Proposal of Pipeline Maintenance - MPO optimization by automatic identification technology -

Pipeline total length in the world:

1,942,669km

Pipelines, CIA Factbook (2010)

Pipeline total length in Malaysia:

2,059km

Pipelines, CIA Factbook (2010)

Almost 2,000km

Support national energy

Important!!

Maintenance

Repair

Operation

Safety

Lifetime

Profitability

Rusty plate

Huge information

Human error…

of repair time was spent gathering information and tracking parts and tools to set up the job.

FEC’s suggestion

Automatic authentication by RFID technology

Tag: Durable metal tag

Toughness

Durability • Temperature and

humidity

• Water and dust

• Time degradation

Long range reading

Optimize for metal

Several meter reading

R/W: Handy terminal

Rugged package

High IP rating

Various wireless interface

User-friendly

Easy to use!!

Recognize individual information

廃棄

Unique ID number Location, status info. Time stamping

D/B storage information

• Unique ID number

• Pipe/facility information

• Location information

• Maintenance history

• Status information etc.

⑤

Record Record Record Record

1 Registration

2 Inspection

3 Repair

4 Disposal

Registration 1 Apply tag, Issue UID

Registration of pipe/facility information Pipe type, parts info.

Installation date

Location information etc.

Owner information Company name

Remarks information

Inspection 2 Tag reading

Confirm inspection schedule

Inspection, Record info. Inspection result

Observation

Inspection date

Inspection person etc.

(Encode the data into Tag)

Inspection data D/B data update

Ordering spare parts

Data analysis

Repair 3 Tag reading

Confirm repair request

Repair, Record info. Observation

Repair date

Worker info. etc.

(Encode the data into Tag)

Disposal 4 Tag reading

Confirm disposal request

Disposal, Record info. Observation

Disposal date

Worker info. etc.

(Encode the data into Tag)

Benefits?

Visibility Recognize individual

pipe/facility

Individual pipe/facility status, location

Real-time information

Track & Trace Individual history

MRO analysis

Inspection frequency optimization

Work efficiency Increased productivity

Reduce human error

Optimize Supply Chain Management

environment Enhancement of energy

efficiency

Paperless operation

Waste reduction

As a result,

Safety

Lifetime

Profitability

Other RFID

applicable areas

Personnel tracking, and safety

Oil drill rig management

Fixed assets management

Mobile assets management

PUBLISHED February 2009

Typical Tangible Benefits in the Oil Product Manufacturing Sector

Tangible Benefits Impact

Reduce Supply Chain Costs 3 – 5%

Increase in Revenue due to better visibility & accuracy 2 – 7%

Revenue lost due to Out-of-stock Inventory 8 – 9%

Capital Assets optimization 20%

Increase productivity 20 – 30%

Labour cost reductions 7 – 8%

Savings in Inventory 10 – 30%

Increase in Sales due to proper deliveries / shipments & improved demand forecasts & reduced out of stock inventory

20 – 30%