Parts Book JF168JF200

23
GASOLINE ENGINE HYSJF168HYSJF200 1/23

description

hyspec

Transcript of Parts Book JF168JF200

Page 1: Parts Book JF168JF200

GASOLINE ENGINE

HYSJF168、HYSJF200

PARTS CATALOGUE

1/18

Page 2: Parts Book JF168JF200

Cylinder head system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CYLINDER HEAD COMP.HYS-

PJF168.1-1

HYS-PJF200.1-

11 1

2 CYLINDER HEAD GASKETHYS-PJF168.2-

3

HYS-PJF200.2-

31 1

3 HEAD COVER COMP. HYS-PJF168/JF200.1.1.1 1 1

4 HEAD COVER PACKING HYS-PJF168/JF200.1.1-3 1 1

5 BREATHER TUBE HYS-PJF168/JF200.1.1-2A 1 1

6 FLANGE BOLT(M6×12) HYS-PGB/T5787-86(M6X12) 4 4

7 CARBURETOR STUD BOLT HYS-PJF168/JF200.1-2 2 2

8 EXHAUST PIPE STUD BOLT HYS-PGB900-88 2 2

9 DOWEL PIN(10×16) HYS-PJF168/JF200.2-5 2 2

10 FLANGE BOLT(M8×58) HYS-PJF168/JF200.2-4 4 4

11 SPARK PLUG(LD NGK) HYS-PJF168/JF200.10-1 1 1

2/18

Page 3: Parts Book JF168JF200

Cylinder barrel (1)

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CRANK CASEHYS-

PJF168.2

HYS-

PJF200.21 1

2 OIL LEVEL SWITCH ASSY. HYS-PJF168/JF200.14 1 1

3 GOVERNOR GEAR ASSY. HYS-PJF168/JF200.11.1 1 1

4 GOVERNOR SLIDER HYS-PJF168/JF200.11.1-7 1 1

5 ROCKER HYS-PJF168/JF200.11.2-1 1 1

6 LOCK PIN(8mm) HYS-PJF168/JF200.11.2-2 1 1

7 FLANGE BOLT(M6×20)HYS-PGB/T5787-

86(M6X20)2 2

8 DRAIN PLUG BOLT HYS-PJF168/JF200.2-6 2 2

9 SLIDER WASHER(6mm) HYS-PJF168/JF200.11.1-5 1 1

10 DRAIN PLUG WASHER(10.2mm) HYS-PGB95-85(10.2mm) 2 2

11 GOVERNOR HOLDER CLIP HYS-PJF168/JF200.11.1-8 1 1

3/18

Page 4: Parts Book JF168JF200

Cylinder barrel (2)

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

12 BALL BEARING(6205)(TPI) HYS-PGB276-89(6205)(TPI) 1 1

13 OIL SEAL(φ25×φ41.25×6)HYS-PGB13817-92

(φ25×φ41.25×6)1 1

14 O-RING(14mm) HYS-PJF168/JF200.14.2-10 1 1

15 FLANGE NUT(M10) HYS-PGB6177-86(M10) 1 1

16 GOVERNOR WASHER(6mm) HYS-PJF168/JF200.11.1-6 2 2

4/18

Page 5: Parts Book JF168JF200

Crankcase cover system assy.

SN DESCRIPTION

P/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CRANKCASE COVER ASSY. HYS-PJF168/JF200.15-1A 1 1

2 CASE COVER PACKING HYS-PJF168/JF200.15-2 1 1

3 OIL SCALE HYS-PJF168/JF200.15-3A 2 2

4 OIL SCALE SEAL RING HYS-PJF168/JF200.15-5 2 2

5 OIL SEAL(φ25×φ41.25×6)HYS-PGB13817-92

(φ25×φ41.25×6)1 1

6 DOWEL PIN(8×14) HYS-PJF168/JF200.15-4 2 2

7 FLANGE BOLT(M8×28)HYS-PGB/T5787-

86(M8X28)6 6

8 BALL BEARING(6205) HYS-PGB276-89(6205) 1 1

5/18

Page 6: Parts Book JF168JF200

Crankshaft system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CRANKSHAFT COMP.HYS-

PJF168.4

HYS-

PJF200.41 1

2 PLAIN KEY(5×5×30) HYS-PGB1096-79(5×5×30) 1 1

3 SEMICIRCLE KEY HYS-PJF168/JF200.4.2-2 1 1

6/18

Page 7: Parts Book JF168JF200

Piston and connecting rod system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 PISTON RING SET HYS-PJF168/JF200.3-1 1 1

2 PISTONHYS-PJF168.3-

5

HYS-PJF200.3-

51 1

3 PISTON PIN HYS-PJF168/JF200.3-4 1 1

4 CONNECTING ROD ASSY. HYS-PJF168/JF200.3-6 1 1

5 CONNECTION ROD BOLT HYS-PJF168/JF200.3-8 2 2

6 PISTON PIN CLIP(18mm) HYS-PJF168/JF200.3-9 2 2

7/18

Page 8: Parts Book JF168JF200

Camshaft system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CAMSHAFT ASSY. HYS-PJF168.5-1A HYS-PJF200.5-1A 1 1

2 PUSH RODHYS-PJF168.1.2-

14

HYS-PJF200.1.2-

142 2

3 ROCKER ARM HYS-PJF168/JF200.1.2-9 2 2

4 VALVE LIFTERHYS-PJF168.1.2-

15

HYS-PJF200.1.2-

152 2

5 ADJUSTING NUT HYS-PJF168/JF200.1.2-8 2 2

6 IN. VALVE HYS-PJF168/JF200.1.2-3 1 1

7 EX. VALVE HYS-PJF168/JF200.1.2-4 1 1

8 VALVE SPRING HYS-PJF168/JF200.1.2-10 2 2

9 IN. VALVE SPRING RETAINER HYS-PJF168/JF200.1.2-1 1 1

10 EX. VALVE SPRING RETAINER HYS-PJF168/JF200.1.2-2 1 1

11 EX. VALVE HELMET HYS-PJF168/JF200.1.2-13 1 1

12 PUSH ROD GUIDE PLATEHYS-PJF168.1.2-

16

HYS-PJF200.1.2-

161 1

13 ROCKER BOLT(M8) HYS-PJF168/JF200.1.2-7 2 2

14 LOCKNUT HYS-PJF168/JF200.1.2-17 2 2

15 ROCKER ASSY. HYS-PJF168/JF200.1.2-18 1 1

8/18

Page 9: Parts Book JF168JF200

Recoil starter system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 RECOIL STARTER ASSY. HYS-PJF168/JF200.13 1 1

2 SETTING SCREW HYS-PJF168/JF200.13-7 1 1

3 RATCHET GUIDE HYS-PJF168/JF200.13-6 1 1

4 FRICTION SPRING HYS-PJF168/JF200.13-8 1 1

5 STARTER RATCHET HYS-PJF168/JF200.13-5 2 2

6 RATCHET SPRING HYS-PJF168/JF200.13-4 2 2

7 RECOIL STARTER REEL HYS-PJF168/JF200.13-3 1 1

8 RECOIL STARTER SPRING HYS-PJF168/JF200.13-10 1 1

9 RECOIL STARTER CASE COMP. HYS-PJF168/JF200.13.1 1 1

10 RECOIL STARTER ROPE HYS-PJF168/JF200.13-2 1 1

11 STARTER GRIP HYS-PJF168/JF200.13-1 1 1

12 FLANGE BOLT(M6×8)HYS-PGB/T5787-

86(M6X8)3 3

13 RECOIL STARTER SPACER HYS-PJF200.13.2-1 0 1

9/18

Page 10: Parts Book JF168JF200

Fan cover system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 FAN COVER COMP.HYS-PJF168.13-

11

HYS-PJF200.13-

111 1

2 FLYWHEEL SIDE PLATE HYS-PJF168/JF200.12.1-1 1 1

3 CORD CLAMPER HYS-PJF168/JF200.12.1-2 1 1

4 SHROUD HYS-PJF168/JF200.12-2 1 1

5 SUB-HARNESS HYS-PJF168/JF200.10.3 1 1

6 ENGINE STOP SWITCH ASSY. HYS-PJF168/JF200.10.1 1 1

7 STOP SWITCH WIRE HYS-PJF168/JF200.10.2-2 1 1

8 FLANGE BOLT(M6×12) HYS-PGB/T5787-86(M6X12) 6 6

9 FLANGE BOLT(M6×16) HYS-PGB/T5787-86(M6X16) 1 1

10/18

Page 11: Parts Book JF168JF200

Carburetor system assy.

SN DESCRIPTION

P/N QTY/UNIT

JF168 JF200JF16

8

JF20

0

1 INTAKE PIPE GASKET HYS-PJF168/JF200.1.1-4 1 1

2 CARBURETOR INSULATING PLATE HYS-PJF168.9-1 HYS-PJF200.9-1 1 1

3 CARBURETOR PAPER GASKET HYS-PJF168/JF200.9-2 1 1

4 CARBURETORHYS-PJF168.9-

3A

HYS-PJF200.9-

3A1 1

5 CARBURETOR SPACER COMP. HYS-PJF168/JF200.6-9 1 1

11/18

Page 12: Parts Book JF168JF200

Air cleaner

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 ELBOW GASKET HYS-PJF168/JF200.6-6 1 1

2 AIR CLEANER ELEMENT HYS-PJF168/JF200.6.1 1 1

3 OUTER FILTER HYS-PJF168/JF200.6-4 1 1

4 AIR CLEANER COVER HYS-PJF168/JF200.6-3 1 1

5 AIR CLEANER GROMMET HYS-PJF168/JF200.6.1-7 1 1

6 SILENCER NOSE HYS-PJF168/JF200.6-5 1 1

7 INTAKE PIPE LONG BOLT COLLAR HYS-PJF168/JF200.6-12 2 2

8 INTAKE PIPE SHORT BOLT COLLAR HYS-PJF168/JF200.6-11 1 1

9 AIR CLEANER ELBOW COMP. HYS-PJF168/JF200.6-8 1 1

10 AIR CLEANER COVER WINGNUT HYS-PJF168/JF200.6-1 1 1

11 TOOL BOX SETTING WINGNUT HYS-PJF168/JF200.6-1 1 1

12 BOLT-WASHER(M6×20)HYS-PGB/T5787-

86(M6X20)1 1

13 FLANGE NUT(M6) HYS-PGB6177-86(M6) 2 2

14 AIR CLEANER ASSY. HYS-PJF168/JF200.6.1 1 1

12/18

Page 13: Parts Book JF168JF200

Muffler system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 MUFFLER COMP. HYS-PJF168/JF200.7.6 1 1

2 MUFFLER OUTER PROTECTORHYS-PJF168/JF200.7.2-

31 1

3 SPARK ARRESTER HYS-PJF168/JF200.7.2 1 1

4 MUFFLER GASKET HYS-PJF168/JF200.7-9 1 1

5 TAPPING SCREW(M5×8)HYS-PGB700-

88(M5X8)4 4

6 MUFFLER ASSY. HYS-PJF168/JF200.7-A 1 1

13/18

Page 14: Parts Book JF168JF200

Fuel tank system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 FUEL TANK COMP. HYS-PJF168/JF200.8.2 1 1

2 FUEL FILLER CAP COMP. HYS-PJF168/JF200.8.1 1 1

3 FLANGE NUT(M6) HYS-PGB6177-86(M6) 2 2

4 TUBE CLIP HYS-PJF168/JF200.8.3-4 2 2

5 FUEL TUBE HYS-PJF168/JF200.8.3-2 1 1

6 SUPPORTER RUBBER HYS-PJF168/JF200.8.3-3 1 1

7 FLANGE BOLT(M6×25)HYS-PGB/T5787-

86(M6X25)1 1

8 FUEL TANK JOINT HYS-PJF168/JF200.8.3.1 1 1

9 O-RING(14mm) HYS-PJF168/JF200.8.3.1-3 1 1

10 FUEL FILTER HYS-PJF168/JF200.8.1.6 1 1

11 FUEL FILTER CAP PACKING HYS-PJF168/JF200.8.1-4 1 1

14/18

Page 15: Parts Book JF168JF200

Flywheel system assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 FLYWHEEL COMP. HYS-PJF168/JF200.4.1A 1 1

2 COOLING FAN HYS-PJF168/JF200.12-1 1 1

3 STARTER PULLEYHYS-PJF168.13-

9

HYS-PJF200.13-

91 1

4 FLYWHEEL NUT HYS-PJF168/JF200.4-5 1 1

5 IGNITION COIL ASSY. HYS-PJF168/JF200.10.2 2 2

6 FLANGE BOLT(M6×25) HYS-PGB/T5787-86(M6X25) 2 2

15/18

Page 16: Parts Book JF168JF200

Control system assy. (1)

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CONTROL ASSY. HYS-PJF168/JF200.11 1 1

2 CONTROL ARMHYS-PJF168/JF200.11.2-

41 1

3 GOVERNOR RODHYS-PJF168/JF200.11.2-

71 1

4 GOVERNOR SPRINGHYS-PJF168/JF200.11.2-

51 1

5 THROTTLE RETURN SPRINGHYS-PJF168/JF200.11.2-

61 1

6 CONTROL LEVERHYS-PJF168/JF200.11.4-

21 1

7 DISH SPRINGHYS-PJF168/JF200.11.4-

51 1

8 CONTROL LEVER WASHERHYS-PJF168/JF200.11.4-

61 1

9 CABLE HOLDERHYS-PJF168/JF200.11.4-

81 1

10 CONTROL LEVER SPACERHYS-PJF168/JF200.11.4-

41 1

11 CONTROL BASE COMP.HYS-PJF168/JF200.11.4-

11 1

12CONTROL ADJUSTING

SPRING

HYS-PJF168/JF200.11.3-

31 1

16/18

Page 17: Parts Book JF168JF200

Control system assy. (2)

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

13 CABLE RETURN SPRING HYS-PJF168/JF200.11.4-7 1 1

14 WIRE HOLDER HYS-PJF168/JF200.11.4-9 1 1

15 FLANGE BOLT(M6×12)HYS-PGB/T5787-

86(M6X12)2 2

16 QUADRATE BOLT(M6) HYS-PJF168/JF200.11.2-3 1 1

17 SELF-LOCK NUT(M6) HYS-PGB6177-86(M6) 1 1

18 CIRCLIP(5mm) HYS-PJF168/JF200.11.2-3 1 1

19 PAN SCREW(M4×6) HYS-PGB6177-86(M4X6) 1 1

20 PAN SCREW(M5×25) HYS-PGB818-85(M5X25) 1 1

21 PAN SCREW(M5×16) HYS-PGB818-85(M5X16) 1 1

22 FLANGE NUT(M6) HYS-PJF168/JF200.11.4-11 1 1

17/18

Page 18: Parts Book JF168JF200

Control Box Assy.

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CONTROL BOX ASSY. HYS-PJF168/JF200.20 1 1

Seal Kit

SN DESCRIPTIONP/N QTY/UNIT

JF168 JF200 JF168 JF200

1 CYLINDER HEAD GASKETHYS-PKJF168.2-

3

HYS-PKJF200.2-

31 1

2 HEAD COVER PACKING HYS-PKJF168/JF200.1.1-3 1 1

3 CASE COVER PACKING HYS-PKJF168/JF200.15-2 1 1

4 INTAKE PIPE GASKET HYS-PKJF168/JF200.1.1-4 1 1

5CARBURETOR PAPER

GASKETHYS-PKJF168/JF200.9-2 1 1

6 CARBURETOR SPACER COMP. HYS-PKJF168/JF200.6-9 1 1

7 MUFFLER GASKET HYS-PKJF168/JF200.7-9 1 1

18/18