pct_211635j

Program Book/Guidelines for

Eaton Vickers Hydraulics

Document: CL - F - Eaton Vickers Hydraulics

Version G1.2

Original Date: 09-15-2009

Revised Date: 1-1-2014

Program Book / Guidelines for Eaton Vickers Products

Page No.: 2 of 36 Document No.: CL-F-Eaton Vickers

Version G 1.2 Original Date: 09-15-2009

Revised Date:1-1-2014

Document Management Information

The controlled version of this document is the one stored on the GMPT Machinery and Equipment Specifications web site. Any printed copy is an uncontrolled copy. The user shall verify with the web site that he/she is in fact using the appropriate version of the specification for the specific project he/she is working on.

Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question.

Revision Date Version

No.

Document Name

Revision

Paragraph

Affected

Revised By

09-15-2009 G 1.0 CL-F-Eaton Vickers Version G 1.0 prepared to comply with GM’s Global Hydraulic Specification SP-F Hydraulic

All Eaton-Vickers

10-20-2010 G 1.1 CL-F-Eaton Vickers Contacts for Japan updated. Pilot operated proportional relief valve (KBCG5-3) list added.

2.1, 2.2, 3.5.1 Eaton-Vickers

1-1-2014 G 1.2 CL-F-Eaton Vickers Added Walterscheid WALring tube fittings and aeroquip hose. Added Hansen brand couplers

3.11, 3.12, 3.13, 3.14

Joe Raccosta




Revised Date: 1-1-2014

Table of Contents

1.0 INTRODUCTION .......................................................................................................................................................... 4

1.1 SCOPE OF DOCUMENT .............................................................................................................................................. 4

2.0 PROJECT CONTACT INFORMATION ........................................................................................................................ 4

2.1 MANAGEMENT CONTACTS ....................................................................................................................................... 4 2.2 SERVICE AND SUPPORT CONTACTS ....................................................................................................................... 5

3.0 PRODUCT OVERVIEW ................................................................................................................................................ 6

3.1 HYDRAULIC POWER UNITS. ...................................................................................................................................... 7 3.1.1 Vertical in tank Power Units. .................................................................................................................................. 7 3.1.2 Overhead / L shaped Power Units. ........................................................................................................................ 9 3.1.3 Horizontal Power Units ........................................................................................................................................ 11 3.1.4 Compact Power Units. ......................................................................................................................................... 13 3.1.5 In-Line Pressure Filters....................................................................................................................................... 14 3.1.6 In - Tank Return Filters ....................................................................................................................................... 16 3.1.7 Filter Electrical Indicators. .................................................................................................................................... 18

3.2 DIRECTIONAL VALVES ............................................................................................................................................. 19 3.2.1 NG6 (D03) Four-Way Directional Control Valves ................................................................................................ 19 3.2.2 Single Stage NG10 (D05) Four-Way Directional Control Valves ......................................................................... 19 3.2.3 Two Stage NG10 (D05) Four-Way Directional Control Valves ............................................................................ 20 3.2.4 NG16 (D07) Four-Way Directional Control Valves .............................................................................................. 20 3.2.5 NG25 (D08) Four-Way Directional Control Valves .............................................................................................. 21

3.3 MODULAR SANDWICH VALVE. ................................................................................................................................ 22 3.3.1 NG6 (D03) Modular Sandwich Modules. ............................................................................................................. 22 3.3.2 NG10 (D05) Modular Sandwich Modules. ........................................................................................................... 23 3.3.3 NG16 (D07) Modular Sandwich Modules. ........................................................................................................... 25 3.3.4 NG25 (D08) Modular Sandwich Modules. ........................................................................................................... 26

3.4 INLINE CHECK VALVES. ........................................................................................................................................... 27 3.5 PROPORTIONAL VALVES ......................................................................................................................................... 28

3.5.1 Proportional Pressure Controls............................................................................................................................ 28 3.5.2 Proportional Directional Valves ............................................................................................................................ 28

3.6 ACCUMULATORS ¼ – 13.2 GALLONS (1 – 50 LITERS) ................................................................................................. 29 3.7 ACCUMULATOR SAFETY BLOCKS .......................................................................................................................... 30 3.8 SUB PLATES .............................................................................................................................................................. 31 3.9 MANIFOLDS ............................................................................................................................................................... 31

3.9.1 Cover Plates ........................................................................................................................................................ 32 3.10 CYLINDERS ............................................................................................................................................................ 33 3.11 WALTERSCHEID WALRING TUBE FITTINGS, AEROQUIP HOSE AND HANSEN COUPLERS ........................ 35 3.12 WALTERSCHEID WALRING TUBE FITTINGS ...................................................................................................... 35 3.13 AEROQUIP HOSE .................................................................................................................................................. 35 3.14 HANSEN COUPLERS ............................................................................................................................................. 36





1.0 INTRODUCTION

1.1 SCOPE OF DOCUMENT

The Program Book provides a list of Eaton Vickers Hydraulic Products to be used for new GMPT Programs. The use of components not listed in the Program Book requires a deviation from GMPT Controls Engineering. For the complete Hydraulic System requirements see GMPT Specification SP-F-Hydraulics.

2.0 PROJECT CONTACT INFORMATION

2.1 MANAGEMENT CONTACTS

NORTH AMERICA BRAZIL EUROPE APAC / CHINA

Eaton Corporation Eaton Corporation Eaton Corporation Eaton Corporation

Address 54249 Shady Lane Av. Julia Gaioli, 450 Bonsucesso

Am Joseph 16 300 Huai Hai Zhong Rd. 11

th Floor

Shelby Twp. Guarulhos Wehrheim, Germany D-61273

Shanghai 200021

MI 48315 São Paulo 07250-270

Brazil

Website www.eaton.com www.eaton.com www.eaton.com www.eaton.com

Project

Contact Joe Raccosta Antunes, Alvaro A Armin Steinmann Vivian Wan

Company

Office 586-232-4942 55-11-2465-8815 +49-(0) 172 6026-821 +86-21-6387-9988 Ext 712

Mobile 586-292-1557

Fax

E-Mail [email protected]

[email protected]

[email protected]

[email protected]

JAPAN KOREA INDIA

Eaton Corporation Eaton Corporation Eaton Corporation

Address Uruma Kowa Bldg., Seoul 54249 Shady Lane.

8-11-37, Akasaka, Korea Shelby Twp.

Minato-ku, Tokyo MI 48315

Japan

Website www.eaton.com www.eaton.com www.eaton.com

Project

Contact Hirokazu Nishida DooWhan Kim Joe Raccosta

Company

Office +81 35-786-2560 (822)562-3870 586-232-4942

Mobile +81 90-9882-5031 586-292-1557

Fax +81 3-5786-2561

E-Mail HirokazuNishida @eaton.com

[email protected] [email protected]

http://www.eaton.com/




mailto:[email protected]











2.2 SERVICE AND SUPPORT CONTACTS

NORTH AMERICA BRAZIL EUROPE APAC/CHINA

Company Eaton Corporation Eaton Corporation Eaton Corporation Eaton Corporation

Address 2668 Pine Ridge Rd. Av. Julia Gaioli, 450 Bonsucesso

Am Joseph 16 388 AiDu Rd.

West Bloomfield, MI 48324-1957

São Paulo 07250-270 Wehrheim, Germany D-61273

Wai Gao, Shanghai 200131

Guarulhos Brazil

Website www.eaton.com www.eaton.com www.eaton.com www.eaton.com

Local Support Duane Jaros Antunes, Alvaro A Armin Heyer Jason Lin

Office 248-681-2990 +49 (0) 6081 103-340 +86-21-3850-3303

Mobile 313-910-8036 55-11-2465-8815

Fax

E-Mail [email protected]

[email protected]


JAPAN KOREA INDIA

Eaton Corporation Eaton Corporation Eaton Corporation

Address Uruma Kowa Bldg., Seoul 145 Off Mumbai-Pune Road

8-11-37, Akasaka, Korea Pune 411018

Minato-ku, Tokyo INDIA

Japan

Website www.eaton.com www.eaton.com www.eaton.com

Project

Contact Hirokazu Nishida DooWhan Kim Suneel Patil

Company

Office +81 35-786-2560 (822)562-3870 +91-20-3061-1026

Mobile +81 90-9882-5031 +91-976-5567060

Fax +81 3-5786-2561

E-Mail HirokazuNishida @eaton.com











3.0 PRODUCT OVERVIEW

Eaton components required for GMPT are listed below. For more information, visit our website.

Product Main page

: http://hydraulics.eaton.com/products/menu_main.htm

Direction Control Valves

: http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1634.pdf

Pressure Control :http://www.eaton.com/Eaton/ProductsServices/Hydraulics/Valves/IndustrialValves/index.htm

Filters : http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1225.pdf

Stack Valves : :http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1901.pdf

Accumulators

: http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1224.pdf

Prop.Direction Control Valve : : :http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_2104.pdf

:http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_2095.pdf

http://hydraulics.eaton.com/products/menu_main.htm

http://www.eaton.com/ecm/groups/public/@pub/@eaton/@hyd/documents/content/pll_1634.pdf

http://www.eaton.com/Eaton/ProductsServices/Hydraulics/Valves/IndustrialValves/index.htm










3.1 HYDRAULIC POWER UNITS.

GMPT Global Specification SP-F-Hydraulic lists three preferred styles of power units where the design provides for flooded pump inlets. The three preferred power unit styles are: (1) Vertical with the pumps being submersed in the reservoir (2) “ L” Shaped where the pump-motor assembly is mounted to a base next to the reservoir and (3) Overhead where the pump/motor assembly is mounted under the reservoir. An alternative Horizontal power unit where the pump-motor assembly is mounted on top of the reservoir may be used provided that three design considerations listed in the GMPT Hydraulic specification have been met. A synopsis of the tree design considerations for power unit sound level, plant elevation and fluid viscosity is provided in section 3.1.3. All Power units for GMPT must meet a sound specification of 75 dB(A) maximum.

GMPT hydraulic specification paragraph 8.2.2.9 states that the interior of reservoirs should not be painted. GMPT will approve the interior painting of reservoirs when the system is operating on mineral oil. For GMPT Casting plants, the machine builder must confirm the hydraulic fluid selection with the applicable plant. Systems operating with the fire resistant fluids will require lower operating temperatures. In addition, the fluid selection may require that the reservoir interior not be painted but coated with a rust preventative.

GMPT encourages the design of energy efficient hydraulic systems, which do not require heat exchangers.

3.1.1 Vertical in tank Power Units.

The Vertical power units for GMPT are available in four standard sizes, 100, 250, 400 & 800-Liter reservoirs. The power unit will employ a thru-drive PVM/PVQ variable volume piston pump for main system flow with “V” series fixed displacement vane pump for the Re-circulation / Filtration loop. Should a heat exchanger be required for a specific application, a plate style heat exchanger will be added in the re-circulation line. For GMPT maintenance, purposes the pump case drain line will access through the reservoir removable top plate and then connected to the return side of the reservoir. The clean out covers are fixed with a minimum of six studs to prevent cover leakage. Power units will be supplied with c isolation / level pads. If a heat exchanger is required for an application, a Plate style exchanger will be part of the re- circulation loop. In addition, should an accumulator be required for certain application, it will be added to the power unit along with the required lockable accumulator isolation block.

SIZE L W H

100 LITER 1000 mm 700 mm 1200 mm

250 LITER 1060 mm 850 mm 1450 mm

400 LITER 1400 mm 950 mm 1750 mm

800 LITER 1700 mm 1150 mm 2100 mm





Power units for special machine applications, such as for long clamping cycles should be equipped with a heat exchanger in the re-circulation line.

Sound Spec: Less than 75 dB(A) Ports: ISO 1179-1 (G thread) Options: Accumulator circuit, heat exchanger circuit

Fill point: H6-63 BSPP Labels: Per GM Spec. Tubing & Fittings: Trivalent Chrome metric tubing & metric flareless fittings per GM spec.

100 L 250 L 400L 800 L

Main Pump, Var. Displacement

PVM018ER17DS05AAC2314000A00A

PVM045ER17DS08AAC2314000A00A

PVM081ER18FS08AAC2314000A00A

PVM131ER18HS08AAC2314000A00A

Theo.Flow @ 1000 RPM

18.0 LPM 45.0 LPM 80.9 LPM 131.0 LPM

Theo.Flow @ 1200 RPM

21.6 LPM 54.0 LPM 97.1 LPM 157.3 LPM

Theo. Flow @1500 RPM

27.0 LPM 67.6 LPM 121.4 LPM 196.6 LPM

Pump Drive Speed

The electric motor drive speeds for the regions are 1000 RPM for Europe, 1200 RPM for North America, 1500 RPM for China, Asia and South America. For China, Asia and South America 1500 RPM electric motors should be used unless the max. Sound level of 75dB(A) cannot be achieved. In this case, 1000-RPM electric motors may be used; however, the GM country unit must be consulted.

Electric Motor The machine builder should confirm the G.M. plant location to determine the exact motor voltage requirements.

Aux Pump for Filtering/Cooling Loop

V101S5S11A20 V201S11S62A11 V201S11S62A11 V201S11S62A11

DIN Return Filter DRT 1 063 BC 4 XX N B C 06 /w VR2LZ. 0 / BO Dual Elec Indicator

DRT 1 160 BE 4 XX N B C 06 /w VR 2 LZ. 0 / BO Dual Elec Indicator

DRT 1 250 BF 4 XX N B C 06 /w VR 2 LZ. 0 / BO Dual Elec Indicator

DRT 1 630 BM 4 XX N B C 06 /w VR 2 LZ. 0 / BO Dual Elec Indicator

Filter Element VDT 063 B C 06 VDT 160 B C 06 VDT 250 B C 06 VDT 630 B C 06

Return Filter DIN Filters should be used for all regions except North America. For North America HF4 series return filters should be used.

Temp. Switch TR7430 TR7430 TR7430 TR7430

Level Switch LK7023 LK7023 LK7023 LK7023

Pressure Switch PN7001 PN7001 PN7001 PN7001





3.1.2 Overhead / L shaped Power Units.

Both Overhead and L Shaped power units provide the pumps with flooded inlets. The power unit will employ PVM/PVQ variable volume piston pump for main system flow and separate “V” series fixed displacement vane pump for the Re-circulation / Filtration loop. The power unit is equipped with an independent offline filtration circuit. Both the main pump and the offline pump have ball valves with prox. Switches. The main pump is equipped with a secondary relief valve, check valve and pressure switch. The power unit is equipped with both dual level and dual temperature switches. If a heat exchanger is required for an application, a Plate style exchanger will be part of the re- circulation loop. In addition, should an accumulator be required for certain application, it will be added to the power unit along with the required lockable accumulator isolation block. For special applications, please consult Eaton Vickers.







100 L 160 L 250L

Main Pump, Variable Displacement

PVM018ER17DS05AAC2314000000A

PVQ32MBR00SENS21CG14D21S3

PVM045ER18DS08AAC2314000000A

Theo. Flow @1000 RPM 18.0 LPM 32.9 LPM 45.0 LPM

Theo. Flow @ 1200 RPM 21.6 LPM 39.5 LPM 54.0 LPM

Theo. Flow @ 1500 RPM 27.0 LPM 52.6 LPM 67.6 LPM

Pump Drive Speed

The electric motor drive speeds for the regions are: 1000 RPM for Europe, 1200 RPM for North America, 1500 RPM for China, Asia and South America. For China, Asia and South America 1500 RPM electric motors should be used unless the max. Sound level of 75dB(A) cannot be achieved. In this case, 1000-RPM electric motors may be used; however, the GM country unit must be consulted.



Temperature Switch TR7430 TR7430 TR7430

Level Switch LK7023 LK7023 LK7023

Pressure Switch PN7001 PN7001 PN7001





3.1.3 Horizontal Power Units

Horizontal power units may be used for a GMPT provided that three design considerations have been met. The three design considerations listed in GM’s Global Hydraulic Specifications are:

A) Altitude: Horizontal power units may not be used when the plant elevation exceeds 1000 meters.

B) Sound level: The complete power unit sound level must be below 75 dB(A).

C) Fluid Viscosity: The hydraulic fluid viscosity required for the application must not cause pump cavitations.

Horizontal power units can be provided in a number of different reservoir sizes, 100, 160, 250 & 400 Liters.. The power unit will employ a PVM/PVQ variable volume piston pump for main system flow and separate “V” series fixed displacement vane pump for the Re-circulation / Filtration loop. If a heat exchanger is required for an application, a Plate style exchanger will be part of the re- circulation loop. In addition, should an accumulator be required for certain application, it will be added to the power unit along with the required.

SIZE L W H

100 LITER 1035 mm 860 mm 1050 mm

160 LITER 1300 mm 800 mm 1100 mm

250 LITER 1450 mm 860 mm 1200 mm

400 LITER 1050 mm 950 mm 1350 mm







100 L 160 L 250L

400L

Main Pump, Variable Displacement

PVM018ER17DS05AAC2314000000A

PVQ32MBR00SENS21CG14D21S3

PVM045ER17DS08AAC2314000000A

PVM081ER18FS08AAC2314000000A

Theo. Flow @1000 RPM 18.0 LPM 32.9 LPM 45.0 LPM 80.9 LPM

Theo. Flow @ 1200 RPM 21.6 LPM 39.5 LPM 54.0 LPM 97.1 LPM

Theo. Flow @ 1500 RPM 27.0 LPM 52.6 LPM 67.6 LPM 121.4 LPM

Pump Drive Speed

The electric motor drive speeds for the regions are: 1000 RPM for Europe, 1200 RPM for North America, 1500 RPM for China, Asia and South America. For China, Asia and South America 1500 RPM electric motors should be used unless the max. Sound level of 75dB(A) cannot be achieved. In this case, 1000-RPM electric motors may be used; however, the GM country unit must be consulted.



Temperature Switch TR7430 TR7430 TR7430 TR7430

Level Switch LK7023 LK7023 LK7023 LK7023

Pressure Switch PN7001 PN7001 PN7001 PN7001





3.1.4 Compact Power Units.

For special applications such as clamping, a 40L vertical power unit is available. The use of the 40L compact power unit requires the approval of General Motors Engineering. Please consult with Eaton Vickers for design assistance. The vertical power unit is provided with a fixed displacement vane pump to charge a small accumulator, the pump is then unloaded. The power unit is equipped with both dual level and dual temperature switches. The system directional valves must be mounted by the OEM to the machine and not located on the power unit.

SIZE

L 620 mm

B 420 mm

H 660 mm





3.1.5 In-Line Pressure Filters

In- Line Pressure (HF*)

FOR INDICATOR REF : 3.1.7





In-Line Pressure DIN






3.1.6 In - Tank Return Filters

In-Tank (HF*)






In-Tank DIN






3.1.7 Filter Electrical Indicators.

Filter Series Hydac Model code Hydac Part Number

HF3P Pressure filters VD 5 LZ. 0 / BO 01265195

DHP DIN Pressure filters VD 5 LZ. 0 / BO 01265195

DRT DIN Tank top Return filters VR 2 LZ. 0 / BO 012654422

HF4RT Tank top Return filters VMF 2 LZ. 1 / BO 02074114





3.2 DIRECTIONAL VALVES

3.2.1 NG6 (D03) Four-Way Directional Control Valves

Subplate mounted, 24 V DC, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not used, Pin 3 – 0volt, Pin 4 – 24Volt.

Symbol Model Number & Description Part Number

F6-DG4V-3-6C-M-KUPM4L-D7-H7-60 P = 30 Watts

02-400431

F6-DG4V-3-6C-M-KUPM4L-D7-HL7-60 P = 18 Watts

02-400432

F6-DG4V-3-6C208-M-KUPM4L-D7-H7-60 Soft shift, P = 30 Watts

02-400433

F6-DG4V-3-33C-M-KUPM4L-D7-H7-60 P = 30 Watts

02-400434

F6-DG4V-3-33C-M-KUPM4L-D7-HL7-60 P = 18 Watts

02-400435

F6-DG4V-3-33C208-M-KUPM4L-D7-H7-60 Soft shift, P = 30 Watts

02-400436

F6-DG4V-3-2A-M-KUPM4L-D7-H7-60 P = 30 Watts

02-400425

F6-DG4V-3-2A-M-KUPM4L-D7-HL7-60 P = 18 Watts

02-400426

F6-DG4V-3-2A208-M-KUPM4L-D7-H7-60 Soft shift, P = 30 Watts

02-400427

†

F6-DG4V-3-2N-M-KUPM4L-D7-H7-60 P = 30 Watts

02-400428

F6-DG4V-3-2N-M-KUPM4L-D7-HL7-60 P = 18 Watts

02-400429

F6-DG4V-3-2A208-M-KUPM4L-D7-H7-60 Soft shift, P = 30 Watts

02-400430

3.2.2 Single Stage NG10 (D05) Four-Way Directional Control Valves

Subplate mounted, 24 V DC, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not used, Pin 3 – 0volt, Pin 4 – 24Volt.


F6-DG4V4-016C-M-KUPM4L-D7-H-5-10 P = 45 Watts

02-400441

F6-DG4V4-016C-M-KUPM4L-D7-HL-4-10 P = 30 Watts

02-400442

F6-DG4V4-0133C-M-KUPM4L-D7-H-5-10 P = 45 Watts

02-400443

F6-DG4V4-0133C-M-KUPM4L-D7-HL-4-10 P = 30 Watts

02-400444

F6-DG4V4-012A-M-KUPM4L-D7-H-5-10 P = 45 Watts

02-400437

F6-DG4V4-012A-M-KUPM4L-D7-HL-4-10 P = 30 Watts

02-400438

†

F6-DG4V4-012N-M-KUPM4L-D7-H-5-10 P = 45 Watts

02-400439

F6-DG4V4-012N-M-KUPM4L-D7-HL-4-10 P = 30 Watts

02-400440





3.2.3 Two Stage NG10 (D05) Four-Way Directional Control Valves

Subplate mounted, 24 V DC, P=18 Watts, NBR seals, M12 connector on each Sol., pin configuration: Pin 1 & 2 not used, Pin 3 – 0volt, Pin 4 – 24Volt.

Symbol Model Number Part Number

F6-DG5V-5-6C-M-KUPM4L-D7-HL7-10 02-400447

F6-DG5V-5-33C-M-KUPM4L-D7-HL7-10 02-400448

F6-DG5V-5-2A-M-KUPM4L-D7-HL7-10 02-400445

†

F6-DG5V-5-2N-M-KUPM4L-D7-HL7-10 02-400446




F6-DG5V-7-6C-M-KUPM4L-D7-HL7-10 02-400451

F6-DG5V-7-33C-M-KUPM4L-D7-HL7-10 02-400452

F6-DG5V-7-2A-M-KUPM4L-D7-HL7-30 02-400449

†

F6-DG5V-7-2N-M-KUPM4L-D7-HL7-30 02-400450








F6-DG5V-8-H-6C-M-KUPM4L-D7-HL7-10 02-400455

F6-DG5V-8-H-33C-M-KUPM4L-D7-HL7-10 02-400456

F6-DG5V-8-H-2A-M-KUPM4L-D7-HL7-10 02-400453

†

F6-DG5V-8-H-2N-M-KUPM4L-D7-HL7-10 02-400454

† : Note: To be used for clamping applications only. Other applications require written approval from GMPT Controls

Engineering





3.3 MODULAR SANDWICH VALVE.

3.3.1 NG6 (D03) Modular Sandwich Modules.


Dual Flow control Module Meter out

On port A & B. DGMFN-3-Y-A1W-B1W-41

694411

Flow control Module Meter out

On port B. DGMFN-3-Y-B1W-41

02-138526


On port A. DGMFN 3 Y A1W 41

02-138527

Dual P.O. Check Module On Port A & B Pilot Ratio 3:1

DGMPC 3 ABK BAK 41

694400

A Port P.O Check Module On Port A

Pilot Ratio 3:1 DGMPC 3 ABK 41

870024

B Port P.O Check Module On Port B

Pilot Ratio 3:1 DGMPC 3 BAK 41

870023

“P” Port Check Module 0.5 bar (8 psi) Spring DGMDC 3 Y PK 41

694415

“P” Port Pressure Reducing / Releiving Module

30 bar max.DGMX23PPAWB40 870021

80 bar max. DGMX23PPBWB40 870036

120 bar maxDGMX23PPCWB40 870037





“A” Port Pressure Reducing / Releiving Module

80 bar max. DGMX23PABWB40 870031

120 bar maxDGMX23PACWB40 870032

“B” Port Pressure Reducing / Releiving Module

80 bar max. DGMX23PBBWB40 870047

120 bar maxDGMX23PBCWB40 8700267

P to T Pressure Relief Module

50 bar max DGMC 3 PT AW 41 02-108132

100 bar max DGMC 3 PT BW 41 02-147590

200 bar max DGMC 3 PT CW 41 870233

B to T Pressure Relief Module

50 bar max DGMC 3 BT AW 41 871703

100 bar max DGMC 3 BT BW 41 02-108538

200 bar max DGMC 3 BT CW 41 870257

A to T Pressure Relief Module

50 bar max DGMC 3 AT AW 41 02-138107

100 bar max DGMC 3 AT BW 41 02-138108

200 bar max DGMC 3 AT CW 41 02-139196




On port A & B. DGMFN 5 Y A1W B1W 30

868884


On port B. DGMFN 5 Y B1W 30

02-140612


On port A. DGMFN 5 Y A1W 30

867334





Dual P.O. Check Module On Port A & B Pilot Ratio 3:1

DGMPC 5 ABK BAK 30

867364

P.O. Check Module On Port A

Pilot Ratio 3:1 DGMPC 5 ABK 30

867339

P.O. Check Module On Port B

Pilot Ratio 3:1 DGMPC 5 BAK 30

867340

“P” Port Check Module

1bar (15 psi)

DGMDC 5 Y PK 30

867341

“T” Port Check Module

1bar (15 psi)

DGMDC 5 X TK 30

867342

“P” Port Pressure Reducing / Releiving Module

50 bar max. DGMX2 5 PP AW B 30 879343

100 bar max. DGMX2 5 PP BW B 30 868314

200 bar max. DGMX2 5 PP FW B 30 880553

“A” Port Pressure Reducing / Releiving Module

50 bar max. DGMX2 5 PA AW B 30 879344

100 bar max. DGMX2 5 PA BW B 30 868316

200 bar max. DGMX2 5 PA FW B 30 02-101968





“B” Port Pressure Reducing / Releiving Module

50 bar max. DGMX2 5 PB AW B 30 880554

100 bar max. DGMX2 5 PB BW B 30 868317

200 bar max. DGMX2 5 PB FW B 30 02-145043

P to T Pressure Relief Module

50 bar : DGMC 5 PT AW 30 879341

100 bar : DGMC 5 PT BW 30 868650

200 bar : DGMC 5 PT FW 30 879342

A to T Pressure Relief Module

50 bar : DGMC 5 AT AW 30 02-336089

100 bar : DGMC 5 AT BW 30 868651

200 bar : DGMC 5 AT FW 30 02-149394

B to T Pressure Relief Module

50 bar : DGMC 5 BT AW 30 868651

100 bar : DGMC 5 BT BW 30 868652

200 bar : DGMC 5 BT FW 30 02-127594




On port A & B. DGMFN 7 Y A2W B2W 30

02-413078

Dual P.O. Check Module On Port A & B

DGMPC 7 ABK BAK 30

02-413103


DGMPC 7 ABK 30 02-413102






DGMPC 7 BAK 30 02-413106




On port A & B. DGMN H8 Y A2W B2W 30

02-413088

Dual P.O. Check Module On Port A & B

DGMPC H8 ABK BAK 30 02-413055


DGMPC H8 ABK 30 02-413112


DGMPC H8 BAK 30 02-413114





3.4 INLINE CHECK VALVES.

Model Code Cracking Pressure , Port Size Flow in

lpm Part Number

DT8P1-02-05-10-UB 0.3 bar (5 psi )cracking, G ¼ 12 796121

DT8P1-02-30-10-UB 2 bar(30 psi) cracking, G ¼ 12 796125

DT8P1-03-05-10-UB 0.3 bar (5 psi )cracking, G 3/8 30 465451

DT8P1-03-30-10-UB 2 bar(30 psi) cracking, G 3/8 30 465605

DT8PI-06-05-11-ENB 0.3 bar (5 psi )cracking, G ¾ 76 796127

DT8PI-06-30-11-ENB 2 bar(30 psi) cracking, G ¾ 76 796131

DT8PI-10-05-11-ENB 0.3 bar (5 psi )cracking, G1¼ 190 796133

DT8PI-10-30-11-ENB 2 bar(30 psi) cracking, G 1¼ 190 796137

Waltersheid Check valve Model Code Cracking Pressure , Pipe Size Flow in lpm Part Number

RS 8 S 0.5 bar(7 psi) cracking, 8 mm OD 20 067401 + 032431











3.5 PROPORTIONAL VALVES

3.5.1 Proportional Pressure Controls

Direct Operated, Max. Flow 5 L/min, with On-Board Electronics (OBE)

Size Description Model Number Part Number

NG6 (D03)

100 bar KBCG-3-100-DZM1-2-A-PE7-H1-10 02-352464

160 bar KBCG-3-160-DZM1-2-A-PE7-H1-10 02-352465

250 bar KBCG-3-250-DZM1-2-A-PE7-H1-10 02-354566

Electrical Connector 934939

Pilot Operated, Max. Flow 40 L/min, with On-Board Electronics (OBE)


NG6 (D03)

100 bar KBCG5-3-100D-Z-T-M1-4-A-PE7-H1-10 02-413924




3.5.2 Proportional Directional Valves

Direct Operated with On-Board Electronics (OBE)


NG6 (D03)

13L/min KBFDG4V-3-33C13N-Z-M1-PE7-H7-11 5995984-001

32L/min CONSULT EATON



NG610 (D05)

50L/min KBFDG4V-5-33C50N-Z-M1-PE7-H7-11 5996181-001

80L/min CONSULT EATON






3.6 ACCUMULATORS ¼ – 13.2 Gallons (1 – 50 Liters)

Diaphragm – Type Accumulators

Volume Pressure

Rating

Ports

ISO 1179-1

G thread

Hydac Model Code

1 Liter 210 bar G ½ SB0 210 1 E1 /112 ** 210 AK

Bottom Repairable Bladder Accumulators

Volume Pressure

Rating

Ports

ISO 1179-1

G thread

Hydac Model Code

4 Liter 330 bar G 1¼ SB 330 4 A1 / 112 ** 330 A

6 Liters 330 bar G 1¼ SB 330 6 A1 / 112 ** 330 A

10 Liters 330 bar G 2 SB 330 10 A1 / 112 ** 330 A

20 Liters 330 bar G 2 SB 330 20 A1 / 112 ** 330 A

32 Liters 330 bar G 2 SB 330 32 A1 / 112 ** 330 A

50 Liters 330 bar G 2 SB 330 50 A1 / 112 ** 330 A

Above 50 liters

Use Piston Accumulators. Consult Eaton for further Details

Accessories Volume Qty Part Number

Clamp 1 ltr 1 100AV00048A

Clamp 4 … 6 ltr 2 100AV00041A

Clamp 10 ltr 1 100AV00042A

Clamp 20 … 50 ltr 2 100AV00042A

Support Bracket w/ Ring 4 … 6 Liters 1 100AV00054A

Support Bracket w/ Ring 10…32 Liters 1 100AV00055A

Charging kit 100AV00093A

** Note: The accumulator model codes may require a different suffix code dependant upon the country where the accumulator is being shipped. For the U.S. and Mexico this is an ASME suffix code, Ontario Canada requires ASME plus TSSA certification, CE for Europe, SELO for China and NR-13 for Brazil. Other countries may have different certification requirements and the suffix code may change. Please check with Eaton Vickers for the requirements of the final destination country.





3.7 ACCUMULATOR SAFETY BLOCKS

Accumulator Size Size –Model Code

Ports

ISO 1179-1

G thread

Part Numbers

1 Liter NG 10 – ESS 10E 16Y1-N250A-S30- L G 1/2 100AV00169A

4 to 6 Liters NG 10 – ESS 10E 16Y1-N250A-S12- L G 1¼ 100AV00170A

10 to 20 Liters NG 20 – ESS 20E16Y1-N250A-S13- L G 2 100AV00171A

34 to 50 Liters NG 32 – ESS 32E16Y1-N250A-S309- L G 2 100AV00172A

Accessories Part Number

DIN-M12 Connector Equipped with Z diode and indicator light (DIN to M12 adapter to be added)

Part Number

VAG-029-3401 ( MENCOM )

The Accumulator Safety Blocks are used for safety, isolation and unloading of hydraulic accumulators. GMPT specifications require a safety block to be provided for each accumulator application. Each safety block is equipped with a manual isolation valve with locking handle, manual unloading valve, safety valve and a 24 V solenoid unloading valve.

Required per

GM spec.





3.8 SUB PLATES

Steel or Ductile Iron Subplates with Metric Threads for Valve Bolt Down

Valve Pattern Port ISO 228 # MODEL CODE Description Part Numbers

NG6(D03) G 3/8 DGVM 3 10 R Bottom Ported 466730

NG10 (D05) G ½ E DGSM 01Y 10 R Bottom Ported 711921

NG16(D07) G 3/4 E DGVM 7X D 10 R Bottom Ported w/ X & Y Ports 984617

NG25(D08) G1 E DGVM 8X D 10 R Bottom Ported w/ X & Y Ports 788298

3.9 MANIFOLDS

Ductile Iron Manifolds with Bottom and Side Ports and Metric Valve Bolt Down Threads

SIZE Ports Nr. Of Stations MODEL CODE

NG6(D03)

A&B: G ½ P&T : G ¾

A B Test Points G1/4 ISO 228 Ports

P & T : Both Ends A& B : Bottom Face

Test Points : One on each side

2 PREMIUM - 3 2 LPR BP






Alternate manifolds (For North America or as requested by other regions)

A&B: G 3/4 P&T : G1




2 DD03HPB023B

3 DD03HPB033B

4 DD03HPB043B

5 DD03HPB053B

6 DD03HPB063B

7 DD03HPB073B





Ductile Iron Manifolds with Bottom and Side Ports and Metric Valve Bolt Down Threads

SIZE Ports Nr. Of Stations MODEL CODE

NG10 (D05)

A&B: G 1 P : G ¾ T : G 1




2 MR K - 5 - 2 G

3 MR K - 5 - 3 G

4 MR K - 5 - 4 G

5 MR K - 5 - 5 G

6 MR K - 5 - 6 G

Alternate manifolds (For North America or as requested by other regions)

A&B: G 3/4 P&T : G 1




2 DD05HPB023B

3 DD05HPB033B

4 DD05HPB043B

5 DD05HPB053B

6 DD05HPB063B

3.9.1 Cover Plates

Valve Pattern Description Model code

NG6 (D03) Cover Plate with

Metric Bolts & “O” Rings

MR C - 3 PA

Alternate for North America or as requested by other regions

D D03 COP G M

NG10 (D05) Cover Plate with

Metric Bolts & “O” Rings

MR C - 5 PA


D D05 COP G M

NG6 (D03) - NG10(D05)

D05(NG10) Adapter with Metric Bolts &

“O” Rings

MR A - 5 / 3


D D03 D05 VA AB M





3.10 CYLINDERS

METRIC / ISO CYLINDERS

SAMPLE MODEL CODE:

IHMAD-80X100X-N-36-2-G-H-B-1-1-X





Gland Drain Options: Gland drains are primarily used for long stroke cylinders (over 1 m) when extend speed exceeds retract speed. The Gland drain is used to return any accumulated fluid, between the rod seal and wiper, to tank. This is used in servo applications for ultra low leakage requirements or for remote visual monitoring of rod seal leakage for preventive maintenance purpose.





3.11 WALTERSCHEID WALRING TUBE FITTINGS, AEROQUIP HOSE AND HANSEN COUPLERS

3.12 WALTERSCHEID WALRING TUBE FITTINGS

3.13 AEROQUIP HOSE

Data sheet: refer to hose catalogue





3.14 HANSEN COUPLERS

Data sheet: ISO 7241-1 series B

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