DT 8 (1986-1987)

Part name with a dot (.) i n front a s shown i n the description column indicates the component o f the assembly also available individually.

When it becomes necessary t o replace par ts on SUZUKI OUTWARD MOTORS, always 4. MODIFICATION NOTICE

. A par ts bul le t in w i l l be sent t o you on a l l occasions when changes i n par ts occur. including interchangeable modifications between new par t s and old ones.

__ use SUZUKI GENUINE PARTS which have passed a strict inspection which guar2antees quali ty and performance.

T h i s parts catalogue covers the list o f a l l service par ts for SUZUKX DT8 V G N H

INSTRlfr.TITJNS FOR QUOTING THE CATALOGUE

1. DIt . l I"SONs Dhensfbns of the par ts i n t h i s catalogue are indicated i n uni t millimeters.

2. ABBREVIATIONS nbbreviations used i n t h i s catalogue are a s foLloUs: AR : A s requited Nr : Number of tee th ASSY : Assembly OPT : Optional E.No. : Engine number 0s : Over size F.No. : Frame number STD : Standard d : Diameter of material T : Thickness ID : Inside diameter us 2 Under size OD : Outside diameter w : Width L : Length 5,L,UL,U : Transom type LH : Left hand side RH : Right hand side

123456- : From F.Na. -IS456 12 Y 34 x 5.6 - . - -*---Figures i n t h e description c o l m

I D 00 T(or W,L)

-123456 : Up t o F.NO.0801-123456

show the dimensions of parts. 1 I T

5 . NoTE 5-1. There are some different par ts from those o f production models amng

spare par ts for the adrnifiistrative teasons and comon use of them with other models.

I n respect o f rubber hoses and vinyl tubes, please be sure t o use them by cutting off according t o the length mentioced on par ts catalogue o r what is actually.required on the vehicle.

Note t h a t t h e drawings on the i l lus t ra t ion page a re for ready reference of spare par t s number, not t o be used a s an assembly manual. When assembling, use "SUZUKZ SERVICE MANUAL".

5-2.

5-3.

6. ENGINE NUMBER

DTB VG : 0801-63*029-637270 DT8 VH 0801-737271-

8.

: Color No, : Color description : ow : 'Arctic Si lver : 01Y : Francois White-2

- 1 - DT8 VH E3 - 2 - A1

FIG.l

h

DT8 VH E3 Revised Sept. 1986

1 FIG.1 ( 5 2) CYLINXR

Q'TY

1 09482-00259 SPNW PUG (BP6HS) 2

:REF.NO. PART NO. DESCRIPTION REMARKS

2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

-,

17-1 17-2 18 19

11110-98100-02n CYLINDER !iEAD 1 1ll41-98101 GASKET 1 01107-08352 BOLT 8 08323-21082 Unx WnSHER 8 08322-21082 WASC(ER 8 lU01-98192-02M CYLINDER I CRANKCASE E S Y L 03107-06502 .BOLT 2 1 701107-06302 .BOLT 1 . 4 01107-06752 .BOLT 4 1 01107-06602 .BOLT 3 1 01107-06552 .BOLT 5 1 01107-06652 .BOLT 6 1 04221-09109 .PIN 2 08321-21062 .LOW WASHER 9 l4Ul-98100 GASKET 2 14131-98100 PLATE 1 model VG

1 model W 14131-98101 PLATE 14141-98100-02M CCMR. exhaust 1 01l.07-06752 BOLT (6x75) 1

DT8 VH E3

. I

82

FIG. 1

1 DT8 VH E3 Revised Sept . 1986

L

FJG.1 ( B- 3) CYLINDER P*TY

REF.NO. PAF.T NO. DESCRIPTION REMARKS 20

21 22-1 22-2

23 24 25

26 27

28

29 30-1 30-2

31 32-1

32-2 33

. DT8 VH u

0.107-06252 BOLT 08322-21062 WASHER 33C83-98101-02M STAY. high t e n s i o n cord 338bJ-98102-02M STAY. high tens ion cord 11411-98500 HOUSING. upper o i l seal 02122-06162 SCREW 09283-20006 O I L SEAL 31413-98500 GASKET 39151-98101-02t-i RETAIMR, stator 09119-06007 BALL, p i v o t 19172-98102 STOPPER 09320-05010 CUSHION 09543-05329 WSHIDN 0916045028 WASHER 02112-05122 SCREW 09136-05042 SCREW 11400-98872 GASKET SET

7 7 1 1 1 4 1 1 1 1 1 1 1 2

2 2 1

model VG model VH

model VG model VH model VG model VG model VH OPT

B3

FIG.2 FIG.2 ( 5 4) CRANC5HAFf Q'TY

6 -

c

@

OT8 VH E3

- 14 -@g& REF.NO. PART NO. DESCRIPTION REMARKS 1-1 1-2

2-3 3 4 5

10 6 7 8

11 9 10 11

14

14

1-3 2-1 2-2

-~

12 13 14 15 16 17 18 19 20 2 l

. bT8 W 0

12110-96102 PISTON (STO) l2llO-96102-025 PISTON (0S:O.25) 12110-96102-050 PISTON (0S:O.M) 12140-99603 RING SET (STO) 12140-28630-025 RING SET ( 0 S : O . S ) 12140-28630-050 RING SET (05:0.50) 12151-25000 09382-12001 09263-12020 12200-98102 12161-96000 09263-17010 122U-96001 12221-98102 12231-98101 12232-98100 12210-98101 09262-20062 09289-22004 09283-20035 09283-10003 11431-98501 11433-98500 09100-06122 0916246006

PIN CIRCLIP BEARING cRAN(sHAFl ASSY .ROO, connecting .BEARING .PIN .CXAMSHAFl, upper .WHEEL. upper crankshaft .WHEEL, lower crankshaft . ~ S f f l f T , lower .BEARING .OIL SEAL, middle crankshaft OIL SEAL, lower crankshaft OIL SEAL, driveshaft upper HOUSING GASKET BOLT LOCK WASHER

2 2 OPT 2 OPT 2 2 OPT 2 OPT 2 4 2 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 2

. I

FIG.3

-

F16.3 ( B- 5 ) REE!l VALVE P'TY

1 08316-16062 NUT 2

3 13125-98100 GASKET, carburetor 1 4 01107-06302 BOLT 5 5 01107-06352 BOLT 1

7 DUO-98100 NET, inlet case 1 8 Dlll-98101-02M CASE. inlet 1 9 02112-06162 SCREW. valve seat 1

10 08321-21062 LOCK WASHER 1 ll 08322-21062 W M 1 l2 l3121-08100 GASKET, inlet 1 Y 13150-98101 VALVE ASSY, reed 1 14 13152-98100 .STOPPER. reed valve 2 l5 13153-98100 .VALVE, reed 2

02112-03088 .SCREW 4 D8321-2L032 .LMx MASHER 4

1 19 02112-06352 SCREW 2

21 U812-98100 COVER, silencer 1 22 U811-98100 CASE, sllencer 1

DESCRIPTION REMARKS REF.NO. PART NO.

2 2 01421-06162 STUD BOLT

6 08322-22062 WASHER 6

1 16 17 18 l3122-98101 GAY(ET, valve seat

20 08322-21062 WASHER 2

I

OT8 VH E3

DT8 VH E3 85

FIG.4

@

4

5 ? 1

.I

-9

8

10

&,I

I

FIG.4 ( 5 6) CARBURETOR

REENO. PART NO. DESCRIPTION Q'TY

REYARKS 1-1 1-2 2 3 4 5 6 7 8

9 10 51 12-1 12-2 13-1 33-2 l3-3 13-4 14 15

U200-98111 13200-98104 U267-98100 i3268-36UO 09492-50008 09493-24007 l3269-98100 13250-98110

13254-98100 U251-98100 13343-98100 U6U-98100 09491-95007 09491-20010 09491-85006 09491-90004 09491-97002 09491-21012 13631-93500 09305-04005

cm8lRETOR ASSY (S) -OR ASSY (L) .SCREW. throt t l e stop SPRING .PILOT JET (50) JET. air .SCREW. p i l o t air .FLOAT

.PIN, f l oa t

.GASKET. f l oa t chamber

.GAy(ET

.BOLT

.JET, main (95) ( 5 )

.JET. main (100) (L) JET, main (85) JET, main (90) X T , main (97.5) JET. main (105.5) KNOB, starter BUSHING, starter knob

1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 OPT 1 OPT 1 OPT 1 OPT 1 1

DTB W E3 86

I .

6

FIG.5

1

.~ . .. .

7 i

11

~- 9 DTB VH E3

.-... . .. .

3

FIG.5 ( 8- 7) TtROTllE CMROL Q'TY

REENO. P A R T NO. DESCRIPTION REMARKS 1 67465-95200 CWNCTOR 1 2 083S-11052 HII 1 3 19171-98101 LXM 1 4 09385-05004 CLIP 3 5 09160-05010 WWER 3 6 09306-05002 BuY(1Nc 2 7 19111-98105 LIM 1 8 19181-98120 LEVER 1 9 6322~93200 BUSHING 1

10 am-93200 PIN 1 11 19llO-98100 LEVER. throttle shaft 1

DT8 L'H ES

. . . .,.-

I

I

87

F1G.6 FIG.6 ( 5 8 ) FUEL pulp ~ Q'TY REENO. PlRT NO. DESCRIPTION REfl ARKS

1 2

3 fi

5 6 7 8

9 10

LL 12 l3 14

15100-98100 15170-98100

15251-98101 09503-05137 09343-05l37 03343-05137 15410-98500

65720-98520 08310-22102

08321-11102 oo1o1-09402 l53ll-98100 09400-l3302 01517-06202

W ASSY. fuel .DIAPHRAQ( SET

.SCREW HOSE. f u e l (pm-carburetor) HOSE. f u e l (connector-filter) HDSE, f u e l ( f i l t e r - p w ) FILTER, f u e l PLUG, f u e l connector w u)(x W n y e R C U P HOSE, vacum C W

BOLT

1 1 4 1 L:270 1 L:X 1 L:195 1 1 1

1 6 L 2 2

DT8 VH E3 DT8 w E3

B8

F I G 7 FIG.7 ( 5 9) WATER PUIP 1 Q'M

DT8 VH E3

2-

Q 2 2 4 9

A' . /-

17 16

15 2s

REENO. PART NO. DESCRIPTION REMARKS 1 2-1 2-2 3 6 5 6 7 8

9 10 11 12 u 14 l5 16 17 18 19 20 21 22-1 22-2 23 24 25

, ::. ---

DT8 VH €3

I -

17563-98500 17561-98510 17561-98520 17415-98501 09289-10002 0?108-060i5 09162-06006 09160-06004 17411-98505 09620-03002 17661-98501 17671-98503 17472-98503 09202-06008

%l32-98501 09308-06063 09162426006 09160-obo01( D85314UO9

09282-10009 09263-35019 17461-985ll 174419852l 09lZS-05067 09161-05010 17400-98550

56~0-98520

GROEEIET TUBE, water ( 5 ) TUBE. water (L) BUSHING OIL SEAL STUD BOLT LOCX WASHER NUT

CASE, water pump KEY IWEW. PLP;IE

GnsKET PIN GnsKET STUD BOLT LMX UrwlER WT CIRCUP HOUSING, drive shaft .OIL SEAL .BEARING GUIDE, water tube (5) GUIDE, water tube (L) SCREW WASHER WATER FlW REPAIR KIT

1 1 1 1 1 6 4 6 Y 1 1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 OPT

B9

FIG. 8

a

1-

4@

DT8 VH E3

f I G . 8 ( C- 2) STARTER Q’TY

REF.NO. PART NO. DESCRIPTION REMARKS

F1 3d4 2

a

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 2l 22 23

18100-98114 18U-98100 18344-98100 18142-98300 18253-98300 18255-98303 18272-98100 18261-98100 18291-98102 18283-98101 18284-98101 18280-98102 38335-98100 18332-98100 18200-98100 18210-93001 01517-06162 09160-05010 O142.l.-06122 08316-26062 18630-98101 18642-98100 18650-98100

STARTER ASSY. recoil .REEL .PIN .SPRING, recoi l .BUSHING .CIRcLIP SPRING. friction .PINION .HOLDER. cable SPACER S P R I N G , return STOPPER .WASHER .BOLT .GRIP, starter I .GRIP BOLT WASHER STUD BOLT NUT CABLE ASSY, inter lock H O U X R . cable ARM, inter lock

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DT8 W E3

I

c2

-- FIG. 9

\ .\ G

f

76 +

5

- 12

I I

'? t 17

FIG.9 C C- 3) CLUTCH LEVER Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS

1 2 3 4 5 6 7 8

9 10-1 10-2 11 12-1 12-2 l3 14 15 16 17 18 19 2o 2l 22 23 24 25 26

I

D78 VH E3

I

'I

21110-98101-02M LEVER. clutch 09260-10005 09640-07021 22521-99001 21210-98502 09280-09003 09162-08003 09140-08016 09204-01001 23111-98510 25111-98520 09305-06008 25111-98llO 25111-98120 09l26-06014 23311-99001 25321-99001 0916046035 09204-01001 25222-93000 252l1-98501 09280-06004 09280-16005 082lZ-06201 08310-11067 25311-93100 03l39-06035 09168-06002

BALL SPRING GREASE NIPPLE, clutch SHAFT, clutch lever 0 RING LOW WASHER NUT COTTER P I N , clutch rod ROD, clutch (5) ROD. dutch (L) BUSHING ROD. shifting (S) ROD, s h i f t i n g (L) BOLT CONNECTOR, clutch rod 1 CONNECTOR. clutch rod 2 WASHER, shifting rod COTTER P I H . shifting rod BOOT, s h i f t i n g rod GUIDE 0 RING 0 RING WASMR Mu7 CAM. sh i f t i ng SCREW GASKET

1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DY8 VH E3

FIG. 1 0

10 -

L

@

15

FIG.10 ( C- 4) -0 P'TY

REF-NO. PART NO. DESCRIPTION REMARKS 1 2

3 4 5

6 7 8

9

10

u. 12

l3 14 15

32101-98150 32140-98120

02112-05257 08321-21057 32150-98110 OWZ-I)4108

08321-2lO47 32120-98120 02112-05308 32lO2-98130

08310-22322 08321-31322 08322-11122 08341-31039 02122-05122

STATOR ASSY .COIL. ignition

.SCREW

.u#x WASHER

. S E W

.SCREW

.LOW. WA!3ER

.COIL. Lighting (32V,BOW)

.SCREW

FLYWHEEL

NUT LOW. MASHER WASHER KEY SCREW

3 1

2 4 1 2 2 1 2

1

1 1 1 1 2

. DT8 VH E3

' DT8 VH E3 c4

FlC.11 ~-

’ FIG-11 ( C- 5) ELECTRICAL P’TY

IREENO. PART NO. DESCRIPTION REMARKS

1 33541-93310 SEAL. spark plug 2 2 33542-98000 SEAL. high tension cord 2 3 37800-98550 SWITCH, engine stop 1 4 37801-98300 LEAD. stop stdtch 1 5 09404-06201 C W 1 6 32900-98llO CDI W I T C IGNITION COIL 1 7 09ll146030 BOLT 1 8 09180-06079 SPACER 1

1 9 10 0110746208 BOLT 1 ll 33510-95510 CAP. spark plug 2 12 36895-94400 LEAD. engine ground 1 13 37820-98102 SWITCH A S Y , emergency 1 I& 37?5G-?a501 emergem; 1 15 02112-04162 SCREW 2 16 08321-21042 LDa< WASHER 2 17 36632-95501 C W 1

09404-06(112 c w

.

.r

. .

DT8 VH E3 c5

FIG. 1 2 ~ ~~~

FIG.l2 ( C- 6 ) CLAW ERAWET P'TY

REF.NO. PART NO. DESCRIPTION ' REMARKS 1-1

1-2 2 3 1;

5 6 7 8 9

10 11 12 u 14 15 16

41111-98522-Om M E T , clamp STBO

41111-98530-02M BRACKET. clamp STBO 41121-98514-02M BRACKET, clamp PORT 09100-10190 BOLT (lOxl45) 09160-10082 WASHER 09159-10050 NUT 41221-93001 KNOB, tllt stopper 09205-03032 PIN 09300-12009 BUSHING 09200-12003 PIN 413ll-98101 PIATE 09125-06053 SCREW 41W-98100 PLATE 41213-98503 SCREW 09205-05014 PIN 41212-99000-om HAMKE 41810-98500 _---ZIT SET. anode

---.--,

L model VG.41111-98530-024

1 model VH 1 i 1 1 1

W/41810-98500

.l

1 1 4 2 2 2 2 1 model M

I

DT8 VH W DT8 VH E3

. C6

FIG. 13 F1G.U C C- 7) SWIVEL

Q'TY REF-NO. PART NO. D E S C R I P T I O N REMARKS

1 2 3 4 5-2 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20

2l 22 23 24 25 26 27 28 29 30 31

I

DT8 M u -

43211-98lM-OZM 6RACKET. swivel 43410-98500 ADJUSTER. steering 43712-98503 U T E 43723-98500 PIECE 43713-98103 BUSHING 225ll-99001 c;REAsE NIPPLE 0911)[3-06l23 BOLT 09162-06001 LOW MASHER 09160-06015 WASH3 09460-09012 SPRING 09ll9-06060 BOLT 43121-9810242M COVER, swivel bracket 4372l-98504 BUSHING 09200-08045 PIN 09204-01001 COTTUZ PIN

45411-98501-02M BIl)(x, t h rus t 45222-98501. SPRING

45211-98503 09l39-05031 09300-OW05 45110-98502 45700-98503 45723-98502 0944346038 45112-98511 45211-98100 45231-98311 454ll-98100 45710-98501 093oS-1Mll 45231-98502

SPRING SCREW

BUSHING LEVER, rack SIIAUOW ORIM m y .How S P R I N G .WAFT, rack SPRING, thrust block .m, release lock .BLOCK, thrust .ARM, shallow drive BUSH ARM. lever rack

1 1 1 4 1 4 4 4 4 1 1 1 1 1 2 1 1 1 3 2 1 1 OPT 1 OPT 1 OPT 1 OPT 1 OPT 1 OPT 1 OPT 1 OPT 2 1

. DT8 VH E3 c7

FIG. 14

l4 2 ' Yr-'

1 I I . I

Q'TY REENO. PART NO. DESCRIPTION REMARKS 1-1

1-2 3-3

1-4 2 3 4 5 6 7 8

9 10 11 12 13 14

52llO-98515-02M HOUSING, drive shaft (5)

52ll0-98516-02t4 HOUSING, drive shaft (5) 52110-98526-02M HOUSING, drive shaft (L)

52110-98527-02M HOUSING. drive shaft (L) 09205-10003 .PIN. clutch lever 52113-98500 GASKET 09108-08147 STUD BOLT 09206-11006 SPACER 09162-08007 LOCK WASHER !mm-o9016 w?IT 09100-08232 BOLT 09160-08025 WASHER 52115-98501-02M CO'JER, clutch adjusting hole 52316-98500 GASKET 09108-05011 STUD BOLT 09165-05001 NUT

52317-94400 TUBE. water fnsp

I

DT8 W E3

I

1

1 1

1 1 1 2

2 6

2 4 4 1 1 2

2

1

-636762 *52110-98516-02M W/52117-94400 636763- -636774

*52110-98527-02M W/52117-94400 636775-

DT8 VG E3

FIG. I5 FIG.35 ( 0- 3) GEAR CASE Q'TY REEND. PART NO. DESCRIPTION REMARKS 1 55110-98510-02M CASE, gear 1 2 09263-14010 .BEARING 1 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

08113-60040 .BEARING 55112-98501-ON COVER . 55114-98502 COYER 09152-04022 SCREW 53320-93142 ZINC. protection 09100-08232 BOLT 09162-08007 LOCK WASHER 09218-10005 PLUG, drain 09168-10022 GASKET 09100-06103 BOLT 0916246001 LOCK WASHER 09280-48003 0 RING ~%110-98520-02M HOUSIt4G. prop shaft ERG 09282-14002 .OIL SEAL 0811360040 .BEARING 09262-14001 .BEARING 56122-98500 PROTECTOR, prop shaft housing 55300-95500 ZINC ASSY

1 1 L 4 1 4 I 3 3 2 2 1 1 2 L 1 1 1 o w

. DT8 VH €3 03 ma VH ~3

FIG. 16 RELNO.

1-1 1-2

1-3 1-4 1-5 2 3 4 5

PART NO. DESCRIPTION 58111-96002-01Y PROPELLER (3X215x180) 581ll-98101-01T PROPELLER (3X200X190) 58L11-98502-0LT PROPELLER (3x200~170) 581Y.L-98722-011 PROPELLER (3X20OXUO) SBlll-99722-01T PROPELLER (3~200~150) 58120-98511 SJSH 09209-05020 SHEAR PIN

56UO-98101 NUT 09204-03001 COTTER P IN

REMARKS

1 n00 1 R10,STO 1 F610 1 FSOO 1 F600 1 1

1 1 1

DTB VH E3 D4 * DT8 VH E3

c a 10

I 8 1

~~ ~ _ _ _ _ _ ~ _-- FIG.17 ( D- 5 ) TRANSMISSION

P'TY ,REF.NO. PART NO. D E S C R I P T I O Y REMARKS 1-1 1-2 2 3 4 5 6-1 6-2

6-3 _ _ 6-4

6-6 6-7 7 8 9-1 9-2 10-1 10-2 10-3 10-4 10-5 10-6 ll-1 ii-2 11-3 12 13 14 15 16 17

6-5

L

57llC-98550 57110-98560 57117-98501 09160-16023 09265-UOO3 57321-98510 09181-10005 99181-10004 09181-10005 09181-10006 09181-10007 08211-10141 08221-10146 57510-98502 5752-98520 09160-32041 09181-12007 09181-20008 09181-20010 09181-20012 09181-20026 09181-20027 08221-20305 08251-14181 iMZli-14182 08211-14183 57600-98510 57621-98502 09209-04017 09140-05019 57631-985OG 57632-98500

SHAFT, drive (S) SHAFT. drive (L) .INNER RncE THUIST WASHER BEARING PINION SHIM (0.7) SHIM (0.9) SHIN (1.1) SHIM (1.2) SHIM (1.3) SHIM (1.0) SHIM (0.6) GEAR, forward GEAR. reverse W3 WASHER FW (1.0) SHIM FWD (0.5) SHIM (0.6) SHIM (0.7) SHIW (0.8) SHIM (0.3) SHIM (0.4) SHIM (0.5) TCR WASHER REV (1.0) na WASHER REV (1.5)

S W , propeller

.PIN SPRING ROD. push PIN, push

WASHER REV (2.0)

-SHIFTER, Clutch dog

1 1 1 1 1 1 1 1 1 - 1 1 1 3 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1

1 1 70 7

'DT8 VH E3

DI8 W E3

P

FIG. 1 8

I 3

DDT8 VH E3

FIG.18 ( D- 6) LoclER COVER P"TY

DESCRIPTION REMARKS REF.ND. PART NO. 1 62111-98104-OZM COVER, engine lower 1 2 61112-98103 RUBBER. engine lower 1 3 61113-98500 SEAL 1

5 wzso-imoa PLUG 1 6 092%-10001 PLUG 1 7 01107-06102 BOLT 1 8 08322-21062 WASHER 1 9 61631-98101 HOM 1 10 09164-13005 WASHR. wave 1 11 09306-13002 BUSHING. hook lever 1

13 6152-96000 '"HOUKR, shear pin 1

4 09103-06093 BOLT 6

12 bL633-96&2-02!4 E V E R , b a s >

14 37824-98100 GRPEfT 1 model VG 15 37824-93900 GlUibWT 1 model VH 16 09800-81800 TOOL SET 1

1 16

DT8 VH E3

8

D6

FIG. 19 -

1 I

@ . DT8 VH E3

~

FIG.19 ( D- 7) ENGIFL COW? Q'TY

REMARKS DESCRIPTION REF.NO. PART NO.

1 1 2 1 1 1 1

61402-9B880-024 COVER SET, engine 1 1 2 61422-93930-706 .Eb6LEM. front 3 61441-98600-019 .EPSLEM. SUzu

FIG.20 C D- 8) HRNDLE FIG.20 P'TY

1 63~-98100-02H COVER. taler handle 1 2 01421-08502 STUD BOLT 1 3 014Zl-08602 STUD BOLT 1 4 08322-UO82 WASHER 2 5 08310-12082 NUT 2 6 63U-98100 BUSHING 1 7 09160-13008 WASHER (l3.5X31.5XO.5) 1 8 09160-32004 WASHR (32.5X42X0.5) 1 9 63116-98100 BUWING, t f f ler handle 1

DESCRIPTION REMARKS RERNO. P A R T NO.

10 63610-98101 CABLE, throttle 1 L:240 11 635?0-9813!. C ! X l E . t.%ttle 1 t : a a 12 632l.S-93400 W, handle grip 1

Z l 3 63l.ll-93UO-OZM HnrJolE. t i l l er 1 14 63225-93200 BUSHING 1 15 09440-12027 SPRING 1 16 63227-93200 PIN 1 17 63223-93201 STOPPER 1 18 0922646006 SWEW 1 19 63UO-93901 WIP 1 20 63117-96300 COVER, stop switch 1 2l 09163-06001 LDCX WASHER 1 22 63220-98501 ROO, handle 1 23 63280-95300 i%XL!TER SZT, h d L g;:p .I. 24 63300-93900 BAR ASSY, extension 1 OPT

I

DT8 VH U

- ~.

DT8 VH E3

FXG-Zl C 0- 9) FUEL TAN<

R E E N O . PART NO. DESCRIPTION P'TY

REMARKS FIG. 2 1

Q 1 65000-98500 TAN( SET, fuel, 15L 1 4 U.S.GAL.f3.3 IW.G!L. 2 65510-98507 .CAP 1 3 65561-98502 . .Gw(ET 1 4 65871-93010 . W E T 1

02ll2-06162 S C R E W 3 02122-06402 .SCREW 1 09168-06002 . W A S K ! 4 65850-98105 .GAUGE ASSY. fuel 1 See Note 1 65740-95500 '.CONNECTOR. male fuel 1 0D:u 65830-95500 . .FILTER 1 65853-93001 . .STRAINER 1 65854-95002 . . GASKET, strainer 1 65864-95200 ..FLOAT 3 02112-04102 ..SCREW 2 09368-lZO01 . .cW(ET 1 02112-06102 SCREW 4

4 09268-06002 WASCIER 65880-98500 WTLn RSSY 1 See Note 2 65830-93301 .FILTER 1

20 02112-05082 .swEw l 08521-21052 .Lea( WASMR 1

22 08322-23052 .WASHER 1 15 65700-98506 HOSE, tank I connector 1 24 65750-98505 .CONNECTOR, female fuel 1 ID:11

1 6577049702 J", 65781-98500 .CLIP 3 09401-1i402 CLXP 1

08320-22108 NUT 1 08321-22108 LOCK WASHER 1

65720-98520 CONNECTOR, male fuel L 0D:lL

65720-96590 CONNECTOR, male fuel 1 oPT,oo:l1 65700-95271 W E . f u e l joint 1 OPT,OD:ll/ID:13 65750-93000 SOCKET, fuel hose 3 0D:u

I Note 1 : Replacement fue l tanks only available with this gauge. Note 2 : Motor only available w i t h this outlet on std fuel tank.

DTB VH E3 7/86

DT8 VH E3 D9

1

' 9 1

DT8 VH E3

-_ FIG.22 ( E- 2 ) OPTIONAL : ELECTRICAL Q'TY

1 37802-98100 SWITCH SET, emergency 1 2 37820-98310 .SWITCH ASSY. eme:gency 1 3 37950-98501 .BRnCKET. emergency 1

REF.NO. PART NO. DESCRIPTION REMARKS FIG. 22

2 4 02132-04162 .SCREW 08325-2XG2 .LCM In- w s m n *

6 37824-93900 . G f i W T 1 7 37824-98100 CROmET 1 8 32801-98100 RECTIFIER SET 1 9 37132-93700 .CONNECTOR, lead wlre 1 10 36898-93300 .LEAD WIRE, consent earth 1 Ll 36740-95252 .CASE m y , fuse 1 12 09481-20001 ..FUSE (20A) 1 13 36791-95200 .HOLDER, fuse case 1 14 32800-95720 .RECTIFIER ASSY 1 15 02112-05252 .SCREW 1 16 OB32l-UO52 .LOCK WASHER 1 17 08310-11052 .NUT 1 18 32890-98100 STAY, rectifier 1 19 39600-93900 CONSENT SET 3 20 39601-93902 .CONSENT ASSY, lamp 1 zi 39602-93908 .FWG A W Y , lighting 1 22 39603-93900 .GRoM4T .L 23 36632-95501 .CLAW 1

C 4

I

DT8 VH E3

I

I

E2

FIG.23 ( E- 3) OPTIONAL : REMOTE CONTROL BOX Q'TY

REF.NO. PART NO. DESCRIPTION REMARKS 10 FIG. 23

1 67200-95203 EMOTE CONTROL BOX ASSY STBD 1 2 67200-95213 REMOTE CONTROL BOX ASSY PORT 1

1 3 67300-95810 .HOLOER SET

5 67200-95871 REMOTECONTROL BOX ASSY. twin 1 4 67214-95200 .KNOB 1

6 7 8 9 10 11 12 23 14 15 16 17 18 19 20 21. 22 23 24 25 26 27 28 29 30 31 32

.

67300-95810 .HOUYR SET, cable 37721-95500 SWITCH ASSY. neutral 02112-03128 .SCREW 67214-95200 .KNOB 67130-98102-02M REMOTE CONTROL PARTS ASSY 67340-98100 .HOLD3 67140-93701 .WIDE G2.(;:-93400 .HOiDER 09100-06115 .BOLT 09162-06001 .LOW. WASHER 67466-95200 .CONNECTOR 09ll9-06047 .&ILL. pivot 67410-98100-OW SHAFT 6'X25-93200 .BUSHING 67437-98100 .ARM 09159-08026 .NUT 09140-06004 .NUT 67463-95200 .CONNECTOR 09140-05001 .NUT 67413-98100 .ROD 37800-93710 SWITCH ASSY. engine stop

i

09140-14014 .NUT 09404-06203 .CLAMP 19190-98110 .AW SET 63227-93200 . .PIN 09100-06089 . .BOLT 09140-06004 I .NUT

1 2 4 2 1 1 1 1 3 3 1 3 1 2 1 1 1 . 2 1 1 1 1 1 1 1 1 1

DT8 VH €3 E3

I

I

FIG. 24

1

FIG.24 ( E- 4) OPTIONAL : REMOTE CONTROL Q'TY

REMARKS REF.NO. PART NO. D E S C R I P T I O N

1 2 3 h .. 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2l 22 23 24

31

.-

*

DTB M E3

67200-93960 67232-95600 67232-95620 67Zs6-9XGZ 67294-95600 67288-94330 09140-06004 67252-95610 67255-95600 67252-95600 09100-08232 67296-94300 67241-95650 09326-05003 67245-95600 67220-956013 67275-95600 67223-95600 67292-94300 67267-95610 67296-95610 67257-95610 67256-95600 67253-95650

REnOTE CONTROL BOX A S Y ' .BUSH .BUSH . S r n # .SPACER

.WASHER

.NUT

.BUSH

.WASHER

.BUSH

.BOLT

.SCREW

.LEVER. free throt S C R E W "BUSH .PIATE ASSY

.EM), cable

.KNOB, brake no3

.E RING

.COVER, wire

.SCREW

.CAP, lever

. H O I S R , neut lock

.LEVER, handle

1 1 1 3 3 3 3 2 1 2 1 2 1 2 1 1 2 1 3 1 7 1 1 1

€4 ' OT8 VH E3 .

FIG.24 ( E- 5) OPTIONAL : FEMlTE CONTROL FIG. 24 P'TY

25 67297-95600 .WASHER 2

27 37820-94402 .SWITCH ASSY. emergency 1 28 37823-9UOO ..CAP & ROPE 1 29 67255-95600 .ARM, neutral lock 1 30 67261-95610 .c;RIP 1 31 67140-95600 A T Y A C M N I , twin remo-con k i t 1 32-1 67320-95500 CABLE: ASSY, remocon 6F (1.W) 2 32-2 67320-95510 CABLE ASSY, remcon 7F (2.M) 2 32-3 67320-95520 CABLE ASSY, remocon 8F ( 2 . N ) 2 32-4 67320-95530 CABLE ASSY, r m c o n 9F (2.M) 2

32-6 67320-95550 CABLE ASSY. remocon LIF (3.4M) 2 32-7 67320-95560 CnBLE ASSY, r m c o n 12F (3.7M) 2

'32-8 67320-95570 CABLE A S Y , remocon U F (4.W) 2 32-9 67320-95580 CABLE ASSY, remocon 14F (4.34) 2 32-10 67320-95590 CABLE A S Y , remcon 15F (4.4) 2 32-11 67320-95600 CABLE ASSY. remcon 16F (4.W) 2

. 32-12 67320-95610 CABLE ASSY. remocon 17F (5.214) 2 32-13 67320-95620 CABLE ASSY, remocon 18F ( 5 . 3 4 ) 2 32-14 67320-95630 GABLE ASSY. remocon 19F (5.8M) 2 32-15 67320-95640 CABLE ASSY, remocon M F (6.M) 2 32-16 67320-95650 CnBLE ASSY, remcon U F (6 .M) 2

DESCRIPTION REMARKS R E E N O . PART NO.

"j 26 67273-95600 SPACER 1

'32-5 677323-35543 CAE% S S Y , iGTaEJi) 1GF (3.3;;) 2

31

DTE VH E3 DTB VH E3 E5

FIG. 25 FIG.25 ( E- 6) IFPTIONCU. Q'TY REEND. PART NO. DESCRIPTION R E ~ ~ A R K S

1 99000-31120 SUZWI SILICONE SEAL 1 for gear case 5Og 2 99000-31050 GASKET, Liquid 1 for gear case lOOg

4-1 99000-25160 W E , water resistant 4-2 99000-25170 GREASE, water resistant 1 509 5 99000-22540 GEAR OIL, outboard motor 6 99000-25010 SUZWI SUPER I;REASE A 1 450g.for crank o i l seal 7 99000-32050 THREAD LOCK " M 2 " 3 509

8-2 99000-10209-02M PAINT (Andes Blue Metallic) 1 909

3 99C!00-32920 T.W.I.9 LW 5UPC-q "13339" 1 59; 1 2509

1 4oocc

8-L 99000-10109-Ol'l PAINT (Francis White No.2) 1 909

I

DTE VH E3 DT8 VH E3

PrefaceFig. 1 - CylinderFig. 1 - Cylinder

Fig. 2 - CrankshaftFig. 3 - Reed ValveFig. 4 - CarburetorFig. 5 - Throttle ControlFig. 6 - Fuel PumpFig. 7 - Water PumpFig. 8 - StarterFig. 9 - Clutch LeverFig. 10 - MagnetoFig. 11 - ElectricalFig. 12 - Clamp BracketFig. 13 - Swivel BracketFig. 14 - Drivshaft HousingFig. 15 - Gear CaseFig. 16 - PropellerFig. 17 - TransmissionFig. 18 - Lower CoverFig. 19 - Engine CoverFig. 20 - HandleFig. 21 - Fuel TankFig. 22 - Opt: ElectricalFig. 23 - Opt: Remote Control PartsFig. 24 - Opt: Remote ControlFig. 24 - Opt: Remote Control

Fig. 25 - Optional