS

    SAP 60

    Cold roof 0.20 0.25 Warm roof 0.20 0.35

    OTHER BUILDINGS

    Cold roof 0.25

    Warm roof - residential 0.35

    - others 0.45

    If roof slope is greater than 70o then max U = 0.45 W/m2K

    For building classification see Approved Document B

    Building Regulations specifymaximum allowable U-values -

    the optimum cost effective U-values are in fact lower eg:

    W/m2K

    Floors 0.35

    Roofs 0.20 - 0.25

    Walls 0.30 - 0.35

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    BUILDING REGULATIONS

    CONDENSATION

    Approved Document F:1995

    Adequate provision shall be made to prevent excessive

    condensation in a roof

    but . Is based on traditional underlay experience

    therefore ..

    refer to:

    BRE Thermal insulation : avoiding risks 1994

    - see Section 2.7 - 2.10 Sarking insulation

    BS 5250 1989

    -see Clauses 9.1, 9.2 and 9.3

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    CONDENSATION - it s prevention

    Short, long term concerns

    Insulation

    - continuity, convection tight, performance

    Underlay

    - choice, performance

    Roof covering (tiles/slates)- air permeability (?)

    Ventilation

    YES - between underlay/roof covering

    YES - between insulation/traditional underlay

    NO - between insulation/breather underlay

    Control of condensation is of particular concern for those roof

    systems where a breather underlay is used without a ventilated

    airspace between it and the insulation. It is recommended that a

    condensation risk analysis is undertaken - refer to to BS 5250.

    Use of the criteria for condensation build-up within the roof system

    as detailed in BS 6229 : 1982 (Section A.2.5.5.) is recommended.

    The roof system below a breather underlay should be designed

    and installed so as to be convection tight as is possible throughout

    its design life.

    Consideration should be given to installing a VCL on the warm

    side of insulation if the insulation has a low water vapour

    resistance - refer to the insulation manufacturer for advice.

    cont ->

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    For buildings with high internal temperatures and humidities it is

    recommended that a VCL be installed and for exceptional conditions,

    as may be experienced in say swimming pools, laundries, that the

    advice of a design specialist be sought.Ventilation

    - defined as the controlled movement of air

    There are two air spaces to be considered:

    Between the underlay and the insulation

    Fortraditional

    underlays ventilation should be provided in

    accordance with the recommendations given in BS 5250 and

    Approved Document F2 (1990). For breatherunderlays ventilation is

    not normally required.

    Between the roof covering and underlay

    Where a traditional underlay is used it is not normally necessary to

    provide ventilation.

    Where a breather underlay is used without ventilation between the

    underlay and insulation it will be necessary to ensure that there is

    adequate ventilation. This may be provided through the slate/tile

    assembly. Apertures for ventilation can be provided at the eaves,

    ridge or incorporated into the slate/tile assembly - refer to BS 5250 for

    ventilation aperture sizes.

    NOTE: Ventilation through the slate/tile joints may not be sufficient

    due to the close fitting of the slates/tiles. There may also be a risk

    that the joints become blocked by vegetation or dust over the lifespan

    of the roof. Additional ventilation inlets or outlets may, therefore, be

    required. Particular attention should be given to long span roofs to

    ensure that adequate ventilation is provided.

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    BUILDING REGULATIONS

    FIRE

    APPROVED DOCUMENT B : 1992

    EXTERNAL FIRE SPREAD - B4

    BS 476 : Part 3 : 1958 AA (best) rating - tile/slate roofs

    - unaffected by insulation

    INTERNAL FIRE SPREAD - B2

    BS476 : Part 7 : 1971 Class O rating - 13mm plasterboard

    BS476 : Part 7 External fire exposure roof tests

    BS476 : Part 1 Surface spread of flame test

    - lists Classes 1 (highest) to 4; XPS is unclassifiable

    Class O is not identified in BS476. However, it can be achieved by materials of limited combustibility

    e.g plasterboard or a Class 1 material which has a fire

    propagation index (I) < 12 and a sub-index (I,) < 6.

    For useful information on aspects of XPS in building

    applications see BS 6203 : 1989

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    INSULATED PITCHED ROOFING

    In summary:

    Warm roof concept

    15 + years proven track record

    minimal condensation problems secure

    Design for the total system

    Pay attention to the design of details*

    Take care in installation

    The issues:

    Insulation - location, selection, installation

    Underlay -selection, performance, installation

    Condensation -its prevention

    Securement

    * see end of tutorial for typical details

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    CaseCase study- Hospital- Hospital

    Extension - 2600m2insulated pitched roof

    Architects: Watkins, Gray International

    Main contractor: J Longley & Co.

    Insulation installer: NH Etheridge Ltd

    Roofer: Cobsen, Davies

    Location: Conquest Hospital, Hastings,

    East Sussex

    Project: BUPA extension - completed 1998

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    Case study - Hospital

    ! Insulation: Roofmate* PR Type 50 (90mm)

    ! Roof space for services - heating,

    ventilation

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    Case study - Hospital

    ! Underlayer:: TyvekTyvek 2001-B Pro2001-B Pro

    (over(over counterbattenscounterbattens))

    !! SecurementSecurement:: Helifix InscrewHelifix Inscrew600600

    fasteners - 110mm longfasteners - 110mm long

    !! Tiles:Tiles: MarleyMarleyModernModern

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    Case study - Hospital

    U-value calculations

    Tiles

    Tyvek 2001-B Pro

    Roofmate PR

    U-value = 0.25 W/m2K

    Vented airspace

    Unvented airspace

    Plasterboard

    Thickness Thermal Resistance (mm) (m2K/W)

    Outside surface resistance - 0.020

    Concrete tiles 8.00 0.007

    Vented airspace - 0.120(between tiles and sarking)

    Tyvek 2001-BPro - -

    Unvented airspace - 0.180

    Roofmate PR 90.00 3.600

    Unvented airspace - 0.180

    Plasterboard 13.00 0.081

    Inside surface resistance - 0.100

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    Notes:

    Element: Pitched roof, ceiling at rafter line, warm pitched roof

    Exposure: exposed

    Internal surface emissivity: high

    External surface emissivity: high

    Building use: hospital

    Environmental conditions Summer Winter

    Internal temp C 25 25

    External temp C 18 5

    Internal humidity % 60 60

    External humidity % 65 95

    Construction Thickness (mm) Vapour Resistance (MNs/g)

    Outside surface resistance - -

    Concrete tiles 8.00 0.91

    Vented airspace - -

    (between tiles and sarking)

    Tyvek 2001-BPro - 0.16

    Unvented airspace - -

    Roofmate PR 30.00 28.08

    Roofmate PR 60.00 56.16

    Umvented airspace - -

    Plasterboard 13.00 0.68

    Inside surface resistance - -

    -10 0 10 20 30Red : Actual temperature profile

    Blue : dew point temperature

    Condensation occurs where red and blue lines touchor cross

    Case study - Hospital

    Condensation risk

    analysis

    U-value: 0.25 W/m2K

    Condensation build up

    winter 0 g/m2

    summer 0 g/m2

    annual 0 g/m2

    Temperature C

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    Warmpitched roof construction

    - detailing

    7

    6

    5

    4

    3

    2

    1

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    Warm pitched roof construction

    Rafter

    Tiling battens TilesCounter battens

    Vapour permeable

    membrane

    Type A - insulation over and between

    rafters - Roofmate PR

    Roofmate PR Insulation

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    A1- Eaves detail

    Ensure continuity

    of insulation

    Set rebated edges of insulation

    over rafters

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    A2 - Hip detail

    Cut insulation

    to line of hip and set over

    support battens

    Hip rafter

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    A3 - Roof window detail

    Cut insulation to fit tight against roof

    window trimmers and seal with gap fillerRoof window

    Counter batten

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    A4 - Valley detail

    Cut insulation boards to

    line of valley. Form rebate

    to set over valley boards

    Discontinuous edge batten to

    allow drainage and ventilationGutter lining on

    separating layer

    Set valley boards

    between rafters

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    A5 - Ridge detail

    Cut insulation to fit

    tight at ridge and seal

    with gap filler

    Nail counter

    battens to rafters

    Nail tiles to

    battens

    Nailtiling battensto counterbattens

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    A6 - Abutment detail

    Fix batten in

    gap between insulation

    and wall

    UnderlayInsulationoverand

    between rafters

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    A7 - Verge detail

    Insulation set over and

    between rafters BargeboardFlying rafter

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    Warm pitched roof construction

    Type B - insulation over rafters Roofmate RL

    Tiling battensCounterbattens

    Vapour

    permeable

    membrane

    Tiles

    RafterRoofmate RL

    Insulation

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    B1 - Eaves detail

    Ensure continuity

    of insulation

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    B2 - Hip detail

    Cut insulation

    to line of hip and set onto

    support battensHip rafter

    Support

    battens

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    B3 - Roof window detail

    Cut insulation to fit tight against

    roof window trimmers and seal

    with gap fillerRoof window

    Counter batten

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    B4 - Valley detail

    Cut insulationboards to line of

    valley and set over

    valley boards

    Discontinuous edgebatten to allow

    drainage and

    ventilation

    Gutter lining onseparating layer

    Set valley boards

    between rafters

    Valley rafter

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    B5 - Ridge detail

    Cut insulation to fit tight at ridge

    and seal with gap filler

    Nail counterbattens to rafters Nail tiles to battens

    Nail tiling battens to

    counterbattens

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    B6 - Abutment detail

    Plasterboard

    ceiling

    Nail battens to counter

    battens

    Lay insulationboards

    over rafters

    Nail counter

    battens to rafters

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    B7 - Verge detail

    Plasterboard ceiling Bargeboard

    Make up piece of insulationset

    over gable wall

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    INSULATED PITCHED ROOFING

    Summarising:

    WarmRoof: 15 years proven

    experience ! minimal condensation,

    securement problemsDesign for total system

    Attention to detaildesign

    Care in installation

    Issues :

    Insulation selection, performance,

    installation

    Underlay selection, performance,

    installation

    Condensation: its prevention

    Securement

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    If the following questionnaire is successfully completed and sent to Dow ConstructionProducts, 2 Heathrow Boulevard, 284 Bath Road, West Drayton , Middx UB7 0DQ

    Fax Number 0208 917 5413 a CPD certificate will be forwarded to you.

    1. In the warm roof concept the insulation is placed

    above the rafters

    between the rafters

    above and between the rafters

    between the rafters

    2. If a pitched roof is insulated at rafter level (and the loft space is to be utilised)

    What are the maximum allowable U-values

    0.25 0.35 0.45

    Domestic Buildings (SAP>60)

    Non-Domestic

    - Old Peoples Home

    - Office

    3. What is the difference between a traditional and breather underlay

    Water tight

    Air tight

    Tear Strength (nails)

    Tensile properties

    Water Vapour permeable

    4. Where would you provide ventilation in a pitched roof construction insulated at rafter

    level if a) a traditional or b) a breather underlay is used ?

    (a) (b)

    Below rafters

    Below insulation

    Between insulation and underlay

    Between underlay and tiles/slates

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    5. Which properties are of particular importance for breather underlays ?

    Water resistance

    Water vapour resistance

    Compatibility with timber preservatives

    Tear strength

    Tearing resistance

    Slipperiness

    Blinding resistance

    Colour

    Air tightness

    6. In designing a pitched roof which standards should you refer to for

    1 2 3 4 5

    General design - slating/tiling

    Wind loads

    Design - timber structure

    Dead loads

    Imposed loads

    1 = BS 6399 : Part 1

    2 = BS 6399 : Part 2

    3 = BS 6399 : Part 3

    4 = BS 5534 : Part 1

    5 = BS 5268 : Part 2

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    7. Where would you go for advice on how to avoid condensation in a pitched roof ?

    BS 5250

    Approved Document L

    Approved Document F

    BRE 262 Thermal Insulation : avoiding risks

    BS 5534

    Insulation manufacturers

    8. In a warm roof construction what issues did you need to consider to avoid/reducethe risk of condensation. ?

    Use of a vapour control layer Water vapour permeability of insulation

    Convection tightness of insulation layer

    Type of underlay

    Location of underlay

    Where to ventilate

    Air permeability of primary roof covering

    Drying our of building structure

    Attention to details e.g. at eaves

    Securement of underlay

    9. What factors must be considered when selecting and specifying fasteners ?

    Length

    Diameter

    Pull-out strength (from timber)

    Bending stress

    Ease and accuracy of installation

    Deflection under load

    Width of battens, rafters

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    10. Which of these should be considered when selection of insulation for

    installation or rafter level ?

    Location

    Compressive strength

    Rigidity

    Water vapour permeability

    Water resistance

    Thermal conductivity

    Ease of installation

    Fire resistance

    Nail ability

    Name _______________________________________

    Company Name

    ______________________________________________________

    Address

    ______________________________________________________

    ______________________________________________________

    ______________________________________________________

    Telephone Number

    ______________________________________________________