1.9L Parts Book

01.09.2010

Pos Description Qty

13:20

Page: 1

Ill-Nb. ModelMarine-Motore

Eng.NumberVOLKSWAGEN marine

Pos Description Qty

Year2002 - 2009

FPI 3.50hw

Part number Remark Model Part number Remark Model

repair kitsrefer to illustrationtext pages to allocaterepair set

>> 41 set: piston ringscomprising:

038 198 151 79,5

1piston ring, upper 79,5X1,75 1piston ring, lower 79,5X2 1oil scraper ring 79,5X3

>> 51 set: piston ringscomprising:

074 198 151 81

1piston ring, upper 81X2,5 1piston ring, lower 81X2 1oil scraper ring 81X3

>> 11 set: connecting rodscomprising:

044 198 401 A

4conrod074 105 401 C


059 198 401 D

6conrod


074 198 401 B

5conrod

>> 11 set: thrust washerscomprising:

026 198 421 bearing 3

2thrust washer upper 2thrust washer lower


035 198 421

2thrust washer lower 2thrust washer upper


078 198 421 AAH

2thrust washer lower 2thrust washer upper

>> 41 set: crankshaft bearingscomprising:

026 198 491 bearings 1-5

1crankshaft bearing shell026 105 561 B upperyellow

1crankshaft bearing shell026 105 591 B loweryellow


034 198 491 D

1crankshaft bearing shell upperyellow

1crankshaft bearing shell loweryellow


057 198 491 A

crankshaft bearing shell057 105 591 1yellow lower

crankshaft bearing shell057 105 561 D 1yellow upper

>> 1repair set for impellercomprising:

065 198 243

01.09.2010

Pos Description Qty

13:20

Page: 2

Ill-Nb. ModelMarine-Motore


Pos Description Qty

Year2002 - 2009

FPI 3.50hw

Part number Remark Model Part number Remark Model

1impeller 1round seal065 127 248 1gasket 1gasket

>> 1repair set for impellercomprising:

06V 198 243

1round seal065 127 248

1

2

3

4

14.10.2010

Pos Description Qty

14:26

Page: 1

Ill-Nb.100-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw

Part number Remark Model

base engine 1 base engine 1064 100 035 29/37/44/55KW

1.9ltr.BGM,BGL,ANC,CDXA,CDXB

2 base engine 1065 100 031 40/55KW2.5ltr.

BCT,ANF

(2) base engine

from old unit as required:

1

X X

065 100 031 A 74-121KW2.5ltr.074 130 201 K074 130 202 R

ANG,ANH,BCU,BCV,BTWBTW

short block 2.5ltr. 4 short block 1065 100 103 40-121KW

2.5ltr.

1

2

3

14.10.2010

Pos Description Qty

14:27

Page: 1

Ill-Nb.100-99

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


engine oil 1 'longlife' engine oil

>01.05 XG 052 183 M2 1.0 ltr.

0W-30VW50601

(1) 'longlife' engine oil01.05>

XGVW 052 195 M2 1.0 ltr.5W-30VW50700

2 'longlife' engine oil>01.05

XG 052 183 M4 5.0 l0W-30VW50601


XG 052 195 M4 5.0 l5W-30VW50700

3 'longlife' engine oil>01.05

XG 052 183 M6 60ltr.0W-30VW50601


XG 052 195 M6 60ltr.5W-30VW50700

1

2 3

4

2928

25 27

26

13

12

17

10

9

16 14 155

1824

9

2

6

78

11

21 22

2019

23

14.10.2010

Pos Description Qty

14:27

Page: 1

Ill-Nb.103-05

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


cylinder block with pistonsoil sump

1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 cylinder block with pistons 1038 103 101 L 2 hexagonal head bolt 10N 901 300 01 M10X80 3 locking cover 3N 011 907 10 14 4 dowel sleeve 2028 103 039 A 14,15X21 5 oil spray jet 4028 103 157 A M10 6 oil seal 1038 103 085 E 35X48X10 7 sealing flange 1038 103 151 H front 8 hexagon socket head bolt with

shoulder 6N 909 450 02 M7X21,5

9 parallel dowel pin 4N 043 207 2 8X14 10 dowel sleeve

-05.06 2022 103 139 16X13,5

(10) dowel sleeve06.06- 2

022 103 139 B 16X13,5

11 silicone sealantsealing flange

XD 176 404 A2 93Gfront

12 sealing flange 106A 103 171 A rear 13 hexagon socket head bolt with

shoulder 6N 909 450 02 M7X21,5

14 impulse sender 1038 957 147 C (14) impulse sender X038 907 319 F - corrugated pipe in coils of 5m

'order unit 5' XN 906 355 17 4,5

- shorten to: 1600MM - cable tie with holder

for weld pin: XN 906 437 01 10X187

5MM - corrugated pipe end piece XN 906 819 01 4,5 15 12-point head bolt 1N 101 045 01 M7X18 16 tube for oil dipstick

see illustration: 115-10

14.10.2010

Pos Description Qty

14:27

Page: 2

Ill-Nb.103-05

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw

Part number Remark Model Pos Description QtyPart number Remark Model

17 guide funnel see illustration: 115-10

18 baffle 1038 103 623 19 hexagon socket head bolt with

shoulder 3N 907 040 06 M7X55

20 oil sump 1064 103 601 21 threaded union 1064 115 681 22 o-ring 1N 013 814 2 14X18 23 hexagon socket head bolt with

shoulder20N 907 356 04 M7X28

24 silicone sealantoil sump

XD 176 404 A2 93G

25 cover panel 1064 103 647 26 bolt,hex.hd.with shoul.(combi) 3N 105 702 01 M10X95X45 27 hexagon head bolt c/w shoulder 5N 904 957 04 M12X100 28 o-ring 1N 013 832 1 18X22 29 sealing plug 1N 016 161 6 M18X1,5

17

1819

16

15

22

2120

13

65

4

9

7

2

31

4

5

6

8

11

14

3

2

10

12

14.10.2010

Pos Description Qty

14:44

Page: 1

Ill-Nb.103-30

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


cylinder headcylinder head cover

1.9ltr. ANG,BGL,BGM,CDXA,CDXB

1 cylinder head 1064 103 351 2 locking cover 1N 011 914 10 24 (2) locking cover

oversize 1N 011 919 1 25

3 stud 1N 014 634 1 M10XM8X68 4 stud 10056 103 397 M8X56 5 washer 10N 011 558 11 8,4X15X1,6 6 hexagonal nut 10N 011 008 8 M8 7 seal bolt (combination) 1N 902 818 02 M10X1X10 8 valve guide 8037 103 419 B 36,5MM/7MM 9 connecting socket 1044 103 499 B 10 shaft oil seal

(shaft rotation: to right) 1038 103 085 C 47X10X32

11 holder 1038 103 941 E 12 hexagon head bolt (combi) 1N 090 354 3 M8X28 13 cheese head bolt 10068 103 384 A M12X115 14 cylinder head gasket X038 103 383 AL 1,55MM

1 hole (14) cylinder head gasket X038 103 383 AM 1,63MM

2 holes (14) cylinder head gasket X038 103 383 AN 1,71MM

3 holes 15 partition 1038 103 656 16 cylinder head cover 1038 103 469 E 17 allen key head bolt

(combi) 7N 101 725 01 M6X22

18 locking cover 106B 103 485 C 19 gasket 106A 103 483 D 20 o-ring 1038 145 345 21 locking cover 1064 145 420

14.10.2010

Pos Description Qty

14:44

Page: 2

Ill-Nb.103-30

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


22 hexagon head bolt c/w shoulder 3N 101 560 09 M8X25

5

43

2

6

1

14.10.2010

Pos Description Qty

14:45

Page: 1

Ill-Nb.103-60

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


ventilation for cylinder headcover


1 cylinder head cover see illustration: 103-30

2 gasket 1028 103 500 3 pressure regulating valve 1038 129 101 A 4 spring-type clip

see illustration: 133-10 5 breather hose

see illustration: 133-10 6 o-ring 1038 133 287 C

16

16

14

13

15

1112

11

18

17

2 3 4

1

11

12

11

5

67

10

98

14.10.2010

Pos Description Qty

14:46

Page: 1

Ill-Nb.105-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


crankshaftconrodbearings

1.9ltr. ANC,BGL,BGM

1 crankshaft 1038 105 021 E 2 speed sender ring 1028 105 189 B 3 countersunk bolt 3053 105 229 M6X16 4 parallel dowel pin 1N 013 199 1 6X12 5 toothed belt pulley 1038 105 263 E 6 thrust washer 1064 105 387 7 dowel sleeve 1N 908 208 01 11X11 8 vibration damper 1064 105 243 9 cheese head bolt 4N 903 487 04 M8X45 10 12-point head bolt 106A 105 229 M16X54 11 1 set: thrust washers 1026 198 421 bearing 3 12 1 set: crankshaft bearings 5026 198 491 LAGER 1-5 13 1 set: connecting rods 1044 198 401 A 14 bush - connecting rod 4028 105 431 D 15 bolt - connecting rod 8028 105 425 C M8X1X45 16 connecting rod bearing shell 8033 105 701 17 flywheel 1064 105 269 A 18 socket head bolt with inner

multipoint head 6N 906 650 01 M10X1X22,30

1

2

3

2a

14.10.2010

Pos Description Qty

14:47

Page: 1

Ill-Nb.107-00

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


piston 1.9ltr. 4 cylinder:ANC,BGL,BGM,CDXA,CDXB

1 piston complete 2038 107 065 CK cylinders 1,2 ALCAN

blue 1/03- 001 79,46pink 1/03- 003 79,48

(1) piston complete 2038 107 065 CL cylinders 3,4 ALCAN

blue 1/03- 001 79,46pink 1/03- 003 79,48

2 securing ring 8N 012 277 1 24X1,5 3 1 set: piston rings 4038 198 151 79,5

piston 2.5ltr. 5 cylinder:ANF,ANG,ANH,BCT,BCU,BCV,BTW

1 piston complete 2074 107 065 E cylinders 1,2blue 2/02- 001 80,96

(1) piston complete 3074 107 065 F cylinders 3-5blue 2/02- 001 80,96

2 snap ring 5N 101 333 01 26X1,5 2A snap ring 5N 101 333 01 26X1,5 3 1 set: piston rings 5074 198 151 81

piston 3.0ltr. 6-cylinder:BSP,CEZA

1 piston complete 6059 107 065 BJ 83,010 2 snap ring 6059 107 441 30X2 2A snap ring 6059 107 441 30X2 (3) 1 set: piston rings

D >> 19.10.2008 6059 198 151 J 83,010

14.10.2010

Pos Description Qty

14:47

Page: 2

Ill-Nb.107-00

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


3 1 set: piston ringsD 20.10.2008>> 6

059 198 151 M 83,010

1

2

3

4

14.10.2010

Pos Description Qty

14:48

Page: 1

Ill-Nb.109-00

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


repair kit for toothed beltwith tensioning roller

2 repair kit for toothed beltwith tensioning roller

1038 198 119 E 4 cylinder

4 repair kit for toothed beltwith tensioning roller

1065 198 119 5-cylinder

1

23

4

7

8

9

10

6

5

14.10.2010

Pos Description Qty

14:48

Page: 1

Ill-Nb.109-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


camshaft, valves 1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 camshaft 1038 109 101 E 2 toothed belt pulley 1038 109 111 A 3 hexagon head bolt (combi) 1N 905 021 03 M12X1,5X35 4 cam follower 8050 109 309 J 5 intake valve 4028 109 601 J 96,55 6 exhaust valve 4028 109 611 K 96,35 7 cotter, split 16021 109 651 8 spring disc 8021 109 641 C upper 9 spring - valve 8028 109 623 B 10 seal - valve stem 8027 109 675 7MM

7

8

1817

9

11

1013

12

14

15

16

1

2

3

4

6

5

14.10.2010

Pos Description Qty

14:50

Page: 1

Ill-Nb.109-60

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


toothed belttoothed belt cover


1 toothed belt cover 1038 109 107 F upper 2 spring clamp 2038 109 150 A 3 toothed belt cover 1038 109 147 center 4 hexagon head bolt (combi) 3N 100 829 12 M6X16 5 toothed belt cover 106A 109 175 B lower 6 hexagon head bolt (combi) 2N 100 829 12 M6X16 7 toothed belt038 109 119 M Z=141 8 toothed belt pulley

see illustration: 109-10 9 stud 1N 014 634 1 M10XM8X68 10 tensioning roller 1038 109 243 N 11 hex. nut with washer 1N 106 092 02 M8 12 relay roller 1058 109 244 13 hexagon head bolt c/w shoulder 1N 019 531 5 M8X40 14 relay roller 1038 109 244 M 15 bolt, hex. hd. with shoulder,

self-locking 1N 905 969 06 M10X55X32

16 toothed belt pulley see illustration: 130-20

17 cover panel 1064 109 145 18 hexagon head bolt (combi) 2N 100 829 12 M6X16

9

812

11

10

1

3

2

7

4

6

5

14.10.2010

Pos Description Qty

14:51

Page: 1

Ill-Nb.115-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


oil pumpoil dipstick


1 oil pump 106A 115 105 B 2 sprocket 106A 115 121 3 oval hexagon socket head bolt 1N 903 659 01 M8X22 4 o-ring 1N 028 222 2 20X3,15 5 suction line 1064 115 251 6 hexagon socket head bolt with

shoulder 2N 909 450 02 M7X21,5

7 hexagon socket head bolt withshoulder

2N 907 040 06 M7X55

8 chain 1038 115 230 9 chain tensioner 106A 115 130 B 10 tube for oil dipstick 106D 103 634 E 11 guide funnel

-04.08 1038 103 663 A

(11) guide funnel04.08-

1038 103 663 C

12 oil dipstick 1064 115 611 A

6 2

7

9

8

5

1

3

4

3

14.10.2010

Pos Description Qty

14:52

Page: 1

Ill-Nb.115-40

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


oil extraction pump 1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 oil extraction pump 1064 115 105 2 hex. nut with washer 2N 106 092 02 M8 3 spring clip XN 102 334 01 16,2X7X0,6 4 oil hose

shorten to: 1064 115 688 8X3,5X1000

46 MM 5 spring clip 1N 102 334 01 16,2X7X0,6 6 oil hose 1064 115 688 8X3,5X1000 7 hexagonal head bolt 2N 101 705 09 M10X20 8 holder 1064 121 233 9 hexagon head bolt c/w shoulder 2N 101 559 06 M8X20

2

4

1

14

9

3

10

11

12

8

7

136

5

14.10.2010

Pos Description Qty

14:53

Page: 1

Ill-Nb.115-70

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


oil filteroil filter bracket


1 oil filter with flange 1045 115 389 J 2 cover

to be used for: X045 115 433 D PURFLUX

045 115 389 C045 115 389 E045 115 389 J

(2) cover to be used for:

X045 115 433 E M+H045 115 389 G045 115 389 K

(2) cover to be used for:

X045 115 433 C MAHLE045 115 389 H

3 o-ring 1071 115 444 74X3 4 filter element with gasket

D >> 24.06.2007 1071 115 562 A

(4) filter element with gasketD 25.06.2007>> 1

071 115 562 C

5 o-ring 1N 013 812 3 12X15,5 6 sealing plug 1N 106 379 01 M12X1,5 7 gasket 1045 115 441 8 hexagonal head bolt 4N 911 494 01 M7X40 9 o-ring 1038 117 070 A 59X5 10 oil cooler 1028 117 021 L 11 gasket 1038 117 070 62,8 12 cover 1045 117 061 F 13 oil pressure gauge sender 1065 919 561 - threaded union 1064 145 786 feed CDXA,CDXB - o-ring 2N 013 806 3 10X14 CDXA,CDXB 14 engine oil

see illustration: 100-99

1412

10

12

13

11

9

117

8

4

5

6

1

2

3

14.10.2010

Pos Description Qty

14:54

Page: 1

Ill-Nb.121-05

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


water pumpwater connection


1 water pump with sealing washer 1064 121 011 2 o-ring 1045 121 119 A 62X4 3 hexagon socket head bolt with

shoulder 3N 909 450 02 M7X21,5

4 o-ring 1038 121 119 B 50X4 5 connecting socket 1038 121 121 A 6 hexagon socket head bolt with

shoulder 2N 909 450 02 M7X21,5

7 water connection 1064 121 133 8 o-ring 1037 121 688 50X3,15 9 hexagon head bolt (combi) 1N 104 145 02 M6X75X37 10 hexagon head bolt (combi) 1N 100 636 04 M6X25 11 retaining spring 2032 121 142 12 round seal 2N 903 168 02 19,6X3,65 13 thermal switch 1065 919 369 A 2 pin

blue 14 dual temperature sender 1065 919 501 120C

4 pin

1

2

34

5

67

8

9

10

11

14.10.2010

Pos Description Qty

14:54

Page: 1

Ill-Nb.121-15

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


water pumpcoolant thermostat

3.0ltr. BSP,CEZA

1 water pump with adhesivegasket

106E 121 005 F

2 oval hexagon socket head bolt 7N 101 961 02 M6X18 3 intermediate flange 106V 145 175 4 ribbed belt pulley 1030 145 269 A 5 socket head bolt with inner

multipoint head 3N 910 268 02 M8X20

6 coolant thermostat 1059 121 111 L 7 gasket 1059 121 139 A 75,6X3,1 8 oval hexagon socket head bolt 3N 101 961 02 M6X18 9 spring-type clip 1N 906 560 01 55X12 10 see illustration: 121-53 11 see illustration: 103-15

1312

1011

10

10

15

10

17

20

16

10

14

14

1021

9

1918

8 1312

11

10

63

7

6 5

9

6

3

2

1

4

6

5

14.10.2010

Pos Description Qty

14:55

Page: 1

Ill-Nb.121-40

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


water hoses and pipes 1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 water pipe 1064 121 065 2 drain plug 1074 121 953 3 o-ring 106B 121 687 20,5X5,5 4 bolt, hexagon head

self-locking 2N 010 227 9 M7X12

5 water hose 1064 121 057 A 6 spring-type clip 1N 906 869 01 23X12 7 water hose 1064 121 057 8 cable tie X3D0 971 838 N 4,5X200 9 water hose with quick-

coupling piece 1064 121 622

10 spring-type clip XN 906 872 01 40X12 11 water hose 1064 121 055 A 12 water hose 1N 910 430 01 15X3,5X450 13 spring-type clip 2N 906 867 01 14X12 14 water hose

M >> 001 200* 1064 121 053 A

(14) water hoseM 001 121>> 001 300* 1

064 121 053 APR-LS2,LS7

(14) water hoseM 001 301>>* 1

064 121 053 APR-LS2,LS7,LZ0

15 water hoseM >> 001 200* 1

064 121 053 B

(15) water hoseM 001 201>>* 1

064 121 053 BPR-LS2,LS7

(15) water hose 1064 121 053 C PR-LZ0 16 connection piece 1N 907 789 01 32X32 PR-LS2,LS7,

LZ0 17 junction

M >> 001 200* 11C0 121 619 B

14.10.2010

Pos Description Qty

14:55

Page: 2

Ill-Nb.121-40

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


(17) junctionM 001 201>> 001 300* 1

1C0 121 619 BPR-LS2,LS7

(17) junctionM 001 301>>* 1

1C0 121 619 BPR-LS2,LS7,LZ0

18 spring-type clip 1N 906 869 01 23X12 19 cap 11J0 121 324 20 oil cooler

see illustration: 317-05 21 water hose 1064 121 053 PR-LS9,LR5

6

6

5

6

6

55

51

2

3

4

14.10.2010

Pos Description Qty

14:56

Page: 1

Ill-Nb.121-48

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


additional water pump 1 additional water pump 13D0 965 561 D 2 rubber mounting 1035 959 209 F 3 rubber mount.with locat.divice 1066 959 209 4 not replacement part 5 spring-type clip XN 906 870 01 27X12 6 spring-type clip XN 906 869 01 23X12

1

2

3

4 5

14

15

17

16

10

13

7

613

8

11

9

12

14.10.2010

Pos Description Qty

14:56

Page: 1

Ill-Nb.121-55

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


sea water pumpbracket for additional waterpump


1 sea water pump 1064 121 012 2 repair set for impeller 1064 198 243 3 round seal 1064 127 248 4 locking cover 1064 121 020 5 hexagonal head bolt 4065 121 953 6 hexagon socket head bolt with

collar 3N 102 254 02 M8X20

7 pulley 1065 121 031 8 hexagon socket head bolt with

collar 3N 102 501 01 M8X12

9 bracket for additional waterpump

1064 145 169

10 hexagon head bolt c/w shoulder 3N 019 531 5 M8X40 11 belt tensioning damper 1065 145 299 12 hex socket head collared bolt 1N 910 280 02 M8X75 13 ribbed v-belt 1064 119 137 930MM 14 spring-type clip 1N 906 872 01 40X12 15 water hose with quick-

coupling piece 1064 121 621 A

16 round seal 2N 907 653 01 32X4 17 retaining spring 21J0 121 142

23

22

1

2 19

5

4

20

11

6

1312

8

10

14

19 18

1716

15

32

87

6

9

21

14.10.2010

Pos Description Qty

14:57

Page: 1

Ill-Nb.121-70

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


radiator 1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 radiator 1064 121 201 2 locking cover 1443 121 321 3 o-ring 1171 121 327 4 round seal 1N 902 400 02 24X4 5 water level switch

plug housing 1251 919 372 A 2 pin

2X3,5MM I--I 6 allen key head

bolt 8N 014 717 2 M8X40

7 locking cover 1064 121 483 8 round seal X065 121 666 75X3,5 9 tube 1064 129 703 10 distance piece 1065 145 227 A 11 locking cover 1064 121 483 A 12 o-ring 1N 902 972 02 18X22 13 1 set galvanic anodes 1065 198 201 14 drain plug 1074 121 953 15 coolant thermostat 1075 121 113 D 80C 16 o-ring 1064 121 139 17 o-ring 1N 904 363 01 67,6X3,55 20 gasket 1037 253 039 F 21 bolt,hex.hd.with shoul.(combi) 8064 301 198 22 hexagon head bolt c/w shoulder 2N 101 560 09 M8X25 - coolant additive, plus 1G 012 A8F M1 1.5ltr.

lilac

1213

14

13

10

11

10 8

7

1

9

1

2

3

16

15

6

54

4

14.10.2010

Pos Description Qty

14:58

Page: 1

Ill-Nb.127-20

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


fuel filter 1.9ltr. ANC,BGL,BGM 1 fuel filter with flange 1065 201 527 2 fuel filter 106V 201 511 3 water level switch 1028 919 372 A 250MM 4 o-ring 2N 013 814 2 14X18 5 banjo union 1N 902 546 01 10X7 6 banto bolt 1N 903 580 03 M14X1,5 7 o-ring 1N 013 820 6 16X20 8 hexagonal head bolt 1N 010 237 6 M8X12 9 hexagon nut, shouldered 2N 102 613 10 M10 10 o-ring 2N 013 814 2 14X18 11 banjo union 1N 902 546 01 10X7 12 banto bolt 1N 903 580 03 M14X1,5 13 spring-type clip 2N 906 867 01 14X12 - hose in coils of 5m

'order unit 5'marked white

*N 103 035 04 7,3X3,5

-RME- 14 shorten to: 1240 MM

1

2

3

4

5

6

14.10.2010

Pos Description Qty

14:59

Page: 1

Ill-Nb.127-40

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


fuel filterwater trap

1 hexagonal head bolt 4N 010 209 5 M5X25 2 washer 4N 011 556 2 5,3X9,5X1 3 filter element 12Y1 127 177 (3) filter element

only for: 12Y1 127 177 A

BIODIESEL 4 seal/gasket set for

fuel filter 12Y1 298 025

(4) seal/gasket set forfuel filter only for:

12Y1 298 025 A

BIODIESEL 5 washer 4N 011 556 2 5,3X9,5X1 6 hexagonal head bolt 4N 010 264 4 M5X20

1819

2019

6

5

15

16

17

22

23

9

87

10112a

1213

14

24 25

21

1

2 5 18

4b

34a

3

4

3

2

14.10.2010

Pos Description Qty

15:00

Page: 1

Ill-Nb.130-20

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


injection pump 1.9ltr. ANC,BGL,BGM,CDXA,CDXB

1 injection pump 1064 130 107 2 temperature sensor 1028 906 040 C 3 o-ring 1N 013 813 1 12X17 ANC,BGL,BGM (3) o-ring 2N 013 813 1 12X17 CDXA,CDXB 4 connecting part 1074 130 355 C feed ANC,BGL,BGM 4A banjo union 1N 901 494 01 8X7 CDXA,CDXB 4B banto bolt 1N 021 071 7 M12 CDXA,CDXB 5 seal for

fuel cut-off solenoid 1068 130 139

6 fuel cut-off solenoid 1065 130 135 7 not replacement part 8 not replacement part 9 sealing plug 1028 130 231 10 round seal 1028 130 684 11 round seal 1046 130 684 A 12 solenoid valve

wire set 1028 906 283 M

180MM (12) solenoid valve

wire set 1028 906 283 P

300MM 13 o-ring 4068 130 787 A 14 union 4028 130 795 J 15 support 1028 130 149 B 16 not replacement part 17 not replacement part 18 air supply valve 1028 130 122 B 19 o-ring 2N 013 813 1 12X17 20 connecting part 1038 130 465 A return 21 hexagon head bolt c/w shoulder 3N 101 092 10 M8X30 22 bush 1038 130 095

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Pos Description Qty

15:00

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Ill-Nb.130-20

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


23 hexagonal head bolt 1N 019 503 5 M8X35 24 toothed belt pulley 1038 130 111 B 25 hexagonal head bolt 3N 104 032 03 M8X16

10

9

9

98

1

6

5

3

7

1311

1211

4

6

5

2

1

1

4 3

7

4

356

5

64

3

7

7

14

15

16 17

18

18

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Pos Description Qty

15:01

Page: 1

Ill-Nb.130-60

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


injectorpressure pipes


1 injector complete 3028 130 203 F (1) injector complete 3028 130 201 TX 2 injector complete 1038 130 202 C 3 angled bracket 4028 130 206 4 o-ring 4046 130 219 A 5 retaining washer 4N 023 731 2 8,4 6 hexagonal head bolt 4N 010 350 6 M8X50 7 bearing bracket 4028 103 316 A 8 cap 1028 130 229 A 3,8MM - hose in coils of 5m

'order unit 5' use if required:

*

X

059 130 329 3,5X1,9 -RME-

N 900 455 02 - clamp XN 900 455 02 5X8 9 shorten to: 3130MM 10 shorten to: 1270MM 11 o-ring 2N 013 804 2 6X10 12 banjo union 1046 130 121 A 13 banto bolt 1028 130 315 M6 14 pressure pipe 1064 130 301 15 pressure pipe 1064 130 302 16 pressure pipe 1064 130 303 17 pressure pipe 1064 130 304 18 clamp 2068 130 431 C

8

5

7

63

1

3 2

1011

10

14

13

12

9

4

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Pos Description Qty

15:02

Page: 1

Ill-Nb.133-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


air cleanerfilter element

1.9ltr. ANC,BGL,BGM

1 air cleaner 1065 131 575 2 filter element 1065 133 843 3 hex. nut, self-locking with

washer 1N 904 369 03 M6

4 spring-type clip 1N 906 562 01 70X12 5 bracket - air cleaner 1064 133 165 6 hexagon socket head bolt with

collar 2N 102 480 01 M6X14

7 hexagon head bolt c/w shoulder 2N 101 559 06 M8X20 8 hexagon head bolt c/w shoulder 1N 103 389 01 M6X16 9 charge air tube 1064 133 603 10 spring-type clip 2N 906 871 01 32X12 11 breather hose 1064 131 373 ANC,BGL,BGM (11) breather hose 1064 131 373 A CDXA,CDXB 12 spring-type clip 1N 906 562 01 70X12 13 intake hose 1064 133 385 14 spring-type clip 1N 906 561 01 65X12

1

2

5

6

7

4

8

3

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Pos Description Qty

15:03

Page: 1

Ill-Nb.133-40

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


suction pipecontrol flap

1.9ltr. ANC,BGL,BGM

1 suction pipe 1064 133 224 A 2 locking cover 1N 011 908 5 28 3 gasket 1028 129 717 D 4 allen key head bolt

(combi) 6N 903 514 02 M8X55

5 o-ring 1N 900 733 01 65X3,5 6 regulator flap 1038 128 063 J 7 allen key head bolt

(combi) 4N 101 582 03 M6X60

8 sealant 1D 154 102 A1 50G

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Pos Description Qty

15:04

Page: 1

Ill-Nb.145-10

ModelMarine-Motore


Year2002 - 2009

FPI 3.50hw


exhaust gas turbocharger 1.9ltr. 4-cylinder+CDXA,CDXB

- exhaust gas turbochargeradjuster unit

1045 145 701 J GARRETT

- adapter 1064 145 175 - hexagon head bolt (combi) 4N 906 439 06 M8X25 - gasket 11H0 253 115 A - console 1064 145 196 - gasket 1059 253 115 - hexagon socket head bolt with

collar 1N 103 024 03 M6X25

- stud 1N 101 863 01 M6X20 - cheese head bolt 1N 910 700 01 M8X30 - hexagon nut, shouldered 1N 015 082 13 M6 - lifting bracket 1064 861 705 B - gasket 21J0 253 115 S - socket head bolt with inner

multipoint head 4N 907 765 03 M10X90

- oil pipe 1064 145 771 feed

- union banto bolt with hex.socket hd.

1059 103 728 M10X1

- o-ring 2N 013 806 3 10X14 - threaded union 1064 145 786 M10 - o-ring 2N 013 806 3 10X14 - oil pipe 1064 145 772 return - bolt, with polygon socket hd.

(combi.) 2N 101 961 03 M6X18

- threaded union 1N 908 371 01 12/M18X1,5 - gasket 1028 145 757 - hexagon head bolt c/w shoulder 2N 103 389 03 M6X16

1.9L Parts Book

Documents

Transcript of 1.9L Parts Book