PET PS Blending

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    Polymer And Process

    Group

    8

    Lab Presentation

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    Group Members

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    Contents

    Introduction of PET & PBT

    Experimentation of PET-PS Blend

    Introduction to FTIR

    Interpretation of IR Spectra

    Characterization of Blends with FTIR

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    Introduction of Polyethylene

    terephthalate (PET)

    Fahad ul Hassan

    2010-PE-19

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    Polyethylene Terephthalate (PET)

    Trade Name:

    Dacron

    Class:Thermoplastic

    Structure:

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    History

    PET was developed as a

    textile fiber in 1940s.

    Initially it was used forpackaging.

    In 1970, it was first introduced

    as a bottle which was later

    introduced commercially and

    got great fame.

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    Physical Properties of PET

    Some of the physical properties of PET are:

    properties

    value

    Unit

    Specific gravity 1.35 -----

    Melting Temperature 256 0C

    Glass transition temperature 76 oC

    Processing temperature 280-300 0C

    Properties Behavior

    Flammability Self extinguishing

    Resistance to ultra-violet

    Good

    Refractive index

    1.58-1.65

    Water absorption over 24 hr 0.1 %

    Density

    1.30-1.34 g/cm3

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    Chemical Properties of PET

    Some important chemical properties of

    PET are:

    Hydrolytic corrosion

    Thermal and photo degradation

    Chemical recycling

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    Applications of PET

    PET Bottles: PET is used in manufacturing bottles

    which can be made crystal clear to display thecontents and they are light weight, reduce transport

    cost and are fully recyclable. It is very suitable for

    content with both liquids (mineral water or soda

    water) and with solid foods such as bakery goods.

    PET Containers: PET containers are tough, stiff,

    and have excellent barrier properties.

    In Portland Cement: PET fibers have also been

    proposed for constructional application materialacting as Portland cement reinforcement with

    encouraging results. Addition of PET fibers up to 2

    weight % can improve the toughness of the cement.

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    Applications of PET

    In medicines: They are used in pharmaceuticals

    due to its physiological inertness .PET is used inthe form of a mesh or replace diseased sectionsof arties. It is also used in artificial heart valves.

    Packaging: PET has a considerably lowercrystallization rate and is therefore mainly used in

    packaging such as tapes and films.

    PET films: They are used in capacitors, slot linersfor motors, magnetic tape, x-ray film,photographic film, graphic art and draftingapplications, and food packaging.

    Ovens:PET shows great thermal stability andthus it is used in microwave ovens andconventional ovens.

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    Introduction of Polybutylene

    terephthalate (PBT)

    Azhar Habib

    2010-PE-41

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    Polybutylene terephthalate(PBT)

    Trade Name:

    Celanex

    Class

    Thermoplastic

    linear & flexible aromatic polyester

    Structure:

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    History

    PBT is being produced since 1942 and was

    commercialized by Celanese corporation in 1969,

    under the trade name Celanex.

    PBT has been commercially produced as a molding

    polymer and as a fiber.

    Now a days in engineering plastic market itsannual world production is more than 800,000 tons.

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    Physical Properties of PBT

    The most important physical properties of PBT are

    given in table as below:

    Property Value Units

    Tg 303-333 K

    Tm 495-505 K

    Specific Gravity 1.32-1.66 -

    Impact strength 53 J/m

    Specific Heat 223 kJ/kg.K

    Thermal conductivity 1.35 W/m.K

    Linear coefficient of thermal

    expansion

    7*10-5 K-1

    Density 1.31 g/cm3

    Water absorption over 24 hr

    (%)

    0.1 -

    Volume Resistivity 1015 Ohm.cm

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    Chemical Properties OF PBT

    Some important chemical properties of PET are:

    Thermo oxidative DecompositionDepolymerization of PBT with Alcohols

    Reaction with Alkalis

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    Applications Of PBT

    Industrial Components: industrialpump

    housings, impellers etc. as PBT has good

    dimensional stability (especially in water), is

    resistant to hydrocarbon oils and has high

    mechanical strength.

    Electrical Components: Electrical parts

    (such as connectors, LED displays,

    telephone components, circuit breakers andfuse cases) as it show outstanding wear

    resistance, it has a relatively low heat

    deflection temperature.

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    Applications Of PBT

    Automobile Components: In automotive

    exterior parts (such as bumpers and vertical

    panels), and in various automotive under-the-

    hood parts as it shows improved tensile

    strength, flexural modulus, and impact strength.

    Optical Fiber Cables: PBT is used for the

    tubing of loose-tube optical fiber cables

    because of its relatively high modulus and good

    processabilty.

    Brush Bristles: BTis used in tooth and paint

    brushes as it shows great wear resistance.

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    Experimentationfor PET-PS Blend

    Javed Ahmad

    2010-PE-67

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    Polymerization Techniques

    Some of most common methods of

    Polymerization include the following:

    Bulk or Mass Polymerization

    Solution or Solvent Polymerization

    Emulsion Polymerization

    Suspension Polymerization

    Solid state Polymerization

    Plasma Polymerization

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    Experimentation

    Experimentation involves the following:

    Chemicals

    ApparatusProcedure

    Observations

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    Chemicals

    Styrene monomer 20 ml

    Benzol Peroxide (BOP) 0.02 gCrushed PET 5 g

    PS-PET Blend in ratio 1:4

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    Apparatus

    Glass veil

    Glass rod

    Stirrer

    Water Bath

    Stand

    Thermometer

    Burette

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    Procedure

    First of all we took 20 ml Styrene

    monomer in a Glass veil with the help of

    Burette

    Then added 0.02 g of Benzol Peroxideinitiator

    Stirred it with glass rod

    Then heated the Water Bath up to 1hr to

    achieve 80C temperature

    Then heated the Glass veil in the water

    bath for Polymerization

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    Procedure

    Then added crushed PET into it to form

    blend and heated it for 3 hours

    Stirring it after intervals of 20 min for first

    hour After that Viscosity of Styrene start

    increasing

    Then gentle stirring applied after 10 minso that PET does not suspended and to

    obtained a homogenous blend

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    Block Diagram

    Styrene monomer

    20 ml

    Crushed PET

    5 g

    Mixed & Heatedfor about 3 hrs

    with Periodic

    Stirring

    PET

    Benzol Peroxide

    0.02 g

    Cooling

    Blend

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    Introduction to FTIR

    Muhammad Bilal

    2010-PE-13

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    INTRODUCTION

    OPERATION

    SPECTRA

    PRECUTIONS

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    Introduction

    FTIR is used for the identification of

    functional groups in organic

    compounds. FTIR is stand for Fourier Transform

    infared spectrometer .

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    Operation

    LIGHTSOURCE

    INTERFEROMETER

    SAMPLESECTION

    DETECTOR AMPLIFIERA/D

    CONVERTER

    FOURIERTRANSFORM

    UNITSPECTRA

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    Transmittance & Absorbtion

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    Wavelength and Wavenumber

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    Precautions

    CO2 + H2O effects Noising

    Correction through software

    Desiccant (Silica Gel)

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    Interpretation of IR Spectra

    Muhammad Sohail Qureshi

    2010-PE-54

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    Group frequencies and fingerprint

    frequenciesMotions in polymer molecule occur when IR passed through it and

    shows certain frequencies which are of two types as under:

    GroupFrequencies

    They are given by thevibrational motion of

    functional groups

    They are specific for specificgroups and hence help toidentify the sample

    They generally lie above1500 cm-1 (high frequencies

    )

    Fingerprint

    Frequencies

    They are given by the motionof the molecule or polymer

    segment as a whole

    They are random for every

    sample since molecularmotion is controlled by otherfactors including chain

    hindress ,crystalanity etc.

    They generally lie bellow1500 cm-1 (lower

    frequencies)

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    Summary of IR Absorptions

    Lighter atoms will allow the oscillation to be fasterhigher energy.This

    is especially true of bonds to hydrogenC-H, N-H and O-H.

    Stronger bonds will have higher energy oscillations

    Triple bonds > double bonds > single bonds in energy

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    Carbon-Carbon Bond Stretching

    Stronger bonds absorb at higher frequencies.

    C-C 1200 cm-1

    C=C 1660 cm-1

    CC 2200 cm-1

    Conjugation lowers the frequency.

    isolated C=C 1640-1680 cm-1

    conjugated C=C 1620-1640 cm-1

    aromatic C=C approx. 1600 cm-1

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    Aromatics

    aromatic C=C approx. 1600 cm-1

    the region between 1667-2000 cm-1 is the determination of

    the substitution pattern on the aromatic ring.

    G

    G

    G

    G

    G

    G

    G

    Mono substituted

    1,2 disubstituted (orthoor o-

    )

    1,2 disubstituted (metaor

    m-)

    1,4 disubstituted (paraorp-

    )

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    2000-1650 e

    bandscm1

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    Carbon-Hydrogen Stretching

    Bonds with more scharacter absorb at a higher

    frequency.

    1) sp3C-H, just below 3000 cm-1(to the right).

    2) sp2C-H, just above 3000 cm-1(to the left).

    3) spC-H, at 3300 cm-1

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    IR Spectra: Functional Groups

    41

    Alkane

    Alkene

    Alkyne

    -C-H C-C

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    O-H and N-H Stretching

    Both of these occur around 3300 cm-1,

    but they look different

    Alcohol O-H, broad with rounded tip

    Secondary amine (R2NH), broad with one

    sharp spike

    Primary amine (RNH2), broad with two

    sharp spikes

    No signal for a tertiary amine (R3N).

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    An Alcohol IR Spectrum

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    An Amine IR Spectrum

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    Carbonyl Stretching

    The C=O bond of simple ketones, aldehydes, andcarboxylic acids absorb around 1710 cm-1.

    Carboxylic acids will have O-H also. This O-H

    absorbs broadly, 2500-3500 cm-1, due to strong

    hydrogen bonding.

    Aldehydes have two C-H signals around 2700 and

    2800 cm-1

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    An Aldehyde IR Spectrum

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    An Carboxylic Acid IR Spectra

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    Carbon - Nitrogen Stretching

    C - N absorbs around 1200 cm-1

    C = N absorbs around 1660 cm-1and is much

    stronger than the C = C absorption in the same

    region

    C N absorbs strongly just above2200 cm-1.

    The alkyne C C signal is much weaker and is

    just below2200 cm-1

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    A Nitrile IR Spectrum

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    Characterization of Blends

    with FTIR

    Asmat Ullah

    2010-PE-10

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    Important Aspects of Blends

    Polymer blends are used for a variety of reasons.

    The principal motivation is to enhance the

    properties of the individual homopolymers in the

    blend. The polymers must be compatible, which means

    that they must form stable mixtures at the

    molecular level otherwise phase separation occurs.

    The behavior of polymer blends depends, ingeneral, on the degree of mixing of the

    components and their mutual interaction, as well as

    on the individual properties of the components.

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    Analysis of a blend

    Thermoanalysis:For incompatible blends the Tg of one component will

    be displaced in the direction of the Tg of the second

    component. For compatible polymer blends, only a

    single Tg is observed.

    FTIR analysis:

    will tell about the following:

    Presence of Interaction

    Level of Interaction shown by individual polymers

    Effect of Aging and heat treatment

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    Compatibility Analysis

    From an IR point of view, compatibility

    of a blend is defined in terms of thepresence of a detectable 'interaction'

    spectrum that arises when the spectrum

    of the blend is compared to the spectra

    of the two homopolymers.

    If the homopolymers are incompatible,

    the spectrum of the blend is simply the

    spectral sum, of the spectra of the two

    homopolymers and hence interaction

    spectrum will be a straight line.

    If the homopolymers are compatible, an

    interaction spectrum with frequencyshifts and intensity modifications that

    are intrinsic to the system will be

    observed.

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    Changes w.r.t. Compostion

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    Level of Interaction

    Level/Degree of Interaction is expressed as the %

    of either of the two homopolymers that has

    contributed in the interaction spectrum

    Different values of Interaction values are exhibitedby either of the homopolymer in different

    compositions of the blend

    Also different Interaction % are shown by same

    compositions if obtained the sample after heattreatment of the blend at different temperatures

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    Changes w.r.t Temperature

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    Changes w.r.t Time

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    References