Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions...

12
Level, Positioning and Flow Solutions A higher level of performance Product Overview. For more information www.hawkmeasure.com Hawk has over 30 years of experience from level, positioning and flow solutions. Level Measurement for: Water I Sewerage I Mining I Chemical I Food l Power Stations l Plastic l Oil & Gas Level, Positioning and Flow Solutions 2 All company or product names are registered trademarks or trademarks of their respective owners. Hawk is a world leader in level measurement, providing cutting edge equipment to the global industrial market. We have 30 years of experience and provide industry leading technology and cost effective solutions. The company`s purpose built factory and head office is located in Melbourne, Australia. The facility provides production, research and development activities. Hawk produces its own products and has developed an efficient production process. The company has a distinguished record of success in the application of level measurement technology, and the provision of expert services which range from the provi- sion of instrumentation and technical assistance, through to implementation and ongoing asset management. Hawk systematically monitors and evaluates its projects and employs the best practice and quality assurance procedures. Application examples are addressed by experts of the highest calibre who are selected for their experience and are trained in our factory to assure proper application of the instruments and ultimate customer satisfaction. We provide extensive training for our worldwide users on a progressive basis so when new products are intro- duced, training is carried out prior to release to ensure optimum product acceptance and performance. About Hawk A P P L I C A T I O N G U A R A N T E E Hawk is the only manufacturer in the world to provide a 24-month performance guarantee or money back refund. Ask your sales representative for terms and conditions. Photo: Irawan Widyanto

Transcript of Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions...

Page 1: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

Leve

l, Po

sitio

ning

and

Flo

w S

olut

ions

A hig

her le

vel o

f per

forma

nce

Prod

uct O

verv

iew

.

For m

ore

info

rmat

ion

ww

w.h

awkm

easu

re.c

om

Haw

k ha

s ov

er 3

0 ye

ars

of e

xper

ienc

e fr

om le

vel,

posi

tioni

ng

and

flow

sol

utio

ns.

Leve

l Mea

sure

men

t for

: W

ater

I S

ewer

age

I M

inin

g I

Che

mic

al I

Foo

d l

Pow

er S

tatio

ns l

Pla

stic

l O

il &

Gas

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

2

All c

ompa

ny or

prod

uct n

ames

are r

egist

ered

trad

emar

ks or

trad

emar

ks of

their

resp

ectiv

e own

ers.

Haw

k is

a w

orld

lead

er in

leve

l mea

sure

men

t, pr

ovid

ing

cutti

ng e

dge

equi

pmen

t to

the

glob

al in

dust

rial m

arke

t. W

e ha

ve 3

0 ye

ars

of e

xper

ienc

e an

d pr

ovid

e in

dust

ry

lead

ing

tech

nolo

gy a

nd c

ost e

ffect

ive

solu

tions

.

The

com

pany

`s p

urpo

se b

uilt

fact

ory

and

head

offi

ce

is lo

cate

d in

Mel

bour

ne, A

ustra

lia. T

he fa

cilit

y pr

ovid

es

prod

uctio

n, re

sear

ch a

nd d

evel

opm

ent a

ctiv

ities

. Haw

k pr

oduc

es it

s ow

n pr

oduc

ts a

nd h

as d

evel

oped

an

effic

ient

pr

oduc

tion

proc

ess.

The

com

pany

has

a d

istin

guis

hed

reco

rd o

f suc

cess

in

the

appl

icat

ion

of le

vel m

easu

rem

ent t

echn

olog

y, a

nd th

e pr

ovis

ion

of e

xper

t ser

vice

s w

hich

rang

e fro

m th

e pr

ovi-

sion

of i

nstru

men

tatio

n an

d te

chni

cal a

ssis

tanc

e, th

roug

h to

impl

emen

tatio

n an

d on

goin

g as

set m

anag

emen

t.

Haw

k sy

stem

atic

ally

mon

itors

and

eva

luat

es it

s pr

ojec

ts

and

empl

oys

the

best

pra

ctic

e an

d qu

ality

ass

uran

ce

proc

edur

es. A

pplic

atio

n ex

ampl

es a

re a

ddre

ssed

by

expe

rts o

f the

hig

hest

cal

ibre

who

are

sel

ecte

d fo

r the

ir ex

perie

nce

and

are

train

ed in

our

fact

ory

to a

ssur

e pr

oper

ap

plic

atio

n of

the

inst

rum

ents

and

ulti

mat

e cu

stom

er

satis

fact

ion.

We

prov

ide

exte

nsiv

e tra

inin

g fo

r our

wor

ldw

ide

user

s on

a p

rogr

essi

ve b

asis

so

whe

n ne

w p

rodu

cts

are

intro

-du

ced,

trai

ning

is c

arrie

d ou

t prio

r to

rele

ase

to e

nsur

e op

timum

pro

duct

acc

epta

nce

and

perfo

rman

ce.

Abo

ut H

awk

APPLICA

TION

GUA

RANTEE

Haw

k is

the

only

man

ufac

ture

r in

the

wor

ld to

pro

vide

a

24-m

onth

per

form

ance

gua

rant

ee o

r mon

ey b

ack

refu

nd.

Ask

you

r sal

es re

pres

enta

tive

for t

erm

s an

d co

nditi

ons.

Photo: Irawan Widyanto

Page 2: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

3

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Prod

uct R

ange

- O

verv

iew

Sul

tan

Leve

lS

ulta

n Fl

ow

Sul

tan

Liqu

id

The

Sul

tan

234

is a

non

intru

sive

aco

ustic

wav

e tra

nsm

itter

with

flex

ibili

ty u

sed

for l

evel

mea

surin

g liq

uids

, slu

rrie

s an

d so

lids.

The

tran

s-m

issi

on o

f aco

ustic

wav

es e

nsur

es

min

imal

loss

es th

roug

h th

e en

viro

nmen

t whe

re th

e se

n-so

r is

loca

ted.

The

OR

CA

Son

ar w

ill m

easu

re u

p to

two

dens

ity in

terfa

ces

sim

ulta

ne-

ousl

y, e

ither

bed

leve

l or R

AS

bla

n-ke

t and

floc

/fluf

f lay

er o

r cla

rity

of w

ater

. The

tran

sduc

er d

esig

n in

clud

es th

ree

to s

even

son

ar

crys

tals

mou

nted

in a

sin

gle

head

. Eac

h so

nar a

rray

pr

oduc

es a

con

cent

rate

d so

nar b

eam

, pro

vidi

ng

mor

e em

itted

pow

er

and

colle

ctin

g m

ore

retu

rned

sig

nals

.

The

Gla

diat

or M

icro

wav

e pr

ovid

es p

oint

le

vel s

witc

hing

for p

rese

nce

or a

bsen

ce

of m

ost s

olid

and

liqu

id m

ater

ials

. Use

d in

an

y ap

plic

atio

n w

here

mic

row

ave

ener

gy is

ab

sorb

ed b

y th

e m

ate-

rial b

eing

m

onito

red,

in

clud

ing

repl

acem

ent

of tr

adi-

tiona

l con

tact

sw

itchi

ng

devi

ces.

The

Gla

diat

or A

dmitt

ance

sw

itch

is a

n al

l-rou

nd p

oint

leve

l sw

itch

for d

etec

ting

leve

l of l

iqui

d, s

lurr

y or

pow

der i

n a

tank

or v

esse

l. Th

e un

it m

easu

res

the

capa

cita

nce

or

“adm

ittan

ce” b

etw

een

a pr

obe

and

the

wal

l of t

he c

onta

iner

. Ope

rate

s in

toug

h in

dust

rial e

nviro

nmen

ts

and

has

an e

xcel

lent

imm

unity

to

prod

uct b

uild

-up.

Th

e P

ump

Pro

tect

ion

switc

h ca

n be

use

d in

app

licat

ions

w

here

pip

e or

wal

l mou

ntin

g w

ith m

inim

al p

rotru

sion

is

requ

ired.

It c

an a

lso

be u

sed

to d

etec

t the

pre

senc

e of

liq

uids

to e

nsur

e th

e pu

mp

will

nev

er ru

n dr

y.

Gla

diat

or C

ondu

ctiv

ity

switc

hes

are

suita

ble

for m

ost a

pplic

atio

ns

that

invo

lve

a co

nduc

-tiv

e liq

uid,

incl

udin

g fo

od a

nd b

ever

age

proc

essi

ng, c

hem

i-ca

l, oi

l and

gas

, pai

nt,

pape

r, ph

arm

aceu

tical

an

d w

ater

/was

tew

ater

tre

atm

ent p

lant

s.

OR

CA

Son

ar L

evel

Sys

tem

Gla

diat

or M

icro

wav

e B

eam

Blo

ckag

e/D

oppl

er M

ovem

ent

Gui

ded

Rad

ar -

TDR

Gla

diat

or A

dmitt

ance

Sw

itch

Pum

p P

rote

ctio

n S

witc

hG

ladi

ator

Con

duct

ivity

S

witc

hG

ladi

ator

Vib

ratio

n S

witc

hR

otat

ion

Sw

itch

Rea

l tim

e flo

w m

easu

rem

ent o

f liq

uid

mat

eria

ls. C

apab

le o

f mon

itorin

g liq

uid

flow

un-

der t

he m

ost

diffi

cult

cond

i-tio

ns. S

uits

a

broa

d ra

nge

of fl

umes

, w

iers

and

flo

w c

ontro

l st

ruct

ures

.

The

Sul

tan

Liqu

id

spec

ializ

es in

liq-

uid

leve

l & w

a-te

r/sew

age

mon

itorin

g ap

plic

atio

ns.

Low

cos

t per

m

easu

ring

poin

t.

Mor

e in

form

atio

n on

pag

e 7

»M

ore

info

rmat

ion

on p

age

8 »

Mor

e in

form

atio

n on

pag

e 4

»

Mor

e in

form

atio

n on

pag

e 14

»M

ore

info

rmat

ion

on

page

15

»

Mor

e in

form

atio

n on

pag

e 9

»M

ore

info

rmat

ion

on p

age

11 »

Mor

e in

form

atio

n on

pag

e 16

»

The

Gui

ded

Rad

ar ra

nge

is id

eal

for t

he m

easu

rem

ent o

f liq

uids

, po

wde

rs a

nd g

ranu

les

to a

ra

nge

of 2

0m. T

his

tech

nolo

gy

is n

ot a

ffect

ed b

y pr

essu

re,

tem

pera

ture

, vis

cosi

ty, v

acuu

m,

foam

, dus

t, ch

ange

s in

die

lect

ric

cons

tant

or c

oatin

g of

the

prob

e.

The

Gui

ded

Rad

ar s

erie

s ca

n m

easu

re v

irtua

lly a

ny p

rodu

ct w

ith

a di

elec

tric

cons

tant

(Dk)

gre

ater

th

an 1

.3.

Mor

e in

form

atio

n on

pag

e 18

»

The

Rot

atin

g S

witc

h va

ne

is d

riven

by

a sl

ow s

peed

syn

-ch

rono

us g

eare

d m

otor

. For

saf

e an

d m

ulti-

purp

ose

leve

l mon

itorin

g in

al

l typ

es o

f con

tain

-er

s an

d si

los.

It c

an

be u

sed

with

all

bulk

m

ater

ials

and

pow

ders

as

a p

oint

sw

itch.

Gla

diat

or V

ibra

tion

switc

hes

are

for a

w

ide

rang

e of

liqu

ids

and

solid

s. T

his

type

of

sw

itch

is s

uita

ble

for m

any

situ

atio

ns

requ

iring

leve

l de

tect

ion,

in-

clud

ing

pum

p co

ntro

l, hi

gh

or lo

w-le

vel

alar

ms,

and

de

tect

ion

of

an in

terfa

ce

betw

een

two

dif-

fere

nt m

ater

ials

.

Mor

e in

form

atio

n on

pa

ge 1

9 »

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

4

Non

-con

tact

mea

sure

men

tH

igh

pow

er e

ven

with

two

wire

loop

sup

ply

Low

cos

t per

mea

surin

g po

int

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us &

Pro

fibus

PA

Up

to 5

pum

ps p

er u

nit

Aut

o co

mpe

nsat

ion

for d

ust,

stea

m a

nd lo

sses

P

rote

ctio

n cl

ass

IP67

, NE

MA

4x

(IP68

Tra

ns-

duce

r)P

rogr

amm

able

fail-

safe

mod

eH

igh

tem

pera

ture

app

licat

ions

on

requ

est

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsD

iffer

entia

l and

ave

rage

leve

l con

trol

(2 tr

ansd

ucer

s)

• • • • • • • • • • •Feat

ures

:

Aco

ustic

Wav

e Te

chno

logy

- Lev

el, F

low,

Pos

itioni

ng, C

ollis

ion

Prot

ectio

n -

Prin

cipl

e of

Ope

ratio

nTh

e S

ULT

AN

234

em

its a

hig

h po

wer

ed a

cous

tic w

ave

trans

mit

puls

e w

hich

is s

ubse

quen

tly re

flect

ed fr

om th

e su

rface

of t

he m

ater

ial b

eing

mea

sure

d. T

he re

flect

ed

sign

al is

pro

cess

ed u

sing

spe

cial

ly d

evel

oped

sof

twar

e to

en

hanc

e th

e co

rrec

t sig

nal a

nd re

ject

fals

e or

spu

rious

ec

hoes

.

The

trans

mis

sion

of h

igh

pow

ered

aco

ustic

wav

es e

nsur

es

min

imal

loss

es th

roug

h th

e en

viro

nmen

t whe

re th

e se

nsor

is

loca

ted.

Due

to th

e hi

gh p

ower

ed e

mitt

ed p

ulse

, any

lo

sses

hav

e fa

r les

s ef

fect

than

wou

ld b

e ex

perie

nced

by

tradi

tiona

l ultr

ason

ic d

evic

es. M

ore

ener

gy is

tran

smitt

ed

henc

e m

ore

ener

gy is

retu

rned

. Adv

ance

d re

ceiv

er

circ

uitry

is d

esig

ned

to id

entif

y an

d m

onito

r low

leve

l ret

urn

sign

als

even

whe

n no

ise

leve

ls a

re h

igh.

The

mea

sure

d si

gnal

is te

mpe

ratu

re c

ompe

nsat

ed to

pro

vide

max

imum

ac

cura

cy to

the

outp

uts

and

disp

lay.

Prim

ary

Are

as o

f App

licat

ion

• Wat

er:

Riv

er le

vel,

wet

wel

ls, i

nlet

scr

eens

, tan

ks, s

umps

, pum

p

sta

tions

, wat

er to

wer

s, d

ams,

bas

in le

vels

, che

mic

al

sto

rage

, etc

.• M

inin

g: C

rush

ers,

sur

ge b

ins,

ore

pas

ses,

con

veyo

r pro

file,

b

lock

ed c

hute

, sto

ckpi

le, s

tack

ers,

recl

aim

ers,

sto

rage

s

ilos

etc.

• Pow

er S

tatio

ns:

Boi

ler b

unke

rs, r

aw c

oal b

unke

rs, a

sh p

its, fl

y as

h si

los,

etc

. • O

ther

s: F

ood,

cem

ent,

plas

tics,

gra

in, c

hem

ical

s, p

aper

, i

rrig

atio

n, q

uarr

ies.

Page 3: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

5

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

ns -

Sulta

nCo

nical

Shap

e Ves

sels

Solid

s Ves

sels

High

/Low

/Con

tinou

s Lev

el(G

ranu

lar/P

owde

r)

Stor

age T

anks

High

/Low

/Con

tinou

s Lev

el(L

iquid/

Chem

ical)

Sewa

ge W

et W

ellHi

gh/L

ow/C

ontin

ous L

evel

Up to

5 Pu

mps

Con

veye

d, P

neum

atic

Air S

lide

Opt

iona

lR

emot

e G

SM/C

DM

A

SULT

AN

23

4

SULT

AN

23

4

Horiz

ontal

Cyli

ndric

al/Ba

ll Tan

ks

Rem

ote

Ampl

ifier

Flood

Hood

SULT

AN

23

4

IP68

Sens

or

or

Pan

el M

ount

Sulta

n Aco

ustic

Wav

e Tra

nsmi

tter

Stoc

kpile

s, St

acke

rs, R

eclai

mers

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

6

Mac

hine

ry P

ositi

onin

gM

axim

um d

ista

nce

170m

(556

ft)

Cra

ne A

nti-C

ollis

ion

Max

imum

dis

tanc

e 17

0m (5

56ft)

Typi

cal A

pplic

atio

ns -

Sulta

n

Sew

erag

e in

let c

hann

el w

ith p

arsh

all

flum

e fo

r flow

mea

sure

men

t.W

aste

wat

er c

hann

el, w

ith a

rect

an-

gula

r flum

e fo

r flow

mea

sure

men

t.Irr

igat

ion

chan

nel,

with

a re

ctan

gula

r sh

arp

cres

ted

wei

r for

flow

mea

sure

men

t.

Flow

Mea

sure

men

t

Page 4: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

7

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Sulta

n Fl

ow

- Rea

l Tim

e Fl

ow M

easu

rem

ent f

or L

iqui

ds -

Prin

cipl

e of

Ope

ratio

nTh

e S

ulta

n Fl

ow m

easu

rem

ent s

yste

m o

pera

tes

by

trans

mitt

ing

an a

cous

tic w

ave

sign

al fr

om it

s tra

nsdu

cer

tow

ards

the

liqui

d be

ing

mon

itore

d. T

he re

flect

ed s

igna

l or

ech

o is

rece

ived

by

the

trans

duce

r and

pro

cess

ed.

The

time

betw

een

trans

mis

sion

of t

he a

cous

tic s

igna

l and

re

cept

ion

of th

e ec

ho is

mea

sure

d, a

nd u

sing

the

spee

d of

sou

nd th

roug

h ai

r, th

e di

stan

ce fr

om th

e tra

nsdu

cer t

o th

e liq

uid

leve

l is

calc

ulat

ed. F

low

thro

ugh

the

chan

nel o

r st

ruct

ure

is th

en c

alcu

late

d fro

m th

e le

vel m

easu

rem

ent

and

the

user

ent

ered

pro

perti

es o

f the

cha

nnel

.

The

Sul

tan

Flow

sys

tem

use

s so

phis

ticat

ed s

oftw

are

to

loca

te a

nd tr

ack

the

corr

ect e

cho

with

out b

eing

affe

cted

by

ech

os fr

om fi

xed

obje

cts

or c

hang

es in

the

liqui

d su

r-fa

ce. W

hen

the

liqui

d le

vel o

r sur

face

con

ditio

ns c

hang

e,

the

syst

em fo

llow

s pr

esel

ecte

d si

gnal

trac

king

par

a-m

eter

s. In

the

even

t of a

tota

l los

s of

sig

nal,

the

syst

em

adop

ts s

igna

l rec

over

y ro

utin

es to

relo

cate

the

corr

ect

liqui

d le

vel.

The

syst

em e

mpl

oys

auto

mat

ic g

ain

cont

rol t

o co

mpe

n-sa

te fo

r cha

nges

in e

cho

ampl

itude

due

to v

aria

tions

in

envi

ronm

enta

l con

ditio

ns. C

ontin

uous

cur

rent

, vol

tage

an

d re

lay

outp

uts

are

prov

ided

. The

se o

utpu

ts c

an b

e pr

ogra

mm

ed fo

r fai

l-saf

e co

nditi

ons

in th

e ev

ent o

f a lo

ss

of s

igna

l or s

yste

m m

alfu

nctio

n.

Prim

ary

Are

as o

f App

licat

ion

• Ope

n ch

anne

l flow

• Wat

er tr

eatm

ent

• Sew

age

treat

men

t• I

rrig

atio

n• I

ndus

trial

was

te• P

ower

was

te• E

nviro

nmen

tal m

onito

ring

• Spe

cial

flow

requ

irem

ents

for u

nusu

al fl

ow c

hann

els

Feat

ures

:• O

ptim

ized

freq

uenc

y se

lect

ions

to s

uit t

he

app

licat

ion

envi

ronm

ent

• Cap

able

of m

onito

ring

liqui

d flo

w u

nder

the

m

ost d

ifficu

lt co

nditi

ons

• Rea

l tim

e di

agno

stic

dis

play

• Fle

xibl

e, m

ulti-

poin

t or c

alcu

late

d sc

alin

g of

d

ispl

ay a

nd o

utpu

ts• S

uits

a b

road

rang

e of

flum

es, w

eirs

and

flow

c

ontro

l stru

ctur

es• P

rogr

amm

able

, res

etta

ble

tota

lizer

• Pro

gram

mab

le p

ulse

per

flow

out

put

• Pro

gram

mab

le fa

il-sa

fe m

ode

• Fas

t act

ing

tem

pera

ture

com

pens

atio

n• G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

• Wid

e ra

nge

of c

omm

unic

atio

ns:

D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

8

Tank

s

Non

con

tact

mea

sure

men

tLo

w in

stal

latio

n co

sts

Hig

h po

wer

& s

igna

l cla

rity

Low

cos

t per

poi

ntIm

pact

resi

stan

tE

nclo

sure

ratin

g IP

67, N

EM

A 4x

Pro

gram

mab

le fa

il-sa

fe m

ode

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

ns

• • • • • • • •

Prin

cipl

e of

Ope

ratio

nTh

e S

ulta

n Li

quid

ser

ies

emits

a h

igh

pow

ered

aco

ustic

w

ave

trans

mit

puls

e w

hich

is re

flect

ed fr

om th

e su

rface

of

the

liqui

d to

be

mea

sure

d. T

he re

flect

ed s

igna

l is

pro

cess

ed u

sing

spe

cial

ly d

evel

oped

sof

twar

e to

en

hanc

e th

e co

rrec

t sig

nal a

nd re

ject

fals

e or

spu

rious

ec

hoes

. Due

to th

e hi

gh p

ower

ed e

mitt

ed p

ulse

, any

lo

sses

hav

e a

far l

ess

effe

ct th

an tr

aditi

onal

ultr

ason

ic

devi

ces.

Prim

ary

Are

as o

f App

licat

ion

The

Sul

tan

Liqu

id s

peci

aliz

es in

liqu

id le

vel m

onito

ring

appl

icat

ions

incl

udin

g:

• Sim

ple

leve

l app

licat

ions

• C

onve

yor p

rofil

ing

• Wat

er to

wer

s • D

am le

vel

• Che

mic

al ta

nks

• Wat

er ta

nks

...an

d an

y ot

her a

pplic

atio

n w

here

con

stan

t liq

uid

leve

l m

onito

ring

is re

quire

d.

Typi

cal A

pplic

atio

ns

Feat

ures

:

Sulta

n

Aco

ustic

Wav

e Te

chno

logy

- Liq

uids

Lev

el a

nd P

ositi

on M

easu

rem

ents

to 1

0m (3

3ft)

-

Che

mic

al S

tora

geTa

nks

Page 5: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

9

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

- Son

ar In

terfa

ce -

- S

ludg

e Le

vel M

onito

ring

-

Prin

cipl

e of

Ope

ratio

nTh

e O

RC

A S

onar

Ser

ies

trans

duce

r em

its a

hig

h po

wer

ed a

cous

tic p

ulse

, whi

ch is

refle

cted

from

th

e in

terf

ace

dens

ity s

elec

ted.

The

refle

cted

sig

nal

is p

roce

ssed

usi

ng s

peci

ally

dev

elop

ed s

oftw

are

algo

rithm

s th

at e

limin

ate

light

er fl

oatin

g de

nsiti

es a

nd

stra

tified

laye

rs, a

llow

ing

mea

sure

men

t of “

RA

S” o

r “B

ED

” lev

els.

It c

an b

e ca

libra

ted

to m

easu

re li

ghte

r de

nsiti

es li

ke “F

LOC

” or o

ne o

f the

out

puts

cou

ld b

e us

ed fo

r a “C

LAR

ITY

” out

put,

sim

ilar t

o a

basi

c tu

rbid

ity

trans

mitt

er m

easu

ring

solid

s in

sus

pens

ion.

By

choo

sing

the

corr

ect s

onar

tran

sduc

er fr

eque

ncy,

th

e O

RC

A s

onar

gua

rant

ees

the

optim

ized

per

form

ance

w

hen

mea

surin

g bo

th li

ght a

nd h

eavy

den

sity

inte

rfac

es.

Prim

ary

Are

as o

f App

licat

ion

Sew

age

& W

aste

wat

erPr

imar

y S

edim

enta

tion

– B

lank

et le

vel

Sec

onda

ry a

nd fi

nal C

larifi

ers

– R

AS

Bla

nket

and

flu

ff/pi

n flo

c la

yer

Thic

kene

rs a

nd D

AF

– B

ed le

vel a

nd c

larit

y of

wat

erS

eque

ntia

l Bat

ch R

eact

ors

– B

lank

et m

onito

ring

(floa

ting

sona

r)La

goon

s –

Bed

slu

dge

leve

lLa

mel

la C

larifi

er –

Bed

leve

l and

floc

leve

lM

inin

g / P

roce

ssC

larifi

ers,

taili

ngs

thic

kene

rs, c

once

ntra

te th

icke

ners

, hi

-rat

e th

icke

ners

, lam

ella

thic

kene

rs, C

CD

’s, s

ettli

ng

pond

s/la

goon

s, w

ater

trea

tmen

t, ca

rbon

col

umns

• • • • • • •

Feat

ures

:D

ual i

ndep

ende

nt a

nalo

gue

outp

uts

to tr

ack

two

diffe

rent

inte

rface

s, o

r cla

rity

sim

ulta

neou

sly,

w

ith th

e on

e so

nar s

enso

rFu

ll ra

nge

of s

onar

tran

sduc

ers

to o

ptim

ize

de

tect

ion

of h

eavy

and

ligh

t den

sity

inte

rface

sW

ides

t ran

ge o

f son

ar fr

eque

ncie

s to

opt

imiz

e pe

rform

ance

Eas

y ca

libra

tion

to tr

ack

spec

ific

dens

ity in

ter-

face

s. e

g: R

AS

bla

nket

- 4g

/l, fl

oc/fl

uff l

ayer

- 1g

/lIn

dust

rial s

cum

cle

anin

g m

echa

nism

s - n

o re

gu-

lar m

aint

enan

ce re

quire

dN

o w

iper

bla

de a

ssem

blie

sC

ontro

l roo

m g

raph

ics

of ta

nks

and

inte

rface

sW

ide

rang

e of

com

mun

icat

ions

: D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

DP,

Fou

ndat

ion

Fiel

dbus

and

Pro

fibus

PA

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsR

elay

ala

rms

• • • • • • • • • •

Sona

r Lev

el S

yste

m

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

10

Are

aFu

nctio

nsW

ater

Tre

atm

ent P

lant

Prim

ary

Sed

imen

tatio

n Ta

nkFl

oc le

vel /

slu

dge

blan

ket l

evel

Slu

dge

Thic

kene

r Tan

kS

ludg

e be

d le

vel /

cla

rity

susp

ende

d so

lids

/ floc

leve

lC

alci

um H

ydro

xide

Rea

ctor

San

d/pe

llet b

ed le

vel

Sod

ium

Hyd

roxi

de R

eact

orS

and/

pelle

t bed

leve

lSe

wag

e Tr

eatm

ent P

lant

Prim

ary

Sed

imen

tatio

n Ta

nkS

ludg

e bl

anke

t lev

el

Sec

onda

ry /

Fina

l Cla

rifier

RA

S b

lank

et le

vel /

rag/

pinfl

oc la

yer /

cl

arity

sus

pend

ed s

olid

sS

ludg

e Th

icke

ner T

ank

Slu

dge

bed

leve

l / c

larit

y su

spen

ded

solid

s“D

AF”

Tan

kS

ludg

e be

d le

vel /

floa

ting

slud

ge le

vel

Seq

uent

ial B

atch

Rea

ctor

(SB

R)

Set

tling

bed

leve

l / R

AS

bla

nket

leve

lIn

dust

rial (

Food

, Pap

er e

tc.)

Prim

ary

Sed

imen

tatio

n Ta

nkS

ludg

e bl

anke

t lev

elS

econ

dary

Cla

rifier

Tan

kR

AS

bla

nket

leve

l / c

larit

y su

spen

ded

solid

s / r

ag/p

inflo

c la

yer

Thic

kene

r Tan

kS

ludg

e be

d le

vel /

cla

rity

susp

ende

d so

lids

/ floc

leve

l“D

AF”

Tan

kS

ludg

e be

d le

vel /

floa

ting

slud

ge le

vel

Seq

uent

ial B

atch

Rea

ctor

(SB

R)

Set

tling

bla

nket

leve

l / R

AS

bed

leve

lC

arbo

n C

olum

nC

arbo

n be

d le

vel

Min

ing/

Min

eral

Pro

cess

ing

Cla

rifier

Tan

kB

lank

et le

vel /

cla

rity

susp

ende

d so

lids

/ st

ratifi

ed fl

oc la

yers

Thic

kene

r Tan

kB

ed le

vel /

cla

rity

susp

ende

d so

lids

/ stra

tified

floc

laye

rsC

CD

’s T

ank

Bed

leve

l / c

larit

y su

spen

ded

solid

s / s

tratifi

ed fl

oc la

yers

Set

tling

Pon

dsS

ludg

e be

d le

vel

Typi

cal A

pplic

atio

ns -

OR

CA

SBR

Tan

kPol

ymer

Dos

ed T

hick

ener

Seco

ndar

y C

larifi

er

Gra

vity

Thi

cken

er

Taili

ngs

Thic

kene

rs

Haw

k ha

s pr

oduc

ed th

e O

RC

A so

nar r

ange

, to

cont

rol p

roce

ss

tank

s in

the

wat

er a

nd w

aste

wat

er in

dust

ry. M

ost o

ther

son

ar

prod

ucts

are

goo

d fo

r mon

itorin

g pu

rpos

es o

nly.

Haw

k ha

s th

e la

rges

t ran

ge o

f son

ar tr

ansd

ucer

s th

at g

uara

ntee

per

form

ance

fro

m w

ater

trea

tmen

t, w

aste

wat

er tr

eatm

ent t

hrou

gh to

hea

vy

indu

stria

l min

ing

appl

icat

ions

. Haw

k ca

n de

mon

stra

te th

at b

y us

ing

the

OR

CA

sona

r ran

ge to

con

trol R

AS

bla

nket

s in

sec

ond-

ary

clar

ifier

s or

bed

leve

ls in

thic

kene

rs, t

hat t

he p

ayba

ck o

n th

e eq

uipm

ent a

nd s

avin

gs to

the

plan

t hap

pen

very

qui

ckly.

Taili

ngs

Thic

kene

rs C

oal

Page 6: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

11

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Prin

cipl

e of

Ope

ratio

n

Bea

m b

lock

age

A b

eam

of m

icro

wav

e en

ergy

pas

ses

from

a s

ende

r uni

t to

a s

epar

ate

rece

iver

in b

urst

s ap

prox

imat

ely

200

times

pe

r sec

ond.

If th

e pa

th b

etw

een

the

send

er a

nd re

ceiv

-er

is b

lock

ed b

y an

y ob

ject

or m

ater

ial w

hich

abs

orbs

or

refle

cts

mic

row

ave

ener

gy, t

hen

the

rece

iver

will

not

be

abl

e to

det

ect t

he s

igna

l. Th

e pr

esen

ce o

r abs

ence

of

the

sign

al a

t the

rece

iver

is u

sed

to s

witc

h a

rela

y fo

r in

dica

tion

or c

ontro

l pur

pose

s.

Dop

pler

mov

emen

t A

bea

m o

f mic

row

ave

ener

gy is

em

itted

from

a tr

ans-

ceiv

er u

nit.

Tiny

am

ount

s of

ene

rgy

from

the

beam

are

re

flect

ed b

ack

from

any

obj

ect o

r mat

eria

l in

the

view

of

the

sens

or. I

f the

obj

ect o

r mat

eria

l is

mov

ing

or fl

owin

g,

ther

e w

ill b

e a

‘Dop

pler

’ fre

quen

cy s

hift

of th

e re

flect

ed

sign

al. F

requ

ency

shi

ft w

ill n

ot o

ccur

if th

e ob

ject

or

mat

eria

l is

stat

iona

ry, o

r doe

s no

t refl

ect a

ny m

icro

wav

e en

ergy

. Any

freq

uenc

y sh

ift is

det

ecte

d by

the

trans

ceiv

er

unit

and

used

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pu

rpos

es.

Prim

ary

Are

as o

f App

licat

ion

- Asp

halt

- Bre

win

g- C

emen

t - C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- M

inin

g &

Met

als

- Oil

& G

as

Feat

ures

:

- Bea

m B

lock

age

Det

ectio

n -

- Dop

pler

Mov

emen

t / S

olid

Flo

w D

etec

tion

-

Mic

row

ave

Smar

t Sw

itch

Serie

s

Wid

e be

am p

atte

rn fo

r eas

y al

ignm

ent

LCD

set

up/d

iagn

ostic

s on

rem

ote

ampl

ifier

Ran

ges

up to

200

met

ers

(656

ft)S

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

s R

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to s

enso

r sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on s

enso

rs

Inde

pend

ant h

ousi

ng a

lignm

ent a

fter m

ount

ing

th

read

lock

ed

• • • • • • • • • • • • •

- Pac

kagi

ng- P

aint

- P

aper

- P

harm

aceu

tical

- P

last

ics

- Pow

er G

ener

atio

n- R

efini

ng

- Sem

icon

duct

or- S

ugar

- Tex

tile

- Wat

er &

Was

tew

ater

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

12

Typi

cal A

pplic

atio

ns -

Mic

row

ave

Switc

h

Rece

iver

sSe

nd

er

“Blo

cked

Ch

ute

”M

ou

nt

Mic

row

ave

un

der

pu

lley

or o

ut

of m

ain

syst

em fl

ow

Gla

dia

tor

Gla

dia

tor

Gla

dia

tor

Coa

l Fire

d Po

wer

Sta

tion,

B

ulk

Mat

eria

l Han

dlin

gH

igh/

low

blo

cked

chu

te d

etec

tion

Mic

row

ave

Blo

cked

Chu

te

Det

ectio

n - I

ron

Ore

Pro

duct

flow

- m

ovem

ent d

etec

tion

Gla

dia

tor

Coa

l Fee

der F

low

Det

ectio

nM

icro

wav

e B

lock

ed

Chu

te D

etec

tion

in a

A

lum

iniu

m S

mel

ter

Mic

row

ave

Blo

cked

Chu

te

Pro

tect

ion

- Fla

nge

Mou

nted

Page 7: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

13

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Rec

eive

r

Rec

eive

r

Sen

der

Sen

der

Hig

h

LowG

lad

iato

r

Gla

dia

tor

Cem

ent P

lant

sS

olid

Lev

el -

Cyc

lone

Bin

Hig

h/lo

w L

evel

Sta

cker

/Rec

laim

er B

oom

Pro

tect

ion

Mac

hine

Pro

tect

ion

Shi

ploa

der L

uffin

g C

ontro

l/Boo

m P

rote

ctio

n

Flow

Det

ecto

rM

ovin

g pr

oduc

t on

conv

eyor

Con

veyo

rC

onve

yor

Mov

ing

prod

uct o

nco

nvey

orFl

owin

g S

olid

s/P

owde

rs

Con

veyo

r Flo

w D

etec

tion

Boo

m P

rote

ctio

n

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

14

The

Gla

diat

or S

mar

t Adm

ittan

ce S

witc

h is

a th

ird g

ener

a-tio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nTh

e pr

obe

of th

e A

dmitt

ance

Sw

itch

form

s on

e pl

ate

of

a ca

paci

tanc

e ci

rcui

t, w

ith th

e ve

ssel

wal

l mak

ing

the

seco

nd p

late

. The

die

lect

ric c

onst

ant o

f the

pro

duct

be-

twee

n th

e pr

obe

and

the

vess

el w

all w

ill c

ause

a c

hang

e of

cap

acita

nce

as th

e le

vel a

ppro

ache

s th

e pr

obe.

The

ch

ange

is d

etec

ted,

am

plifi

ed a

nd u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s. A

spe

cial

circ

uit i

s us

ed

to ig

nore

pro

duct

bui

ld-u

p be

twee

n th

e se

nsin

g pr

obe

(act

ive

elem

ent)

and

guar

d, a

nd a

lso

betw

een

the

guar

d an

d ve

ssel

wal

l.

Prim

ary

Are

as o

f App

licat

ion

- Asp

halt

- Bre

win

g- C

emen

t - C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- M

inin

g &

Met

als

- Oil

& G

as- P

acka

ging

- Pai

nt

- Pap

er

- Pha

rmac

eutic

al

- Pla

stic

s - P

ower

Gen

erat

ion

- Refi

ning

- S

emic

ondu

ctor

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Feat

ures

:E

xcel

lent

imm

unity

to p

rodu

ct b

uild

-up

Exc

elle

nt te

mpe

ratu

re s

tabi

lity

- no

fals

e tri

psN

on c

onta

ct s

witc

hing

pos

sibl

e w

ith m

any

prod

ucts

Sim

ple

‘1-m

inut

e’ s

etup

Rem

ote

sens

or o

r Sm

art ‘

all i

n on

e’ ty

pes

Rel

ay o

utpu

ts: S

mar

t pro

be (1

) Rem

ote

(2)

Rem

ote

test

func

tion

Adj

usta

ble

ON

and

OFF

del

ays

(0-2

0 se

c)W

ide

rang

e of

com

mun

icat

ions

: D

evic

eNet

, Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us

DP,

Fou

ndat

ion

Fiel

dbus

and

Pro

fibus

PA

GS

M/C

DM

A/G

PRS

/TC

P re

mot

e se

tup

optio

nsR

emot

e am

plifi

er to

pro

be s

epar

atio

n up

to

500

met

ers

(164

0ft)

Brig

ht v

isua

l sta

tus

indi

catio

n on

pro

be

Inde

pend

ant h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • • •

Adm

ittan

ce S

mar

t Sw

itch

Serie

s- A

n al

l-rou

nd p

oint

leve

l sw

itch

-

Page 8: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

15

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

The

Gla

diat

or S

mar

t Con

duct

ivity

Sw

itch

is a

third

gen

-er

atio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nA

low

vol

tage

AC

sig

nal i

s ap

plie

d be

twee

n th

e pr

obe

elec

trode

and

the

tank

wal

l or r

efer

ence

ele

ctro

de in

the

case

of a

non

-met

allic

tank

. Whe

n th

e liq

uid

com

es in

to

cont

act w

ith th

e el

ectro

de ti

p, a

con

duct

ive

path

is e

stab

-lis

hed

betw

een

the

sens

e el

ectro

de a

nd th

e m

etal

lic ta

nk

wal

l/ref

eren

ce e

lect

rode

. Cur

rent

flow

due

to th

e co

nduc

-tiv

e pa

th is

sen

sed,

am

plifi

ed a

nd u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s.

Prim

ary

Are

as o

f App

licat

ion

- Bre

win

g- C

hem

ical

- D

airy

- Edi

ble

Oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- Min

ing

& M

etal

s- O

il &

Gas

- Pac

kagi

ng- P

aint

- P

aper

- P

harm

aceu

tical

- P

ower

Gen

erat

ion

- Refi

ning

- Sem

icon

duct

or

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Feat

ures

:N

o m

ovin

g pa

rts -

low

mai

nten

ance

Low

vol

tage

on

prob

e fo

r ope

ratio

nal s

afet

yS

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

sR

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to p

robe

sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on p

robe

Inde

pend

ent h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • •

Con

duct

ivity

Sm

art S

witc

h Se

ries

- A le

vel s

witc

h fo

r liq

uids

and

slu

rrys

-

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

16

Feat

ures

:S

uita

ble

for a

wid

e ra

nge

of s

olid

s an

d liq

uids

H

eavy

dut

y co

nstru

ctio

nS

impl

e ‘1

-min

ute’

set

upR

emot

e se

nsor

or S

mar

t ‘al

l in

one’

type

sR

elay

out

puts

: Sm

art p

robe

(1) R

emot

e (2

) R

emot

e te

st fu

nctio

nA

djus

tabl

e O

N a

nd O

FF d

elay

s (0

-20

sec)

Wid

e ra

nge

of c

omm

unic

atio

ns:

Dev

iceN

et, G

osH

awk,

HA

RT,

Mod

bus,

Pro

fibus

D

P, F

ound

atio

n Fi

eldb

us a

nd P

rofib

us P

A G

SM

/CD

MA

/GPR

S/T

CP

rem

ote

setu

p op

tions

Rem

ote

ampl

ifier

to p

robe

sep

arat

ion

up to

50

0 m

eter

s (1

640f

t)B

right

vis

ual s

tatu

s in

dica

tion

on p

robe

Inde

pend

ent h

ousi

ng a

lignm

ent a

fter m

ount

ing

thre

ad lo

cked

• • • • • • • • • • • •

The

Gla

diat

or S

mar

t Vib

ratio

n S

witc

h is

a th

ird g

ener

a-tio

n, s

tate

-of-t

he-a

rt le

vel p

robe

, des

igne

d to

ope

rate

in

toug

h in

dust

rial e

nviro

nmen

ts.

Prin

cipl

e of

Ope

ratio

nA

stai

nles

s st

eel t

unin

g fo

rk is

driv

en b

y pi

ezo

cera

mic

el

emen

ts, c

ausi

ng it

to v

ibra

te a

t its

reso

nant

freq

uenc

y.

Whe

n th

e m

ater

ial t

o be

det

ecte

d co

vers

the

fork

, vi-

brat

ions

are

dam

ped.

The

cha

nged

vib

ratio

n is

sen

sed

elec

troni

cally

, and

the

proc

esse

d si

gnal

is u

sed

to s

witc

h a

rela

y fo

r ind

icat

ion

or c

ontro

l pur

pose

s.

Prim

ary

Are

as o

f App

licat

ion

- Bre

win

g- C

emen

t- C

hem

ical

- D

airy

- Edi

ble

oil

- Fer

tiliz

er

- Foo

d &

Bev

erag

e- G

lass

- Min

ing

& M

etal

s- O

il &

Gas

- Pac

kagi

ng- P

aint

- Pap

er- P

harm

aceu

tical

- Pla

stic

s- P

ower

Gen

erat

ion

- Refi

ning

- Sem

icon

duct

or

- Sug

ar- T

extil

e- W

ater

& W

aste

wat

er

Vibr

atio

n Sm

art S

witc

h Se

ries

- A le

vel s

witc

h fo

r liq

uids

and

sol

ids

- -

Page 9: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

17

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

ns -

Gla

diat

or S

erie

sC

oal C

hute

Blo

ckag

e D

etec

tion

Hig

h an

d Lo

w-L

evel

Sw

itch

in a

Hop

per

Low

Lev

el

(top

mou

nted

)

Hig

h Le

vel

(top

mou

nted

)

Sum

p Pu

mp

Con

trol

Hig

h Le

vel S

witc

h in

Wat

er T

ank

Leve

l Sw

itch

in L

iqui

d Ta

nkLe

vel S

witc

h in

a P

last

ic P

elle

t Silo

FOA

M

LIQ

UID

GLA

DIA

TOR

VS

1100

- V

S12

00 S

ER

IES

VIB

RAT

ION

LE

VE

L S

WIT

CH

- LI

QU

IDS

LOW

LE

VE

LV

S11

00

LIQ

UID

/ N

O L

IQU

IDP

RO

TEC

TIO

N F

OR

PU

MP

SV

S11

00

HIG

H L

EV

EL

VS

1100

HIG

H /

HIG

H L

EV

EL

VS

1200

Max

.50

0m(1

640f

t)

Switc

h / T

rans

mitt

er

STAT

US

AST

ATU

S B

REL

AY1

REL

AY 2

GS

A R

EM

OTE

AM

PLI

FIE

R

Hig

h an

d Lo

w L

iqui

d Le

vel

Switc

h in

Tan

ks

Low

Lev

el

(sid

e m

ount

ed)

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

18

Prin

cipl

e of

Ope

ratio

nP

ulse

s of

low

pow

er m

icro

wav

es a

re s

ent a

long

a c

able

an

d is

use

d as

a m

easu

ring

syst

em. A

t the

poi

nt w

here

th

e w

ave

mee

ts th

e pr

oduc

t sur

face

it is

refle

cted

by

the

prod

uct.

A so

ftwar

e an

d ha

rdw

are

syst

em is

use

d to

m

easu

re th

e di

stan

ce b

etw

een

the

prod

uct s

urfa

ce a

nd

the

sens

or m

ount

ing

posi

tion.

The

inte

nsity

of t

he re

flec-

tion

depe

nds

on th

e di

elec

tric

cons

tant

of t

he p

rodu

ct.

The

high

er th

e di

elec

tric

cons

tant

, the

stro

nger

the

refle

c-tio

n w

ill b

e e.

g up

to 8

0% re

flect

ion

for w

ater

. The

inst

ru-

men

t mea

sure

s th

e tim

e be

twee

n em

issi

on a

nd re

cept

ion

of th

e si

gnal

whi

ch is

pro

porti

onal

to th

e di

stan

ce.

Pro

duct

s w

ith a

die

lect

ric c

onst

ant e

qual

to o

r gre

ater

th

an 1

.3 w

ill w

ork,

whi

ch m

eans

the

refle

ctio

n fro

m th

e pr

oduc

t sur

face

is u

sed

dire

ctly

for t

he m

easu

rem

ent o

f th

e le

vel.

Prim

ary

Are

as o

f App

licat

ion

• Che

mic

als

/ Pet

roch

emic

als

• Ene

rgy

• Foo

d &

Bev

erag

es• M

iner

als

& M

inin

g• O

il &

Gas

• Pha

rmac

eutic

al• P

ulp

& P

aper

• Was

tew

ater

Func

tion

The

Gui

ded

Rad

ar ra

nge

is id

eal f

or th

e m

easu

rem

ent

of li

quid

s, p

owde

rs a

nd g

ranu

les

to a

rang

e of

20m

. Thi

s te

chno

logy

is n

ot a

ffect

ed b

y pr

essu

re, t

empe

ratu

re,

visc

osity

, vac

uum

, foa

m, d

ust,

chan

ges

in d

iele

ctric

co

nsta

nt o

r coa

ting

of th

e pr

obe,

the

Gui

ded

Rad

ar

serie

s ca

n m

easu

re v

irtua

lly a

ny p

rodu

ct w

ith a

die

lect

ric

cons

tant

(Dk)

gre

ater

than

1.3

.

Feat

ures

:20

m m

easu

ring

rang

e4

wire

AC

/DC

, 2 w

ire 4

-20m

AW

ide

rang

e of

com

mun

icat

ions

(Dev

icen

et,

Gos

Haw

k, H

AR

T, M

odbu

s, P

rofib

us (F

ound

a-tio

n Fi

eldb

us a

nd P

rofib

us P

A pe

ndin

g)P

rote

ctio

n cl

ass

IP67

, NE

MA

4xH

igh

tem

pera

ture

app

licat

ions

GS

M/C

DM

A re

mot

e co

mm

unic

atio

n op

tions

Capa

ble

of m

easu

ring

low

diel

ectri

c pr

oduc

t (1.

3)Pr

ogra

mm

able

fail s

afe

mod

e

• • • • • • • •

Gui

ded

Rad

ar S

erie

s (T

DR

)- C

ontin

ous

leve

l det

ectio

n fo

r sol

ids

and

liqui

ds -

Page 10: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

19

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Typi

cal A

pplic

atio

n

Rot

atio

n Sw

itch

Serie

s- P

oint

Lev

el S

witc

h -

Prin

cipl

e of

Ope

ratio

nTh

e ro

tatin

g m

easu

ring

vane

is d

riven

by

a br

ushl

ess

sync

hron

ous

mot

or. O

nce

the

mat

eria

l lev

el re

ache

s th

e va

ne, i

t sto

ps ro

tatin

g, w

hich

is d

etec

ted

by a

mic

ro

switc

h to

sto

p th

e m

otor

and

sw

itch

the

leve

l out

put.

Onc

e th

e m

ater

ial l

evel

beg

ins

to fa

ll an

d th

e va

ne is

free

of

mat

eria

l the

mot

or w

ill re

star

t and

the

vane

will

rota

te

agai

n.

Prim

ary

Are

as o

f App

licat

ion

• Pla

stic

Indu

stry

- po

wde

r, gr

anul

ar, p

elle

ts e

tc• B

uild

ing

Indu

stry

- lim

e, S

tyro

foam

, mol

ding

san

d, u

rea,

c

emen

t, gy

psum

, cru

shed

rock

• F

ood

Indu

stry

- m

ilk p

owde

r, flo

ur, s

alt,

suga

r, m

iner

als,

h

erbs

, gra

in• P

aper

& P

ulp

Indu

stry

- w

ood

chip

s, s

aw d

ust e

tc• C

hem

ical

Indu

stry

- ru

bber

, coa

ting,

foam

• Ste

el In

dust

ry -

iron

ore,

coa

l, co

ke, s

and,

flux

es

Typi

cal A

pplic

atio

ns

Feat

ures

:AT

EX

and

FM

app

rova

ls fo

r use

in d

ust

expl

osio

n ar

eas

No

calib

ratio

nH

igh

relia

bilit

yR

obus

tW

ide

rang

e of

app

licat

ions

Enc

losu

re ra

ting

IP66

/NE

MA

4Fr

ictio

n cl

utch

- pr

otec

ts g

ears

aga

inst

m

echa

nica

l blo

ws

to th

e va

neTw

o di

ffere

nt p

robe

leng

ths

Sel

ecta

ble

sens

itivi

ty fo

r low

den

sity

pow

ders

• • • • • • • • •

Hig

h or

low

leve

l det

ecto

r in

cont

aine

rs a

nd s

ilos.

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

20

Som

e su

cces

sful

exa

mpl

es c

omm

only

foun

d w

ithin

the

min

ing

and

min

eral

pro

cess

ing

are:

Min

e:- T

ruck

det

ectio

n fo

r wat

er s

pray

trig

ger/s

top

light

con

trol a

bove

dum

p ar

ea- L

evel

in d

ump

hopp

er (u

nder

griz

zly)

- Lev

el a

nd c

hute

blo

ckag

e sw

itch

in p

rimar

y cr

ushe

r- L

evel

in R

OM

bin

- Mat

eria

l on

conv

eyor

bel

t det

ectio

n or

pro

filin

g (h

eigh

t on

belt)

- Dec

isio

n of

ore

or w

ater

on

conv

eyor

s (to

con

trol w

ater

rem

oval

sys

tem

s)- S

ump

leve

ls, p

ump

cont

rol s

witc

h po

ints

- Sec

onda

ry c

rush

er fe

ed c

hute

blo

ckag

e de

tect

ion

- Sec

onda

ry c

rush

er le

vel c

ontro

l (ch

oke

feed

ing

cont

rol)

- Sto

ckpi

le le

vel u

nder

sta

cker

- Sta

cker

/Rec

laim

er p

ositi

onin

g, b

oom

pro

tect

ion

dete

ctor

s, a

nti-c

ollis

ion

dete

ctor

s- L

evel

or p

ump

cont

rol s

witc

hing

in li

quid

tank

s, p

onds

, sum

ps a

nd p

its- S

ettli

ng s

olid

s le

vel i

n sl

udge

pon

ds

- Prim

ary

crus

her l

evel

con

trol

- Ter

tiary

cru

sher

leve

l con

trol (

chok

e fe

ed c

ontro

l)- T

hick

ener

bed

leve

l tra

nsm

itter

- Con

veyo

r mat

eria

l on

belt,

velo

city

(Dop

pler

mic

row

ave

trans

mitt

er)

- Con

veyo

r tra

nsfe

r chu

te, (

bloc

ked

chut

e de

tect

or, m

icro

wav

e fa

il-sa

fe s

witc

h)- S

urge

bin

leve

l tra

nsm

itter

- Tra

in lo

ad o

ut b

in le

vel

- Tra

in lo

ckou

t pos

ition

sw

itch

Proc

ess

Plan

t:- C

hute

blo

ckag

e de

tect

ion

(mill

feed

s, c

onve

yor t

rans

fer c

hute

s et

c,

mic

row

ave

fail-

safe

sw

itch)

- Wat

er tr

eatm

ent c

hem

ical

tank

s (li

quid

s, li

me

silo

)- P

roce

ss c

hem

ical

sto

rage

and

mix

ing

tank

s (fl

occu

lant

s, a

dditi

ves,

r

eage

nts

etc,

sol

id/li

quid

/pow

der)

- Flo

atat

ion

cell

(leve

l int

erfa

ce)

- CC

D’s

bed

leve

l, flo

c la

yer,

clar

ity o

utpu

t tra

nsm

itter

- Thi

cken

er b

ed le

vel,

floc

laye

r, cl

arity

out

put t

rans

mitt

er

- Pro

cess

wat

er a

nd w

aste

wat

er c

larifi

er

- Dra

inag

e su

mps

and

pits

(lev

el a

nd s

witc

h)- F

ilter

pre

ss s

umps

(lev

el a

nd s

witc

h)- S

lurr

y an

d co

ncen

trate

mix

ing

and

stor

age

tank

leve

ls- D

iese

l/fue

l oil

tank

leve

ls fo

r pow

er g

ener

atio

n- R

ail/t

ruck

load

ing

and

unlo

adin

g (p

ositi

on d

etec

tion,

filli

ng le

vels

)

Bul

k H

andl

ing

and

Ship

load

ing/

unlo

adin

g:- R

ail c

ar d

umpe

r hop

per l

evel

- Rai

l car

pre

senc

e de

tect

ion

- Rai

l loa

dout

bin

leve

l- R

ail c

ar p

ositi

on d

etec

tion

- Rai

l car

spe

ed d

etec

tion

trans

mitt

er (m

icro

wav

e)- S

tock

pile

leve

l (un

der s

tack

er/re

clai

mer

)- S

tack

er/R

ecla

imer

boo

m a

nd c

ollis

ion

prot

ectio

n- S

tack

er/R

ecla

imer

pos

ition

ing

dete

ctio

n- M

ater

ial o

n co

nvey

or d

etec

tion

or p

rofil

ing

(hei

ght o

n be

lt)- M

ater

ial o

n be

lt ve

loci

ty tr

ansm

itter

(mic

row

ave)

- Trip

per/s

huttl

e co

nvey

or p

ositi

onin

g- H

oppe

r, si

lo o

r bin

leve

ls a

nd s

witc

hes

- Shi

p lo

ader

/unl

oade

r boo

m c

ollis

ion

prot

ectio

n- S

hip

load

er h

eigh

t (lu

ffing

) con

trol (

track

ing

fill l

evel

)- S

ump

and

pum

p le

vel c

ontro

l

Cru

sher

Lev

elM

inin

g Th

icke

ners

Sta

cker

Boo

m, L

uff-

ing

Con

trol a

nd B

oom

P

rote

ctio

n

Sur

ge B

in L

evel

Trai

n U

nloa

d C

ontro

l

Rec

laim

er B

oom

Pro

tect

ion

Shi

ploa

der L

uffin

g C

ontro

l/Boo

m P

rote

ctio

n

Mic

row

ave

Blo

ck C

hute

D

etec

tion

App

licat

ion

Ref

eren

ces

- Min

ing

Coa

l Chu

te B

lock

age

Det

ectio

n

APPLICA

TION

GUA

RANTEE

Page 11: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

21

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Som

e su

cces

sful

exa

mpl

es c

omm

only

foun

d w

ithin

the

wat

er in

dust

ry a

re:

OR

CA

Sona

r app

licat

ions

:- P

rimar

y S

edim

enta

tion

Cla

rifier

s C

ontro

lling

floc

leve

l and

cla

rity

of w

ater

- Thi

cken

er T

ank

(Pol

ymer

Dos

ed)

Con

trolli

ng b

ed le

vel a

nd c

larit

y of

wat

er p

olym

er d

osin

g

- Prim

ary

Sed

imen

tatio

n C

ontro

lling

bed

leve

l

- Sec

onda

ry /

Fina

l Cla

rifier

Con

trolli

ng R

AS

bla

nket

, fluf

f/RA

G la

yer a

nd c

larit

y of

wat

er

- Thi

cken

er (G

ravi

ty)

Con

trolli

ng b

ed le

vel,

clar

ity o

f wat

er

- Thi

cken

er (P

olym

er d

osed

) C

ontro

lling

bed

leve

l, cl

arity

of w

ater

pol

ymer

dos

ing

- SB

R (S

eque

ntia

l Bat

ch R

eact

or)

Con

trolli

ng d

ecan

t sta

rt tim

e, p

olym

er d

osin

g if

requ

ired

Sulta

n le

vel a

nd G

ladi

ator

sw

itche

s ap

plic

atio

ns:

- All

wat

er c

ontin

ous

and

poin

t lev

el m

easu

rem

ents

- Mon

itorin

g sa

nd fi

lter b

ed ta

nks

- Hig

h an

d lo

w le

vel s

witc

hes

in w

ater

tank

s- S

ewer

mai

n ov

erlo

w le

vel

- Sum

p pu

mp

cont

rol

- Hig

h/lo

w/c

ontin

ous

leve

l in

sew

age

wet

wel

l- I

rrig

atio

n ch

anne

ls

- Flo

w m

easu

rem

ents

in o

pen

flum

es- W

aste

wat

er c

hann

els

- Sew

erag

e in

let c

hann

els

- Pum

p pr

otec

tion

- Sed

imen

t tan

ks a

nd s

ludg

e pu

mpi

ng

- Che

mic

al d

osin

g an

d pr

oces

sing

sys

tem

s

SB

R T

ank

Pol

ymer

Dos

ed T

hick

ener

Sec

onda

ry C

larifi

er

Prim

ary

Cla

rifier

Prim

ary

Sed

imen

tatio

n

App

licat

ion

Ref

eren

ces

- Wat

erS

ump

Pum

p C

ontro

l

Hig

h Le

vel S

witc

h in

W

ater

Tan

k

Mon

itorin

g sa

nd fi

lter b

ed ta

nks

Sew

er m

ain

over

flow

leve

l

For m

ore

succ

essf

ul re

fere

nces

in

indu

strie

s lik

e P

ower

, Foo

d, C

hem

ical

an

d C

emen

t etc

, ple

ase

go to

w

ww

.haw

kmea

sure

.com

APPLICA

TION

GUA

RANTEE

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

22

Haw

kLin

k G

SM

/CD

MA

com

mun

icat

ion

devi

ce a

llow

s an

y au

thor

ized

com

pute

r with

a s

tand

ard

mod

em a

nd G

osH

awk

softw

are

to d

ial i

n an

d ca

libra

te, t

est o

r che

ck o

n th

e pe

rform

-an

ce o

f the

con

nect

ed H

awk

prod

uct.

The

Haw

kLin

k de

vice

can

be

wire

d to

the

stan

dard

com

mun

icat

ion

term

inal

s of

the

Haw

k pr

oduc

ts.

Rem

ote

tech

nica

l sup

port

and

com

plet

e co

mm

issi

onin

g of

eq

uipm

ent i

n ap

plic

atio

ns v

ia o

ur G

SM

/CD

MA

mod

ule

allo

ws

mon

itorin

g an

d ad

just

men

ts o

f set

tings

no

mat

ter w

hat c

orne

r of

the

wor

ld.

Adv

ance

d R

emot

e C

omm

unic

atio

n

Rem

ote

conn

ectio

n w

orld

wid

e!

Page 12: Photo: Irawan Widyanto - INTRIAL | Equipos Industriales · 3 Level, Positioning and Flow Solutions Product Range - Overview Sultan Level Sultan Flow Sultan Liquid The Sultan 234 is

23

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

Lapto

p or P

C Co

mmun

icatio

nsor

PLC

/ DCS

with

MODB

US R

TU P

ort

GosH

awk S

oftw

are f

orinv

entor

y mon

itorin

g on P

C

GSM

Net

wor

kor CD

MA

Net

wor

k

Floa

tatio

n Ce

lls

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

r Sl

urrie

s

Glad

iato

rAd

mitt

ance

Switc

h

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

rSi

lo, b

in le

vels

, coa

l, pl

astic

pow

der,

woo

dchi

p, s

awdu

st, c

emen

t,cl

inke

r, iro

n or

e, li

me

etc.

Orc

a So

nar

Inte

rfac

eTh

icke

ner,

CCD

GSM

or C

DMA

Netw

ork

•Typ

ical

ly u

p to

31

trans

mitt

ers

or s

witc

hes

per s

tring

.•M

axim

um 2

50 tr

ansm

itter

s or

sw

itche

s.•U

sing

GSM

/CD

MA

netw

ork,

tran

smitt

ers

and

switc

hes

can

bem

onito

red,

cal

ibra

ted

rem

otel

y.•A

larm

sta

tus,

dia

gnos

tics

can

be m

onito

red.

•Sup

port

from

fact

ory

engi

neer

ing

for c

usto

mer

app

licat

ion

prob

lem

s.

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

rSt

ockp

iles,

Sta

cker

s,Re

clai

mer

sSult

an A

cou

stic

Wav

e Sw

itch

Bloc

ked

Chut

e D

etec

tion

Sult

an, G

lad

iato

r &

Gu

ided

Rad

arFa

rm T

anks

, Gra

in T

erm

inal

s

Orc

a So

nar

Inte

rfac

e

Clar

ifier

SULT

AN

23

4

SULT

AN

23

4

Glad

iato

r Ad

mitt

ance

Glad

iato

rAd

mitt

ance

Switc

h

Glad

iato

r Ad

mitt

ance

GLad

iato

r M

icrow

ave

Low

Leve

l

Glad

iato

r M

icrow

ave

Low

Leve

l

Sult

an M

aste

r/Sl

ave

Posi

tion

ing

Sys

tem

Glad

iato

rCo

nduc

tivity

Switc

h

Glad

iato

rCo

nduc

tivity

Switc

h

(Lim

ited M

odbu

s que

ry ra

te for

Swi

tches

only)

Sult

an A

cou

stic

Wav

e Tr

ansm

itte

r

Mul

tidro

p C

onne

ctio

ns

Leve

l, P

ositi

onin

g an

d Fl

ow S

olut

ions

24

Serv

ices

» Tr

aini

ng

We

prov

ide

exte

nsiv

e tra

inin

g fo

r our

wor

ldw

ide

cust

omer

s an

d di

strib

utor

s on

a p

rogr

essi

ve b

asis

so

whe

n ne

w p

rodu

cts

are

intro

duce

d, tr

aini

ng is

car

ried

out p

rior t

o re

leas

e to

ens

ure

optim

um p

rodu

ct a

ccep

tanc

e an

d pe

rform

ance

.

» In

stal

latio

n/C

omm

issi

onin

g O

ur e

xper

ienc

ed s

ervi

ce p

erso

nnel

redu

ce c

omm

issi

onin

g tim

e to

a m

inim

um, s

avin

g tim

e, m

oney

and

reso

urce

s.

» R

epai

r Ser

vice

/Fie

ld S

ervi

ce/P

re-m

aint

enan

ce

Haw

k pr

ovid

es c

usto

mer

s w

ith e

xcel

lent

afte

r-sa

les

serv

ice

and

guar

ante

e th

e on

goin

g fu

nctio

n of

our

pro

duct

s by

del

iver

ing

high

qua

lity

inst

rum

ents

.

» R

emot

e Te

chni

cal S

uppo

rt

Rem

ote

tech

nica

l sup

port

and

com

plet

e co

mm

issi

onin

g of

eq

uipm

ent i

n ap

plic

atio

ns v

ia o

ur G

SM

/CD

MA

mod

ule

can

mon

itor a

nd a

djus

t set

tings

no

mat

ter w

hat c

orne

r of t

he w

orld

.

Cer

tifica

tions

and

A

ppro

vals

Ele

ctric

al S

afet

yD

ust I

gniti

on P

rote

ctio

nE

xplo

sive

Atm

osph

ere

(Gas

)R

adio

Fre

quen

cy (E

MI a

nd R

FI)

• • • •

Com

mun

icat

ion

Prot

ocol

sG

osH

awk

HA

RT

Mod

bus

Pro

fibus

DP

Pro

fibus

PA

Foun

datio

n Fi

eldb

us

Dev

iceN

et

• • • • • • •

Con

tact

Haw

k M

easu

rem

ent S

yste

ms

Head

Offic

eBo

x 286

, 15-

17 M

auric

e Cou

rtNu

nawa

ding V

IC 31

31Au

strali

aPh

one:

+61 3

9873

4750

Fax:

+61 3

9873

4538

info@

hawk

.com.

au

Haw

k M

easu

rem

ent

7 Rive

r Stre

etMi

ddlet

on, M

A 01

949

USA

Phon

e: +1

888 H

AWKL

EVEL

(1 88

8 429

5538

)Ph

one:

+1 97

8 304

3000

Fax:

+1 97

8 304

1462

info@

hawk

meas

ure.c

om

For m

ore

info

rmat

ion

and

glob

al re

pres

enta

tives

: ww

w.h

awkm

easu

re.c

om

Rep

rese

nted

by:

Rev 1

.3, N

ovem

ber 2

009

Par

t no:

DO

C-C

ATA

LOG

UE