PfefferMXsteering - mdynamix.de · Models and characterizes hydraulic and electromechanical ......

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06.06.2016 MdynamiX AG Pfeffer MXsteering Pfeffer MXsteering

Transcript of PfefferMXsteering - mdynamix.de · Models and characterizes hydraulic and electromechanical ......

06.06.2016 MdynamiX AG

Pfeffer MXsteering

Pfeffer MXsteering

06.06.2016 MdynamiX AG2

Pfeffer MXsteering

Models and characterizes hydraulic and electromechanical steering systems such as Column, Pinion or Rack-type. The 3 DOF model is real-time capable and provides high- and low-frequency behavior with different friction, stiffness and damping parameters down to component level. Also user defined ECUs models can be easily implemented. It is suitable for the simulation and analysis of NVH, steering feel and handling.

The model is already implemented in IPG CarMaker and VI-CarRealTime. It can be used also in Simulink or in conjunction with other tools.

Pfeffer MXsteering model computes the steering wheel torque very precisely!This is essential for steering feel development and optimizations.

06.06.2016 MdynamiX AG3

Introduction of the Pfeffer MXsteering Models

δH

JuC

MF,lc

FR

MH

Symbol of a friction element

Massist,C

kT

dT

SR

Hardy disc, Mesh, Lower Column

Steering Wheel

mR Rack

Pinion

δP

rpi

FF, R

MF,torsion δT

kTT

dTT

JlC

Torsion bar, Upper Column

Pfeffer MXsteering

06.06.2016 MdynamiX AG4

Introduction of the Pfeffer MXsteering Models

Types of steering systems:• Hydraulic Power Steering Systems (HPS)• Electrical Power Steering Systems (EPS)

o Column Assist o Pinion Assisto Rack Assist

Provides different complexity depends on the users’ need

06.06.2016 MdynamiX AG5

The Structure of the Pfeffer MXsteering Models

Mechanical Module:

Three degree of freedom:Upper Column, Lower Column and Rack.

Column is modelled as two sets of Spring-damper linked with cardan joint.

Frictions are applied to the lowercolumn and rack with advancedfriction models.

06.06.2016 MdynamiX AG6

The Structure of the Pfeffer MXsteering Models

EPS - Column Assist:

Typically power assist unit is a compact component installed at the upper column including the torsion bar.

Therefore the assist torque is applied directly at the upper column. The torsion bar friction is considered.

06.06.2016 MdynamiX AG7

The Structure of the Pfeffer MXsteering Models

EPS – Pinion Assist:

Typically power assist unit is a compact component installed above the pinion including the torsion bar.

Therefore the assist torque is applied directly at the lower column. The torsion bar friction is considered.

06.06.2016 MdynamiX AG8

The Structure of the Pfeffer MXsteering Models

EPS – Rack Assist:

Typically power assist unit is a compact component installed at the rack and torsion bar is installed above the pinion.

Therefore the assist force is applied directly at the rack. The torsion bar friction is also considered.

06.06.2016 MdynamiX AG9

The Performance of the Pfeffer MXsteering

0 2 4 6 8 10-5

-4

-3

-2

-1

0

1

2

3

4

5

Time [s]

Stee

ring

Whe

el T

orqu

e [N

m]

Weave Test, 80 km/h, 0.2 Hz

SimulationTest Bench Measurement

0 5 10 15 20-40

-30

-20

-10

0

10

20

30

Time [s]

Ste

erin

g W

heel

Tor

que

[Nm

]

Sinus Sweep, 80 km/h

SimulationVehicle Measurement

Pfeffer MXsteeringsuccessfully transforms the steering feel in reality to the

virtual world

30.03.2016 MdynamiX AG10

The Parametrisation of Pfeffer MXsteering Model

MXsteeringdesigner

0 10 20 30 40 50 60 70 80-10

-5

0

5

10

15

Time [s]

Ste

ering W

heel T

orq

ue [

Nm

]

0 10 20 30 40 50 60 70 80-200

-150

-100

-50

0

50

100

Time [s]

Ste

ering W

heel A

ngle

[deg]

0 10 20 30 40 50 60 70 800

20

40

60

80

100

120

Time [s]

Vehic

le S

peed [

km

/h]

0 10 20 30 40 50 60 70 80-8000

-6000

-4000

-2000

0

2000

4000

6000

Time [s]

Tie

Rod F

orc

e [

N]

Simulation

Measurement

δH

JuC

MF,lc

FR

MH

Symbol of a friction element

Massist,C

kT

dT

SR

Hardy disc, Mesh, Lower Column

Steering Wheel

mR Rack

Pinion

δP

rpi

FF, R

MF,torsion δT

kTT

dTT

JlC

Torsion bar, Upper Column

PfefferMXsteering Models

Vehicle / Test Bench Measurement

Parametrisation tool for Pfeffer MXsteering modelsIdentifies steering model parameter automatically from measurements

Benchmark/design your own steering system

06.06.2016 MdynamiX AG

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[email protected]

www.mdynamix.de

Contact us

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