Parts Book DT55 85-87 DT65 85-87 · When it becomes necessary to replace parts on SUZUKI OUTBOARD...

Parts BookDT55 85-87DT65 85-87

When it becomes necessary to replace parts on SUZUKI OUTBOARD t4DTORS. always

use !XlZUKI GENUINE PARTS which have passed a strict inspection which guarantees

quaLity and performance.

This parts catalogue covers the list of all service parts for SUZUKI

DT55/65C, DTS5/65TC. OTSSTCH (VF/VG/VH).

The basic rmdel of this parts catalogue is DT55/65TC VFIVGlVH E3.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1. DIMENSIONS

Dimensions of the parts in this catalogue are indicated in unit millimeters.

2. ABwEVIRTIONs Abbreviations used in this cataloguo are as fol.l.ows:

AR : As required NT : Number of teeth

ASSY : Asserrbly DPT : optional

E.No. : Engine number OS : Over size

F.No. :Ramenumber ST0 : Standard

d : Diameter of material T : Thickness

ID : Inside diameter us : Under sire

DO : Outside diemter W : Width

L : Length S.L,UI..U : Transom type

LH : Left hand side

RH : Right hand side

-I.23456 : Up to F.No.05501-123456

l.z3456- : From F.No.OSSOL-123456

Q x J$ x j& ..-+*.*.Figures in the description column

I I I show the dimensions of parts.

Ii 00 Tier W,L)

gT55/65TC VH E3 -l-

3. JNNER PARTS OF AssEpIBLy_

Part name with a dot (.) ip f’ront as shown in the description column indicates the component of the assembly also available individually.

4. MODIFICATION NOTICE A parts bulletin will be sent to you on ali occasions when changes in

parts occur, including interchangeable modifications between new parts and old

ones.

. 5. m

5-l. There are some different parts from those of production models among spare parts for the administrative reasons and cOrmwn use of them with other models.

5-2. In respect oFrubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts tatalogue or what is actually required on the vehicle.

5-3. Note that the drawings on the illustration page ere for ready reference of spare parts number, not to be used as an assembly manual. when assembling, use wSUZuI(I SEfMCE M4NUAL*.

6. ENGINE NLMER

DTSSC.TC,TCH VF : 05501401001403045

DT55C,TC,TCH VG : 05501-603046-605119

DTSSC,TC,TCH VH : 05501-70512D-

DT65C,TC VF : 06502401001403133

DT65C,TC VG : 06502-603134-605016

DT65C.TC VH : 06502-705017-

: Color No. : Color description :

: 02M : Arctic Silver :

: OlT : Francois White-2 :

bT55/6STC '/H E3 -2-

Al I---- _ -. _.. _-

CARBURETOR............57 DRIVE-SHAFT H0USING.PIO HANDLE (DT55CH)..........E-6 OPT.: ELECTRICAL..........,... F-2 THROTTLE LINK........C-4 ENGINE NUMBER Cl,jMP BRACKFT.........D-2 ELECTRICAL.........C-8 IGNITION................. C-7 OPT : TRIM SWITCH (OT55C/65CI.F-5 TIE ROD..............E-I3 DT55C,Tc,l~n vF : 05501-501001~503045 CLUTCH......,..,......C-2 ENGINE COVER....... E-4 INLET CASE/EmAUST COVER.55 OPlIONAL......................F-6 TP.ANSMISSION.........D-I3 DT55C,TC,TCH '/CT : 05501-60304~605119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLtlER......D-9 LOWER COVER..............E-2 POWER UNIT....................~7 TRIM CYLINDER........D-8 DT55C,TC,TCH VH : 05501-70512O.. CmNGHAfl............&3 FIJEL ,?,MP..........B-11 ,&3flO..................C-6 REMOTE CONTROL.,.............. E-II TRIM SWITCH (DT55CH).C-12 DT65C.TC VF : 06502-501001~503133 CYLINDER....,.........&2 FUEL TANK..........E-9 OIL PlJMP.......<.........B-12 STARTING MOTtJR................C-5 WATER PlJMp...........B-I4 DT65C,TC VG : 06502-603134~05016

/CYLINDER SUPPORT...... D-6 GEAR U\‘jE..........D-II OIL TANK.................&fO SWIVEL B~C~T.......,........D-4 DT65C,TC VH : 06502-705017~

18

19

18

19

18

19

18 5)

1, 23

1 2

3

4

5

6

7

8

9

10 11 12 l3 14 1s 16 17

18

19

20

21

22

23

24

25

26

27

28

29

30

31 32

FIG.1 ( B- 2) CYLINDER

REtNO.' PART ND. DESCRIPTION '

P'TY

REMARKS

1

1

1 J

11161-94700-02M COVER, cylSnder head

11162-94700 GASKET, cylinder head cover

l1lll-94700-02t-i HEAD, cylinder

11141-94701 GASKET, cylinder head Ol517-06302 BOLT

09246-04003 PLUG, cylinder head cover

01517-08752 BOLT

11291-94700-02M HOW, engine

08321-21082 LOCK WASHER

01107-08202 BDLT

09343-05137 HOSE

09401-08410 CLIP 11281-94400 PROTECTION, anode

09126-06005 SCREW 11300-94701-02M CYLINCER/CP&XCASE ASSY

042l.l-09109 OUU-06402

01517-10402

01517-10652

01X.7-LO852

16710-94410 17670-93962 17681-94400 17685-94400 Ol5l.7-064D2

34870-94603

09132-05025

09344-02016

16911-94500

09401-06405

09404-08201

11400-94871

DT55/65TC VH E3

1 2

2

1 L:500+110

2

2

2

1 2

1 6

7

L

3

1

1

1 3

1

2

3 L:xm

3 L:390+90

6

1 1 OPT

DTS5/65TC VH E3 t B2

.KNDCK PIN

.BOLT

JOLT

.BDLT

JOLT

.VALVE, check

THERMOSTAT (50°C)

COVER, thermostat

GASKET, themstat cover

BOLT

SENSOR, cooling water SCREW

HOSE, outlet No.1

PROTECTOR

CLIP

CW

GASKET SET

...... --._--

CARBURETOR............B- 7 DRIVESHAFT H0lJSING.PIO HANDLE (DT55cH)..........E- B DPT~: ELEcTRICAL..............F- 2 THROTTLE LINK........C- 4 EWGINE NUMBER CLAMP BW\cKET.........D- 2 ELEcTRlcAL.........c- B IGNITION ................. C-7 OPT : TRIM SWITCH (DTS5C/65O.F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 055Ol-501001”~503045 CLUTCH................C- 2 ENGINE COVER ....... E-4 INLET CASE/EXHAUST COVER.B-5 OPTIONAL .................... ..F- 6 TRANSMISSION ....... ..D-I 3 DT55C,TC,TCH VG : 05501-603046”.605119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER-.....D- 9 LOWER COVER .............. E-2 WWER UNIT .................... D-7 TRIM CYLINDER~~~~-~~~D-8 DT55C,TC,TCH VH : 05501-70512~ CW\lrlKSHAFT............& 3 FIJEL WMP..........B-ll’FV\GNETo .................. C-6 REMOTE CONTROL ................ E-ii TRIM SWITCH (oT55c~).c-l2 oT65c,Tc VF : 06502-501001~503133 CYLINDER..............& 2 FUEL TANK..........E- 9 OIL P&G’.................. B-12 STARTING MOTOR................C- 5 WATER PUt.U’...........B-I 4 DT65C,TC VG : 06502-6031341605016 CYLINDER SUPpORT......D- 6 GEAR cASE..........D-l l DIL TANK ................. E-IO SWIVEL BRAcKET................D- 4 DT65C,TC VH : 06502-705017~

1 5 1

18

0

D

HE.2

16

DTS5/65TC VH E3

PIG.2 ( G- 3) cRAM(yIRf=r

REF.NO. PART NO. DESCRIPTION

P'TY

RERARKS

l-l l-2 1-3

2-1

2-2

2-3

3

4

5

6

7-l

12110-94700 PiSTDN

12110-94700-025 PISTON (0!5:0.25)

12110-94700-050 PISTON (OS:O.SO)

12140-94700 RING SET, piston

12140-94700-025 RING SET, piston (O.kO.25)

12140-94700-050 RING SET, plstm (lJS:O.M)

12151-94700 09381-20003 09263-20055

09169-20004

12200-94700

7-2 12200-94701

8

9.

10 ll 12-l

12161-94400 09263-27005

12211-94400

09264-35002

12221-94700

l2-2 12223-94701

u-1 i2232-94mo

12232-94701

12231-94700

12231-94701

u-2

14-1

14-2

15 16 17 18 19 20

21

.=

DT55/65TC VI.4 E3

12240-94700 12322-94400 1632195501 09262-30068

09262-35023

09160-27008

0942l-OBoOl

Omll-30422

PIN, piston

SW' RING

BEARING WAStER

CRANGNAFT ASSY

cRIw<sHAFf ASSY

.ROO, connecting

.GEARING

.PIN, crenk

.EfBRING

.cRAN(sHAR, upper

.wAwHwT, upper

.)rMEEL, middle. under

HEEL, middle. under

.WEEL. middle, upper

.WHEEL, middle, upper

.cRAN(sHAFT, under

SEAL, labyrinth

AEAR. oil puirp drive

&EARING

.BEARING

.WA.SlER

.KEY

.THRlJST WAYeR

3

3

3

3

3

3

3

6

3

6

1

1

1

2

2

2

2

OPT

OPT

OPT

OPT

55:-6D3816 65:-604130

55:603817- 65:604131-

55:-603816 65:-604l30

55:603817- 65:6D4131-

55:-603816 65:-604l.30

55:603817- 65:604l31-

55:-603816 65:-604130

. . . . . . . . . . . . . . . . . ..*...........

. . , . . . . . . SE/EXHAUST COVER. SSION........, LEVER (OTSSCH). VER.............. IT.................... LINDER........

HAn............ . . . . . . . . . . . . . . . . . . . . . . . . . . ONTROL........,....... ITCH (DTSSCH). ER....,....,.... . . . . . . . . .

CYLINDER SUPPDRT..,.,.D-6 GEAR CASE......,.,.&II MOTOR,...............

MCKET................ mp.,.....,...

FOG.2 FIG.2 C B- 4) wAw(sHRFT

26

i

26

14

16

P’TY

REF.NO. PART NO. DESCRIPTION RElfARKS

23

24

25

26

2?

28

29

30

092B3-3m5

09283-35029

08211-30401

09390-72008

08331-ll.308

09282-17004

11431-95300

09280-50008

OIL SEAL

OIL SEAL (35~55x7)

TWIUSTWASHER

C RING

CIRciIP

OIL SEAL (17~28x6)

HOUSING. under oil seal

0 RING

1 1 1 I

2 1 D

2 1 D

1

DT55/65TC VH E3 v DT55165TC VH E3

.

. ---.. ..- _. .- -.

CARBVRETOR .......... ..B- 7 DRIVESHAFT HoUSING.D-IO HANDLE (DT55CH)..........E- 6 OPT : ELECTRICAL. ............. F-2 THROTTLE LINK........C- 5 ERGINE NUMBER CLAMP GW\CKET.ss-. .... D-2 ELECTRICAL ......... C-3 IGNITION.. ............... C-7 0fJ.T : TRIM SWITCH (DTSSC/65C).F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-501001*503045 CLUTCH................C- 2 ENGINE: COVER ....... E-4 INLET CASE/EXHAUST COVER.&5 OPTIONAL......................F- 6 TRANSMISSION.........D-I 3 DTSSC,TC,TCH VG : 05501-6030461605119 CLUTCH LEVER (DT55CHl.C-3 ENGINE HOLDER......O- 9 LOWER COVER..............E- 2 FOWER UNIT....................& 7 TRIM CYLINDER........& 6 DTSSC,TC,TCH VH : 05501-705120’~ CRANKSHAFf............& 3 FUEL PUMP..........&1 I MAGNETO ................ ..C- 6 &KITE CONTRIJL ................ E-II TRIM SWITCH (DTSSCH).C-I2 DT65C,TC VF : 06502-501001~503133 CYLINDER..............& 2 FUEL TANK..........E- 9 OlL PUMP.......<.........&1 2 STARTING t.QTOR................C- 5 WATER PUMP...........&1 4 fJT65C,TC VG : 06502-603134~05016 CYLINDER SuPPoRT......D- 6 GEAR CASE~~~~~~~~~~D-II OIL TANK.................~-l 0 SWIVEL BRACKET................D- 4 DT65C.TC VH : 06502-705017~

FIG.3 ( B- 5) INLET CASE/EXHAUST COVER Q’TY

REF.NO. PART NO. DESCRIPTION SS 65 REMARKS

1

2

3

4

s-1 s-2

6-l

6-2

7

8

9

10

11

12

I.3

14

l5

I.6

17

28-l

18-2

18-3

18-4 19 20

01107-06302 BOLT

08321-22062 LOCK WAS!!R

01421-06252 STUD BOLT

08316-16062 NUT

13110-94710-02M CASE, inlet

l.3210-94700-OZM CASE, inlet

l3l2s-93000 GASKET, carburetor

13125-95200 WET, carburetor

13150-94700 VALVE ASSY, reed

13152-94700 .STOPPER, reed valve

13153-94700 .VALVE, reed

021X&03062 SCREW

08321-21032 .LO!x WASHER

14151-94700 GASKET, exhaust cover

14151-94700 PLATE, exhaust cover

14141-94700-02M CWER, exhaust

08321-21062 LOW WASnEu

OlLO7-06302 BOLT

l38SS-93300 GASKET, silencer

U&U-95X.5-02M CnSE, silencer

13811-947l.2-OZM CASE, silencer

U811-95503-02M CASE, silencer 138lL94700-02M CASE, silencer l3812-94700 COVER, silencer 01517-06162 BOLT

12 I.2 12 I.2

6 6

6 6

3 -

- 3

3 -

-3

3 3

6 6

6 6

18 18 18 18

2 2

11 11

18 18 18 18

3 -

1 - model VF

l- model VG,VH

-1 modelVF

-1 model VG,VH

11 0 -

.

0155/65TC VH ES

CARBURETOR............5 7 ORIVESHAFT HOUSING.D-IO HANDLE tDT55CH)..........E- 8 OPT‘: ELECTRICAL..............F- 2 THROTTLE LINK........C- 4 EtiGlNE NUMBER CV\MP BR4CKET.........D- 2 ELECTRICAL.........C- 6 lGNITIDN.................C- 7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-5010Oi’b503045 C’JTCH................Cm 2 MG’NE COVER ....... E-4 INLET CASE/EXHAUST COVER.G-5 OPTIONAL......................F- 4 TRANSMISSION.........D-I 3 DTSSC,TC,TCH VG : 05501-603046*6D5119 CLUTCH LEVER (DT55CHl.C-3 ENGINE HOLDER......D- 9 LO’iER CDVER..............E- 2 POWER UNIT .................... D-7 TRIM CYLINDER........D- 6 DT55C,TC,TCH VH : 05501-70512m CRANKSHAFT............8- 3 FLIEL PUMP..........B-I I MAGNETO ................ ..C- 6 REMOTE CONTROL ................ E-II TRIM SWITCH (DT55CH).C-:2 DT65C,TC VF : 06502-501001~503133 CYLINDER..............& 2 FUEL TANK..........& 9 OIL PUMP.................&1 2 STARTING MOTOR................+ 5 WATER PUMP...........&! 4 DT65C,TC VG : 06502-6031342605016 CYLINDER SUPPORT ...... i3-6 GEAR CASE-~~~-~~~~~D-II OIL TANK.................E-l 0 SWIVEL Bw\CKET................D- 4 DT65C,TC VH : 06502-705017%

FIG.3 ( B- 6) I?UT CtXEIEXHAUST COVER

Q'TY

REENO. PART NO. DESCRLPTI3N ' SS 65 REMARKS

21 02L12-OS202 SCREW 11 11 22 08322-21052 WASHER 11 11 23 0925D-I.5010 PLUG 3 3 _;

24 09343-05137 HOSE (L:5OD+l27) 2 2

2s 09343-05254 HOSE (L:45) 11 26 09401-08410 CiIP 6 6 27 09367-06002 3 WAY 11 D

28 l3655-95200 GRSXET, silencer - 3

29 01107~06162 BOLT - 6

30 08322-21062 WASHER - 6

31 08321-21062 LOCU WASHER - 6

32 09169-06027 WASHER - 3'

33 138S3-94700 CASKET, silencer cover 11

DT5516STC VH E3

----- --- ...

CARBURETOR.......;....5 7 DRIVESHAFT HOUSING-D-t0 HANDLE (DTSSCH)..........E- B OPT : ELECTRICAL..............F- 2 THROTTLE LINK........C- 4 EtiGlNE NUMBER CLAMP BRI\CKET.........D- 2 ELECTRICAL.........& 8 IGNITION ............... CLUTCH................C- 2 ENGINE COVER.6

..C- 7 OPT : TRIM SWITCH (DTSSC/65C).F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-501001~503045 ..... E-4 INLET CASE/EXHAUST COVER-B-5 OPTIONAL......................F- 6 TRANSMISSlON.........D-I 3 DTSSC,TC,TCH VG : D5501-60304&605119

CLUTCH LEVER (DTSSCH).C-3 ENGINE HOLDER......D- 9 LOWER COVER ............ ..E- 2 POWER UNIT....................& 7 TRIM C)‘LIN()ER........D- 8 CRANKSHAFr............5 3 FUEL PUMP..........5I I

DT55C,TC,TCH VH : OSSOI-705120~ MAGNETO ................ ..C- 6 RE).QTE CONTROL ................ : 06502-501001~503133

CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF

................ .&I 2 STARTING mTl)R................C- 5 WATER PUMP ......... CYLINDER SUPl’ORT......D- 6 GEAR CASE..........‘)-” OIL TANK

..B-I 4 DT65C,TC VG : 06502-603134s605016 ................. E-10 SWIVEL BF!f,CET................D- 4 DT65C,TC VH : 06502-705017%

16

6228

24

DT55/65TC VH E3 19

85-2~

c

27

+-28

FIG.4 (: B- 7) CRRBllRETU? (OT55) Q'TY

REFeNO. PART NO. DESCRIPTION . RERARKS

l-l

l-2 2-l

2-2

2-3

2-4

3-1

3-2

4-1

4-2

5

6

7

a

9

10 11 12 13 14 1s 16-1 16-2 17

18 19

20

21

22

.

l3201-94710 13201-94711 13202-94710 13202-94711 13202-94712

l3202-94713 13203-94710 13203-94711 09492-70001 09492-75001 13271-93311 l3269-93311 l3235-94350

l3250-93012

13251-93310 l3249-95520

l3254-93010

13370-28110

i3392-58600 37810-94701 37814-94710 37810-94610 37810-94611 02112-04087 0832l-21047

l3616-94500 l3271-93311 08321-21057 09491-23013

cARauREToR ASSY, top

w\RBuRETOR ASSY, top

CAR&RETORASSY,2nd

CARaURETORASSY, 2nd

CAREURETORASSY, 2nd

CARf%RETDR Assy, 2nd

CARauRETOR ASSY. 3rd

CARBURRW ASSY, 3rd

.JET, pilot 70

JET, pilot 75

.SPRING, air screw

.ScREW, pilot air

.Noz2LE

.FLOAT

.GASKET. float chamber SCREW -PIN, fleet .VALVE ASSY. needle

.@SKET. valve seat

.SWITCH A!ZSY, throttle valve

.cAH, throttle valve switch

SWITCH ASSY, throttle valve .SWITCH ROSY, throttle valve .scREw .LOCKWASi+ER

.scREw

.SPRING

.LOCKWASHER

JET, main 117.5

1 1 1 1 1

1 1 1 3

3

3

3

3

3

3

12

3

3

3

1 1 1 1 2

2

3

3

12

3

OT55/65TC VH E3

.

.

-603812

603al.3..

-903039

603040-603812

603813-604448 +13202-947l3 W/37810-94611

0912505046 Oa32l-21052 08322-21052

-603812 603al3- -603812 603al3-

-so3039

-503039

603040-m&48

604449- 1

- . ^ . __.-

CARWRETOR............B-7 DRIVESHAFT HOUSING-D-IO HANDLE (DTSSCH)..........E-B OPT -: ELECTRICAL-...-.-.......F-2 THROTTLE LINK . . . . . . ..C-4 ENGINE NUMBER CLAMP ERACKET....*....D-2 ELECTRICAL.........C-8 IGNITION . . . . . . . . . . . . . . . ..+7 OpT : TRIM SWITCH (DTSSC/65C).F-5 TIE ROD . . . . . . . . . . . . ..E-13 CLUTCH.,..............C-2 ENGINE COVER

DTSSC,TC,TCH VF : 05501-501001~503045 **.*.*.E-4 INLET CASE/EXHAUST COVER-55 OPTIONAL........,..,......,...F-6 TRANSMISSION.........D-13 DTSSC,TC,TCH VG : 05501-60304~05119

CLUTCH LEVER fDT55CH).C-3 ENGINE HOLDER......D-9 LOWER COVER .,............E-2 POWER UNIT . . . . . . . . . . . . . . . . . . . ...-7 TRIM CYLINDER........&8 CRANRHAFT............&3 NEL PUMP*.........&II MI\GNETO

DT55C,TC,TCH VH : 05501-70512~ . . . . . . . . . . . . . . . . ..C+ REMOTE CONTROL..,............. : 06502-501001~503133

CYLINDER..............&2 FUEL TANK..........E-9 OIL PUMP E-II TRIM SWITCH (DTSSCHIC-12 DT65C,TC VF

. . . . . ..%.........&I2 STARTING MOTOR . . . . . . . . . . . . . . ..C-5 : 06502-603134~05016 CYLINDER.SUPPDRT......D-6 GEAR CASE.*....,...D-II OIL TANK

WATER PUMP...........&14 DTGSC,TC I,G . . . . . . . . . . . . . . . ..E-11) SWIVEL BFV\CKET................D-4 DT65C.TC VH : 06502-705017*

FIG.4 ( B- 8) (JBRsw3oR (DTSS)

24

DT55/65TC VH E3 19

REF.NO. PART ND.

23-l 23-2

23-3

24

25

26

27

28

09491-24015 09491-22011 09491~2lol.l l3510-94700 01431-08202 08316-16082 09343-0x37 09401-08410

DESCRIPYKlN .

JET,mEdnl22.5 JET, n&l 112.5 JET, main 107.5 ROD, throtth control

sllJo SIX1

NLV

HOSE (cm8 to cm8)

CLIP

P’M REMARKS

2 3 6 2 L:5cm135 A

DT55/65TC VH E3

B8 * . -. _ _ -__I

CARBURETOR.........-..57 ORIVESHAFT HDUSlNG.D-IO HANDLE (DT55Ctf) . . . . . . . . ..E-8 OPT : ELECTRICAL..............F-2 THROTTLE LINK. . . . . . . .C-4 ENGINE NUMBER CLAMP BRACKET.........D-2 ELECTRICAL.........C-8 IGNITION . . . . . . . . . . . . . . . ..c-7 OPT : TRIM SWITCH (DT55C/65CI*F-5 TIE ROD . . . . . . . . . . . . ..E-13 CLUTCH................C-2 ENGINE COVER ******-E-4

OTSSC,TC,TCH VF : 05501-501001~503045

CLUTCH LEVER (DT55CH).C-3 ENGINE l-!OLDER . . . . ..D-9 INLET CASE/EXHAUST COVER.55 OPTIONAL......................Fd Tisi.nSMISSION.........PI3 DT55C,TC,TCH VG : 05501-6030461605119 LOWER CDVER..............E-2 PDWER UNIT . . . . . . . . . . . . . . . . . . ..&7 TRIM CYLIN()ER........D-8

CRANKSHAFT.~~~~.-.~...&3 FUEL PUMP..........B-ll MAGNETO DT55C,TC,TCH VH : 05501-70512~

. . . . . . . . . . . . . . . . ..C-6 RE,.,c,TE CONTROL................ CYLINDER...-.*........&2 FUEL TANK.s........E-9 OIL PIJ+J

E-II TRIM SWITCH (DT55CH).C-12 DT65C.TC VF : 06502-501001~503133 . . . ..-.........-..B-I2 STARTING MOTOR . . . . . . . . . . . . . . ..C-5

CYLINDER SUPPORT-.--.-D-6 GEAR CASE~~~~~~~~~~D-ll OIL TANK WATER PUMp . . . . . . . . . ..B-I4 DT65C,TC VG : 06502-603134tiD5016

. . . . . . . . . . . . . . . ..&I0 SWIVEL BmCaT................P4 DT65C.TC VH : 06502-705017% ..-.-,.-*-wr*.l-.*,., . ~, I . ,.. - , v

. .

Flb.5

24 24

/-

FIG.5 ( 8- 9) CbRGlRETOR (DT65) P'TY

REENO. PART NO. DESCRIPTION . REMARKS

l-l 13201-94700 CARGURETU? ASSY, top 1 -604126

1-2 l32OL-94701 cARBuRETOf7 A!%SY, top 1 604127-

2-1 l3202-94790 CARBwEmRASSY, 2nd 1 -603281

2-2 13202-94XU CARBURETOR PSSY, 2nd 1 603282-6O4l26 1

2-3 U202-94702 BRRRETOR ASSY, 3rd 1 604127-60455G -r13202-94703 W/37810-946Gl

09l25-05046 I

08321-21052 08322-21052

2-4 l3202-94703 CARGl.RETCR ASSY, 3rd -- 1 60-4559-

3-1 13203-94700 CAR!METORASSY. 3rd 1 -604126

3-2 13203-94701 CPJ?EU?ETtJRASSY, 3rd 1 604127-

4-1 09492-80003 -JET, pUot 75 3 -604126

4-2 09492-77001 -JET, pilot 77.5 3 604127-

5 13271-93311. .SPRING. air screw 3

6 13269-95230 .scREw, pilot air 3

7 13235-95210 .Noi!2LE 3

8 l3250-93012 .FUJAT 3

9 13251-95210 .GASKET, float chamber 3

10 13249-95516 SCREW 12 11 13254-93010 .PIN, float 3

12 l3370-28110 .VALVE ASSY, needle 3

13 l3392-58600 .GASKET, valve seat 3

14 37810-94701 .SWITCH ASSY, throttle valve 1 -503133

15 37814-94700 .CAH, throttle valve switch 1 -503133

16-l 37810-96600 .SWITCH POSY, throttle valve 1 6Il3l34-604558

16-2 37810-94601 .SWITCH ASSY, throttle valve 1 m4559- 17 02112~04087 .scREw 2

18 08321-21047 .LOCK WASHER 2

19 l3616-94500 .scREw 3

20 l3272-93311 .SFRING 3

21 08321-21057 .LDCK WASMR 12

22 09491-29009 .JET, main 147.5 3 I

I .

I

19 DTS5/6STC VH E3 DT55/65TC VH E3 B9

. . CARBURETOR............8-7 DRIVESHAFT HOUSING.PIO HANDLE (DT55CH)..*.......E-8 OPT : ELECTRICAL..-........-.. F-2 THROlTLE LINK........C-4 EtiGlNE NUMBER CLAMP BRACKET........*D-2 ELECTRICAL....e....C-6 IGNITION . . . . . . . . . . . . . . ..&7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD..............E-I3 DTSSC,TC,TCH VF : 05501-501001~503045 CLUTCH........~..-....C-2 ENGINE COVER . . . . . ..E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL......................F-6 TRANSMISSIONv....+...D-I3 DT55C,TC,TCH VG : 05501-603046+605119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D-9 LOWER COVER . . . . . . . . . . . . ..E-2 POWER UNIT...,................&7 TRIM CYLINDER........&8 DTSSC,TC,TCH VH : 05501-70512~ CRANKSHAFT............&3 FUEL FUMP..........B-II MAGNETO ,..........,......C& RE,.QTE CONTROL............;... E-II TRIM SWITCH (DTSSCH).C-12 DT65C,TC VF : 06502-501001~503133 CYLINDER...-..-.......B-2 FUEL TANK..........E-9 OIL WMP -......~..,......B-12 STARTING MOTOR..............,.C-5 WATER PUMp.~~......~.&lU OT65C,TC VG : 06502-603134-+605016 CYLINDER SUPPORT*.....D-6 GEAR CASE . . . . . . . . ..&I[ OIL TANK.....s...........EwlcJ SWIVEL BR/jCKET................O-4 DT65C.TC VH : 06502-705017%

__C,... - __._/._*_ __.,.” -..- _-- ,... “._, , -. , .,. -m-e- - .---__“._ “_,“-.*.I.C ..,...... i . ..-.-.

REENO.

23-1

23-2 23-3 28 25 26 27 28

PIG.5 ( B-10) CARBRETCR (0165) P'TY

PART ND. DESCRIPTION .

09191-30009 JET, main 152.5 3 09491-28012 JET, rnein 142.5 3 09491-27007 JET, main 137.5 3 l3510-94700 RDO, throttle control 2 014U-b8202 STUDBOLT 3 08316-16082 NUT 6 09343-05157 HosEtJPR8tocARB) 2 09401-08410 CLIP 4

REMARKS

OPT

WT

OPT

L:5Dorl35 $

24 24

- 19

DT55/6STC VH E3 DT55/65TC VH E3

C/,R@lJRETOR........... CLAMP mAcK!rr......*. CLUTCH................C-2 CLUTCH LEVER (OT55CH).C-3 ENG CRANKSHAF CYLINDER.

....................... m ................... ............ SE/EXHAUST COVER. .............

H LEVER (OT55CH). VER ................................. CR.ANKSHAFT............& 3 FlJ .......................... CYLINDER..............& 2 FUEL TANK..........E- 9 0,~ PUMP

ROI ................. .................. TOR ................

CYLINDER SUPPORT......D- 6 GEAR CASE..........D-I I OIL TANK.................& [ KET ................

..............

....... SSION.. LINDER ........ ITCH lDT55CH). w. ..........

REF.NO. PART NO. DESCRIPTICN

Q’TY RWARkS

1 2 3 4 5 6 7 8 9

10 11 12 13 14 l5 16 17 18 19 20

15100-94301 l5170-94311. 15851-94300 l532l*99700 01107-06402 0832.b21062 08322-21062 09343-0x.37 09401-08410 15410-93400 lS416-93400 15415-93400 15412-93400 l54u-93400 08322-2lOe2 08310-22082 09404-06204 09343-05137 09343-05237 15331-94300

U OT55/65TC VH E3

DT55/65TC VH E3

w ASSY. fuel .oIAP+RAGp( SET SCREW GASKET, fuel pulp WLT

LOCK WeHER

WASHER

HOSE [FILTER to PUIP)

CLIP FILTER, fuel

.PACKING, filter

.O RING

SRAINS

.cuP

LOC% WRSHER

NUT

CIAW (Lso)

HOSE (PUMP to CARB)

HOSE (CONN to FILTER)

CLIP

1 1 3 1 2 2 2 1 4 1 1 1 1 1 1 1 1 1 1 2

L: SO@270

CARBURETOR............8 7 DRIVESHAFT HOUSING.D-IO HANDLE (DT55CH)..........E- 8 OPT ; ELECTRICAL...........s..F- 2 THROTTLE LINK........C- 4 EtiGlNE NUMBER Cv\MP BR4CKET.........D- 2 ELECTRICAL.........C- 8 IGNITION.................G 7 Opi : TRIM SWITCH (DT55C/65C).F-5 TIE ROD.....-........E-I 3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTC,,................C- 2 WGl,.,E COVER ....... E-4 INLET CASE/EXHAUST COVER.8-5 OPTIONAL......................F- 6 TW\NSMISSION~~~~~~.~~0-13 DT55C,TC,TCH VG : 05501~603046+605119 CLUTCH LEVER (DTSSCH).C-3 ENGINE HO:DER......D- 9 LOWER COVER .............. E-2 POWER UNIT .................... D-7 TRIM CYLINDER........D- 8 DT55C,TC,TCH VH : 05501-70512~ ~NKWAR............& 3 F"EL R]Mp..........B-11 ,@,GNmO .................. C-6 REMOTE CONTROL ................ E-II TRIM SWITCH tDT55CH)*C-12 DT65C,TC VF : 06502-501001~503133 CYLINDER..............& 2 FUEL TANK..........E .9 OIL PUMP ................. B-12 STARTING MOTOR................C- 5 WATER PUMP...........51 4 DT65C,TC VG : 06502-603134~05016 CYLINDER SUPPORT......D- 6 GV\R CASE..........D-1; OlL TANK.................&lO SWIVEL BmCKET................D- 4 DT65C,TC VH : 06502-705017%

FIG.1

0155/65lC VH E3

l-l L-2

2

3

4

5

6

7

8

9

10

11

12

I.3

14

l.5

16

L610-947l.l

16100-94701 16731-95500 16340-94700 16331-95304 16413-94701 19l.31-95502 09140-05001

09l68-06023

09560~06012

09363-02002

01517-136302

16710-94531 x911-94500 09344-02017

09344~II2018

09401-D6405

Plw nssY, Oil Plw ASSY, oil IZKET. ail pmp retainer

RETAINER, oil pump

GEAR, driven

ROD, ail pump control CONNECTOR, oil pump No.2

NUT

GW(ET

BOLT

UNION

BULT

VALYE, check PROTECTOR, No.1

HOSE, outlet No.2

HOSE, outlet No.3

CLIP

FIG.7 ( 8-12) OIL w)Ip (model ‘IF)

REF.NO. PART NO. DESCRIPTION * P’TY

REKARKS

1

1

2

2

6

3

3

2

4

1 6

1 14

OT55

0165 _’

D

b

L:3913*65

L:85+40

L:85

OT55165TC VH E3

Refer to FIG.8 (B-10) for fmlel VGlVH

Bl2-

---- ............. ..-.__~ __ CAR@llRETOR.......*....8- 7 bRtVESHAFT HDUSING.PIO HANDLE (DT55CH)..........E- 8 OpT-: CLAMP 8RACKET.........D- 2 ELECTRICAL.........C- 8

ELECTRICAL..............F- 2 THROTTLE LINK ...... ..C- 4 IGNITION

ENGINE NUMBER ............... ..C- 7

CLUTCH................C- 2 ENGINE COVER OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD

..... ..E- 4 ............ ..E-13

INLET CASE/EXHAUST COVER-B-5 DT55C,TC,TCH VF : 05501-501001~503045

CLUTCH LEVER (DT55CHl.C-3 ENGINE lQLDER......D- 9 LOWER COVER OPTIONAL .................... ..,C- 6 TW\NSMISSlON ....... .-O-l 3

CRANKSHAFT............& 3 FUEL RIM’..........&1 I MRGIJETO ............ ..E- 2 POWER UNIT

OT55C,TC,TCH VG : 05501-60304~05119 .................. ..D- 7 TRIM CyLlNDER........D- 8

................ CYLINDER..............8- 2 FUEL TANK..........E- 9 OIL p~+jp

..C- 6 REMOTE CONTROL DT55C,TC,TCH VH : 05501-70512~

.............. ..E-I I : 06502-501001~503133

CYLINDER SUPWRT......D- 6 GEAR CASE..........D-I I OIL TANK ....... . ........ -8-I 2 STARTING MOTOR

TRIM SWITCH (DT55CH).C-12 DT65C,TC VF .............. ..C- 5 WATER PUMP ......... : D6502-603134tiOSOl6

............... ..E-10 SWIVEL BRACKET................D- 4 ..&I 4 DT65C,TC VG

DT65C,TC VH : 06502-705017 1. -w. ,, - -,--. ... .... .. ._,.” .-.._ .......... ........ ,, (, ............ ...

FIG. 8 PIG.8 C G-3.3) DILPlM'(modelVG/VH)

REENO. PART NO. DESCRIPTION ’

:. Q'TY

REMARKS

1-L

1-2

2

3

4

5

6

7

8

9

10 11 12 13

14

15 16

17 18

19

.

16100-94711 16100-94701 16731-95500 16340-94700 16331-95304 16411-94701 19l31-9s502 09140-05001 D9168-06023 09360-06Ol.2

09363-02002

01517-06302

16911-94500 16710-94600 167iO-94610 09344~ozols 09344~ozols 0934605051 09401-08409 09401-06405

DT55/65TC VH E3 OT55/65TC VH E3

.

.

WFP ASSY, oil 1 Lmi w ASSY, oil 1 DT65

GASKET. oi.1 pm retdner 1 RETAINER, oil pu& 1 GERft. driven 1 J

ROD, oil pm control 1 CONNECTOR, oil pump No.2 2

NUT

GASKET

SOL1

UNION

BDLT

PROTECTOR, No.1

VALVE, check

VALVE, check

HOSE. outlet No.4

HOSE, outlet No.3

HDSE, outlet No.2

CLIP CLIP

2

6

3

3

2

1 L:39cMS

2

1 2 L:zi!D+u

1 L:22OaO: 3 L:z5

6

6

CAREJJRETOR...........*8- 7 DRIVESHAR HDUSING.D-IO HANDLE (DT55CH) ........ ..E- 8 OPT : ELECTRICAL .............. F-2 TttROlTLE LINK...-....C- 4 EtiGINE NUMBER CLAMP BRACKEl.........D- 2 ELECTRICAL.........C -8 IGNITION ..... ..a.........& 7 OPT : TRIM SWITCH (0155C/65C).F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTcH................G 2 ENGINE COVER ..... ..E- 4 INLET CASE/EXHAUST COVER.8-5 OPTIONAL......................F- 6 TRANSMISSION*........D-I 3 DT55C,TC,TCH VG : 05501-603046~05119 CLUTCH LEVER (DT%CH).C-3 ENGINE HOLDER-.....D- 9 LOWER COVER ............ ..E- 2 K)WER UNIT....................& 7 TRIM CyLINDER........D- 8 DT55C.TC.TCH VH : 055Ol-70512b CfWNK5#F'T.........-..& 3 FUEL FlJMP..........&I 1 mG,.,mO ................ ..C -6 REMQTE CON-iROL ................ Erll TRIM SWITCH (DT55CHI.C-12 DT65C,TC VF : 06502-501001~503133 CILINDER..............& 2 l=lJEL TANK..........& 9 OIL PvMp ............... ..&I 2 STARTING M(lTOR................C- 5 WATER PUMP...........&1 4 DT65C,TC VG : 06502-603134-&05016 CYLINDER SUPPORT......P 6 GEAR CASE..........D-l I OIL TANK ................. E-10 SWIVEL BR,$CET................g- 4 bT65C,TC VH : 06502-705017~

/ CARBURETOR-.--....--.-G-7 DRIVESHAFT HOUSING-D-IO HANDLE (DT55CHl . . . . . . . . ..&8 OpT : ELECTRICAL....;......... F-2 Tt6ZOl-TLE LINK-.....-.C-4 EbiGlNE NUMBER CuMp &34Cm.........s2 ELEmIaL.........C-8 IGNITION................. C-7 OFT : TRlM SWITCH tDT55C/65CI.F-5 TIE ROD...--.....-.--E-I3 OT55C,TC,TCH VF : 05501-501001~503045 CL~l3................C-2 ENGINE COVER.:..... E-4 INLET CASE/EXHAUST COVER-G-5 OPTIONAL.......-..-.-..-..---.F-6 TRANSMISSION.-..-.--- D-13 DT55C,TC,TCH VG : 05501-60304~05119 CLUTCH LEVER lDTSEH).C-3 ENGINE HOLDER------D-9 LOWER COVER.........--.--E-2 WWER UNIT--.---..-.-.---..---a-7 TRIM CYLINDER----.---D-8 DT%C,TC,TCH VH : 055Ol-70512m Cf+jN~~~............&3 FlJEL puMP..........&II WGNm()..................C-6 RDW)TE CONTROL................ E-II TRIM SWITCH (DT55CH)-C-i2 DT65C.TC WF : 06502-501001~503133 .: ; CyLIt(O~..............&2 FUEL TANK..........E-9 OIL PuMp....... ,......-..&I2 STARTING MOTOR.......--.....-.C-5 WATER PIJMP-..-.......514 DT65C,TC VG : 06502-603134~050l6 CYLiNDER,SlJFfORT--.-.-D-6 GEAR CASE-..--.--,-- O-11 OIL TANK..........-......E-10 SWIVEL ~Cl(ET................D-4 DT65C.X VH : 06502-705017~

FE.9 :

PIG.9 [ E-14) WUTER PI.W

Q-PI

REENIJ. PART Net- DESCRIkON . REW4RKS

l-l 17360-95510 TIJE, water (S) l-2 17560-95500 TLeE, water (L)

2 17451-95204 USE. water pw

3 09100-08139 =T (-1 4 U9162-08003 LDCKwns15R

5 09420-04005 KEY

6 17461-94700 ItFaLER, water puap 7 1747I-95204 PAREL. under

8 17472-953DO -T, panel 9, %l30-95212-02!4 IaJswG. drlve shaft bearing

10 09265-17003 .BEARING 11 09289-17005 .DIL SEAL :.

- 12 17400-947w KIT, water pur@ repati I.3 09206-11001 PIN, gear case No.2

-_ ‘. -_

.

OT55/65TC VH E3

. :, ,,.--

1 1 1 4

4

1 1 1 1 1 1 1 1 1

L:107

L:222 2

D

D

WT

Dt55/65TC VH E3

FIG.16 FIG.10 ( C- 2) CLUTCH

REENO. PART NO. DESCRIPTION . Q’TY

REMARKS

@

0155/65X VH E3

1 2-l

2-2

3

4

5

6

7

8-l

8-2

9

10

ll

12

13

14

15

16

17

18

212lo-94702 2l.2l3-94700 21213-94711 08319-3lOf37 25223-95200 252l.b95202. 09280-11001 09280-08005

2S111-9s704~ 2S131-952Ofl 25230-94300 z-311-94700 0920542004 09205-03021 2112l.-93300 09260-10005 09440-07033

21311-94702

0910046122

0916D-06ol.s

SHAFT, clutch

ARM, clutch shaft side

ARH, clutch shaft side

NUT

DUST SEAL, shift rod

GUIDE, shift rod

0 RING (D:2.4.ID:10.8)

0 RING (D:1.8,10:7.6)

ROD, clutch (5)

ROD, clutch (I)

bUGNET SET, gear case

CAM, clutch SPRING PIN

SPRING PIN

PLATE, cbtch notch

STEEL 8ALL

SPRING

HOLOER, clutch shaft

BOLT

WASHER

1 1 1 1 1 1 1 2

1 1 1 1 L 1

0-L I, 1 1 3

3

DTSSCH .’

L:S93

L:708

DTSS/6STC VH E3 62 ,

.- -_ .... - ... _-.--~-.-

CARBURETOR .......... ..B- 7 DRIVESHAFT k0JSING.PIO HANDLE (DT55CH)..........E- 8 OPT -: ELECTRICAL..............F- 2 THROTTLE LINK........C- 4 ENGINE NUMBER CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8 IGNITION ............... ..C- 7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-I 3 CLUTCH................0 2 ENGINE COVER ..... ..E- 4 INLET CASE/EXHAUST COVER.B-5

DT55C,TC,TCH VF : 05501-501001~503045 OPTIONAL .................... ..F- 6 TRANSMlSSlON.........D-I 3

CLUTCH LEVER (DT55CHl.C-3 ENGINE HOLDER .... ..D- 9 DTSSC,TC,TCH VG : 05501-603046~05119

LOWER COVER .............. E-2 ,Qa,ER UNIT....................,,- 7 TRIM CYLINDER........D- 8 CRANKSHAFT............& 3 FUEL WMP..........B-I I

DTSSC,TC,TCH VH : 05501-705120% MGNETO ................ ..C- 6 REMOTE CONTROL .............. ..E-I I TRIM SWITCH (DT55CH).C-I2

CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP DT65C,TC VF : 06502-501001~503133

................ *B-I 2 STARTING MOTOR................C- 5 WATER PUMP ......... CYLINDER SUPPORT......D- 6 GEAR CASE..........D-I I OIL TANK

..B-I 4 DT65C,TC VG : 06502~603134tiO5016 ............... ..E-10 SWIVEL Bf?ACKET................D- 4 DT65C.TC VH : 06502-705017%

FIG. 11 FIGi ( C- 3) CLuYw LEVER (orssc~) Q’TY

REF.NO. PART NO. DESCRIPTION . RE?fARKS

1 21110-95212 LEVER, clutch 1 2 2l.ll.6-95210 .KNOl3, clutch lever 1 3 09159~08059 NUT, clutch lever 1 4 09162-08003 LWK WASHER

S 09160-08014 WASHER (8.5%23&S)

6 uu1-952.1.1 SHAFT, clutch lever 7 UlSO-952l3-02M BRACKET, clutch lever 8 09205-05001 .PIN 9 0926040005 BALL, clutch notch

10 09UlC-07021 SPRING, clutch notch 11 09162-08003 LOO( wR!sHER 12 09100-08090 BOLT. clutch lever bracket

13 23115-95212 LIW, clutch lever 14 23312-95210 CONNECTOR, clutch link I.5 09111-06021 BOLT

16 0914O-OSClDl NUT

.

DT55/65TC VH E3 DT55/65TC VH E3 c3

b

b

L

.

. I -...-- . - I_---- --__- .... .. -.- -- ..... .- _-__._ ..

CARBURETOR............8- 7 DRIVESHAFT HOUSING.D-IO HANDLE (DT5SCi-f) ........ ..E- 8 OPT -: ELECTRICAL I

............ ..F- 2 T,,ROmLE ,JNK ...... ..C- 4 CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8

ENGINE NUMBER IGNITION ............... ..C- 7

CLUTCH................C- 2 @j,-j,NE COVER OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-13

....... E-4 INLET CASE/EXHAUST COVER.&5 OT55C,TC,TCH VF : 05501-501001~503045

OPTIONAL .................... ..F- 6 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER

T&%,NSMISSlON ....... ..D-I 3 OTSX,TC,TCH VG : 05501-6030461605119 ............. .E-2 POWER UNIT s...................& 7

CRANKSHAFT............& 3 NE1 PUMP..........&1 1 TRIM Cy,JNDER........D- 8

&,GNmO DTSSC,TC,TCH VH : 05501-70512~

................ ..C- 6 REMOTE CON~OL .............. CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP

.-E-l I TRIM SWITCH (OTSSCH).C-12 DT65C,TC VF : 06502-501001~503133 ....... . ........ .&I 2 STARTING MOTOR .............. ..C- 5

CYLINDER SJPPORT......D- 6 GEAR CASE..........D-I l OIL TANK WATER PUMP ......... ..B-14 DT65C,TC VG : 06502-603134~05016

............... ..&I 0 SWIVEL BW\CKET................D- 4 DT65C,TC VH : D6502-705017% ._-_.“1*113_-.-__-.-” ..... .,, . -. ........... ._._ ... ...

RG.l.2 ( C-4)THRDTTLE UFK

P'TY FIG. ‘I 2

s-i

DT55/65TC VH E3

REF.NO. PART NO. DESCRIPTION ' RERARKS

.

2-i

2-2

2-3

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

18

19

20

2l.

22-l

22-2

22-3

22-4

22-5

22-6

23

24

25

26 .

19122-94701 19l.22-94710 19U2-947l.l 19l31-95502 19l35-94700 19l37-94700 192ll-94700 67466-95200 09100-061L5 09140-05001 09160-06082 09204-01002 0944069021 19113-95300 192.ll-94700 23211-94700 67467-95201 09100-06115 23111-94700 23lll.-94711 0938546003 08322-21062 67320-95530 67320-95540

67320-95560

67320-95570

67320-95590

67320-95610

67271-95213

09162-06006

WlOO-06115

19184-94710

DT55/65TC VH E3

.

Revised Sept. 1086

l-l

l-2

3912l-947uO

19121-94701

LEVER, throttle control 1 55:-604846 65:404819

LEVER. throttle control 1 55:6O4847- 65:604820-

ARM, throttle control AF!M, throttle control MM, throttle control

CONNECTOR, throttle lever ROD, throttle lever PIN, throttle lever damper WIISHER, throttle lever CONNECTOR, throttle cable BOLT

NUT, throttle rod WASHER, throt lever damper pin

COTTER PIN

SPRING, throttle lever damper CAP, connector

WASHER, clutch control ARM, clutch control

CONNECTOR, clutch link

BOLT

LItK, clutch LIEK, clutch PIN

WASHER

CABLE, clutch 2.7M

CWL, clutch 3.lM

CABLE, clutch 3.M CMLE. clutch 4.m CABLE, clutch 4.6M

CABLE, clutch 5.2M HOLDER, rm-cont cable LDCKWmiER

BOLT (6x15)

-ET, throttle cable

1 D 1 DT%CH,-604933

1 DT55CH,604934- B

2

1 1

1

1 1 2

2

2

2

1

1 : 1

1 1 1 1 1 OT55CH

2 1 2 : 2

2 For additional lengths

2

2

2

I See Mg. 37

1

2

2

1 D

DTSSCH

c4

+-- -I.--- .. .___~~. 1 _ ... - ...

CARBURETOR............G- 7 DRIVESHAFT HDUSING.D-IO HANDLE (DTSSCH)..........E- 8 OPT : ELECTRICAL..............F- 2 THROTTLE LINK 1

...... ..C- 4 CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8 lGN,TlON.................Cv 7

ENGINE NUMBER OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-I 3

CLUTCH................C- 2 MG!NE COVER ..... ..E- 4 INLET CASE/EXHAUST COVER.55 DT55C,TC,TCH VF : 05501-501001s503045

OPTIONAL .................... ..F- 6 CLUTCH LEVER (OT55CH).C-3 ENGINE HOLDER......O- 9 LOWER COVER

TRANSMlSSlON.........D-I 3 DT55C,TC,TCH VG : 05501-603046%605119 ............ ..E- 2 POWER UNIT....................D.. 7 ml&, CyLIN,,ER........D- 8

CRANKSHAFT............& 3 FUEL FtJMP..........B-I I MAGNETO DT5SC,TC,TCH VH : 05501-70512~

................ ..C- 6 REMOTE CONTROL .............. CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP

..E-I I TRIM SWITCH (DT55CH).C-12 OT65C,TC VF : 06502-501001~503133 ..... ..%.........a-, 2 STARTING MOTOR................& 5

CYLINDER SUPPORT......D- 6 GEAR CASE..........&1 I OIL TANK WATER PuMp ......... ..&I 4 OT65C,TC VG : 06502-60313416OSOl6

............... ..E-, 0 SWIVEL @RACKET................D- 4 DT65C,TC VH : 06502-705017% ---‘.wr-v

FIG. 13 FIG.I.3 ( C- 5j STARTING MomR

Q’TY

REFJJO. PART NO. DESCRIPTION ' REMARKS

1

2 3 4 5 6 7 8 9

10 LL 12 u 14 15 16 17 18 ,19 20

08322~21082 WASHER 08321-21082 LOCK WASHER

01107-08252 B0LT

33.100-94702 HOTOR ASSY. starting

33312-94600 STOPPER SET, pinion

31320-95240 .PINIDN ASSY

3l310-94600 JlRwsruRE 31173-95310 .HDLDER ASSY, brush

31131-95310 ..BRUSH (+)

31132-95310 ..mlsH (-)

31135-95310 ..SPl?ING, brush

31360-95520 .WASHER KIT

31281-94700 .B0LT

33EJ20-94703 CABLE ASSY. starting SUB

32911-94301-02H BRACKET. starting motor


08322-11082 WASHER

OllO7-08232 BOLT

31912-94700 BANO, starter

31918-94701 DAMPER, starter

2 2 2 1 1 1 1 1 2 1 3 1 2 L L:UO

1 4 4 4 1 1

. . .

DT55165TC VH E3

DTXV65-K VH E3

ci---- I---_ -I_.~r_-. ._ _..._ _.. ..-. -~---

CARBURETOR . ..****.*...8-7 CRIVESHAFT HOUSING-D-IO HANDLE (DT55CH) **........E-8 OPT : ELECTRICAL..............F-2 THROTTLE LINK........C-4 ENGINE NUMBER CLAMP BRACKET.........D-2 ELECTRICAL......*..C-8 IGNITION . . . . . . . . . . . . . . . ..C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ..,....,......E-I3 CLUTCH................C-2 ENGINE COVER

DT55C,TC,TCH VF : 05501-501001~503045 . . . . . ..E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL...................... F-6

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D-9 LOWER COVER TRANSMlSSION.........D-13 OTSSC,TC,TCH VG : 05501-60304&605119

. . . . . . . . . . . . ..&2 fQ$ER UNIT....................&7 TRIM CYLINDER.,......,,-8 CRANKSHAFT............&3 FUEL FUMP...-......B-II

DT55C,TC,TCH VH : 05501-70512@ MAGNETO . . . . . . . . . . . . . . . . ..C& REmTE CONTROL................

CYLINDER**.-..........&2 FUEL TANK..........E-9 OIL PUMP E-II TRIM SWITCH (DT55CHl.C-12 DT65C,TC VF : 06502-501001~503133

. . . . . . . . . . . . . . . . ..&I2 STARTING MOTOR,,............,.C-5 WATER PUMP CYLINDER SUPPORT.,....D-6 GEAR CASE

. . . . . . . . . ..B-14 DTCX,TC VG : 06502-6031341aO5016 . . . . ..-...D-II OIL TANK . . . . . . . . . . . . . . . ..&I0 SWIVEL ~CKET.............,..&L, DT65C .TC VH : 06502-705017%

FIG. 14 FIG.14 ( C- 6) MAGEETO

REENO. PART NO. DESCRIPTION ' .

P'TY

REF!ARKS

819

32120-94300 COIL, battery charging


02112-06256 SCREW

32140-94700 COIL, ignition primery

02112-06206 SCREW

08321-21066 WASHEli

32102-94300 FLYWHEEL

08341-31059 KEY

09160-18011 WASHER

09164-18001 LDCK WASHER

08310-22182 NUT

32160-94300 WLSER COIL No.1

32130-94300 PULSER COIL No.2

32180-94700 WISER COIL No.3

02112-05106 SCREW

08321~2lO56 LOCK WASHER

08322~a056 WASHER

114l..l.-943OD-02H CASE, magneto

11421-94300 COVER, magneto

1142l-94301 CCIVER. magneto

01517-06252 BOLT

11413-94300 GASKET, magneto case

11422-94300 CAP

02112-06162 SCREW

08322-21062 WASHER

32120-94310 COIL, battery charging

02112-06256 SCREW


09403-10313 CUM

1

2 2 1 2 b

2 1

-'7

16----o O-16 17” Ea

L

2 3 4 5 6 7 8 9

10

11 12

13

14

15

16

17

18 13-L 19-2 20 21 22 23 24 25 26 27 28

1

1

1

1

1

1

1

6 6 6 1 1 rmlel VF

1 model VG,Wl

3 1 .- 1

9 9

’ 1 OPT

2 OPT

2 OPT 1

I

DT55165TC VH E3 DT55/65TC VH E3

.

D

b a

c6

.

----a-...-__- -___, .___ . . _-. ._ ._.. _ --_-_ -___l

CARWRETOR............B-7 DRIVESHAFT HDUSING.O-IO HANDLE (DT55CH)..........E-8 OPT -: ELECTRICAL..*...*.......F-2 THROTTLE LINK........C-4 EtiGlNE NUMBER CLAMP BRACKET..+......D-2 ELECTRICAL--~~-~~~~C-8 IGNITION . . . ..-...........C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD . . . . . . . . . . . . ..E-13 CLUTCH.....,..........C-2 ENGINE COVER

DT55C,TC,TCH VF : 05501-501001~503045 ..*....E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL......................F-6 TRANSMISSION.........D-I3 DT55C,TC,TCH VG : 05501-603046’&05119

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER...-.-D-9 LOWER COVER . . . . . . . . . . . . ..&2 POWER UNIT..,........v........D-7 TRIM CYLINDER........D-8 CRANKSHAFT............B-3 FUEL PUMP..........B-II

DTSSC,TC,TCH VH : 05501-70512~ MAGNETO . . . . . . . . . . . . . . . . ..C-6 RE,J,,TE CONl-ROL................

CYLINDER........,..,-.&2 FUEL TANK..........E-9 OIL PUMP E-II TRIM SWITCH tDT55CH).C-I2 DT65C,TC VF : 06502-501001~503133

. . . . . ..<.........&I2 STARTING mTCJR................C-5 WATER PuMp ..CYLINOER SUPPORT......O-6 GEAR CASE...*.-....D-II OIL TANK

. . . . . . . ...-8-14 DT65C.TC VG : 06502-603l34~605016 . . . . . . . . . . . . . . . ..&I.. SWIVEL BW\CcT...,......,.....f,-4 DT65C,TC VH : 06502-705017%

DT55/65TC VH E3

FIG.15 ( C- 7) IWITIW

REF.NO. PART NO. DESCRIPTION REMARKS

1 33610-96700 CDIL ASSY, ignition No.1 1 2 33620-96700 COIL 1IsSY, ignition No.2 1 3 33430-94700 COIL ASSY, ignition No.3 1 2

4 33562-98000 SEAL, high tension cord 3

5 33510-95510 CAP, sP* Plug 3

6 33541-93310 SEAL. spark plug 3

7 09482-00151 SPARx PLuG(E?aHs) 3 a 093D9-06007 GROCMET 3

9 03212-052D9 SCREW 6

10 33510-22010 CAP. spark plug 1 OPT

!

DT55/65TC VH E3

,

I

-.- ..I_ *._-I.-.II _-__---. - ~~ -_--. - .-..-, --_..--

Q,RwRETOR,-....,..... B-7 DRIVESHAFT HoUSING*D-IO HANDLE (DT55cH)..........E-8 OPT-: CLAMP BRACKET...-.....D-2 ELECTRICAL...,.....C-8

ELECTRICAL..............F-2 THROTTLE LINK . . . . . . ..C-4 ENGINE NUMBER IGNITION -.....*....*..*.-C-7

CLlJTCH................C-2 ENGINE COVER.......

OFT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ..,...........E-13 E-4 INLET CASE/EXHAUST COVER.B-5 OPTIONAL

DT55C,TC,TCH VF : 05501-501001~503045

CLUTCH LEVER (DT55CH).C-3 ENGINE HoLDER......D-9 LOWER COVER . . . . . . . . . . . . . . . . . . . . ..F-6 TRANSMISSION . . . . . . . ..D-13

. . . . . . . . . . . . ..E-2 DT55C,TC,TCH VG : 05501-60304~05119

CRANKSHAFT............&3 FUEL PUMP WWER UNIT . . . . . . . . . . . . . . . . . . ..P7 TRIM C-,‘LINDER...,....D-8

. . . . . . . . ..B-II UI\GNETo..................c-6 REMOTE CONTROL DT55C,TC,TCH VH : 05501-705120x

CYLINDER...-..........&2 FUEL TANK,.........E-9 OIL PUMP . . . . . . . . . . . . . . ..E-II TRIM SWITCH (OT55CH).C-It DT65C,TC VF : 0650%501001*503133

.-CYLINDER SUPF’ORT......C-6 GEAR cASE..........D-ll OIL TANK . . . . . ..~.........B-I2 STARTING MOTOR . . . . . . . . . . . . . . ..c-5 WATER PUMP : 06502-603134~05016 ..,..............!&I0 SWIVFI

. ..-.......B-I4 DT65C,TC VG RRACKFT................D-d DT65C.TC VH : 06502-705017~

DT55/65TC VH E3

FIG.16 ( C- 8) ELECTRICAL (1) Q'TY

ZEF.NO. PART NO. DESCRIPTION ' RENARKS

1

2

3

4

5

6

7

8

9

LO-1

10-z

10-3

11

l2

13

14-l 14-2

15 16 17

18-1

L8-2

18-3

19

20

21

032l2-05259 32800-95720

32890-94701

32891-?4700 03212-05165

09320-12011

09160-I.2020

09160-06D54 01107-06167 36740-94710 36760-94710 36760-94720 36740-94750 36740-87000

09481-20001

32900-94700

32900-94710

09280-70004

37930-94701

3787594602

37875-94610

3787594630

37875-94611

D3212-05169 08322-21052 33469(cmo

DT55/65TC VH E3

SCREW

RECTIFIER ASSY WRIER, electric parts d&ER, parts holder

SUZW

CUSNION

WASHER

WASHER

BOLT

CASE ASSY, fuse battery

CASE EiSY. fuse battery CJlSE LSSY, fuse battery CASE ASSY. fuse rectifier

CASE ASSY, fuse rectifier

-FUSE. 2DA

C.D.1 UNIT C.b.1 UNIT

BRFID

SWITCH ASSY. oil warning reset

WARNING UNIT, low oil



WARNING UNIT, low 001

SCREW

WASHER

LEA0

1 1 1 1 4

3

3

3

3

1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1

DT55CH

mdel VF

model VGNH

model VF

model VG.VH

model VF

model VG,VH

made1 VF model VG mock1 WI model VkDTSSCH

Revised Sept. 1986

-....---..-----_“__ - .-. ... --- __ ....... . __.

CARBURETOR............8- 7 DRIVESHAFT KXlSlNG.D-IO HANDLE (DT55CH)..........E- 8 OPT : ELECTRICAL.............-F- 2 THROTTLE LINK........C- 4 ENGINE NUMBER CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8 IGNITION ............... ..C- 7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-I 3 CLUTCH................C- 2 ENGINE COVER

DT55C,TC,TCH VF : D5501-501001s503045 ..... ..E -4 INLET CASE/EXHAUST COVER.&5 OPTlONAL......................F- 6 TRANSMISSION....*....D-I 3 DT55C,TC,TCH VG : 05501-6030461405119

CLUTCH LEVER LDT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER ............ ..E- 2 POWER UNIT .................. ..D- 7 TRIM CYLIN(,ER........D- 8 CR4NKSHAFT............& 3 FUEL PUMP

OTSSC,TC,TCH VH : 05501-70512@ ...... ..-.&I 1 b@,GNmO..................C- 6 REMOTE Cl,N~OL ................

CYLINDER.............-& 2 FUEL TANK..........E- 9 OIL PUMP E-II TRIM SWITCH (DT55CH1.G12 DT65C,TC VF : 06502-501001~503133

..... ..r.........B-I 2 STARTING MOTOR .............. ..C- 5 WATER puMP ......... : 06502-603134”&05016 CYLINDER SUPPORT......5 6 GEAR CASE..........D-I I OIL TANK

..&I 4 DT65C,TC VG ............... ..&I 0 SWIVEL BP.ACKET................D- 4 DT65C,TC VH : 06502-705017~

DT55/65TC VH E3

FIG.17 ( C- 9) ELECTRICAL (2)

Q’TY

. RXNIJ. PART NO. DESCRIPTION REKARKS 1 3G410-94540 TRIM RELAY. UP 1 2 38120-94540 ml4 REUY. ffl 1 3 X412-94500 ERANET, trim relay 2 -1

4 09100-06113 SCREW 2 5 0916246DOl LOCX WASHER 2 1

6 0926%a6ol5 WASHER 2

7 38425-94700 COVER, trh relay 1

8 021X+!-06162 SCREW 1

? 02112-06402 schisr 1

10 33831-94702 CABLE, trim relay 1 L:bGO

11 X645-94701 TRIM LEAD, Ex 1 L:230

.- 3 ‘0155TC/65TC “0155C16SC

; sg

.

.

.

DT55/65TC WI E3

D

B

c9

-.._. I .. . .. . ....... -- - ... - ... .-- ..--- -

CARBURETOR............& 7 DRIVESHAFT HOUSING~O-IO HANDLE (DT55CHl..........E- 8 OPT : CLAMP BR.ACKET~~~~~~~~~D-2 ELECTRICAL.........C- 8

ELECTRICAL .............. F-2 TWOT’TLE L,NK ...... ..C- 4 IGNITION

ENGINE NUMBER

CLUTCH ............... ..C- 7

.............. ..C- 2 ENGINE COVER OPT : TRIM SWITCH (OT55C/65C).F-5 TIE ROD ............ ..E-I 3 DT55C,TC,TCH VF : 05501-501001~503045

....... E-4 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER

INLET CASE/EXHAUST COVER.&5 OPTIONAL .................... ..F- 6 .... ..D- 9 LOWER COVER E-2

TRANSMISSION.........D-I 3 DTSSC,TC,TCH VG : 05501-60304~05119 ..............

CRANKSHAFl............B- 3 FUEL PUMP..........&1 I Pf)WER UNlT....................O.. 7 TRIM CYLINOER........O- 8

MAGNETO ................ CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP

..C- 6 RE).QTE CONTROL .............. ..E-I I TRIM SWITCH (DT55CH).C-12 OT55C,TC,TCH VH : 05501-70512~

..... ..%.........&I 2 STARTING MOTOR DT65C,TC VF : 06502-501001~503133

CYLINDER SUPPORT .... ..D- 6 GEAR CASE..........&1 I OIL TANK .............. ..C- 5 WATER pw.......v...&l4 OT65C,TC VG : 06502-6031341aO5016

............... ..&I 0 SWIVEL BRACKET................& 4 DT65C,TC VH : 06502-705017 1.

FIG.18 ( C-10) ELECTRICAL (3)

Q'N

REENO. PART ND. DESCRIPTION REKARKS

1 2

3

4

5

6

7

8

9

10 11 12

l3

14

l5

16

17

18

38412-94500

3laoO-94400

01107-06162

08322-21062

38600-95510 37920-94701 37925-94700

37922-94700

02112-04087

03212-05129

09160-05024

08322~ii107

0213.2-05254

38600-95555

37920-94710

37925-94700

37922-94610

02112-04087

032l2-05l29

09&O-05024

08322-11107

BRACKET, starting relay

RELAY, starter

GOLT

LoCK WAS%R

SOLENOIO ASSY. choke

SWITCH ASSY, ignition timing

AOLDER, suftch

.KNc!%

.SCR!CW

.SCREW

-WASHER

.wAstlER

SOLENOID ASSY, choke

SWITCH s\ssY, ignition tLmlng

.HOlDING, switch

.KNClG

SCREW

SCREW

.nAsHEu

.WASWR

1 1 1 1

1 DT5S

1 modelvF 1

D

D

1 1 1 1 1 2

1 DT65

1 model VG,VH

1

1 1 1 1 1

D

b

cm OT55/65TC VH E3

DTW65TC VH E3

-~ .. - l_~l”_” .... ._l_..-_....-. ..-._--__ .... r

.__ ...

CARBJRETOR ..... ..*....G- 7 DRIVESHAFT l!OUSING.D-IO HANDLE (OT55CH)..........E- 8 OPT : ELECTRICAL..............F- 2 THROTTLE LINK........C- 4 ENGINE NUMBER CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8 IGNITION ............... ..C- 7 OPT : TRIM SWITCH (OT55C/65C).F-5 TIE ROD ............ ..E-I 3 CLUTCH................C- 2 ENGINE COVER

DT55C,TC,TCH VF : 05501-501001~503045 ..... ..E- 4 INLET CASE/EXHAUST C0VER.B5 OPTIONAL......................F- 6 TRANSMISSION.........O-I 3 OT55C,TC,TCH VG : 05501-603046MO5119

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......O- 9 LOWER COVER ............ ..& 2 W#ER UNIT....................& 7 TRIM CyLINDER........D- 8 CRANKSHAFT............8 3 FUEL PUMP..........6-I I MAGNETO

OT55C,TC,TCH VH : 05501-70512~ ................ ..C- 6 RE,,QTE CONTROL ................

CYLINDER..............& 2 FIJEL TANK..........E- 9 OIL Pwp E-II TRIM SWITCH tOT55CH).C-12 OT65C,TC VF : 06502-501001~503!33

..... ..%.........512 STARTING l.foTOR................C- 5 WATER PuMp ......... : 06502-603134ti05016 CYLINDER SUF’PORT-.....O- 6 GEAR CASE..........O-l I OIL TANK

..&I 4 OT65C,TC VG ............ . .. ..!+I 0 SW,VEL BmCET................O- 4 DT65C.TC VH : 06502-705017~

FIG.‘7 9 23 FIG.19 ( C-11) ELECTRICAL (6)

P'ri REF.ND. PART #O, DESCRIPTION REMARKS

1

2

3

6-l 4-2

6-3

5

6

7

8-l a-2

9

10

11

12

u-1 13-2 16 15 16

36659-95501 09l.25~06067 36656-96701 36610-34701.

36610-96710 36610-96730 36616-95301 36895-96700 02152-06127

36662-95210 36666-96700 33810-96700 09100-08090 09160-08015 0960347303 36560-94610 36660-94696 36662-95210 36663-96700

09403-17302

CLAW

SCREW

WUMT, cable WIRING NRRNESS ASSY

WIRING HARNESS ASSY

WIRING HARM% ASSY

HOLDER, connector

LEA0

SCREW

CAP, battery cable GROFP&T

CABLE ASSY, starting BOLT

WASHER

CW

HARNESS, monitor wjring

HARNESS, monftor wirhg ext.

CAP, battery cable CAP, wiring harness

CLAMP

. .

1 2

1

1

1 1 1 1 1 1 1 1, 1 1 1 1 1 1 1 1

mdel VF,L:lOSO model VG mode3 VI4

L:180

model VF

modal VG,VH

L:3000

Apprx. 15 ft. OPT: apprx. 6 ft. DTSSCH

DTXCl-!

DTSSCH

coo I

DT55/65TC VH E3

DTS5165TC VH E3

---- ._-.- ^_._I_~._ _ I . -_ on/rem “I” Yno7

CARBURETOR............& 7 DRIVESHAFT HDUSING.D-IO HANDLE (DT55CH)..........E- B OPT -: ELECTRICAL ............ CLAMP BRACKET.........D- 2 ELECTRICAL.........C- 8

..F- 2 THROTTLE LINK ...... ..C- 4 ENGINE NUMBER !GNlTlOK ............... ..C- 7

CLUTCH................0 2 ENGINE COVER OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-I 3

.*-*-*.E-4 INLET CASE/EXHAUST COVER.55 _ OPTIONAL OT55C,TC,TCH VF : 05501-501001~503045

CLUTCH LEVER [DT55CH).C-3 ENGINE HOLDER......O- 9 LOWER COVER .................... ..F- rj TW\NSMISSION ....... ..D-I 3 DT55C,TC,TCH VG : 05501-60304&605119

............ ..E- 2 CRANKSHAFT............B- 3 FUEL RIMF’..........&I I

WWER UNIT .................. ..p 7 TRIM CYLINDER ...... ..O- 8 MAGNETO

DT55C,TC,TCH VH : 05501-70512~ ................ ..C- 6

CYLIM)ER..............& 2 FUEL TANK..........E- 9 OIL PUMP REMOTE CONTROL .............. ..E-I I TRIM SWITCH (DT55CH).C-I2 DT65C,TC VF : 06502-501001~503133

CYLINDER SUPPORT......D- 6 GEAR CASE..........O-I I OIL TANK ............... ..B-I 2 STARTING MOTOR .............. ..C- 5 WATER PUMP ......... ..B-I 4 DT65C,TC VG : 06502-603134*605Ol6 ............... ..!+I 0 SWIVEL BRACl(Ef................D- 4 DT65C.TC VH : 06502-705017%

.. .... ........ ._

FIG.20 ( C-12) YRIM SWITCH (DT55CH) _.

a3 REF.N@. PART ND. DESCRIPTION * RElZARKS

1 37860-95350 TRD4swITCl4, UP 1 2 37870-95350 lRIWswITCH,DN 1 3 09259-14014 NUT 2

4 37852-95211 PLATE, trim switch 1

5 09100-08232 BOLT 2 1

6 09l60-08015 WASHER (8.5xUxl.2) 4

7 09140-08019 NUT 2 B

8 02142~04127 SCREW 2

9 08310~11047 NUT 2

10 37854-95201 PANEL. trim switch 1

11 36656-94310 GUIDE, extension harness 1 12 09404-06202 CIJM' 1 I.3 37862-94700 TRIM LEAO, extension 1

14 37862-95201 LEAO, extension trim switch 1

. 1

/

D

D I

DT55/65TC VH E3 0155/65TC VH E3

Cl2 I I

II_-. ___ . .._ _____-r-. -. _ .._._ _I_.-__. _. ..~~. ., ..- ___ .__ -.-- _... ._.___ .^_.._ .__.

.*..... .,. . . . . . . . . . SE/EXHAUST COVER.

LEVER tDTT55CH). VER.............. IT.................... mm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ONTROL..............., ER.....,........ K. . . . . . . . . . . . . . . . . ., . . . . . . . . . MOTOR........,s......

YLINDER 9~PFfjI?T......0-6 GEAR CASE..........D-II OIL TANK..........,-....,l+fO SWIVEL BWCjQ3................&4 : 06502-603134~05016 : 06502-705017~

FIG.2.t ( C-U) ELECTRICAL (DTXCH)- asTy

REFXI. PART NO. DESCRSPTIOi _-' - REBARKS

1

2

3

4-l

4-2

5

6

7

8

9

10

11

3636o-94mo

0932u-lloo4

36347-94700

37llo-94712 37110-94720 37721~94700

37725-95300

37726-95301

09100-06122 09160~06ol5 0916246001 37820-94420

WASSY, oil/heatwerning

CUSHION LAPEL, all/heat

SWITCH POSY, ignition

SWITCH ESY, ignit.ian SWITCHASSY, neutral

iUUAToR, neutral switch

WUYET, neutral switch

BOLT (6x20)

WASHER (6.5xl3xl)

LOIXWAWER

SWITCH ASSY, emergency

1 1 1

. 1 model VF,VG

1 modelvli P

1 1 c

D

D

DT55165TC VH E3

Cl3 DT55/65TC VH E3

_,_---.- ..--. -- . . ..___ _ p,

CARBURETOR.........-..B- 7 DRIVESHAFT HOUSING.D-IO HANDLE (OTSScH)..........E- 8 OPT-: ELEcTRlcAL..............F- 2 THROlTlE LINK........C- 4 ENGINE NUMBER CLAMP BR’ICKET.........D- 2 ELECTRICAL.........C- 8 IGNITION ............... ..C- 7 OPT : TRIM SWITCH (DTSSC/65C)-F-5 TIE ROD . CLUTCH................~- 2 ENGINE COVER

..-..........E-I 3 DT55c,TC,TCH VF : 05501-501001~503045 ..... ..E- 4 INLET CASE/EXHAUST COVER.55 OPTIONAL ......................

?LuTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER F-6 TP.ANSMISSION.........D-I 3 DT55C,TC,TCH VG : 05501-603046605119

............ ..E- 2 WWER UNIT....................@- 7 TRIM [email protected] 8 CfUNK5HAm............& 3 FIJEL PUMP..........&1 1 MRGNm(,

DTSSC,TC,TCH VH : 05501-70512~ ................ ..C- 6 REmTE CONTROL ................ : 06502-501001~503133

CYLINDER..............& 2 FUEL TANK..........& 9 OIL PUMP E-II TRIM SWITC!i !DT55CH).C-12 DT65C,TC VF

............... ..B-I 2 STARTING NOTOR................C- 5 WATER PUMP ......... : 0650%60313b605016 CYLINDER SUPPORT......D- 6 GEAR CP.SE..........D-I I

..B-I 4 DT65C,TC VG OIL TANK ............... ..&I 0 SWIVEL BRACKET................& 4 DT65C.TC VH : 06502-705017~

DT55/65TC VH E3

FIG.22 ( D- 2) CLAM' BRRCKET

REF.NO. PART NO. DESCRIPTION '

Q’TY

REMARKS

l-l

1-2

l-3

l-4

2-1

2-2

2-3

2-4

3-l

3-2

3-3

4

5

6

7

8

9

I lo 11

41111-9X52-02R BRACKET, ciamp STm

41111-95X0-02M BRACKET, clamp STBD

41111-9526l.-02M ERACKET, clamp STBD

41111-95280-02M 8RACkET, clamp STED

41121-95253-02t.i BRRCkET, clamp PORT

411U-95260-02M BRACKET, clamp PWT

41121-95261-02M BRACKET, clamp POFtT

41121-952BO-02M BRACKET, clamp PORT

41130-95252 SHAFT, clamp bracket

41l30-95260 SHAFT, clany, bracket 41130-95270 SHAFT, clamp bracket 09159-22003 NUT

09100-12039 BOLT

09160-32044 WASHER

09160-12066 WASHEl?


09140-12028 NUT

092X-12006 CAP, clamp bracket 41l.53-94500 CAP

OT55/65TC VH E3

1

1

1

1

1

1

1

1

1

1 1 1 4 4 4 4 4 2

4

DTSSpSO3039 DT65pSO3l33 +41111-95253-02M W/09100-22046

OT55,603040-604448 0T65,603334-604558 +41111-95261-02R W/09160-22046

OT55 604449-605119 DT6.S 604559-605016 +4Llll-95280-OZM rJT55,7053.2n- DT65,705017-

OT55.-503039 0165,-5C3l.33 +41121-95254-02M W/09160-22046

OTSS 603040-604448 DT65 603l34-604558 +4l.l21-95261-02H W/09160-22046

DT55 604449-605119 0765 604559-605016 -e41121-95280-02M W/41130-95270

DTS5,7OSl20- DT65,705017-

model VF -+41130-95260

model VG

model WI

CARWRETOR............8- 7 DRIVESHAFT tlCUSING.D-IO HANDLE (OT55CH)..........E- 8 OPT : ELECTRICAL .............. F-Z TOOTLE LINK........C- 4 ENGINE NUMBER CLAMP BPACKET.........O- 2 ELECTRICAL.........C- B IGNITION ............... ..C- 7 OPT : TRIM SWITCH (DT55C/6SC).F-5 TIE ROO..............E-I 3 DTS5C,TC,TCH VF : 05501-5010014503045 CL(JTCH................C- 2 ENGINE COVER ....... E-4 INLET CASE/EXHAUST COVER.&-5 OPTIONAL......................F- 6 TRAk%!ISSION.....- ... D-13 DT55C,TC,TCH VG : 05501-603046~05119 CLUTCH LEVER (OT!XH).C-3 ENGINE HOLDER......O- 9 LOWER COVER..............!& 2 POWER UNIT .................. ..o- 7 TRIM O(LlNDER........D- B DTSSC,TC,TCH VH : 05501-70512~ CRANKSHAFT............& 3 FUEL PUMP..........51 I MAGNETO ................ ..C- 6 REMOTE CONTROL ................ E-II TRIM SWITCH (OT55CH).C-12 OT65C,TC VF : 06502-501001~503133 CYLINDER..............& 2 FIJEL TANK..........E- $ OIL PUMP.......~.........8-l2 STARTING t.QTOR ................ C-5 WATER PUMP.......-...&1 4 OT65C,TC VG : 06502-603134~05016 CYLINDER SUPWRT......D- 6 GEAR CASE v.........D-11 OIL TANK.................&1 0 SWIVEL mClJJT................D- 4 DT65C,TC VH : 06502-705017~

z FIG.22 ( D- 3) CLAW BRACKET

Q’TY REF.NO. PART NO. DESCRIPTION ' REMARKS

12 41222-95260-02M ARM, tilt lock 1 ‘u 4122594400 RUWER, tilt lock lever 1 14 41227-95250 BRJXKET, tilt lock spring 1 15 41228-95250 SPRING, tilt lock am 1 16 09111~I,2008 9 BOLT 2

17 09321-06024 CUSHION 1 18 55320-95330 ZINC. protection 1 b

19 3689445200 LEAD 1 L:165

20 09125-05050 SCREW 2

2l 09161-05016 WASHER 2

22 36854-94400 LEAD 1

23 41151-94500 -CAP, clamp bracket shaft 1

24 41152-94500 PLUG, clmp bracket shaft 1

25 45420-95~0 PIN, tilt lock 1 OT55CIDT6SC

26 09441-21002 ..SPRING 1

27 41222-95202-02&I ARH, tilt lock 1 28 091i.l-12008 BOLT 4

29 09448-27OjO .- S,PRING 1 30 09448-27ti&L SPRING 1

31 41223-95203-021~1 /U?M, tilt stop 1 32 413X-9X50-02M dnlE, cl- bracket 1 33 0916lZ-lOG4iI ,WASHER (10.5~19~2) 4

34 09162-10005 LOCXWAMER 4

35 091004.0220 BOLT (10x35) 4 :, ;:

36 41211-95250 SCREW, clamp 2

T

DT55CH

37 412l2-93000~02M HANDLE, clamp 2

38 41213-93002 PLATE, clarrp 2 : ’

39 09205-06012 PIN 2

40 41222-952SO-02M Af'M, tilt lock 1 J

OPT 41 41223-95250-02M AFtH, tilt stop 1 OPT

42-1 41161-95250 SEAL, steering cable 1 OPT.mdel VG 42-2 41165-94400 SEAL, steering cable 1 OPT,mdel VH

43 09160-22046 W&HER D 2 OT55:604449- OT65:604559-

B .

L

gT55/65TC VH E3

OT55/65TC VH E3 . 03 .

._----ll-l-_-,_ _ . . _--l-.

CARBURETOR............8-7 DRIVESHAFT HOUSING.D-IO HANDLE (DT55CHl.........-E-B OPT’: ELECTRICAL....,.........F-2 THROTTLE LINK........C-4 ENGINE NUMBER

. _ --_... ~.--

CLAMP BPACKET......*..D-2 ELECTRICAL.........C-8 IGNITION . . . . . . . . . . . . . . ...07 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD..............E-I3 DT55C,TC,TCH VF : 05501-501001~503045 ,3J,,Q,................C-2 ENGINE COVER....... E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL......,..............*F-6 TRANSMISSION.........Pl3 OT55C,TC,TCH VG : 05501-603046’~605119 CLUTCH LEVER (OTSSCH).C-3 ENGINE HOLOER......D-9 LOWER COVER..,,........., E-2 p(-,WER ,,NIT....................&7 TRIM CYLINOER........D-8 CRANKSHAFT............&3 FUEL PUMP.....,....5II MAGNETO

DTSSC,TC,TCH VH : 05501-70512~ . . . . . . . . . . . . . . . . ..C-6 RE,.QTE CONTROL..,..........,..

CYLINDER.-....,.......&2 FUEL TANK..........E-9 OIL PUMP E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001~503133

. . . . . ..s....s.....B-12 STARTING &lOTOR................C-5 WATER PUMP.s.........B-I4 OT65C,TC VG : 06502-603134*605016

FIG. 23 FIG.23 ( D- 4) SWIVEL B?ACUET P'N

REF.NO. PART NO, DESCRIPTION . REXARKS

l-l 1 l-2 1 2-l 1 DT55CH

2-2 1 DT55CH

3 4

4 2

5-l 1

5-2 1

6-l 1 DT55CH

6-2 1 DT55CH

7 2

8 1

9 1

10 1

11-l O-2

11-2 O-2

43l.c95752-02t-4 KulcuET, swivel (S)

43111-95252-02t-l BRAc)(ET, swivel (L)

43u-95760-0zH 8lUcxET. swivel CS)

431lb9526b02M ERAIYET, swivel CL)

225ll-99wl NIPPLE, Grease 09306-26005 BUSH 43750-95750-02H BRRCKET, steering (5)

43750-9X50-02t4 BRRMT. steering (L)

43750-95760-02r-4 BRACKET, steering (5)

43750-95260-02M BRACKET. steering (L)

43211-95250 EtUSH, swfvel

09420-05003 KEY

09166-25007 WAsla

09140-24010 NUT

09181-26aa5 SHIH (0.3)

09181-26007 SHIM (0.5)

DT55/65TC VH ES

D

3

DT55/65TC VH E3

D4

, .I_ ._I “..-*“...“-_..^ _-.,. -,-__-__~. 6 ..- . .-I _-_.__..-,. _,

CARBURETOR.......-....8-7 DRIVESHAFT HOUS1NG.PIO HANDLE (DT55CH)..........E-8 OPT’: ELECTRICAL.-..........-.F-Z THROTTLE LINK.......,&4 EtiGlNE NUMBER CLAMP BRACKET......---D-Z ELECTRICAL.........C-8 IGNITION ..*.,.....*..-...C-7 OPT : TRIM SWITCH (OT55C/65C).F-5 TIE ROO..............E-I3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTCH..............-.C-2 ENGINE COVER *******E-4 INLET CASE/EXHAUST COVER.E-5 OPTlONAL...*............*.....F-6 TRANSMISSION.......,.D-13 OT55C,TC,TCH VG : 05501~603046+605119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......O-9 LOWER COVER . . . . . . . . . . . . ..E-2 f%)wER ,,NI’I....................bT TRIM CyLINDER.,......D-8 DT55C.TC.TCH VH : 05501-70512~ CRANWHA~.*~.........B-3 FUEL PUMP-....*....E-II f.KGNET(J . . . . . . . . . . . . . . . . ..C-6 REMOTE CONTROL................ E-II TRIM SWITCH (DT55CH).C-It DT65C,TC VF : 06502-501001~503133 CYLINDER...-.......-..&2 FUEL TANK.,........E-9 OIL PlJdP . . . . . ..<.........&I2 STARTING MOTOR................C-5 WATER WMP . . . . . . . . . ..&I4 OT65C.TC VG : 06502-603134%605016 CYL I NCER SUPPORT . . . . ..D-6 GEAR CASE..........D-II OIL TANK . . . . . . . . . . . . . . . ..E-10 SWIVEL BRACKET.....,..........&4 DT65C,TC VH : 06502-705017~

. .._. . . . -

FIG. 23

-1.2

DT55/65TC VH E3

fpG.23 ( D- 5) SWIVEL EfiACXET

Q'TY

REMJO. PART NO. DESCRIPTION . REMARKS

I.2

l3

14 15 16 17 18

19

20

2l

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

45245-95201 SHAFT, reverse lock arm 45241-95202 LIW, reverse lock arm 45231-95201 AFU4, reverse Lock 45243-95201 PIN

09444-3.2001 SPRING 45244-95200 STOPFEZ, reverse lock 09440~2I.005. SPRING 45252-96302 LINK, release lever

45242-95251 PUTE, reverse lock arm 45255-96300 KNOB, release lever 45257-93900 BUSH, release Lever 45260-95250 LEVER. release 4531L-93900-02M BRACKET. release lever 09100-05011 09160-05010 09160-04012

D92Dk01001

09319-04001 09440-04021 09443~05ol.3 09306-26005 09306-26006 43411-94300 43421-96301

09119-08044

09440-13045 43770-95201

BOLT (5x12)

WASHER

WASHER (4.2~10~1)

COTTER PIN

BUSH

SPRING SPRING BUSH, lower BUSH, upper ADJUSTER, steering

BUSH, adjuster bolt BOLT

S!=RING ADJUSTER WY, steering

DT55/65TC VH E3

l-

2

2

1

2

2

2

1 1 1 1 1 1 2

2

1

3

1

1 l-

DT55C/DT&SC

1 DT55CH

1 1 1 1 1 I 1 OF?

.__. - ._.. ---

CARBURETOR..........*.&7 DRIVESHAFT HOUSING.PIO HANDLE (OT55CH)..........E-6 OPT : ELECTRICAL.............. F-2 THROTTLE LINK........C-4 ENGINE NUMBER CLAMP BRACKET.........D-2 ELECTRICAL.........C-6 lGNlTlON.................C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD.....,........E-I3 DT55C,TC,TCH VF : 05501-501001~503045 CLlJTCHs...............C-2 ENGINE COVER.;..... E-4 INLET CASE/EXHAUST COVER-E5 OPTIONAL......................F-6 TFfANSMISSION......... O-13 OT55C.TC.TCH VG : 05501-603046”dO5119 CLUTCH LEVER (DT55CH1.b3 ENGINE HOLDER......O-9 LOWER COVER . . . . . . . . . . . . ..E-2 PIJWER UNIT....................()-7 TRIM CyLINlJER........O-8 OT55C,TC,lCH VH : 05501-70512ti CRANKSHAFT...~......*.&3 FUEL PUMP.*........B-II MAGNETO . . . . . . . . . . . . . . . . ..C4 REMOTE CONTROL..............,. E-II TRIM SWITCH (OT55CH).C-I2 DT65C,TC VF : 06502-501001~503133 CYLINDER......:.... . . . . G-2 FUEL TANK.., . . . . . . . E-9 OIL PUMP . . . . . ..<.........&I2 STARTING l.UjTOR................C-5 WATER PUMp...........B-I4 lJTrj5C,TC VG : 06502-603134s605016 CYLINDER SUPFORT......O-6 GEAR CASE..........D-II OIL TANK . . . . . . . . . . . . . . . ..&I0 SWIVEL ORACKET................O-4 DT65C.TC VH : 06502-705017%

FIG. 24

FIG.24 ( D- 6) CYUNDER SUPPORT P’TY

REENO. PART NO. DESCRIPTION . REMARKS 1 48111-95201-02M BUXKET, oil CyLfnder support L

2 09108-10061 STllu aoL7 2

3 09162~I.0005 Lmx WASHER 2

4 09140-10031 NUT 2

5 0916040040 WASHER (10.5x19x2) 2

6 09100-10220 BOLT (l.0~35) 2

7 48121-95200 SHAFT, oil cylinder 1 8 09160-15036 WASHER (L5x3Ox2) 2

9 22511-99001 NIPPLE, grease 1

10 48163-95200-02M SPACER, 01 cylinder 1 11 55320-95310 ZINC, protection 1

DT55/65TC VH E3

D

D

OT55/65TC VH E3

11.;-- ..-.--..-- - .- I

... ... ..

CARBURETOR .......... ..B- 7 DRIVESHAFT HOUSING.D-IO HANDLE (DTSSCH)..........E- 8 CUT : ELECTRICAL..............F- 2 THROTTLE LINK ...... ..C- 4 ENGINE NUMBER CLAMP BRAcKFr.........D- 2 ELEClRICAL~~~~~~~--C-B IGNITION ............... ..C- 7 OFT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD ............ ..E-I 3 CLUTCH................C- 2 ENGINE COVER .-*.*+-E-4 INLET CASE/EXHAUST COVER.B-5

DT55C,TC,TCH VF : 05501-501001’b503045 OPTIONAL .................... ..F- 6 TRANSMISSION.........D-I 3

CLUTCH LEVER fDT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER DTSSC,TC,TCH VG : 05501-603046605119

............ ..E- 2 POWER UNIT....................5 7 TRIM CYLINlJER........D- 8 C%UW%A~. .......... I .B-3 NEL PUMP

OT55C,TC,TCH VH : 05501-70512b ......... .&I 1 MAGNETO ................ ..C- 6 REMOTE CONTROL ................

CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP E-II TRIM SWITCH (DT55CH).C-12 OT65C,TC VF : 06502-501001~503133

..... ..~.........B-I 2 STARTING MoTDR................C- S WATER PIJMp ......... ..B-I 4 DT65C,TC VG : 06502-603134*605016 : .CYLlNDER SUPPDRT......D- 6 GEAR CASE..........D-I I OIL TANK ............... ..&I 0 SWIVEL BRACaT................Oe 4 DT65C.TC VH : 06502-705017%

8 22

I lb 16

-

DT55/65TC VH E3

FIG.25 [ D- 7).PMJt IJNXT a-n

REENO. TART NO. DESCRIPTION . REMRKS

1-l

1-2

l-3

2

3-L

3-2

4-l 4-2

5

6

7

a

9

10 ll I.2 l3-1 13-2

14-l

-1 x4-2

I5

16

17 1

18

L 19

20

21

22

23

24

25

26

27

28

29

' 30

4BSOO-94700-02M PWR TILT ASSY

485DO-94710-02M POWER TILT ASSY

48500-94780-02M PiMR TILT ASSY

09168-10022 .BRSKET (lOx17xL.S)

09248-10005 .PLUG

09248-10005 .RUG

48502-95202 .PwP/vALvE GODY 4ssY

48502-95203 .PlJMP/vALvE BWY ASSY

p9125-05048 .scREw

09160-05032 .WX+iER (5.SxlOxO.B)

09280-70006 .O RING (0:3.1,ID:69.4)

3l2Bb94520 .scREw

31170-94520-02M XOVER, upper 31173-94520 .6fw!sH HOLIER ASSY

31l33-94520 . .ERusN

31llO-94520-Om .YCRE As!3

3l3ll-94x0 .~nJRE

3131l.-94600 .I\RMATlRE

48570-9452l-02M .RESERVOIR ASBY

48570-94600-02M XSERVOIR RSSY

33899-95500 .SEAL, PTT cable 36632-95501 .CLlW

48585-94520 .O,RING.

48583-94520 .lnwE JOINT 091OB-OBl.37 STUD WLT

09140-OBO16 NUT

09162-08007 LOCXWASMR

33835-95500 Cw, PTT motor cable

4al31-9s2DD SPRCER, power uni.t

48131-95280-02M SPACER. power unit

09.0soaa63 STUO BOLT

OdiOa-08130 STUD BOLT

09100-08220 BOLT

09162-08007 LOCK wASHu?

09140-08016 NUT

09162-08007 LOCX WASHER

1

1

1

1 1 2

1 1 4

4

2

2

1 1 2

1 1 1 1 1 1 2

1 1 3

3

3

1 1 1 1

2

2

2

3

3

model VG

model VH

OPT PU?T SIDE

for 48500-94700-0214 for 48500-94710-0%

for 48500-9h700-02N

for OBSOO-94710-OZW

Does Not Include Harness

for 48500-94700-0%

for 48500-94710-02M

for 48500-94700-0~

for 485OO-94710-02M

OPT WRT SIDE OPT Pm1 SIDE OPT PDRT SIOE OPT PORT SIOE OPT PORT SIR

OPT PORT SIDE OPT PORT SIDE

DT55/65TC VH ES

.

. -. .- _.. . _ ._____

07

CARBURETOR............5 7 DRIVESHAFT HOUSING.D-IO HANGLE (DT55CH)..........E- 8 OPT : ELECTRICAL..............F- 2 Tt’ROlTLE LINK-.......C- 4 ENGINE NUMBER CLAMP BRACKET.........P 2 ELECTRICAL.........C- 8 IGNITION .... ..-..........C- 7 OPT : TRIM SWITCH (DT55C/65C)-F-5 TIE ROD ..-........-..E-I 3 CLUTCH................C- 2 ENGINE COVER

OT55C,TC,TCH VF : 05501-501001~503045 -------E-4 INLET CASE/EXHAUST COVER.B-5 OPTIONAL .................... ..F- 6 TRANSMISSION....-....D-I 3

CLUTCH LEVER (DT55CHl.C-3 ENGINE HOLDER......D- 9 LOWER COVER DT55C,TC,TCH VG : 05501-603046%605119

............ ..E- 2 POWER UNIT....................D- 7 TRIM CYLINDER........D- 8 CPANKSHAfl-........-..B- 3 FUEL PUMP..........5l l MAGNETO

OT55C,TC,TCH VH : 05501-70512 O-. ................ ..C- 6 REMOTE CONTROL ................ E-il TRIM SWITCH (OT55CHl.C-12 DT65C,TC VF : 06502-501001~503133

CYLINDER.-..-.........& 2 FUEL TANK..........& 9 OIL PUMP ..... ..~.........B-12 STARTING MOTOR................C- 5 WATER PUMP ........ : 06502-603134%605016 CYLINDER SUPPORT......P 6 GEAR CASE

..-B-14 DT65C,TC VG ........ ..&I 1 OIL TANK.................E-10 SWIVEL B&JCKET................D- 4 DT65C.TC VH : 06502-705017~

FIG. 26 FIG.26 ( O- 8) TRIM CYLINOER

REF.NO. PART NO. DESCRIPTION ’ P’TY

RERARKS

DT55/65TC VH E3

1 2

3 4 s 6

7

8 9

10 11 I.2 13 14

15 16

17

18

19

20

48600-95200-02M CYLINDER ASSY. trim & tilt 2

48601-95200

48627-95510

48633-95510

48641-95200 48711-95510 48720-95200

48730-95200

487SE95202

48760-95202

48770-95202

48790-95300

36632-95501

09380-12002

48321-95200

09319-12020 48720-95280

48730.95280

48750-95280

36632-95501

.?ISTON

. .O RING, piston

..O RING, head

.TlBE. cylinder

CONNECTOR, 3 way

TUBE, inlet, No.1 TUBE, inlet, No.2 TUBE, outlet, No.1 TUBE, outlet, No.2 TUBE, outlet, No.3 HOSE, power trim CLAW CIRCLIP PIN. piston rod BUSH TUBE INLET, No.1

TUBE INLET, No.2

TUBE WTLET CW

OTSS16STC WI E3

Revised Sept. 1986

OPT flexible

OPT WRT SIDE

on PORT SIDE OPT PU?T SIDE

OPT PORT SICE

.

b

D

.--- ................... --_.

CARBURETOR............8- 7 DRIVESHAFT HOUSING.PIO HANDLE (DT55CH)..........E- 6 OPT : ELECTRICAL..............F- 2 THROTTLE LI?JK........C- 4 ENGINE NUMBER cuw aruicm~~~~~~~~.D-2 ELECTRICAL.........C- 8 IGNITION ............... ..c- 7 OpT : TRIM SWITCH (DT%C/65C).F-S TIE ROD ............ ..E-I 3 CLUTCH................0 2 ENGINE COVER

DT55C,TC,TCH VF : 05501-501001~503045 ..... ..E- 4 INLET CASE/EXHAUST COVER.B-5 OPTIONAL......................F- 6 TRANSMISSION..-......D-I 3 OT55c,TC,TcH VG : 05501~603046%605119

CLUTCH LEVER (DT55cH).c-3 ENGINE HOLDER......0 -9 LOWER COVER ............ ..E- 2 POWER UNIT....................D- 7 TRIM CYLINDER........& 8 CRANKSHAFT............& 3 FUEL PUMP..........&I I

DT55C,TC,TCH VH : 05501-70512@ MAGNETO ................ ..C- 6 REK)TE CONTROL .............. ..E-I I TRIM SWITCH (DT55CH).C-I2 DT65C,TC VF : 06502-501001~503133

CYLINDER..............B- 2 NEL TANK..........& 9 OlL PUMP ............... ..&I 2 STARTING t.QTOR................C- 5 WATER PUMP...........&1 4 DT65C,TC VG : 06502-603134~605016 CYLINDER SUPPORT......D- 6 GEAR CASE..........&1 I OIL TANK ..... ..-.........E-1 I) SWIVEL &+C~T................& 4 DT65C.TC VH : 06502-705017%

FIG.27 ( O- 9) ENGINE HOLlXzR a-n

REF.NO. PART NO. DESCRIPTION . RERARKS

l-l SlUl-94700-02M HOLDER, engine 1 model VF

l-2 511l.l-947LO-02M HOLDER, engine 1 model VG.VH 2 09100-08224 BOLT (8x35) 2 J

3 09162-08003 LOCK WASHER 2 4 09206-11005 PIN (11x20) 1 D

5 09205-11001 SPRING PIN 2

6 sl2ll-94710 GASKET, ENGINE HDLDER 1 D

7 09100-10208 BOLT 2

8-l S4l30-95201 HMJNT, upper 2. 8-2 54130-95500 MOUNT, upper 2 OTSSCH

9 09160-10082 WASHER (10.5x19%2) 2

) 10 09140-10031 NUT 2

11 54136-95501 STOFFER, upper mount 2 12 54135-95200 WUNT, upper thrust 1 I.3 52113-94701 GASKET 1 r --~ -_

14 09100-06122 BOLT 4

u-1 14211-94710 TUBE, exhaust (S) 1 u-2 14213-94700 TUBE, exhaust (L) 1 16-1 1422l94710 I

HOUSING, exhaust tube (5) 1 u-2 14221-94700 HOUSING. exhaust tube (L) 1 17

/ 14231-94701 SEAL, exhaust tube IWS 1

18 091OO-06122 BOLT 7

I

B

@

B a

-

OT55/65TC VH E3 DT55/65TC VH E3

D9 .

_“... . . . .

. . . . . . . . . . . . . . tog......... .*........

CLUTCH................ H (DT55C/65C). . . . . . . . . . . . . . .

SE/EXHAUST COVER. . . . . . . . . . . . . . . SSION......... VER..............

CRANKSHAFT..-.........&3 FUEL PUMP..........&II MAGNET IT.................... LINDER........

. . . . . . . . . . . . . . . . . CYLINDER

ONTROL........,....,.. . ..-..........B-2 FUEL TANK....,.....E-9 OIL PUMP

ITCH (DT55CH).

CYLINDER suppo~i MOTOR................

..-...D-6 GEAR CASE*.......+.D-II OIL TANK I-IMP...........

FIG. 28 FIG.28 ( D-10) WJvEylAFT HOUSING

P'TY REF.NO. PART NO. DESCRIPTION ' RERARKS

l-l l-2

2

3

4

S

6

7

8

9

10 11 12

I.3

14

Is

16

17

18

19-1

19-2

52lll-94730-02M HOIJSING, driveshaft (S)

52ll.b94710-02M HOUSING, driveshaft (L)

09LOO-082l.3 BOLT

09162-08003 LOCKwAsl+ER

09160-08015 WASHER (8.Sx16xl.2)

09205-11001 SPRING PIN

54160-95200 muNT,lower 09387-46001 SET RING

S4167-9SSOO MOUNT, lower, side 09250-28001 CAP 09140~12029 NUT 09160-12066 WASHER (12.5x22x2.5)

09100-12032 BOLT

09160-25052 WASHER (25x48~2)

!MlO-952lO-024 BRACKET, lower momt

S4165-95200 MOUNT, lower thrust

36894-95200 LEAD

09125-05050 SCREW

09161-OSO14 WASHR

36894-95300 m-(3 36894-94400 LEAD (L)

1 1 8 .'

8

8 B

D

2

1 1 1 1 L:16S

1 3

3

1 L:2SO

1 L:195

DT5Sl6STC VH E3

OT55/65TC VH E3

. . . . . . . . .

. . . . . * . . . . . . . . EVER (DT55CH). F-r. . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . .

SE/EXHAUST COVER. VER.............. . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . .

IM SWITCH (DT55C/65C). 501-501001~503045 . . ..*...............

.,.......*...... TRIM CYLINDER........D-8

. . . . . . . . . . . . . . . . I TRIM SWITCH (LYT55CH).C-12

.*.......*...... WATER PUMP...........B-I4

Y 17-m

15 -3

d ( 5’: i I .

13 14

FIG.29 ( O-ll) GE&R CASE

REENO. PART NO. DESCRIPTION .

Q’TY REKARKS

55100-95303~f$?N USE SET. gear 1 2

3 4 5 6-l 6-2

7-1

7-2

8

9 10 ll

._:u I.3 14 I.5 16

I.7

18 19

.

09263-26008

09265-3DDM

09100-lOU9 09162-10005 17631-95202 17631-94600 03142-04209

03142~a4259 ssl.22-95201 ssl2s-95301 09162-08003

09100-06215 55320-95310 09248-10005 09168-10022 09100-08160 09100-08214 09162-08003 09162-08007

57632-9530s

3 OlSS/6STC VH E3

DT'W65TC VH E3

.PEmING, pinion

.BEARIN& propel&r shaft

BOLT, gear case

LOCUWASIER

FILTER, water

FIILTER, water

SEAL. gear case

TRIW TAB

LOCK-

BOLT. trim tab C8rl6) ZINC, protection

PLUG, drain

GASKET, drain plug

BOLT

BOLT

LOCK WmER

LmwAsHER

STOPP&R, propeller bushing

1

1

1

1 1 2

2

2

2

1

1

1

1

1

3

3

6

2

6

2

1

-503M5

603w46-

403045

603046-

.

.

-.“- -“._ --...- - ,----._ ..~ _----.

CARBURETOR.-..........&7 DRIVESHAFT H0lJSING.PIO HANDLE (DTSSCH)..........E-R OPT’: ELECTRICAl...............F-2 THROTTLE LINK........C-4 ENGINE NUMBER Cu\t.$’ BR4CK!Fr......*..D-Z ELECTRICAL.....,...C-8 IGNITION........,...,....C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD-.............E-I3 DT55C,TC,TCH VF : 05.501-501001~503045 CL,,TCH...‘.............C-2 ENGINE COVER....... E-4 INLET CASE/EXHAUST COVER.&5 O~TIONAL......................F-6 TRANSMISSION.........D-13 DT5X,TC,TCH VG : 05501-603046+605119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER..,...D-9 LOWER COVER..............‘&2 POWER UNIT......,,...,........ O-7 TRIM CYLINDER........D-8 DT55C,TC,TCH VH : 0550l-705120’~ Cl?AN~HAFT..........-.&3 FUEL PlJMP..,.......B-Il k@GNETO.................,C+ RENTE CONTROL................ E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502~501001*503133 CYLINDER............-.&2 !WL TANK...v......E-9 OIL pUMP..................B-12 STARTING MOTOR.........,....,.C-5 WATER PuMp...........&II DT65C,TC VG : 06502-603 I 34+6050 16 CYLINDER SuPP0RT..,...Dd GEAR CASE..........D-11 OIL TANK.................E-10 SWIVEL BRACKET................~~ OT65C,TC VH : 06502-705017~

I

FIG.29 ( O-12) GFAR CASE

REF.NO. PART NO. DESCRIPTION .

20-l 20-2

20-3

20-4

20-S

20-6

20-7

20-8

u-1 u-2

21-3

22

23

24

2s

P’TY

REMARKS

26

27

28

29

30

5810th95211-OlT PROPELLER (3rL.l 112 % 10) 58100-95221-011 PRDPELLER (3%ll 112 x U) 58100-95392-OlT PRDPELLER (3x11 S/8 Y 12) 58100-94312-017 FRORXLER (3xll l/2 x U)

S81OCb95352-OlT FILER (3xll 3/8 x 14) 581M-95362-OlT KWELUFZ (3x11 L/4 Y 15) 58100-95372-OlT F'FWELIJZ (3%l.l 118 x 16) 58100-95381-OlT PROF'ELlJiR [3%ll%l7) 58100-94400 PRDPELLER (3xl.b1/2xU)

58100-94410 FROPELLER (3x11-3/8x14) 58100-94430 PROPELLER (3x11-118x16)

S8120-95320 .BUSH. propeller

57633-94300 SPACER, propeller nut

57635-95300 WASER

091594.8004 NUT, propeller

092Db03003 PIN

55300-95500 ZINC. protection

55181-95205 RTTAU%NT, flush hose

09206-11005 PIN, gear case No.1

0916D-32006 WRslfR

1 1 1

1

1

1

1

1

1

1 1 1 1 1 1 1

1 1 1

0-l

s1Doo s1100 s1200 J

Suol s14Do II

Sl.5W.DTSS:STD

S16OO,DT65:SlD D

s1700 SSl300,stainless steel SSl4DD,stainless steel

ssl60o.stahless steel

OPT

: 1

D

D

3 OTSS16STC VH E3 . .

DT55/65TC VH E3

CARGURETDR............B- 7 DRIVESHAFT HOUSING.D-IO HANDLE (DT55CH)..........E- 8 OPT.: ELECTRICAL .............. F-2 THROTTLE LINK........C- 4 EtdGINE NUMBER CLAMP BRACKR ......... D-2 ELECTRICAL ........ .C-8 IGNITION ........... ..-...C- 7 OPT : TRIM SWITCH (DT55C/65C)-F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTCH..............-.C- 2 ENGINE COVER ... ..-.E- 4 INLET CASE/EXHAUST COVER.&5 OPTIONAL....-.................F- 6 T~NSMISSION.........D-I 3 DTSSC,TC,TCH VG : 05501-603046605119 CLUTCH LEVER (DTS5CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER ............ ..E- 2 POWER UNIT....................& 7 TRIM CYLINDER........& 8 DT55C,TC,TCH VH : 05591-70512m CRANKSHAFT............& 3 FIJEL PUW..........B-1 I ,.#GNmO ................ ..C- 6 RE,&‘JTE CONTROL ................ E-II TRIM SWITCH (DT55CHl.C-I2 DT65C,TC VF : 06502-501001~503133 CYLINDER-..........--.& 2 FUEL TANK..........& 9 OIL puMP ................ .&I 2 STARTING laiClTOR................C- 5 WATER PvMp...........G-14 DT65C,TC VG : 06502-603134’b605016

,, ,CYLINDER SUPPORT..---.D- 6 GEAR CASE..........D-I I OIL TANK.................&1 0 SWIVEL mCKET................D- 4 DT65C,TC VH : 06502-705017 1.

FE. 30 PIG.30 ( D-13) TRWSMBSION

Q’N REF.MO. PdRT NU. DESCRLPTSON . REAARKS

l-l 57llo-94750 SHAFT SET, drive (S) 1 L:701

L-2 57110-91740 SWIFT SET. drive (L) 1 L:8Pb

2 09166-17004 TtRUST WASHER 1 J

3 09&O-26002 SPRING 1 4 D9167-20017 LOCK WAsHfR 1 P

. 5 08331-21479 CIRCLIP 1

6 57l33-95200 COLLAR, preload spring -: 1

30 7 09160~ml29 'TM WASHER 1 8-l 082lb17251 SHIM (1:l.O) 1 8-2 09181~17008 SHIN (1:L.l) 1 8-3 09181-17009 SHIM (1:1.2) 1 8-4 09181-17010 SHIM (1:1.3) 1

8-5 09181-17011 SHIM (1:1.4) 1 8-6 08212-17252 SHIM (T:1.5) 1 8-7 09181-17012 SHlFj (T:l.6) 1

9 573Do-94841 PINIDNKEAR SET 1 10 D9180-l2D87 SPACER (l2xl6.Sx6.5) 1

11 082ll-10162 m 1 l2 D-9140-20022 NUT 1 24-l 0822l-3[)455 SHIM (T:0.5) 1

I u-2 09181-30007 SHIM (T:O.6) 1 l3-3 09181-30008 SHIM (k0.7) 1

u-4 DSlSl-307. SHIM (T:0.8) i

13-5 09181-30011, -.-‘,-,: SHIM (T:0.9) 1

u-6 082ll-30451 SHIi4 (T:l.O) 1 14 082.U~20263 TtRUST WASHER (T:2.0) 1

:

D

D .

.-

DT55/65TC VH E3 OT55/65TC VH E3

Dl3 . .

.I- -“.-__._l.__-~I-._ .-_ ___ _..II. I-_.-_

m......... . . . . . . . . . . 05501-501001~503045 . . . . . . . . . . . . SE/EXHAUST COVER. . . . . . . . . . . . . . SSION......,..

LEVER (OT%Cti)- 05501-603046605199

VER.............. IT................,... LINDER......,. 05501-70512~ w\m........*... . . . . . . . . . .,............... ITCH (DT55CH). : 06502~501001'G03133

C(L(NDER..............&Z FUEL TANK..........E-9 OIL puMP.......x......... : 06502-6031341605016

FIG. 30

i i 13

DT55/65TC VH E3

ls

16

17 I.8 19 20 2l 22-l 22-2 22-3 22-4 22-5 22-6 23-l 23-2 23-3 234 23-s 23-6 24 2s 26 27 28 29 30 31 32

PIG.30 [ D-14) TRAHswws~w Q'N

REENO. PART NO. bESCRIPTION . REIMRKS

1

1

1 .

1

1

57631-91700 576m-94700 5762244700 57621~947UO o9m2-06030 u9440-4oou2 09440-09022 09160~22018 0916b22019 0916042020 09160-22023 0916042022 09160-22023 09181-35003 09181-35009 09281-35010 u822l-354% 0918b33Ol.l 082ll-33451

ROD, IJush

SHAFT a!isY, PraPellEr

.PIN, push

.sHIFlER, clutch clog

.PIN

SPRIRG, dog SPRING. return TNRU5T IV&HER (lA.8) TFRLlsT WAYER (T:1.9) Tmu5T nA5HER (1:Z.O) TtlQu5T msl4ER (1:Z.l) THRlrsT W&MB (T:2.2)

ltWJ5l WA5lER (T:2.3)

SHIN (T:O.S)

SHIN (t:0.6) SHIN (T:0.7) SUN (C0.8) SUN (T&9)

SHIN (TA.0)

mzo-95310-02u MUSING, pmpeuer shaft

09263~2202il .BENUNG, pmpelhr shaft

09280-76006 .O RING 09289-22007 .OIL SEAL (0:S.O) 09387-37001 JUNG, pmpeLler shaft

1X262-3502bOAO .EARING; reverse gear 091W-08232 BOLT

09162~08003 Uxx WAIER

0916042030 WASHER

DTXd65TC VW E3

1 1 1

1 1 1 1 1 1 1 1 1 I. 1 1 2 1 2 1 1

/

2 2 : I

1

D

D

... ,^.,“__- .._.,_ ... ..... . -. ..-.__.-. ...

CARWRETOR.......-....& 7 DRIVESHAFT HOUSING-C-IO HANDLE (DTZCH)...---.-..E- 8 OPT-: ELECTRICAL-...-...-.....F- 2 THROlTLE LINK ...... ..C- 4 ENGINE NUMBER CLAMP ERACKET-.------.D-2 ELECTRICAL.........C- 8 IGNITION ............... ..C- 7 OpT : TE’-! SWITCH (DT55C/65C).F-5 TIE ROD -.............E-I 3 CL~H................C- 2 @#$lNE (X)VER

OT55C.TC.TCH VF : 05501-501001--505045 ....... E-4 INLET CASE/EXHAUST COVER-B-5 OPTlONAL .................... ..F- 6 Tj?J,NSMISSION ....... ..D-I 3

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER---.-.0-g LOWER COVER OT55C,TC,TCH VG : 05501-603046605119

. ..-..........E- 2 POWER UNIT....................b 7 TRIM CYLINlJER........& 6 CRANK9IAFT............& 3 FUEL W..........&I 1

DT55C,TC,TCH VH : 05501-705tZO-v MAGNETO ................ ..C- 6 REMOTE COKTROL ................ E-II TRIM SWITCH (0155CH).C-12 OT65C.TC VF : 06502-501001~503133

CYLINDER.....-........& 2 FUEL TANK........-.E- 9 OIL PuMp ....... . ....... ..&I 2 sTJ,RTIw MTOR................C- 5 WATER PuMp ......... ..&I 4 DT65C,TC VG : 06502-603134~05016 .,, CYLINDER SUPPORT-----.&6 GEAR CASE-.....-.-.D-I I OIL TANK ............... ..E-10 SWIVEL BRACKET--..............& 4 OT65C.TC VH : 06502-7050 17-u

FIG.31 ( E- 2) LOWER COVER

REF.NU. PART NO. DESCRIPTION .

P’YY

REMARKS

l-l L-2

2

3

4

5

6

7

8

9

10 kl 12

u

14 l5 16 17

ia

19

?-- 6

61llO-94700~IX34 COVER, engine Lower

62110-91r710-02u COVER, engine lower

GllXi-94500 .nJBE. weter

61113-95205 SEAL, under cover lower

61ll2-952m SEAL, under cover upper

61142-95201 L;RoE)sET, under cover Lower

61141-95203-02J4 COVER. lower rear under

6ll31-95201~02M COVER, lower front urz~:~ 09250-05003 CAP

63725-9X200 -

67331-952lo ';ROHQT 6l.l16-94700-02w BfWXET. engine cover

0916246uo6 LOCUWAtXR

09100-06122 EfJLT w=) 6ll2.G95200 UUMET, lower cover

09320-1OOJ.l CUSHION 0918046112 SPACER (6.sxlO%l1.5) 09160-06047 WAYIER (6.5~22~2)

09162-06006 Locx -

09100~l&l20 KILT (6x25)

DTS5/6STC WI E3

DT55/65TC VH E3

1

1

1 2

1 1 1 2

2

1

4

4

4

4

4

~RBURETOR............5 7 DRIVESHAFT HOUSING.DIO HANDLE (DT55CH).-........E- 8 ‘XT : ELECTRICAL .............. F-Z THROlTLE LINK-.......C- 4 ENGINE NUMBER CLAMP BRACKET.........D- 2 ELECTRICAL-.--.-.--C-B IGNITION ..-..............C- 7 OpT : TRIM SWITCH (DT%C/65C).F-5 TIE RDD..............E-I 3 DT55C,TC,TCH VF : 055Ol-501001~503045 CLUTCH................+ 2 E,.JGl,.,E COVER ....... E-4 INLET CASE/EXHAUST COVER.&5 OPTIONAL......................F- 6 TRANSMISSiON.........D-I 3 DT55C,TC,TCH VG : 05501~603046”-605llg CLUTCH LEVER (DT55CHI.C-3 ENGINE HOLDER......D- 9 LOWER COVER .............. E-2 pO’&R UNIT.......-............I& 7 TRIM CYLINDER........D- 8 DT55C,TC,TCH VH : 05501-70512@ CRANKSt!MT........-...& 3 WEL FlJMP......-...B-I I MAGNETO ................ ..C- 6 RmTE w,.,mOL ................ E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001”~503133 CYLINDER...-..........B- 2 FUEL TANK..........E- 9 OIL PUMP.......% ......... B-12 STARTING MOTOR................C- 5 WATER PUMP........-.-B-l4 DT65C,TC VG : 06502-603134~05016 CYLINDER SUPPORT-.----D-6 GEAR CASE ........ .-D-l 1 OIL TANK.................&1 0 SWIVEL mCKET................D- 4 DT65C,TC VH : 06502-705017%

FIG.31 ( E- 3) LWER COVER P'rf

RERNO. PART NO. DESCRIPTION . REMARKS

DT55/65TC VH E3

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34-l

34-2

35-l

35-2

36

37

3a

39

40

41

42

43

DT55/65TC VH E3

09160-06082 WASHER (6.5xl3xl.)

09162-a6OOL LOCK WASHER

09128-06051 BOLT

09100-06131 BOLT

09160-06036 WRSHER

0916246006 LocKWASHER

61631-95300 HOOK, under cover

09164-l.3005 WASHER 09306-I3002 BUSH 61633-95202-02M LEMR, hook

13873-20300 TUBE, drain

13979-37400 STLWER, drain

36641-94710 STOPPER, relay harness

23l31-95501 MOT, clutch rod

6122l-95560 IECAL, lower STBU (Glue)

6122l-95570-266 DECAL, lower STBD (Black) 63231-95560 DECAL, Lower PORT (Blue) 61231-95570-266 DECAL, lower PORT (Black) GlGlO-955l3 F&STEM9

01107-G6122 BOLT

0832l-2lO62 LDCK WASHER ”

06322-21062 WA!3ER

67331-95220 -T

0930EOMI.5 GflwET

09250-30003 CAP

36658-94700 GROMMET, cebl.es

8

8

8

1 1 1 1 1 1 1 1 J.

4

1 1 model VF 1 model VG,VH 1 model VF

1 model VG,Vtl

1 1 1 1 1 OT55ui

2 OT55Ui

1

1

.--- -.. .- .--_. -- _-___ -_

CARBURETOR-...-.--..-.B-7 DRIVESHAFT H0USING.PIO HANDLE (DT55cH) . . . . . . . . ..E-8 OPT-: ELECTRICAL.............. F-2 THROTTLE LINK....--..C-4 EIjGlNE NUMBER CLAMP BRACKET...-----.D-2 ELECTRICAL----.....C-8 IGNITION ----------.-..-..C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD . . . . . . . . . . . . ..&I3 CLUTCH...--..----.----c-2 ENGINE COVER -----*-E-4 INLET CASE/EXHAUST COVER.55

DT55C,TC,TCH VF : 05501-501001~503045 OPTIONAL -.....--..-....-.-....F-6

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER..-..-D-9 LOWER COVER TRANSMISSION.........D-13 DT55C,TC,TCH VG : 05501-60304~05119

. . . . . . . . . . . . ..E-2 WWER UNIT....................D-7 TRIM CyLIN()ER........()+ CRANKSHWT.......-...-B-3 FUEL PUMP......-.-.&II

DT55C,TC,TCH VH : 05501-709lZb MAGNETO . . . . . . . . . . . . . . . . ..C-6 REMOTE CONTROL -.a.-....**-....E-II

CYLINDER.-.-..-..-----&2 FUEL TANK--.-......E-9 OIL PUMP TRIM SWITCH (DT55CHI.C-I2 DT65c,TC VF : D6502-501001*503133

. . . . . . . . . . . . . . . . ..&I2 STARTING mTDR................c-5 WATER PlJl@ CYLINDER SUPPORT.--...D-6 GEAR CASE...-.-...-D-II OIL TANK

--.-..----.B-I4 OT65C,TC VG : 06502-603134~605016 . . . . . . . . . . . . . . . ..E-10 SWIVEL BRACKET......,.........D-4 DT65C.TC VH : 06502-705017~

-.--_-___-- -.---~~

FSG. 32

DT55/65TC VH E3

FIG.32 ( E- 4) ENGINE COVER 1 (model VF)

Q'N

REENO. PART NO. DESCRIPTION * 55 65 REtlARKS

l-l l-2 2

3

4

5

6

7

8

9

10

11 12 13

14 15 16 17

18 19 20

2.1

61402-9482-O-02M COMR SET, engine

61402-94830-02M COVER SET, engine

614l.4-95500 .GASKET, oil filler lid 61415~9i700 . INSULATOR, front

61416-94700 .INSUlATOR. rear

61417-94700 .INSlJUTCR, oil tank lid

61431-95201-02M MiNOLE, tilt up

61432-94700 -COVER. air intake front

61433-94700 -COVER, eir intake inner

61481-95502-02H -LID, oil tank filler 61482-94510 .HINGE, filler lid

61485-95500 SPRING, filler Lid

63610-95513 -FASTENER

6X41-94700 -HOW, front

61645-94700-02M -LEVER, front hook

0910046122 .WLT

09160-06015 .wJLsHER 09162-06OU6 .LocKwRslER 09100-06131 JOLT

09160-06036 .WASlER

09162~SO06 LOCK WASHER

09125-06021 .scREw

11 3.1

Refer to FIG.33 (E-6.7) for model VG,VH

bT55/65TC VH E3

D

E4

.._ ._ .... .*-~ _ ......

[email protected] 7 DRIVESHAFT HOUSlNG.D-IO HANDLE (DT55CH)..........E- 8 OPT-: ELECTRICAL..............F- 2 THROTTLE LINK ...... ..C- 4 EIjtlNE NUMBER CLAMP @RACKET---------D-I ELECTRICAL---------C-~ IGNITION ............... ..C- 7 OPT : TRIM SWITCH (DT55C/65C)-F-5 TIE ROD ............ ..E-I 3 CLlJTCH................C- 2 ENGINE COVER

DT55C,TC,TCH VF : 055Ol-501001?.503045 -------E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL .................... ..F- 6

CLUTCH LEVER (DT55CHl-C-3 ENGINE ttoLDER......D- 9 LOWER COVER TRANSMISSION.........D-I 3 OT55C,TC,TCH VG : 05501-603046%05119

............ ..E- 2 ,TJWER UNIT....................~ 7 TRIM CYLINrJER........D- 8 CRANKSHA~............& 3 FUEL WMP..........&I I

DT55C,TC,TCH VH : 055Ol-705120% MAGNETO ................ ..C- 6 REMOTE CONTROL ................ : 06502-501001~503133

CYLINDER..-...........B- 2 FUEL TANK..........E- 9 OIL PUMP E-II TRIM SWITCH (DT55CH).C-12 OT65C,TC VF

..... ..~.........B-I 2 STARTING ~TOR................C- 5 WATER PUMP ......... ..5l4 GYLINOER SUPWRT......D- 6 GEAR CASE..........D-I I OIL TANK

DT65C.TC VG : 06502-6031341.605016 ............... ..E.lO SWIVEL Bl,J,CET................D- 4 DT65C,TC VH : 06502-705017%

... ..-.- . .._ _c_-.“. ...... ---

DT55/65TC VH E3

FIG.32 ( E- 5) ENGINE COVER 1 (model VF) P'TY

KEF.NO. PAKY NO. DESCRIPTION . 55 65 KEbMKKS

22 23 24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

0914046004 AJT 09160-060l5 .WA!%ER

D9161-06008 .WA!XR

09164-13005 .WASHER

01307-06122 AtILT

0832ldlD62 .LDCKWAS%R

08322~21062 .WASlER

6142.b94420-019 .EtBLEH, front

61422-95561 61441-94560 61442-94560 61443-94730 61453-94730 03242-05169 61443-94720 61453-94720 61435-94730 61435-94720 09800~81aoo 68110-95510

.WX,emblem front

.EWLW, SUZUKI

.WRK, oil inJection

.OEC& engine cover STBD

.OECAL, engine cover PORT

.scREw

.OECAL, engine cover STBD

JECAL, engine cover PORT

MJw,emblfmre8r M4M, emblemrear TWLASSY

COVER, weather

2 2

2 2

2 2

2 2

1 1 D 11

11

11

11 2 2

2 2

1 -

l- 4 4

-1 - 1 l- - 1 11 1 1 OPT

b

D

0155/65TC WI E3

E5 I ------. -.--_---.-.. ” ..-- ---.--...-. ..^-..-~

CARBURETOR............8-7 DRIVESHAFT HOUS1NG.PIO HANDLE [DT55CH)..........E-8 OPT‘: ELECTRICAL.............. F-Z THROTTLE LINK........C-4 ENGINE NUMBER CLAMP BRACK!iT.........O-2 ELECTRICAL.........C-6 IGNITION . . . . . . . . . . . . . . . ..C-7 OPT : TRIM SWITCH (DT%C/65C).F-5 TIE ROD..............E-I3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTCH...........,....C-2 ENGINE COVER . . ..-..E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL......................Fd TRANSMlSSiON.........D-13 DTS%,TC,TCH VG : 05501-60304’h605119 CLUTCH LEVER (DT55CHl.C-3 ENGINE HDLDER......D-9 LOWER COVER . . . . . . . . . . . . ..E-2 PtJWER UNIT....,......,........D-7 TRIM C)‘LINDER........D-8 DT55C,TC,TCH VH : 055OI-7051Z@ CRRNKSHAFT.........*..&3 FUEL PUMP........-.511 MAGNETO . . . . . . . . . . . . . . . . ..C-6 REMOTE CONTROL................ E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001~503133 C(LINDER..............&Z FUEL TANK..........E-9 OIL PUMP . . . . . ..<.........&I2 STARTING MOTOR................C-5 WATER PUMP...........&14 DT65C,TC VG : 06502-603134~605016 $YL!NDER SUPPORT......O-6 GEAR CASE..........D-II OIL TANK........,........E-IO SWIVEL BW\CKET..........s.....O-4 DT65C,TC VH : 06502-705017~

FIG. 33 FIG.33 ( E- 6) ENGINE CDVER 2 (model VGIVH)

P’TY .KELNO. PART ND. CESCKIPTION ' 55 65 KEAAKKS

3-24 5 6 7 , B 9

10 11 12 I.3 14 I.5 16 17 18 19 20 21

.

13 DT55/65TC VH E3

CT55/65Tt VH E3 . .



61414-95500 .MSKET, oil fills-r Lid

614l.594700 .INSUL&ToR, front 61416-94700 .INSULATCIR. rear

61417-94700 .INSULAToR, oil tank lfd 6143b9x01-02H .m, tilt up 61432-94700 .COVER, air intake front

61433-94700 -COVER, air intake inner

61481-95502-OZM .LIO, oil tank fil.ler

61482-94510 .HINGE, filler lid 61485-95500 SPRING, filler lid 61610-95513 .FASTENER

61641-94700 .HOOK, front

6164S-94700-OZM AEVER, front hook

09100-06122 JOLT

09160-06Ol.5 .WASHER

09162-06006 .Locx WASHER

0910046l31 .BDLT

09160~06036 .WASlUB

09162~06006 .LDCKWAsHER

09125-06021 .scREw

l- -1 11 11 11 11 11 11 11 11 11 11 11 11 11 3 3 3 3 3 3 1 1 11 11 2 2

. -- ................. .-___ .... -__-.-

CARBURETOR............B- 7 DRIVESHAFT HDUSING.D-IO HANDLE (DT55CH)..........E- B OPT-: ELECTRICAL .............. F-2 THROTTLE LINK........C- 4 ENGINE NUMBER CLAMP BRACKET.........D- 2 ELECTRICAL~~~~~~~~~C-8 IGNITION . ..*.............I& 7 0p-f : CLUTCH................C- 2 ENGINE COVER

TRIM SWITCH (OT55C/65C).F-5 TIE ROD..............E-I 3 DT55C,TC,TCH VF : 05501-501001~503045 ..... ..E- 4 INLET CASE/EXHAUST CDVER.B-5 OPTIONAL......................F- 6 TFV\NSMISSION.........D-I 3 DTSSC,TC,TCH VG : 055Ol-60304@605119

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLOER......D- 9 LOWER COVER ............ ..E- 2 POWER UNIT.w..................(.L 7 TRIM CYLINDER........D- 8 CRANKSHAFT.,

DT55C,TC,TCH VH : 05501-70512~ .......... B-3 FUEL PUMP- ......... B-II MAGNETO ................ ..C- 6 RE,,!J,TE CONTROL ................ E-II TRIM SWITCH (IJT55CH),C-12 DT65C,TC VF : 06502-501001~503133

CYLINDER..............& 2 FUEL TANK..........E- 9 OIL PUMP ....... . ....... ..&I 2 STARTING MOTOR................C- 5 WATER PUMP ......... ..B-I 4 DT65C,TC VG : 06502-603134~05016 CYLINDER $UPPORT......P 6 GEAR CASE..........D-I l OIL TANK ............... ..E-10 SWIVEL BRACKET................& 4 DT65C.TC VH : 06502-705017%

FlG. 33

:.* : -- d9 41

@ . Ii

J 1 ! IJ, 11

10 I

30

13

DT55/65TC VH E3

FIG.33 ( E- 7) ENGINE CUVER 2 (model VG/VH)

Q' W

REF.NO. PART ND. DESCRIPTION . 55 65 REMARKS

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

09140-06004 .NlJT

09360-06015 .WA!SHER

09163-06008 .WASHER

09164-13005 .W/SHER

01107-06122 .BDLT

Od321-21062 .LOM WASHER

08322~UO62 .WAS%ER

61421~94420-019 .El@JiM, front

61422-95570~8EF .WW, errblem front

61441-95560 .EMBLW,SWI 61442-94600 .tMtK, oil injection

61443-94740-266 .DECAL, englne cover STED

61453-94740-266 .DECAL, engine cove PORT

03242-05169 SCREW

61443-94750-266 .DECAL, engine cover STUD 61453-94750-266 .DECAL, engine cover WRT

61435-94750-706 .MAw(. emblem rear

61435-94770-7013 .HAw(. emblem rear

09800-81800 TOOL ASSY

68110-95510 COVER, weather

2 2

2 2

2 2

2 2

11 11 11 11 11 2 2

2 2

1 -

1 -

4 4

-1 -1 l- - 1 11 11 OPT

DT55/65TC VH E3

CARBURETOR............&7 DRlVESHAFl tCUS1NG.PIO HANDLE (DT55CH) . . . . . . . . . .E-8 CLAMP BRACKET+-~..--+.D-Z ELECTRICAL.........C-8

OPT .: ELECTRICAL . . . . . . . . . . .,..F-2 THROTfLE LINK . . . . . . . . C-4 ENGINE NUMBER IGNIT~DN .*........*......c-, OpT

CLUTCH................C-2 ENGINE COVER : TRIM SWITCH (DT55C/65C).F-5 TIE ROD . . . . . . . . . . . . ..E-I3

****--*E-4 INLET CASE/EXHAUST COVER-G-5 GT55C,TC,TCH VF : 05501-501001~503045

OPTIONAL CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D-9 LOWER COVER

.-............,....,v.j=-,j TW\NSMISSION . . . . . . . ..O-13 . . . . . . . . . . . . ..E-2

DT55C,TC,TCH VG : 05501-603046MO5119 POWER IJNI’T

CRI\NKSHAFT..,.......-.&3 FUEL w...s......&II . . . . . . . . ..-.........o-7 TRIM CYLINDER........D-8

~~~0 DTSSC.TC,TCH VH : 05501-705128L

. . . . . . . . . ..s.v....C-6 CYLINDER.-.-.......-..&2 FUEL TANK....-.....E-9 OIL PuMp

REMOTE CONTROL . . . . ..-.........E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001~503133

CYLINDER SUPFORT......D-6 GEAR CASE..........D-II OIL TANK . . . . . . - . . . . . . . . . . . G-12 STARTING MOTOR . . . . . . . . . . . . . . ..t&i WATER PlJj@ . . . . . . . . . ..&I4 DT65C.TC VG : 06502-603134~05016 . . . . . . . . . . . . . . . ..E-10 SWIVEL BRACKET....,.......,...&4 vu

FIG. 34 FIG.34 ( E- 8) HANDLE (DYS5CH) Q’YY

REF. :!O . PART NO. DESCRIPTION . REKRRKS

1 2

3

4

5

6

7

8

9

10

11 l2 I.3 14

15

16

17

18

19

20

63l2.b%302-02M COVER, tiller handle 63334-94300 SPACER, handle cover 09308-08147 STUD BOLT

09162-08DO7 LOCK WASHER

09140-08016 MIT

632l5-93102 K@JX, handle grlp

631ll.-%311-02M HMJLE. tiller 63ll5-96301 63327-96300

63610-94700

63225-93200

09440-12027

63Z!D-96300

63227-93200

63223-93201 09163-06001 09l26-06DD6

632lO-944OD

63240-96300

633OD-94300

SPACER

CDVER. stop switch wire

CABLE E&Y, throttle eusnlNG StUffi ROD, handle PIN. handle rod (L:14) STOPPER

LOCK wA.slER

SCREW (6x20)

GRIP, handle

ADJUSTER, handle grip

Wi ASSY, extension

.

1

1 2

1 1 1 1 1 1 1 1 1 1 OPT

0155/65TC VH E3 Dl55/65TC VH E3

.

.

E%

..... ..-_-- .. ----- ....

CARWRETDR............& 7 DRIVESHAFT HDUSING.D-IO HANDLE (DT55CH) ........ ..E- 8 OPT.: ELECTRICAL ............ ..F- 2 TljRcJnLE

CLAMP BRACKET......~..D- 2 ELECTRICAL.........C- 8 LINK ...... ..C- 4 EIjGlNE NLi?.iBER

IGNITION ............. ..a& 7 OPT : TRIM SWITCH (DT55C/65CI.F-5 CLUTcH................C- 2 ENGINE COVER

TIE’ROD ............ ..E-I 3 **.*.*-E-4 INLET CASE/EXHAUST COVER.&5

DT55C,TC,TCH VF : 05501-501001~503045 ..F- 6

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER OPTIONAL .................... TlJ.j$+SMISSION ....... ..D-I 3 DTSSC,TC,TCH VG : 05501-603046M05119

............ ..E- 2 POWER ,,,.,,T .................. ..& 7 CRANKSHAFT............& 3 NEL FlJMP..........B-I I

TRIM CYLINDER........& 8 MAGNETO

DTSXZ,TC,TCH VH : 055Ol-70512 (h. ................ ..C- 6 REMOTE CONTROL .

CYLINDER..............& 2 NEL TANK..........E- 9 OIL puMP ..-........-...E-I I TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001~503133

..... ..<.........B-I 2 STARTING MOTOR .............. ..C- 5 CYLINDER SUppORT......D- 6 GEAR CASE..........D-I I OIL TANK

WATER mp ......... ..B-I 4 DT65C,TC VG : 06502-6031341605016 ............... ..!&I 0 SWlVEl RRACKFT................n- d _..-.-- -._.-. -. - DT65C .TC VH : 06502-705017 1. ...

FIG. 39 FIG.35 ( E- 9) FUEL YAFK 24 Q'TY

RFWI. PAW NO. DFSCRIPT1ON . RFMRKS 1 65000-95201 TAta SET, fuel, 23L 1 6 US.G4L.r'5 IW.G4L. 2 65510-98507 .CAP LSSY, separate tank 1

3 65561-98502 ..GASKET, tank cap 1 J

4 65871-93010 .GASKET, fuel gauge 1

5 02112-06162 SCREW D 3 6 021l2-Cl6b02 .SCl?fW 1 7 08322-21062 D .WASHER 4 8 65850-95506 .GAuE my, fuel 1 9 65740-95500 ..CONNECTW, male fuel 1 Hl2,OD:l3

10 6585b93001 ..mET 1 11 65853-93001 ..STRAINER. fuel gauge 1 I.2 02ll2-04102 ..SCREW 2 I.3 658&b95200 ..FLoAl 1 14 65830-95500 ..FILTER 1 I.5 09168~I2001 ..GAsKET (l.2.5%20%1) 1 lb 65700-95205 HOSE ASSY, fuel 1 17 65750-98505 .CwNECToR, female fuel 1 1D:l.l I.8 65750-93000 .CCkWECTDR, female fuel 1 ID:l.3

I 3.9 65781-98500 XLIF 4 20 65770-99702 .PUP, squeeze 1

4 2.1 65720-98520 CONMCTOfl, male fuel 1 1D:l.l 22 08321-21102 -i.ocx wA!slER 1 23 0831%22102 NUT

+ 1

24 65720-98590 CWMECTDR, male fuel 1 OPT,OD:ll 25 65700-95271 HOSE, fuel Joint 1wT

1

B

Q

DT55/65TC VH E3 DT55165TC VH E3

1 E9

-_ ..- -_. ..- ..-_. ..--_- .-_._ ,,

. . . ..*.*...... Ktg.-....... ..,.....*. H (DT55C/65C)* 05501-501001~503045 . . . . . . . . . . . . SE/EXHAUST COVER. . . . . . . . . . . . . . . VG : 05501~60304&605119

vm.............. IT.................... 05501-7051201. . . . . . . . . . . . . . . . . . . . . . . . . . . ONTROL..........,...., ITCH (DT55CH). : 06502-501001~503133

CYLINDER suPpo~......c~-6 GEAR CASE..........D-II OIL TAN! : 06502-503134~05016

.,......,......&I0 fw[VEL mCcT..............-.De4 : 06502-705017

PG. 36 10 .

rs -G

47 * , FIG.36 ( E-10) OIL TM

P’M

RFF.NO. PART ND.

69200-95505 09280-41004 69110-94700 09160-06100 0918046030 09320-10008 01517-06252 01517-06162

34860-947lJo

38860-94720

34860-9a730 69311-94700 09343-05032 09344-05oul 09401-mm9 USLO-95500 169l.l-94500 33833-95500 0940342308 347itO-94610 34700-94620 16250-94700 3666044680

DESCRIPTION

CAP ASSY, oil tank filler .GASKET

TANC, oil WASHER

SPACER (6.8xlOxlO)

CUSHION

BOLT

GOLT

SWITCH ASSY. oil level- SWITCH ASSY, ail level SWITCH ASSY. ail level BACE, oil tank HOSE No.1 HOSE No.2

CLIP

FILTER, oil

FROTECTIX

TUBE

CIA19

MONITOR, of1 and water warning

MONITOR, of1 and water wamfng

SENSOR, oil

WIRE, indicator EXT

1 1 1 3

3

3

3

2

1

1

1 1 1 1 4

1 1 1 1 1 1 1 1

REMRKS

1 2

3

4

5

6

7

8

9-l 9-2

10 11 12 I.3 14 I.5 16

DT55Cli

Single float

Dual float

L: 16mllO L:45

model VF,VG

L:390+90

18 19-l 19-2 20 21

See note 1 See note 2

model VH

OPT approx 6 ft. 21 /

I

NOTE1 : Use with sfnqle float oil switch, p/n 34860-94720.

NOTE 2: Use with *float of1 swftch, p/n 34860-94730,

&lQ ‘DiS5/65TC VH E3 12

DT55/65TC VH E3 FEVEED MAY 1987

._..----"- __... .-. _, ,,..r- --x_ _.I r CARWRET6R~..........-57 DRIVESHAFT HOLSING.D-IO HANDLE (DT55CHl..-.-..-..E-8 OPT : ELECTRICAL......,.......F-2 THROTTLE LINK........C-4 ENGINE NUMBER CLAMP BRhCKEf.........PZ ELECTRICAL.-...*...C-8 IGNITION . . . ..---.-.......C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD..--.-.--.....&I3 DT55C,TC,TCH VF : 05501-501001~503045 CLUTCH..............--C-2 ENGINE COVER .-.....E-4 INLET CASE/EXHAUST COVER.&5 OPTIONAL.................-....F-6 TRANSMISSlON.........Pl3 DT55C,TC,TCH VG : 055Ol-603046,‘.605119 CLUTCH LEVER (DT55CH)-C-3 ENGINE HOLDER-.....E9 LOWER COVER . ..s..........E4 POWER lJNIT....................b7 TRIM CYLINOER...,....O-8 DT55C,TC,TCH VH : 05501-70512~ Cf4ANKStiAn............&3 FUEL RIMp..........&II HAQ.JmfJ .,................CS~ REK)TE CONyROL................ E-!I TRIM SWITCH (OT55CH).C-12 DT65C,TC VF : 05502-501001~503133 CYLINDER.............-~2 FUEL TANK....-..a.-E-9 OIL PUMP . . . . . . . . . . . . . . . . ..&I2 STARTING MOTOR...............sC-5 WATER FlJMP...........&I4 DT65C,TC VG : 06502-603134%605016 CYLINDER SUPPORT.-....D-6 GEAR CASE . . . . . . . . ..PlI OIL TANK.................E-lO SWIVEL BRACKET................&4 DT65C,TC VH : 06502-7050171.

FIG. 37

1

PIG.37 ( E-U) REWTE CWTROL P’TY

RELNQ. PART NO. DEXRIPITON ' RWARKS

I I

DT55/6STC VH E3

l-1 l-2

1-3

l-4

2

3

4

5

6

7

8

9

10

11

I.2

I.3

14

15

16

17

18

19

20

2.l

22-l 22-2

23

24-l

24-2

25

26

.

67200-95650 REMOTE CONTROL BOX 4SSY

67200-87DDO-02M REWTE CONTROL BD% ASSY

672M-95660 67200-95640

67232-95600

67232-93620

67296-9%DO

67294-95600

67288-94310

09140-06004 67232-95610 67253-95600

67252-95600

091DD-08232

67214-95600

67296-94300 37721~946OD

67241-95650 OYl26-05QD3

67243-95600

67220-95600

67275-95600

67223-95600

67292-94300

67267-95600

67267-95610

67296-95610 67257-95600 67257-95610 67256-95600

67251-9%50

REMOTE CONTROL BOX ASSY

REWTE CWTROL eD% ASSY

.BusH

.BusH

.!xREw

SPACER

.WA!StER

.NuT

.BusH

.WAscER

.BLml

.WLl

.Acm1DR

.smEw

SWITCH, neutral

.LEVE!!, free throt

.SCREW

.BusH

.PlJuE ASSY

.END, cable

.KNDB, brake ADJ

.E RING

.cDvER. wire

.covER, wire

.SCPEW

.CAP, lever

XAP, lever

.NOWER, neut lock LEVER, handle

1 1 1 1 1 1 3

3

3

3

1 1 1 1 1 3

1 1 2

1 1 2

1 3

1 1 7

1

1

1

1

INC PTT SW - See Note 1 INC Pn 13 - See Note 2

NIL ITT SW - See Note 1 i

NIL PTT SW - See Note 2 P

P

Eluc

Black

Blue Black .

Note 1: 67200-95650, 67200-95450 : BOOY:Silver/DECnl:Blue Note 2: 67200-87DDO-02M, 67200-95640 : BOOY:Silver/OECAL:Bleck 0

r

DT55/65TC VH E3 Revised Sept. 1986

.

. --_- -. .-II_..-..--.__

CARBURETOR............&7 DRIVESHAFT HOUSING.D-IO HANDLE (DT55CH)..........E-8 OPT : ELECTRICAL..............F-2 THROTTLE LINK...-.-..C-4 ENGINE NUMBER CLMP Bw\CK,fT.........O-2 ELECTRlCAL.........C-6 lGNITIONs................C-7 DpT : TRIM SWITCH (OT55C/65C).F-5 TIE ROD..............E-I3 DT55C,TC,TCH VF : 05501-5OlOOl’b503045 CLUTCH...............+2 EEK;I,.,E COVER.;..... E-4 INLET CASE/EXHAUST C0VER.B5 OPTIONAL......................F-6 TRANSMISSION.....,...D-13 OT55C,TC,TCH VG : 05501-603046”605119 CLUTCH-LEVER (DTSSCH).C-3 ENGINE HOLDER-.....D-9 LOWER CDVER.sv...........E-2 l=UWER UNlT....................D-7 TRIM CYLINDERsa+.-sa.0-8 OT55C,TC,TCH VH : 05501-70512~ CRANKSHAFT.........-..&3 FUEL ~MP~~~~~~~-~~B-iI MAGNETO......,..........,C-6 REMOTE CONTROL...........,.... E-II TRIM SWITCH (DT55CH).C-12 OT65C,TC VF : 06502-501001~503133 (XLINDER......s.......&2 FIJEL TANK..,.......E-9 OIL PIJW,................. G-12 STARTING MOTOR......,.........C-5 WATER PUMP......-.*.-B-l4 DT65C,TC VG : 06502-603134~05016 CYLINDER SUPPORT......D-6 GEAR CASE......s...D-II OIL TANK.....,.,.........E-10 SWIVEL @RACKET................Dd DT65C,TC VH : 06502-7050 17%

FIG. 31

3T55/65TC VH E3

FIG.37 ( E-12) REtKITE CDNTRDL

REENO. PART NO. DESCRIPTION . P'N

REMARKS

27 28-l 28-2 28-3 28-4 28-5 28-6 29 30 31 32-l 32-2 33 34 35 36-l 36-2 37 38 39 40 41-l 41-2 41-3 41-4 41-5 4L-6 41-7 41-8 41-Y 41-10 41-11 41-12 41-13 41-16

' 41-l5

37LlO4fi6DL 37141-94400 37141-94410 37141-94420 37141-Y4430 37141-94440 37141-94450 67297-95600 67273-956uo 38500-87DOD 36620-87wu 36620-94610 37820-94402 37823-94400 67255-95600 67261-95600 67261-95610 37860-94600 09139-02003 67263-95600 67140-95600 67320-95500 67320-95510 67320-95520 67320-95530 67320-95540 6752595550 67320-95560 67320-95570 67320-95580 67320-95590 67320-95600 6732D-95610

6732D-95620

67320-95630

67320-95640 41-16 67320-95650 DT55/65TC Vtl E3

.IGtJITIDN SWITCH

..KEY (101)

..KEV (102)

..KEY (103)

..KEY (104)

..UEY (105)

..KEY (106)

.WASlER

.SPACER

.ElJE!ER

.WIRING M’RNESS (L:SMO)

.WIRING IUNESS (L:SOOD)

..SwITW nSSY, emergency

..cAPacRu?E

ARM, neutral lack .WIP .GRIP SWITCH, trim SCUEW

.w. srtp ATT-, twin remocon kit CABLE, clutch 6F (l&d) CABLE, clutch 7F (2.W) CABLE, clutch 8F (2.W) CABLE, clutch 9F (2.7M)

CABLE, clutch 1OF (3.W)

CABLE. clutch 11F (3.4M) CABLE, clutch 12F (3.7U) CABLE, clutch l3F (4.M)

CABLE, clutch 14F (4.3M) CABLE, clutch lSF (4.M)

CABLE’, clutch 16F (4.9M)

CARE, clutch 17F (5.N) CABLE, clutch 18F (5.5po

CABlE, clutch 19F (5.M)

CABLE, clutch 20F (6.W) CARE, chtch 22F (6.M)

1 1 1 1 1 1 1 2 1 1 1 for 67260-9565D.approx.16 ft. 1 for 67200-9566O.approu.16 ft. 1 1 1 '._

-- 1 for 672M-9%50,67200-87DO0 1 for 672M-9%X0,6720-95640 1 for 672M-9%50,672U0- 2 for 672M-95650,672D0-87DOD 1 for 67200-9%M,67200-87W0 1 OPT 2 OPT

2 OPT

2 OPT

2DPT 2 OPT

i 2 @PT. 2 OPT 2 OPT

2 OPT 2 OPT

2 OPT 2 OPY D

2 OPT 2 OPT D

2Cm - 2WT

4--“-.----_^_ ___. ..... ._

CARBURETOR............B- 7 DRIVESHAFT HOUSINGD-IO HANDLE (DT55CH)..........E- 8 DP’.: ELECTRlCAL..............F- 2 THROTTLE LINK........C -4 ‘-NGINE NUMBER CuMp BpAcKJ3....-....lJm 2 ELEI~RICAL.........C- 8 IGNITION ................. C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROO..............E-I 3 DTSSC,TC,TCH VF : 05501-501001~503045 CLUTCH ............... .C-2 ENG 1 NE COVER ....... E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL .................... ..F- 6 TRANSMISSlON.........D-I 3 DT55C,TC,TCH VG : 05501-60304~05119 CLUTCH LEVER (DT55CH).C-3 ENGINE HDLDER......D- 9 LOWER COVER .............. E-2 POWER UNIT .................... D-7 TRIM CYLINOER........D- 6 INCUR............& 3 FUEL RIMp..........&I 1 MAGNETO .................. C-6 REMOTE CONTROL ................

CYLINlJEf3..............& 2 FIJEL TANK..........& 9 OIL FQ,#‘.................. B-12 STARTING MOTOR................C- 5 WATER PUMP CYLINDER SIJI~~~RT......~ 6 GEAR u\sE..........D-1 1 01~ TANK ................. E-10 !jW[VEL mCET................D- 4

I’ FIG. 38

DT55/6RC VH E3

C-UJ 1iE Rm

P’TY ?EENO. PART NO. DESCRIPTION . REMAIKS

, tmfn-95300 67?2l-04500 67725-94500 67726-94300 67728-04500

IRAG LIFK AS.sV

.SPAC&R

.EOLT

.NuT

.WfWER

cw65TC VH E3

El3 ---..,.-.-_,---_.. .I - .-.- ’ *--.,- - -- I

CARBURETOR-. .......... G-7 ORIVESHAFT H0uSING.PIO HFNDLE (DT55CH) ........ ..E- G OPT’: ELECTRICAL..............F- 2 THROTTLE LINK........C- 4 ENGINE NUMBER CL&)@ BRRC@3.........& 2 ELEfJRIQ&.........C- 8 IGNITION ................. C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROO.......-......E-I 3 OTSSC,TC,TCH VF : 05501-501001~503045 CLUICH.............~..C- 2 ENGINE COVER ..... ..E -4 INLET a!jE/D(HAUn C()Vm.&5 OpIjONAL......................F- 6 T&INSMISflON ......... D-13 DTSSC,TC,TCH VG : 05501-603046’&05119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER E-2 POWER UNIT O-7 TRIM CYLINDER*.......D- 8 OT55C,TC,TCH VH : 05501-705120~

1 .............. ....................

CRJ#J)(,,jl-lA~............& 3 FUEL RIMp..........&I 1 MAGNETO ....... ..-........C- 6 RWTE CONTf?iJL.........: ...... E-II TRIM SWITCH (OT55CH).C-I2 DT65C,TC VF : 06502-501001~503133 f3IJ4(3Ef3..............& 2 FlJEL TANK..........E -9 OIL PuMp .................. G-12 STARTING MOTOR............*-..C- 5 WATER PUMP...........&I 4 DT65C.TC VG : 06502-603134tiO5016 .$VLIND~.SUFKX?T ...... b6 GEAR aSE..........(J-1 I OIL TANK.................+1 I) SWIVEL Gp&KET................D- 4 DT65C,TC VH : 06502-7050 17%

Sk 39 FIG.39 ( F- 2) OPT : ELEI;lRICAL (1) WY

REF.NO. PARY NO. DESCRIPTION * REMARKS

1 + YACWTER A!sSY 1

2 * .euLB (12v,3.4W) 1 3 * SPEEm43ER ASSY 1 4 * .BULB (12V.3.4W) 1

5 * SENSOR ASSY, speedometer 1 6-l * tlDl.R HZER ASSY 1 6-2 * HOUR WTER ASSY 1 7 * MER ASSY, voltage 1 a * .WLB (12V,3.6W) 1 9-l * K-m ASSY, trim 1

9-2 c METER BY, trim 1 10 34108-94500 SWITCH &SW, meter 1 11 36109-94500 LIXO, meter EX 1

+ CONSULT LATEST EDITION OF ACCESSORY CATALOG

FOR CURRENT PART NUMBERS AND SPECIFICATIONS

1155/65TC VH E3 Revised Sept. 1986

DT55165TC VH E3

Revised I Sept. 1986 F2 -_. .. .

CARBURETOR.....,.... . ..B- 7 DRIVESHAFT KlUSING.D-IO HANDLE (DT55CH)......*...E- 8 CLAMP BRI rCKET.........D- 2 ELECTRICAL.........C- 8 IGNITIoN.................C- 7 CLUTCH................C-2 ml GINE COVER.......E- 4 INLET CASE/EXHAUST COVER.&5 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D- 9 LOWER COVER..............E- 2 CFV\NKSHA~............&- 3 FUEL pu~p.......~..blj MAGNETO..................C- 6 CYLINDER..............& 2 FUEL TANK..........& 9 OIL PUMP.................&1 2

.CYLINDER SUPPORT......D- 6 GEAR CASE..........D-I I OIL TANK.................&[ o

OPT ‘: ELECTRICAL..............& 2 OPT : TRIM SWITCH (DT55C/65C).F-5 tJPTIlJNAL......................F- 6 POWER UNIT....................& 7 REMOTE CONTROL................E-11 STARTING MOTOR................C- 5 SWIVEL BRACKET................D- 4

.- .

. ..-_.-- -- .._. - ^.._ THROTTLE LINK.,.,....c-4 ENGINE NUMBER TIE ROD..............E-I3 DT55C,TC,TCH VF : 05501-501001~503045 TP.ANSMlSSION.........D-I3 DT55C,TC,TCH VG : 055Ol-603046MO5119 TRIM CYLINDER........D-8 DTSSC,TC,TCH VH : 05501-70512~ TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502~501001s503133 WATER PUMP...........&14 DT65C,TC VG : 06502~603134tiD5016

DT65C.TC VH : 06502-705017~

FIG.40 ( F- 3) OPT : ELECTRICAL (2) P'TY

DT55/65TC VH E3

REF.NO. PART NO. DESCRIPTION REMARKS

1 REGULATOR A!XY, voLtage BOLT

LOCK WASHER

NUT

WIRING HARNESS, extension

.cAP



.cAP


.cAP

REGULATOR ASSY, voltage

BOLT

LOCK WASHER

NUT

BRACKET, voltage regulator SCREW CONTROL UNIT, tachometer

BUZZER ASSY, ierning

SCREW

1

2

3

4

5

6

7-l

7-2

8

9

10

11 12

13

14

15

16

17

18

19

32soo-95722 DllO7-06122

08321-21062

08310-11062

36620-95203

36631-94300

36620-95302

36620-87020

36631-94300

36620-95320

36631-94300

32800-94700

DllO7-06202

08321-21&q

08310-11062

32590-94700

02152-06127

34250-94700

38500-94700

03142-05209

2

2

1 DTSSClDT6SC

1 1 L:2ODO

1 L:SOOO

1 1 L:SDDO,DTS5TC/DT6STC

1

1 Must also use 32120-94710 2

2

2 __

1

2

1 For use with 12 pole tachs

1 OT55CH

1 DT55CH

DT55/65TC VH E3 F3 -. .--.-^.._ _.. ---- -cm -. _... _ ..-.

CARWRETOR.,..........8-7 DRIVESHAFT HOUSING.D-IO HANDLE (DT55CHl.s........E-8 OPT-: ELECTRICAL..............F-2 THROTTLE LINK.......*C-4 EIjGlNE NUMBER C,J,,.,P Bw\Cm.........p-2 ELECTRICAL.........C-8 IGN;TION.............,... C-7 OPT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD..............i-I3 DT55C,TC,TC:’ VF : 05501-501001~503045 CLuTCH................C-2 ENGINE COVER.;..... E-4 INLET CASE/EXHAUST COVER.&5 OPTIONAL.,.........-..........F-6 TRANSMISSION......~..O-13 DT55C,TC,TCH ;S : 05501-603D46’&05119 CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......D-9 LOWER COVER.............. E-2 POWER IJNIT.................... D-7 TRIM CYLINDER...-....D-8 DTSSC,TC,TCH V.< ; 95501-70512’h CR~NK~A~...........V&~ FUEL WMP..........EII t.@GNE'TOs.........,....... C-6 REMOTE CONTROL................ E-II TRIM SWITCH (DT55CH).C-12 DT65C,TC VF : 06502-501001~503133 CYLINDER..............&2 FUEL TANK..........E-9 OIL PUMP....... . . . . . . . ..Bel2 STARTING MOTOR................ C-5 WATER PUMP...........E-I4 DT65C,TC VG : 06502-603134’dD5016 CYLINDER SUppORT . . . . . . D-6 GEAR CASE . . . . . . . . ..D-11 OIL TANK . . . . . . . . . . . . . . . . . E-IQ SWIVEL BmCKET................D-4 DT65C,TC VH : 06502-705017%

PIG.41 ( F- 4) OPT : ELECTRICAL (3)

REF.NO. PART NR DESCRLPTI[ON '

1

2

P’TY REMARKS

3 4

5 6 7 8 9

10-l 10-Z

11

12

l3

14

ls

16

17-l 17-2 17-3 17-4

17-5 17-6

18

19 20

21

34801-95300 34803-94500

09100-06l.J.3 09160-06015

34801-95210

34802-95301 09100-06l.31 09162-06006 09160-06015 36680-94600 36680-94610 37100-952lo

37820-95353

3782345251 37101-93310

37l39-95251 37110-95210 37141-93300 37141-93310 37141-93320 37141-93330

37141-931x 37141-93350 371510-93350

03112-05209 36640-95500

37853-95251

SENDER,t.rim

.WOhMET, sender lead

.BoLl (6X16)

.WASHER (6.5xlXl)

.TR.IM, sender

.ATTrnNT

.6DLT

.LocK WASHER

.wA5HER

WIRE. sender EXT (5)

WIRE, sender EXT (L)

PANEL IF&Y, switch

.SWITCH As!%, emargency

..cAP

.cAP

JIATE, switch

.SWITCH, ignition

i'.KEY, spare 85Ll

..KEY, spars 8512

.-KEY. spare 85l.3

.-KEY. spare 86ll

..KY, spar@ al.2

..KEY, spare 8bl3

.HoLoER

1 1 2

2

1 1 2 2 2.

2m (approx 6 ft.)

5m (approx 16 ft.) DT55c/65c

HARNESS, trim relay

HARNESS, t.rimSW

.

.DT55/65TC VH E3 OT55/65TC VH E3

Revised Sept. 1986

.

.

D

B

I

F4

.--- --_,__. -. - _ ” .

CARBURETOR............B-7 DRIVESHAFT HOUSING*D-IO HANDLE (DT55CH)..........E-8 OPT’: ELECTRICAL...... @&lcm......... IcAL.~~~.....c-8 IGNITION *....,...........C-7 OPT : TRIM SWITCH (OT55C/65C).F-5 TIE ROD....*.........E-I3 DT55 05501-501001~503045

. . . . . . . . . . . . . . NLET CASE/EXHAUST COVER.E-5 OPTIONAL EVER (OT55CH).

. . . . . . ..*.....-.......F-6 TRANSMISSlON.........O-13 OTSSC,TC,TCH VG : 05501-60304~05119 VER,.............

FT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I TRIM SWITCH (OT55CH).C-I2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..,... . . . . . . . . . . WATER PUMP...........B-14

DT55/65TC VH E3

FIG.42 ( F- 5) 0PT : TRIU SWITCH (DT55C/65C) Q’TY

REF.NO. PART NO. DESCRIPTION . REF;ARKS

1 37850-95310 SWITCH ASSY, dashboard 1

2 37860-95320 SWITCH TRIM, UP 1

3 37870-95320 SWITCH TRIM, 0N 1

4 09159-14014 NUT 2 5 37852-95211 PLATE, trim switch 1 P

6 091!JO-08232 BOLT (8x30) 2 7 09160-08015 WASHER (8.5x16x1.2) 4 D

8 09140-08012 NUT 2 9 02142~04127 SCREW 2

10 08310-11047 NUT 2 11 37854-95201 PANEL. trim switch .l

DT55/65TC VH E3 Ri

.

. - _. ----- --.----_--.,_

CARBURETDR...,........57 DRIVESHAFT HOUSING.O-IO HANDLE (DT55CH)..........E-6 OPT’: ELECTRICAL.....,........ F-Z THROTTLE LINK........C-.l EtiGlNE NUMBER CLAMP BMXET.........D-2 ELECTRICAL.,....,..C-8 IGNITION . . . . . . . . . . . . . . . ..&7 OpT : TRIM SWITCH (DT55C/65C).F-5 TIE ROD . . . . . . . . . . . . ..E-I3 CLUTCH....,...........C-2 ENGINE COVER

OTSSC,TC,TCH VF : 05501-501001~503045 **.*.*.E-4 INLET CASE/EXHAUST COVER.55 OPTIONAL . . . . . . . . . . . . . . . . . . . . ..F-6 TRANSMISSION.........D-I3

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLOER......O-9 LOWER CCVER DTSSC,TC,TCH VG : 05501-6030461605119

. . . . . . . . . . . . ..E-2. POWER UNIT.........,.......-..&’ TRIM CYLINDER........D-8 CRANKSHAFT............&3 FUEL FUMP..........&II

OT55C,TC,TCH VH : 05501-70512O’~ MAGNETO . . . . . . . . . . . . . . . . ..Gc RE,.,c,TE CONTROL................ E-II TRIM SWITCH tOT55CH).C-12 DT65C.TC VF : 06502-501001~503133

~YL~NoER~.............&z NEL TANK..........E-9 OIL PUMP . . . . . . . . . . . . . . . . ..&I2 STARTING MOTCR................C-5 : 06502-603134~605016 CYLINOER,SUPFORT......O-6 GEAR CASE..........O-II OIL TANK

WATER PUMP...........&14 tJT65C,TC VG .,...............E-10 SWIVEL BRJ,C~T................D-4 OT65C.X VH : 06502-705017%

P’TY

REF.NO. PART NO. DESCRIPTION . REMARKS

1 99000-31030 GASKET, liquid 1 for crankcase.1OOg 2 99000-31050 GASKET, liquid 1 for gear case,1000 3 99000-3ll.20 SILICONE SEAL 1 50s 4 99000-32050 TIREAOLOCK 1 500 (1342) 5-l 99000-25160 GREASE, water resistant I

i-2 ;:9;-=; CREASE, water resistant i E

GEAR OIL, outboard motor 4OOcc 1

! 7 99000-25010 SUZUKL SUPER GREASE A 1 450g,for crank 01 seal

8 99000-32020 TkU3EAOLDCKSUPER 1 509 (l.3338) 9-l 99000-1010%OlT PAINT (500g) 1 9-2 99000-10205-OzM PAINT (500~) 1

10-l 99000-10109~OlT PAINT (9Og) 1 - 10-Z 99000-10209-0% PAINT (9Og) 1

D

P

I

DT55/65TC VH E3 OT55/65TC VI4 E3

F6 . ,

.c --. .___ _ -

CARWRETOR........~...B-7 DRIVESHAFT HDUSING.D-IO HANDLE tOT55CH)..........E-8 0p-r

- .._. .-.-. . . _

: ELEC~ICAL...,.......... ClAMP BRACKET..~~~~~..D-Z ELECTRICAL~~~~~~~~~C-8 IGNITION

F-2 THROTTLE LINK-.......C-4 EtiGINE NUMBER .*...*......,....c-7 0p-r :

CLUTCH.......-........C-~ ENGINE COVER TRIM SWITCH (DT55C/65C).F-5 TIE ROD

.--.-*.E-4 INLET CASE/EXHAUST COVER.&5 OPTIONAL . . . . . . . . . . . . ..E-I3 DT55C,TC,TCH VF : 05501-501001+503045

CLUTCH LEVER (DT55CH).C-3 ENGINE HOLDER......O-9 LOWER COVER . . . . . . . . . . . . . . . . . . . . ..F-fj T~NSMISSI(‘jN

. . . . . . . . . . . . ..E-2 POWER UNIT **.......D-l3 DT55C,TC,TCH VG : 05501-60304~05119

CRANKSHAFl............B-3 FUEL PUMP-.........%I1 MAGNETO . . . . . . . . . . . . . . . . . . ..O-7 ,-RI,., CYLINDER

. . . . . . . . . . . . . . . . ..&6 REK)TE CONTROL .*....-.D-8 DT55C,TC,TCH VH : 05501-70512Ch

CYLINDER...-....*...--&2 FuEL TANK..........E-9 OIL PUMP .-,.............E-II TRIM SWITCH (DT55CH).C-I2 DT65C,TC VF

*.......s.........B-It STARTING MOTOR : 06502-501OD1~503133

_ “-CYL!NOEPSUPPORT.,....O-6 GEAR CASE.....-....O-II OIL TANK . . . . . . . . . . . . . ...05 WATER PUMP . . . . . . . . ...8-14 DT65C,TC VG : 06502-6031341605016

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Book DT55 85-87 DT65 85-87 · When it becomes necessary to replace parts on SUZUKI OUTBOARD...

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Transcript of Parts Book DT55 85-87 DT65 85-87 · When it becomes necessary to replace parts on SUZUKI OUTBOARD...