Pinola Kraft Soap Technology

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Transcript of Pinola Kraft Soap Technology

Page 1: Pinola Kraft Soap Technology
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Technology overview

The Pinola technology platform provides kraft pulp mills with a seamless solution encompasing weak black liquor from the digester through to high quality crude tall oil production.

Efficient separation of soap and suspended solids from black liquor, producing a clean black liquor and a concentrated tall oil soap.

Produces high quality crude tall oil (CTO) with the highest yield.

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Technology overview

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Technology overview

UNIT 21 Acidulation &

Separation

UNIT 22: CTO Drying &

Cooling

UNIT 23: Gas Scrubbing

UNIT 24: Acid Water

Neutralization

UNIT 25: Cleaning in

Place

UNIT 11: Clarification

UNIT 12: Purification

UNIT 12: Purification

BLiSS

BLiSS Light

TOPP

UNIT 26: Conditioning

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Technology overview

Solids accumulated at bottom of the tank

Black liquor 4-10 g TO/kg DS

Black liquor feed 20-25% DS15-40g TO/kg DS0,06% solids

Soap skimmed from top of the tank with entrained black liquor

Existing tank soap separation system

Soap

Soap skimming tanks

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Technology overview

Concentrated sulphate soap(≥ 60% TO)

Clarified black liquor: < 1g TO/kg BL DS

SolidsBlack liquor feed20-25% DS15-40g TO/kg DS0,06% solids

New BLiSS system

High Speed Centrifugal Separator

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Scaleable Technology

Soap

Clarified Black liquor < 1g TO/kg DS

Black Liquor feed 20-25% DS15-40g TO/kg DS0,06% solids

BLiSS system

Soap buffer tank

To solids tank or heavy black liquor stream

Suspended Solids

Black liquor return

85 m3/hr.

85 m3/hr.

85 m3/hr.

Concentrated soap (≥ 60% TO)

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Technology overview

Black liquor 4-10 g TO/kg DS

Black liquor feed 20-25% DS15-40g TO/kg DS0,06% solids

Solids

Black liquor150-400g TO/kg DS

BLiSS Light systemConcentrated soap (≥ 60% TO)

Soap skimming tanks

Black liquor return

X m3/h

Black liquor flowX/10 m3/h

To evaporators

To recovery boiler

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Technology field trials

Test No.

Flow m3/hr

BL DS (%)

g TO / kg BL DS

g TO /kg soap

Feed before BLiSSBlack liquor 22.5 13.8 -

Results after BLiSS1 Black liquor 1.5 - 0.9 -1 Soap 1.5 - - 6422 Black liquor 2.5 - 0.9 -2 Soap 2.5 - - 603

Field trials conducted at Billerud Gruvön mill, Sweden October 2009: 3m3/hr black liquor

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Technology field trials

Field trials conducted at Billerud Gruvön mill, Sweden April & May 2011: Average black liquor flow c:a 70m3/hr

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Technology field trials

Concentrated soap (diluted with water)

Cleaner black liquor

Removed suspendedsolids

3 Phase Separation

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Technology field trials

Key Field Trial Results (extract from report)

Sample ID

Date Time Sample Location Black liquor flow rate (m3/h)

g TO / kg BL DS

1 2011-04-15 Feed 72 7,7

2 2011-04-15 After separator 72 0,7

5 2011-05-02 19:10 Feed 62 5,48

6 2011-05-02 21:10 After separator 68 1,71

B 2011-05-03 21:30 Feed 5,51

A 2011-05-03 21:30 After separator 1,51

C 2011-05-04 07:15 Feed 9,39

D 2011-05-04 07:15 After separator 1,99

E 2011-05-04 13:50 After separator 75 1,20

F 2011-05-04 15:00 Feed 73 8,39

G 2011-05-04 15:05 After separator 73 1,29

0,7 g TO / kg DS < Black Liquor < 1,99 g TO / kg DS(i.e. c.a: 70 - 90% reduction of g TO/ kg BL DS)

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Technology field trials

Tankseparated

soap”BLiSSed”

soap

250ml to 230ml in ~1hr

250ml to 200ml in ~1hr

Acidulated soap separation efficiency

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Key process metrics

(1) Source: Värmeforsk (Swedish Thermal Engineering Research Institute) report 1078 Nov. 2008, tabel 4.1.

TANK SYSTEM PINOLA BLiSS

RESIDENCETIME

Days.Scandinavian mills vary from 14 to 31 days. (1)

Minutes.Residence time < 2mins. (2)

BLACKLIQUOR

”Dirty”. Poor separation.Average, 4.2 g TO / kg BL DS.(3)

Clean (”BLiSSed” Black Liquor)Excellent separation. < 1 g TO / kg BL DS. (2)

TALL OILSOAP QUALITY

”Aged” due to long residencetime. Entrained black liquor.

Fresh (”BLiSSed” Soap) due to shortresidence time.

TALL OILCONC.’N

45 – 55% w/w. (4)

Average 51%, Scandinavian mills.≥ 60% w/w. (2)

(4) Source: Värmeforsk (Swedish Thermal Engineering Research Institute) report 1078 Nov. 2008 Attachment B & C.

(2) Source: Field trials May 2011, Billerud, Gruvön, Sweden.

(3) Source: Värmeforsk (Swedish Thermal Engineering Research Institute) report 1078 Nov. 2008, Fig 3.6

SEPARATIONEFFICIENCY

Poor. Gravity decantation. Excellant. Centrifugal force. 1g vs > 4000g

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Key process metrics

(5) Source: Värmeforsk (Swedish Thermal Engineering Research Institute) 1078 Nov 2008, Executive summary.

TANK SYSTEM PINOLA BLiSS

TALL OILYIELD

Estimated 30 000 MT or > 10% of existing Swedish production is lost. (5)

≥ 10% higher yield of TO from black liquor to the tall oilproduction plant. (2) >30 000 MT can be recovered.

SUSPENDEDSOLIDS

Builds up in tanks.In black liquor to the evaporatorIn soap to the splitting plant.

Majority removed in a separate stream.

EVAPORATIONUNIT

Fouling. Increase energy usage. Downtime.

Reduced fouling.Reduced steam consumption.

RECOVERYBOILER

High loading from residues, soap. Reduced loading.Stable operation.Better heat transfer.

(2) Source: Field trials May 2011, Billerud, Gruvön, Sweden.

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Summary of Benefits

1. Reduced scaling of evaporators=> Increased availability=> Reduced steam (energy) consumption=> Increased pulp production capacity

2. Improved capacity of recovery boiler=> Increased pulp production capacity

3. Reduced build up on recovery boiler tubes=> Increased energy efficiency

4. More soap captured=> Increased CTO production

5. Less black liquor in soap => Reduced chemical usage in CTO production

6. Easier separation of acidulated soap products => Increased CTO production yield.

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Technology overview

UNIT 21a: Acidulation

UNIT 22a: CTO Drying

UNIT 23: Gas Scrubber

UNIT 24: Acid Water Neutralising

UNIT 25:CIP (Cleaning

in Place)

UNIT 21b: Separation

UNIT 22b: CTO Cooling

UNIT 26: Conditioning

TOPPTall Oil Production Plant

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Technology overview

TOPPTall Oil Production Plant

The Pinola TOPP solution is a modernisation of the Alfa Laval Celleco tall oil plant which utilises a high speed centrifugal separator.

Unit 26 Unit 21a Unit 21b

Unit 22aUnit 23 & 24Unit 25 Unit 22b

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TOPPTall Oil Production Plant Benefits & Performance guarentees

The performance guarantees achieved bythe Pinola TOPP solution:

1. CTO recovery yield > 97%

2. Water content < 1 %

3. Ash content < 0,2%

4. Max. Temp 70 deg C

5. H2S gas to atmosphere < 20ppm

6. Highest possible acid number. No acid number degradation due to the short residence time.

The technology improvements offered bythe Pinola TOPP solution include:

1. Higher CTO yield

2. Higher CTO quality.

3. Reduced acid consumption

4. Improved pH control

5. Continuous & fully automated

6. Cleaning In Place system

7. Closed system. No H2S gas leakage.

8. Lower installed power

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TOPPTall Oil Production Plant Reference plant

Södra Cell mill Värö Sweden, capacity 5MT CTO / hr. Commissioned April 2012.

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TOPPTall Oil Production Plant Reference plant

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TOPPTall Oil Production Plant Reference plant

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TOPPTall Oil Production Plant Reference plant

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Optimum solution

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Combined economical benefits

Increase in revenue due to increase in crude tall oil production.

The Pinola technology guarentees:1. Increased TO concentration in soap by 10% w/w.2. Increased CTO recovery by 12% w/w (from 85% (1) to 97%).

Tank system PINOLA ( BLiSS + TOPP)Soap recovered from black liquor (kg) 100 100Tall oil concentration in soap 50% 60%Tall oil available (kg) 50 60CTO recovered from soap 85% (1) 97%CTO (kg) 42,5 58,2

Total increase in CTO production 36,9%

Other potential cost savings:1. Steam (energy) costs at evaporator unit and recovery boiler.2. Maintenance costs at evaporators.3. Maintenance costs at recovery boiler.4. Chemical costs.

Other potential revenue increase:1. Increased pulp production capacity.

(1) Average in Scandinavia: Source Värmeforsk (Thermal Engineering Research Institure) report 1078 Nov. 2008

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TOPPTall Oil Production Plant

o Adhesiveso Bio-energyo Bio-lubricantso Coatingso Consumer Products

• Air Fresheners -Automotive

• Air Fresheners - Home and Industrial

o Personal Care• Make-Up• Skin Care• Sun Care

Crude Tall Oil end products

o Detergent Cleanerso Fuel Additiveso Mining/oil field

additiveso Polymer Additiveso Printing inkso Road markingo Road Constructiono Tires and Rubber

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Contributing to a sustainable future !

Sal PassanisiBusiness DevelopmentP: +46 8 50 57 11 25M: +46 703 573 800E: [email protected]