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Transcript of Parts Book
2012
PARTS GUIDE
Written by the J&J Technical TeamKevin Bell, Dan Hansen, Steve Eves, Eric Hahl.
Manual Design & LayoutEric Hahl
Part # 1-60-0059
FunParts Xpress4897 Indian School Rd NESuite 150Salem, OR 97305-1126
Toll Free Phone: 1-800-854-3140Phone: 1-503-304-8899
Toll Free Fax: 1-800-366-7505Fax: 1-503-304-1899
© FunParts Xpress 2012
Also from FunParts XpressFor Honda engine parts & pricing information see:FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061
Visit our website for updated manuals (PDF Format)www.jjamusements.com and www.funpartsxpress.com
GO-KART
Updated 4-6-2012
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
w.funpartsxpress.com
Specifi cations and prices subject to change w
ithout notice.
2
About this guideThis aim of this Parts Guide (#1-60-0059) and the Go-Kart Service Manual (#xx-xxx) is to help you and your maintenance team keep your Go-Karts in top condition. Following the procedures in the Maintenance Guide and easily fi nding the parts you need in this Parts Guide will help you maintain your go-kart fl eet for years.
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Safety FirstProper service and repair procedures are vital to safe, reliable operation of Go-Karts and Bumper Boats as well as personal safety of those performing repairs. Refer to your Service Manual for servicing and repair information. Always use safe and effective methods. The Parts Guide contains many NOTES, CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could be damaging to your equipment or compromise its safety. It is important to note that repair procedures, techniques, tools and parts for servicing Go-Karts and Bumper Boats as well as the skill and experience of the individual performing work vary widely. It is not possible to anticipate all conceivable ways or conditions under which Go-Karts and Bumper Boats may be serviced or to provide cautions to all possible hazards that may result. Standard precautions should be used when handling toxic or fl ammable fl uids, and safety goggles or other protection should be used during cutting, grinding, chiseling, prying or any other process that can cause material removal or projectiles. J&J recommends use of safety goggles or approved glasses during all servicing.
All information contained in this Parts Guide is based on the latest product information and prices available at time of printing. We reserve the right to make changes at any time without notice. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of J&J Amusements, Inc. A Corporation of Oregon and Funparts Xpress. This includes text, fi gures and tables.
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
w.funpartsxpress.com
Specifi cations and prices subject to change w
ithout notice.
4
To eliminate unnecessary work, careful reading of the applicable section is recommended beforestarting to service a go-kart, Photographs, diagrams, notes, cautions, warnings, and detailed descriptions have been included wherever necessary. Nevertheless, even a detailed account has limitations, a certain amount of basic knowledge is also required for successful work.
Especially note the following:
DirtBefore removal and disassembly, clean the go-kart. Any dirt entering the engine or other parts will work as an abrasive and shorten the life. For the same reason, before installing a new part, clean off any dust or metal fi lings.
Tightening Sequence
Generally, when installing a part with several bolts, nuts or screws, start them all in their holes and tighten them to a snug fi t. Then tighten them evenly in a cross pattern. This is to avoid distortion of the part and/or causing gas or oil leakage. Conversely when loosening the bolts, nuts or screws, fi rst loosen all of them by about a quarter of turn and then remove them. Where there is a tightening sequence indication in this Service Manual, the bolts, nuts or screws must be tightened in the order and method indicated.
Torque
When torque values are given in this Service Manual, use them. Either too little or too much torque may lead to serious damage. Use a good quality, reliable torque wrench.
Force
Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems especially diffi cult to remove or install, stop and examine what may be causing the problem. Whenever tapping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for screws (particularly for the removal of screws held by a locking agent) in order to avoid damaging the screw heads. It also may be necessary to apply heat to some parts held with locking compound.
Edges Watch for sharp edges, especially during major engine disassembly and assembly. Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over.
High-Flash Point Solvent
A high- fl ash point solvent is recommended to reduce fi re danger. A commercial solvent commonly available in North America is Stoddard solvent (generic name). Always follow manufacturer and container directions regarding the use of any solvent.
Gasket, O-Ring
Do not reuse a gasket or 0-ring once it has been in service. The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to avoid oil or compression leaks.
Liquid Gasket, Non-Permanent Locking Agent
Follow manufacturer’s directions for cleaning and preparing surfaces where these compounds will be used. Apply sparingly. Excessive amounts may block engine oil passages and cause serious damage. An example of a non-permanent locking agent commonly available in North America is Loctite® Lock’n Seal (Blue).
Before Servicing
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Press
A part installed using a press or driver, such as a wheel bearing, should fi rst be coated with oil on its outer or inner circumference so that it will go into place smoothly.
Oil Seal and Grease Seal
Replace any oil or grease seals that were removed with new ones since removal generally damages seals. When pressing in a seal which has manufacturer’s marks, press it in with the marks facing out. Seals should be pressed into place using a suitable driver, which contacts evenly with the side of the seal, until the face of the seal is even with the end of the hole. Always use assembly oil or grease on lip (sealing edge) of any seal prior to assembly.
Circlip, Retaining Ring
Replace any circlips and retaining rings that were removed with new ones, as removal weakens and deforms them. When installing circlips and retaining rings, take care to compress or expand them only enough to install them and no more.
Cotter Pin
Replace any cotter pins that were removed with new ones since removal deforms and breaks them.
Lubrication Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative fi lm. During assembly, oil or grease (whichever is more suitable) should be applied to any rubbing surface which has lost its lubricating fi lm. Old grease and dirty oil should be cleaned off. Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles.
Do not use just any oil or grease. Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended. This manual makes reference to molybdenum disulfi de grease (MoS2 ) in the assembly of certain engine and chassis parts. Always check manufacturer recommendations before using such special lubricants.
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
6
Replacement Parts
When there is a replacement instruction, replace these parts with new ones every time they are removed. These replacement parts will be damaged or lose their original function once removed.
Inspection
When parts have been disassembled, visually inspect these parts for following conditions or other damage. If there is any doubt as to condition of them, replace them with new ones.
Abrasion Crack Hardening WarpBent Dent Scratch WearColor change Deterioration Seizure
Specifi cations
Specifi cation terms are defi ned as follows:“Standards”: Show dimensions or performances which brand-new parts or systems have.
“Service Limits”: Indicate the usable limits. If measurement shows excessive wear or deteriorated performance, replace the damaged parts.
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General Order and Shipment PolicyJ&J Amusements, Inc. appreciates our customers. We will do our best to provide quality parts and service. Your business is important to us so we want you to fully understand our policy guidelines. Remember they are only guidelines: questions, suggestions and even complaints are always welcome.
NEW ACCOUNTS: New accounts are welcome! Open account terms are available to customers upon credit approval. Contact us for a credit application. Please be sure to furnish accurate, complete, year round mailing and shipping addresses and phone numbers. Credit approval takes approximately 2 weeks.
OPEN ACCOUNT TERMS: Customers with approved credit applications are allowed net prices as long as payment is received within 30 days of invoice date. A late fee of 1 1/2% per month will be assessed to the balance on any past due invoice. In addition, if your account is 60 days past due can be placed on CREDIT HOLD UNTIL PAST DUE BALANCE IS RESOLVED.
VISA, MASTERCARD, AMERICAN EXPRESS: For your convenience we accept VISA, MasterCard and American Express. We never charge your credit card until we ship your order.
BANK WIRE: Please contact us for Bank Wiring instructions. E-mail: [email protected]
ORDERING: It is important to order all parts by correct part number. This will speed your order and help eliminate errors. You may phone, fax or e-mail your orders.
Phone orders 1-800-854-3140 International orders call 1-503-304-8899 Fax orders 1-800-366-7505 International orders call 1-503-304-1899. To ensure accuracy, fax form in the back of this book must be fi lled out completely with customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight Saturday, or truck line). Every line item must have the part number, quantity and description clearly printed. E-Mail Orders: [email protected] Use our Online E-Mail Parts Order Form, e-mail directly to J&J: [email protected] HOURS: Business hours are 8:00am to 4:30pm Pacifi c Time Monday thru Friday. Fax and e-mail orders can be received 24 hours a day.
PRICES: J&J Amusements, Inc. makes every effort to offer competitive prices and to maintain pricing for the life of the annual catalog. In some cases, price adjustments must be made and J&J Amusements, Inc. reserves the right to change pricing without notice.
BACK ORDERS: Back orders are shipped automatically with the same terms as the original order. Back orders will be shipped ASAP unless you elect to batch all back orders for periodic shipment or cancel all back orders. You must notify J&J Amusements, Inc. in writing if you wish to utilize either of the above options.
SHIPPING: We will endeavor to ship all orders same day and do our best to follow your special shipping instructions. We normally ship orders under 150 lbs. by UPS. Larger orders will be shipped by freight lines.
COD SHIPMENT: Large orders shipped COD will be divided into two or more cartons. The total COD amount will be pro-rated by value of each carton’s contents. COD orders of $1,000 or more are shipped cashiers check only. COD charge per box is $9.00.
REFUSED COD SHIPMENTS: Our FULL restocking fee plus freight both ways, will be charged to your next order if you refuse a COD shipment.
BAD CHECKS: Any account having a returned check (for any reason) will be placed on COD cash only. To avoid legal action, the check must be redeemed by a certifi ed check or bank money order and all returned checks will be charged a $25.00 fee. If legal action is necessary, the customer will be responsible for all charges incurred in collection.
URGENT PART ORDERS: UPO’s should be submitted only when fastest service is required to provide individual customer satisfaction. UPO’s are given highest priority handling by J&J Amusements, Inc. This order method should not be used for stocking purposes. All extra shipping and handling charges incurred will be charged to customer.
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
w.funpartsxpress.com
Specifi cations and prices subject to change w
ithout notice.
8
SHORTAGES: Must be reported at the time the package is opened - NO EXCEPTIONS. All orders are checked for accuracy after picking and are weighed to 1/10th of an ounce to give us three ways of checking.
HIDDEN DAMAGE: Must be reported at the time the package is opened - NO EXCEPTIONS. ALL BOXES AND PACKING MUST BE SAVED to receive credit for damages. We will pay shipping charges.
FREIGHT DAMAGE: If packages delivered by freight carrier arrive in broken or mutilated boxes or if shipments are incomplete, be sure the driver notes on your bill of lading. Claims against freight carriers are made by the recipient, not J&J Amusements, Inc..
RETURNED GOODS POLICY: A Return Merchandise Authorization (RMA#) is required for all returns. NO EXCEPTIONS. The RMA# must be displayed on exterior of return shipping carton. Only items authorized (listed) on RMA# may be returned. Obsolete and discontinued merchandise cannot be returned (current merchandise is that which appears in current annual catalog/price book). A 15% restocking fee will be charged on all returns, except for errors made by J&J Amusements, Inc. Freight will be paid by customer except for shipping errors caused by J&J Amusements, Inc. Returned merchandise must be in good resale condition, in original J&J Amusements, Inc. package (where applicable) and cannot be altered with customer labels, stickers, numbers etc.. Returned goods which do not have an RMA# will be refused.
WARRANTY RETURN POLICY: All warranty item returns must be authorized by the Warranty Department and have an assigned RMA# before any adjustment or credit will be given. The RMA# must appear next to the shipping label on all returned items for proper credit to be issued. All credits issued will be applied fo future purchases
TAXES: Prices in this book do not include your state, local, or other applicable sales taxes or any other taxes that may be required. The purchaser is responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due.
DOUBLE CHECK ALL PART NUMBERS AND DESCRIPTIONS BEFORE PLACING ORDER
Please call or e-mail us at [email protected], Toll Free at 1-800-854-3140 or 1-503-304-8899 for assistance.
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Ordering InformationTo Place An Order:J&J & FPX makes it easy to place your order anytime. Order online, send us a fax, e-mail or give us a call. All orders receive immediate attention and ship straight to your facility.
The preferred method of ordering is at our Online Store http://www.funpartsxpress.com. If you fax your order, it’s very important to order all parts by correct part number. This will speed your order and help eliminate errors. You may phone your order using our toll free number, 1-800-854-3140 or fax your order to 1-800-366-7505. For customers outside the US, call 503-304-8899 or fax 503-304-1899. E-Mail, our address is [email protected]
**NOTE ON FAX ORDERS: Fax forms in the back of this book must be fi lled out completely with customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight Saturday). Every line item must have the part number, quantity and description. See next page for an order form example.
Offi ce HoursOur offi ces are open to receive phone orders
Pacifi c 8:00am to 4:30pmMountain 9:00am to 5:30pm Central 10:00am to 6:30pm Eastern 11:00am to 7:30pmGreenwich 4:00pm to 12:30am Geneva 5:00pm to 1:30am Buenos Aires 1:00pm to 9:30pmTokyo 1:00am to 9:30amSydney 2:00am to 10:30am
Ordering Procedures:Follow these simple guidelines, whether you order Online, Call, Fax or E-mail.
When you Order Online:Go to http://www.funpartsxpress.comUse your customer numberFill out all information correctlyNote shipping method desired
When you call, please have:Your customer number Item number and descriptionCurrent Parts Manual for quick reference
When you fax:List customer number, phone number, and proper bill to and shipping address.List quantity, item number and description clearly Note shipping method desired.
When you e-mail:List customer number and proper bill to and shipping address.List quantity, item number and descriptions clearly.Note shipping method desired.List return e-mail address and phone number.
Orders will ship UPS Regular if not stated otherwise.
Return Policy
• ABSOLUTELY NO RETURNS PERMITTED AFTER 30 DAYS.
• RMA NUMBER REQUIRED FOR ALL RETURNS, ALL ITEMS RECEIVED WITHOUT RMA NUMBER DISPLAYED ON OUTSIDE OF PACKAGE WILL BE REFUSED.
• NO RETURNS WITHOUT PRIOR AUTHORIZATION.
Note:The follow page depicts the Fax Order Form found in the back of this book. It is important that you include all the information as show on this diagram to ensure properprocerssing of your order in a timely manner.
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
10
SAMPL
EGO-KARTS
BU
MPERBOATS
FAX ANYTIME - Day or NightTool Free (USA) 1-800-366-7505
International 1-503-304-1899
Photocopy this order form.If you wish to confirm receipt call or e-mail:Phone: 1503-304-8899 or 1-800-854-3140E-mail: [email protected]
Fax Order Form
For the latest information visit www.funpartsxpress.com and www.jjamusements.com
Date: Time: AM/PM Customer # (Required for all orders)E-mail: @
Bill to: Ship to:
Phone # ( ) - Ext.PO# or Contact Name:
FAx # ( ) -
Visa M/C Discover AMEX
Card Number: Expires:
Name on card: Signature:(Print name exactliy as it appears on the credit card.)
Ship via UPS(please one)
UPS Ground (3-7 days) UPS Red (1 Day)UPS Orange (3 days) UPS Red Saturday (Select areas only)UPS Blue (2 days) INTERNATIONAL
Part # Qty Description Price1
2
3
4
5
6
7
8
Special instructions:
Sign here
3
4
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pecial instructions:
Please be sure to fill in all the required information on this form in a clear manner. (please print neatly)
Make sure all credit card information is accurate.
Make sure you select the type of shipping otherwise the default shipping is UPS Ground.
You are responsible for all content and accuracy. Please note: Your order may not be processed if you have left out any required information.
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ContentsSafety First 3Before Servicing 4General Order and Shipment Policy 7Ordering Information 9Contents 11Bumpers and Frame - Double wide 14Bumpers and Frame - Single wide 16Frame Components (Bolt-On) - Double wide 18Frame Components (Bolt-On) - Single wide 20Steering Components - (1999-present) 22Steering Components - 1993-98 24Steering Components - 1991-92 26Steering Components - Spindle & Hub, Front 28Spindle & Hub(1992) 30Steering Components - Spindle (1991) 32Brake Components 34SWD Axle 34 Live Axle 34Brake Components - Master Cylinders 36Calipers - 2007 38Brake Components - Wilwood (1999-2001) 40Brake Components - Brake fi ttings 44 Brake Components - Brake Lines 46Safety & Comfort - Seatbelts & Pads, Single wide 48Safety & Comfort - Seatbelts & Pads, Double wide 50Safety & Comfort - Seatbelts 52Throttle - Single wide, Present 54Throttle - Double wide, Present 56Throttle Cables 58Throttle - 1993 - 2001 60Throttle - Single, 1991 - 1992 62Throttle - Double wide, 1992 - 2001 64Throttle Arm - UHMW style 66Engines - 5hp, 5.5hp, 6.5hp 66Fuel Tanks - 70Fittment 71Fuel Tanks - 3.3 Gallon 72Fuel Tanks - 4.75 Gallon 74Fuel Tanks - Fuel Line Fittings 78Axle - Live 80Axle - Single Wheel Drive (Floater) 82Axle(s) - Single, 1991, 92-93 84Axle(s) - 1993-94 85Axle(s) - 1994-96 86Axle(s) - 1994-96 87Axle(s) - 88Axle(s) - 1-1/4” Drive Hub 89Axle(s) - Tight Race 90Key Stock 91Floater Hubs 92Drive Chain 94Drive Pulley - Cog 96Drive Pulley - V-Belt 98BodiesBodies - Viper (Single Wide) 101Bodies - Sidewinder (Double Wide) 102Bodies - Scorpion (Single Wide) 103Bodies - King Scorpion (Double Wide) 104Bodies - Can-AM (Single wide) 105Bodies - Sidekick (Double Wide) 106Bodies - Eagle (Electric) 108Bodies - Eagle (Gas) 110Bodies - Eagle (Wing) 112Bodies - Double Eagle (Double Wide, Electric) 110Body Supports - Single Wide 114Body Supports - Double Wide 116Electric Go-Kart, Component Board 118Electric Go-Kart - Cables & Batteries 120Electric Go-Kart - Electrical Components 122Battery Compartment - Bodied Go-karts 124Electric Go-Kart - Motor & Mount 126Stinger - Version 1 128
Stinger Version 1 - Brakes 130Stinger Version 1 - Chassis & Chassis Components 132Stinger Version 1 - Bumper 134Stinger Version 1 - Spindle 136Stinger Version 1 - Wheels & Tires 138
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
12
Bumper System andFrame Components(See pages 14-17)
RollBars, Padding andSafety Systems(See pages 18-21,48-53)
Bodies & Body Panels(not shown)(See pages 100-117)
Wheels & Tires(See pages 28-29)Brake System
(See pages 34-47)Throttle System(See pages 54-67)
Drive Train Components(See pages 80-99)
Engines(See FPX Engine Parts Guides)
Steering(See pages 22-27)
Hubs & Spindles(See pages 28-33
Basic illustration of J&J Go-Kart - Front View(single seat version shown)
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Bumper System andFrame Components(See pages 14-17)
RollBars, Padding andSafety Systems(See pages 18-21, 48-51)
Bodies & Body Panels(not shown)
Wheels & Tires(See pages 28-29)
Brake System(See pages 34-47)
Engine Mounts(See pages 68-69)
Steering(See pages 22-27)
Drive TrainComponents(See pages 88-99)
Basic illustration of J&J Go-Kart - Rear View(single seat version shown)
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
14
10
5
4
2
16
5
5
5
6
96
8
7
6
8
115
136
5
16
3
154
314 11
7
11
12
Bumpers and Frame - Double wide
Notes & Tips
Adding Nerf Bars to your go-kart can help prevent costly damage to the the fi berglass bodies.
Do not weld bumper bands. If cracked or broken you must replace.
Always replace A-rubber when it shows signs of cracking.
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Ref # FPX # Qty Description Price1 010127 1 Guard, Bumper “Nerf Bar” (Double) Black $109.00 2 00824 1 Bumper, Front (Dbl) $45.34 3 100046 2 Bumper Wrap, 3” x 120” x 1/4” UHMW $3.83 4 00954 1 Bolt, 5/16-18 x 2 Z FHSC $0.91 5 00975 48 Plate, 3” Inner or Outer $2.75 6 00960 48 Nut, 5/16-18 Z Nylock $0.13 7 009520 14 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 8 00963 26 Washer, 5/16 Z Flat $0.13 9 008302KIT 1 Angle W/Gusset, Master Cyl. (3”) $25.00
10 00826 2 Bumper, Side 93-Current (Sgl or Dbl) $190.74 11 00833 26 Rubber, “A” 4” x 4” x 3” (Cut/Drilled) $8.50 12 81300 1 Frame, Double Wide Standard $1,200.00 13 009520 14 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 14 008305 1 Angle, Rear Bolt-On Double Kart $29.73 15 00827 1 Bumper, Rear (Dbl) $39.49 16 00956 14 Bolt, 5/16-18 x 1-3/4 Z FHSC $0.57
Parts Table
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
16
Bumpers and Frame - Single wide
3
2
8
14
5
15
4 5
1076
8
9
54
6
4
12
13
54
10
11
1
Notes & Tips
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Ref # FPX # Qty Description Price1 010126 1 Guard, Bumper “Nerf Bar” (Single) Black $109.00 2 00825 1 Bumper, Front (Sgl karts 1993-current) $40.39 3 00954 10 Bolt, 5/16-18 x 2 Z FHSC $0.91 4 00975 40 Plate, 3” Inner or Outer $2.75 5 00960 40 Nut, 5/16-18 Z Nylock $0.13 6 00833 22 Rubber, “A” 4” x 4” x 3” (Cut/Drilled) $8.50 7 1-50-0065 10 Bolt, 5/16-18 x 2 HCS G5Z $0.27 8 00963 22 Washer, 5/16 Z Flat $0.13 9 008302KIT 1 Angle W/Gusset, Master Cyl. (3”) $25.00
10 00826 2 Bumper, Side 93-Current (Sgl or Dbl) $190.74 11 81310 1 Frame, Single Wide Standard kart $1,100.00 12 00827 1 Bumper, Rear (Dbl) $39.49 13 008303 1 Angle, Rear Single/Front Double B5973-23 $27.49 14 009520 12 009520 $0.29 15 00956 12 Bolt, 5/16-18 x 1-3/4 Z FHSC $0.57
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ithout notice.
18
Frame Components (Bolt-On) - Double wide
Notes & tips:
When servicing the go-kart, be sure to check the frame for any structural damage.
1
7
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9
18
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Ref # FPX # Qty Description Price1 011071 1 Support, Body Front (DBL Sidewinder) $45.70 2 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23 3 00962 1 Washer, 5/16 Z Lock $0.15 4 1-50-0077 1 Bolt, 1/4-20 x 1 Z Flange $0.39 5 1-70-0130 1 Steering, Column Bolt In (Sgl/Dbl) $84.15 6 1-50-0025 1 Bolt, 1/4-20 x 3/4 Flange $0.23 7 1-70-0129 1 Mount, Double Back Panel Roll Bar(Pre 2009.5)(Back Pad/Roll $141.78 8 1-50-0134 1 Bolt, 5/16-18 X 1 SS BHSCS $1.90 9 00963 1 Washer, 5/16 Z Flat $0.13
10 0085330 1 Bracket, Rollbar Mount (DBL Sidewinder) $183.59 11 009500 1 Screw, 5/16-18 x 1/2 SSS Knurl Point $0.23 12 008554 1 Rollbar, DBL Sidewinder $140.76 13 2-50-0051 1 Washer, 5/16 Flat SS $0.06 14 00960 1 Nut, 5/16-18 Z Nylock $0.13 15 009500 1 Screw, 5/16-18 x 1/2 SSS Knurl Point $0.23 16 00966 1 Washer, 1/4 Z Flat (33004) $0.20 17 00948 1 Nut, 1/4-20 Z Nylock $0.13 18 00855 1 Rollbar, Double 93-Current $110.00 19 1-50-0057 1 DNU/ Washer, 5/16 Flat Steel (ID .377, OD .632 Thickness .06 $0.66 20 1-50-0154 1 Bolt, 5/16-18 X 2 BHSCS S/S $1.01 21 00960 1 Nut, 5/16-18 Z Nylock $0.13 22 00966 1 Washer, 1/4 Z Flat (33004) $0.20 23 1-70-0131 1 Pin, Back Panel Alignment (Sgl/Dbl/Talon) $22.44 24 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23 25 00966 1 Washer, 1/4 Z Flat (33004) $0.20 26 00966 1 Washer, 1/4 Z Flat (33004) $0.20 27 00960 1 Nut, 5/16-18 Z Nylock $0.13
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ithout notice.
20
Frame Components (Bolt-On) - Single wide
Notes & tips:
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Ref # FPX # Qty Description Price1 1-70-0099 1 Mount, Body Front Receiver Double (Bolt On) $45.90 2 00951 8 Bolt, 5/16-18 x 1 B5-Z $0.23 3 00962 8 Washer, 5/16 Z Lock $0.15 4 1-70-0130 1 Steering, Column Bolt In (Sgl/Dbl) $84.15 5 1-50-0077 4 Bolt, 1/4-20 x 1 Z Flange $0.39 6 1-70-0131 1 Pin, Back Panel Alignment (Sgl/Dbl/Talon) $22.44 7 1-50-0134 1 Bolt, 5/16-18 X 1 SS BHSCS $1.90 8 1-50-0134 8 Bolt, 5/16-18 X 1 SS BHSCS $1.90 9 1-70-0128 16 Mount, Single Back Panel Roll Bar(Pre 2009.5)(Back Pad/Roll $141.18
10 0085331 1 Bracket, Rollbar Mount (SGL Sidewinder) $127.77 11 008553 2 Rollbar, SGL Sidewinder $96.58 12 2-50-0051 1 Washer, 5/16 Flat SS $0.06 13 00960 8 Nut, 5/16-18 Z Nylock $0.13 14 1-50-0134 1 Bolt, 5/16-18 X 1 SS BHSCS $1.90 15 00966 6 Washer, 1/4 Z Flat (33004) $0.20 16 00948 6 Nut, 1/4-20 Z Nylock $0.13 17 1-50-0025 6 Bolt, 1/4-20 x 3/4 Flange $0.23 18 1-50-0154 1 Bolt, 5/16-18 X 2 BHSCS S/S $1.01 19 1-50-0057 1 DNU/ Washer, 5/16 Flat Steel (ID .377, OD .632 Thickness .06 $0.66 20 00853 1 Rollbar, Single 93-Current $92.00 21 00960 1 Nut, 5/16-18 Z Nylock $0.13 22 00966 1 Washer, 1/4 Z Flat (33004) $0.20 23 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23 24 00966 1 Washer, 1/4 Z Flat (33004) $0.20 25 00966 1 Nut, 5/16-18 Z Nylock $0.13
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22
Steering Components - (1999-present)
Notes & Tips
Inspect pads and safety equipment daily. Always replace steering wheel if the grip has been worn off.
Never operate go-kart if any safety pad or device is missing.
4
3
3a
1
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6 171a
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Ref # FPX # Qty Description Price1 1-10-0084 1 Rod End, 3/8” Male Stud x 3/8” Male Stud (Left Hand Thread) $11.17
1a 1-10-0083 1 Rod End, 3/8” Male Stud x 3/8” Male Stud (Right Hand Thread) $11.17 1c 1-50-0049 1 Screw, 10-32 X 1/2 Flat Head $0.21
2 00589 1 Tie Rod, 11” Shaft Style L/R Male Threads $28.51 2a 00590 1 Tie Rod, 16” Left/Right $20.76 3 A0088013 1 Steering Shaft Assy, 3/4” Dia. W/Split Bushing & Sleeve $78.99
3a 0088014 1 Bushing, Steering Shaft UHMW 3/4” Dia. “Pair” (Split Style) $24.48 4 009281 1 Nut, 3/8-24 Left-Hand Z Hex $0.92 5 00968 1 Washer, 1/4 Z Lock $0.17 6 008973 1 Cover, Steering (Single) $81.46
6a 0089731 1 Cover, Steering (Single) Indy Only $77.19 6a 1-40-0146 1 Cover, Steering (Single Eagle)(1/4” ABS W/ Acrylic Cap) $81.46 6b 1-40-0146 1 Cover, Steering (Single Eagle)(1/4” ABS W/ Acrylic Cap) $81.46 6c 008972 1 Cover, Steering (Double) $92.00 6d 1-40-0127 1 Cover, Steering (Double Eagle) (Fiberglass) $81.46 6e 1-40-0147 1 Cover, Steering (Double Eagle)(1/4” ABS W/ Acrylic Cap) $81.46 7 008821 1 Sleeve, Steering Shaft (3/4” Steering Shaft) $2.24 8 00948 1 Nut, 1/4-20 Z Nylock $0.13 9 009670 1 Screw, 8 x 1-1/2 P/P/H S/M/S Zinc $0.12
10 01098 1 Steering Wheel, Round 10” (Current) $40.00 11 00862A 1 Pad, Steering Wheel (Round) Formed $21.32 12 00864A 1 Pad, Steering Wheel (Butterfl y) Formed $26.47 13 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 14 00863 1 Steering Wheel, Butterfl y $52.99 15 1-70-0130 1 Steering, Column Bolt In (Sgl/Dbl) $84.15 16 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 17 00589 1 Tie Rod, 11” Shaft Style L/R Male Threads $28.51
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ithout notice.
24
Steering Components - Spindle & Hub, Front
Notes & Tips
Maintain tire pressure between 35-50 psi. Check pressure daily.
Like the tapered roller bearing style front hub? You can update to our one inch tapered front spindles for even greater strength.
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5a 5b
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Ref # FPX # Qty Description Price1 1-50-0047 1 Nut, 3/8-24 Nylock $0.12 2 00963 1 Washer, 5/16 Z Flat $0.13 3 010580N 1 Clip, Spindle Bearing New (T.O.) Used with 010590N Bearing $0.27 4 010590N 1 Bearing, Spindle Cap (New) Has marking of GME IJ027 $1.12
5a 1-10-A0094 1 Spindle Assy., 1” Left Radius Cut 3/4 W/Sleeve & Mount (93-C $115.00 5b 1-10-A0095 1 Spindle Assy., 1” Right Radius Cut 3/4 W/Sleeve & Mount (93- $115.00 5c 1-10-A0064 1 Spindle Assy., Left Tapered Roller Bearing W/Mount 93-C $101.95 5d 1-10-A0065 1 Spindle Assy., Right Tapered Roller Bearing W/Mount 93-C $101.95 6 01375 1 Bolt, 3/8-24 x 1-1/4 B5-Z $0.41 7 01061 1 Seal, Front Hub Grease Taper Bearing $11.53 8 1-60-0042 1 Bearing, Tapered Roller Inner 1” $39.99 9 009251 1 Bolt, 3/8-16 x 3/4 B5-Z $0.23
10 00837 1 Rim Half, 5” 3/8 Lug-Bolt Male(W/O Valve Hole) 3/8 Bolt $8.98 11 009513 1 Bolt, 3/8-24 x 1 SHCS (Wheel Stud for Front & Rear Hubs) $0.68 12 1-10-0063 1 Hub, Front HD Tapered Spindle 4 bolt steel wheel 3_8 stu $158.20 13 00838 1 Rim Half, 5” 3/8 Lug-Bolt Female (W Valve Hole) 3/8 Bolt $8.98 14 007880COMBO 1 Tire, 12 x 4.00 - 5” SL72 Bigfoot COMBO (W/Tube) $22.99 15 3824L 1 Nut, 3/8-24 Z (Lug Nut) “Post 98” Pre-09 $0.32 16 01102 1 Washer, 3/4 SAE Flat Z $0.64 17 00940 1 Nut, 3/4-16 Castle $0.87 18 00964 1 Pin, Split $0.22 19 00904 1 Cap, Dust Cover Front Hub (Metal) $2.94
You can also purchase complete hub and spindle assemblies:1-10-A0094C 1 Spindle & Hub Assy, 1” L Radius Cut 3/4 W/Sleeve&3/8 Hub(93- $167.00 1-10-A0095C 1 Spindle & Hub Assy, 1” R Radius Cut 3/4 W/Sleeve&3/8 Hub $167.00 1-10-A0064C 1 Spindle & Hub Assy., Left Tapered Roller Bearing W/Mount 93- $184.62 1-10-A0065C 1 Spindle & Hub Assy., Right Tapered Roller Bearing W/Mount 93 $184.62
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ithout notice.
26
19
16
31 32
13
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30
Live AxleSWD Axle
Notes & Tips
Always use DOT 4 brake fl uid. Replace atleast yearly or when needed.
Check out the J&J website atwww.jjamusements.com for brake bleeding procedures.
Brake Components
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Ref # FPX # Qty Description Price1 1-50-0171 1 Bolt, 5/16-18 x 3 3/4 SS $2.48 2 009582 1 Washer, 5/16 x 3/4 S/S Flat $0.23 3 1-80-0035 1 Guard, Eagle Master Cylinder $18.51 4 009582 1 Washer, 5/16 x 3/4 S/S Flat $0.23 5 00960 1 Nut, 5/16-18 Z Nylock $0.13 6 1-80-0029 1 SUP/ 1-80-0129 Gasket, Master Cylinder FPX Cap (OEM) $2.19 7 1-80-0039 1 Cap, FPX Master Cylinder (Steel) $7.80 8 A010941T 1 Master Cylinder Assy, FPX 3/4” Bore W/ Fitting $72.88 9 00901 1 Spring, Pedal 7” $4.71
10 101091 1 Brake Adjuster, Master Cylinder Brake (304 stainless) $13.75 11 01387KIT 1 Pedal, Brake (Single/Double) $22.63 12 01085 1 Fitting, 1/8” npt x #4 jic 90deg. $3.25 13 00960 1 Nut, 5/16-18 Z Nylock $0.13 14 00966 1 Washer, 1/4 Z Flat (33004) $0.20 15 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23 16 01374 1 Bolt, 3/8-16 x 3/8 Strip SS $2.82 17 008302KIT 1 Angle W/Gusset, Master Cyl. (3”) $25.00 18 1 See page(s) 46-47 for brake lines19 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 20 2-50-0014 1 Washer, Spherical (Brake Caliper set up) $4.67 21 010870 1 Bracket, Caliper (1” OR 1-1/4” Axle) $16.00 22 010871 1 Spacer, Dual Brake Assembly (Long) 1.80”L x 1” OD x .391” ID $9.21 23 009481 4 Nut, 1/4-20 Top Lock $0.13 24 00930 1 Nut, 3/8-16 Z Flange $0.38 25 009581 1 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 26 009581 1 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 27 009220 1 Bolt, 3/8-16 x 4-1/4 B8-Z $2.28 28 009581 1 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 29 009220 1 Bolt, 3/8-16 x 4-1/4 B8-Z $2.28 30 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 31 1-80-0041 1 NLA/ 01043 Disc, Brake .190” x 7.50” Stainless Steel (STD) $39.27 32 009556 2 Bolt, 5/16-18 x 1 SHCS Zinc $0.39 33 A010412 1 Sup/1-80-A0030 Hub Assy., Brake 1-1_4 (Alum) (With 3/16” Di $93.82
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28
Brake Components - Master Cylinders
Notes & Tips
Always use DOT 4 brake fl uid. Replace atleast yearly or when needed.
Check out the J&J website atwww.jjamusements.com for brake bleeding procedures.
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Ref # FPX # Qty Description Price
1 A010941T 1 Master Cylinder Assy, FPX 3/4” Bore W/ Fitting $72.88 2 1-80-0039 1 Cap, FPX Master Cylinder (Steel) $7.80 3 1-80-0029 1 SUP/ 1-80-0129 Gasket, Master Cylinder FPX Cap (OEM) $2.19 4 010846 1 NLA/Cap, Wilwood Master Cylinder (Black Plastic Type) $14.18 5 1-80-0032 1 Diaphram, Wilwood Master Cylinder Aluminum Type $9.99 6 010847 1 NLA/Diaphram, Wilwood Master Cylinder (Flat Type) Plastic Ty $6.83 7 010941 1 Master Cylinder, Wilwood 3/4” (No fi ttings) $85.67 8 01085 1 Fitting, 1/8” npt x #4 jic 90deg. $3.25 9 00960 1 Nut, 5/16-18 Z Nylock $0.13
10 00966 1 Washer, 1/4 Z Flat (33004) $0.20 11 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23 12 010848 1 NLA/ Boot, Wilwood Master Cylinder $5.16 13 009710 1 Nut, 5/16-24 Z Hex $0.13 14 101091 1 Brake Adjuster, Master Cylinder Brake (304 stainless) $13.75 15 01374 1 Bolt, 3/8-16 x 3/8 Strip SS $2.82 16 00927 1 Nut, 3/8-16 All Steel Lock (Top Lock) $0.17 17 01091 1 Sleeve, w/nut (M/C Pedal) $5.10 18 01369 1 Bolt, 3/8-16 x 4 HCS Z 5 $0.77
Rebuild KitsN/A 1-80-0038 1 Rebuild Kit, M/C FPX 3/4” Bore $18.00 N/A 010851-A 1 Rebuild Kit, M/C Wilwood Master Cylinder (Aluminum) $40.77
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30
Calipers
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6
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Notes & Tips
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Ref # FPX # Qty Description Price1 010844 2 Caliper, Kit Bridge Bolt (Wilwood) $16.16 2 010942 1 Clip, Brake Pad Retainer $2.86 3 009581 1 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 4 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 5 010945 1 O-Ring, Seal Wilwood Caliper Halves $2.36 6 011130 2 O-Ring, Wilwood Caliper Piston $2.85 7 01112 2 Piston, Caliper Wilwood/FPX $16.08 8 010820A 2 Brake Pad, Black Square (FPX/Wil) $7.80 9 01114 1 Bleeder Valve, Enginetics/Wilwood $3.54
Caliper Assemblies12 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 13 01094 1 Caliper, Brake “Silver Wilwood” $89.75
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32
Notes & Tips
19
34
5
2
1
710
11
8
6
6
Brake Components - FPX or Wilwood (Single Wheel Drive, Current)
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Ref # FPX # Qty Description Price1 01085 1 Fitting, 1/8” npt x #4 jic 90deg. $3.25 2 00930 1 Nut, 3/8-16 Z Flange $0.38 3 01114 1 Bleeder Valve, Enginetics/Wilwood $3.54 4 01085 1 Fitting, 1/8” npt x #4 jic 90deg. $3.25 5 N/A 1 See page(s) 46-47 for brake lines6 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 7 010870 1 Bracket, Caliper (1” OR 1-1/4” Axle) $16.00 8 010871 2 Spacer, Dual Brake Assembly (Long) 1.80”L x 1” OD x .391” ID $9.21
8a 010871-B 2 Spacer, Dual Brake Assembly (Short) 1.30”L x 1”OD x .391” ID $5.50 9 A11036 1 Brake Line, 11” #4 Straight x #4 Straight $12.52
10 009581 1 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 11 009220 1 Bolt, 3/8-16 x 4-1/4 B8-Z $2.28
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34
Brake Components - Brake fi ttings
Notes & Tips
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Ref # FPX # Qty Description Price1 01085 1 Fitting, 1/8” npt x #4 jic 90deg. $3.25 2 013960 1 Fitting, #3 To #4 (Used To Update From Girling) $16.95 3 010290 1 Fitting, Male Branch - T (steel) $7.92 4 01106 1 Fitting, 1/8” npt x #4 jic 45deg. $7.50 5 01039 1 Fitting, Union Tee #4 $6.12 6 01034 1 Fitting, Male Branch - Tee (Brass) $5.45 7 01397 1 Fitting, 45 Deg. #3 $12.75 8 01396 1 Fitting, #3 Straight $7.40 9 013989 1 Fitting, Brass Elbow 1/8 $2.83
10 010291 1 Fitting, #4 Straight 1/8 Pipe Brass $1.59
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36
Brake Components - Brake Lines
Notes & Tips
Can’t fi nd the size you need? We build custom brake lines. Give us a call.
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Ref # FPX # Qty Description PriceN/A 01033 1 Brake Line, 18” #3 (Female Ends)92-94 Manifold to calipe $32.26 N/A 01036 1 Brake Line, 24” #3 $18.54 N/A A010961 1 Brake Line, 105” SGL (TWD) (F-Series) $49.44 N/A A01107 1 Brake Line, 3-1/2” #4 X 1/8” Pipe $9.55 N/A A01108 1 Brake Line, 5-1/2” #4 Ends $9.18 N/A A01395 1 Brake Line, 18” #4 $10.20 N/A A11034 1 Brake Line, 9” #4 end & 1/8” Pipe end $13.55 N/A A11035 1 Brake Line, 04” #4 1/8 Pipe $8.90 N/A A11036 1 Brake Line, 11” #4 Straight x #4 Straight $12.52 N/A 1-80-A0001 1 Brake Line, 09” #4 Straight x 1/8 Pipe $10.48 N/A 1-80-A0002 1 Brake Line, 17” with #4 Straight x 1/8” Pipe (Spartan) $12.24 N/A 1-80-A0003 1 Brake Line, 48” with #4 Straight x #4 Straight(Spartan) $21.28 N/A 1-80-A0006 1 Brake Line, 9 1/2” with #4 Straight x 1/8” Pipe (Spartan) $11.78 N/A 1-80-A0007 1 Brake Line, 39” with #4 Straight x #4 Straight (Spartan) $42.96 N/A 1-80-A0008 1 Brake Line, 42” #4 (90 Degree) x #4 (90 Degree) $33.10 N/A 1-80-A0009 1 Brake Line, 58” #4 (Straight) x #4 (Straight) $25.76 N/A 1-80-A0010 1 Brake Line, 72” #4 (Straight) x #4 (Straight) $33.96 N/A 1-80-A0300 1 Brake Line, 16” with #4 Straight x 1/8” Pipe - FKL/CanAm $11.75 N/A 1-80-A0301 1 Brake Line, 30” with #4 Straight x 1/8” Pipe - FKL/CanAm $19.07 N/A 1-80-A0302 1 Brake Line, 30” with #4 Straight x #4 Straight - FKL/CanAm $19.07 N/A 7-201637 1 Brake Line, 10” #4 (Each End) MGP-201637 $10.27 N/A A01032 1 Brake Line, 24” #4 $10.95 N/A A010320 1 Brake Line, 28” #4 $11.87 N/A A010330 1 Brake Line, 21” #4 $11.66 N/A A01034 1 Brake Line, 9” #4 $9.79 N/A A010355 1 Brake Line, 105” #4x#4 SWD (T-Bolt, F-Series) $40.13 N/A A01091 1 Brake Line, 82” #4 (Straight)x #4 (90 deg.) SGL (SWD) $48.48 N/A A010921 1 Brake Line, 80” #4 (Single SWD)(Girling) $38.27 N/A A01093 1 Brake Line, 90” #4 x 90 Deg. DBL (SWD) $51.31 N/A A010931 1 Brake Line, 92” #4 W/Two 90 Deg. DBL (TWD) DBL Thunder
(SWD) $56.13
N/A A01095 1 Brake Line, 94” #4 x 90 Deg. DBL Thunder (TWD) $63.64 N/A A01096 1 Brake Line, 104” #4 x 90 Deg. (TWD T-BOLT ) $51.57
Parts Table
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ook and all Parts B
ooks are available on our internet site: http://ww
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ithout notice.
38
Safety & Comfort - Seatbelts & Pads, Single wide
Notes & Tips
Never compromise safety on your go-karts. Never operate the go-karts without the safety devices and ALWAYS replace damaged safety equipment with new parts.
1
9
4
10
11 12
5 6 7
2
3
8 14
13
See page(s) 52-53 for more seatbelt information and parts diagrams.
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Ref # FPX # Qty Description Price1 N/A 1 See page(s) 52-53 for seatbelt information2 00862A 1 Pad, Steering Wheel (Round) Formed $21.32 3 01098 1 Steering Wheel, Round 10” (Current) $40.00 4 00927 1 Nut, 3/8-16 All Steel Lock (Top Lock) $0.17 5 00932 1 Washer, 3/8 Z Flat $0.17 6 00925 1 Bolt, 3/8-16 x 1 B5-Z $0.33 7 00864A 1 Pad, Steering Wheel (Butterfl y) Formed $26.47 8 008613 1 Pad, Steering Post (Zip Tie Type) $65.03 9 008642 1 Pad, Steering Column (Formed) 3/4” Steering Column $25.00 10 008560A 1 Pad, Single (Rollbar) Formed (Bolt On) $58.00
10a 1-90-0008 1 Pad, Single (Rollbar) Formed (Bolt On) Heavy Duty $84.00 11 00966 1 Washer, 1/4 Z Flat (33004) $0.20 12 00960 1 Nut, 5/16-18 Z Nylock $0.13 13 008580A 1 Pad, Single (Back) Formed (Bolt On) $90.00
13a 1-90-0006 1 Pad, Single (Back) Formed (Bolt On) Heavy Duty $109.00 14 008600A 1 Pad, Single (Seat) Formed $82.00
14a 1-90-0013 1 Pad, Single (Seat) Formed Heavy Duty $100.98
Parts Table
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ithout notice.
40
Safety & Comfort - Seatbelts & Pads, Double wide
Notes & Tips
Never compromise safety on your go-karts. Never operate the go-karts without the safety devices and ALWAYS replace damaged safety equipment with new parts.
1
15
14
1113
8
12
4
121110
5
6
2
3
79
See page(s) 52-53 for more seatbelt information and parts diagrams.
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Ref # FPX # Qty Description Price1 N/A See page(s) 52-53 for seatbelts2 00862A 1 Pad, Steering Wheel (Round) Formed $21.32 3 01098 1 Steering Wheel, Round 10” (Current) $40.00 4 00927 1 Nut, 3/8-16 All Steel Lock (Top Lock) $0.17 5 00932 1 Washer, 3/8 Z Flat $0.17 6 00925 1 Bolt, 3/8-16 x 1 B5-Z $0.33 7 008613 1 Pad, Steering Post (Zip Tie Type) $65.03 8 008642 1 Pad, Steering Column (Formed) 3/4” Steering Column $25.00 9 008610A 1 Pad, Double (Seat) Formed $127.91
9a 1-90-0009 1 Pad, Double (Seat) Formed Heavy Duty $170.77 10 008570A 1 Pad, Double (Rollbar) Formed (Bolt On) $100.00
10a 1-90-0007 1 Pad, Double (Rollbar) Formed (Bolt On) Heavy Duty $107.98 11 00966 1 Washer, 1/4 Z Flat (33004) $0.20 12 00960 1 Nut, 5/16-18 Z Nylock $0.13 13 008590A 1 Pad, Double (Back) Formed (Bolt On) $110.00
13a 1-90-0005 1 Pad, Double (Back) Formed (Bolt On) Heavy Duty $126.67 14 1-40-0047 1 Guard, Eagle Seat Back Double (Rubber) $11.22 15 019930 1 Strip, 5/8” Aluminum (Body Seal Gasket) $0.52
Parts Table
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ithout notice.
42
Safety & Comfort - Seatbelts
1-1/2"
1/2" HOLES
SHOULDER PADS:3" WIDE BY15" AND 23"LONG.
Shoulder pad
B1 B1
B2 B2
A2 A2
A1
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Parts Table
Par
t #
Des
crip
tion
Qui
ck
rele
ase
&
tigh
ten
tabs
Leng
thW
idth
Anc
hor
plat
eB
uckl
eP
rice
A1
A2
B1
B2
0107
7 S
eatb
elt,
4-P
oint
Ora
nge
Tab
Ora
nge
rele
ase,
gr
een
tight
en20
-1/2
”15
”22
”3”
1-3/
4”1/
2” h
ole,
use
3/
8” o
r 5/1
6” b
olt
Met
al c
ente
r, fl i
p to
p re
leas
e $8
4.15
0107
78 S
eatb
elt,
4 po
int S
GL
Si,S
idew
inde
r,Sid
ekic
k II,
Sco
rp
II, T
B
rasp
berr
y re
leas
e,
gree
n tig
hten
23-1
/2”
15”
20”
3”1-
3/4”
1/2”
hol
e, u
se
3/8”
or 5
/16”
bol
tM
etal
cen
ter,
fl ip
top
rele
ase
$84.
15
0107
71 S
eatb
elt E
xten
sion
, 12”
(Flip
Buc
kle)
n/
a12
” Len
gth
1-3/
4”n/
aM
etal
cen
ter,
fl ip
top
rele
ase
$38.
99
1107
7 P
ad, S
eatb
elt S
houl
der 1
5” (P
air)
n/
a15
”3”
n/a
n/a
$25.
50
1107
79 P
ad, S
eatb
elt S
houl
der 1
9”(P
air)
(Ora
nge
Tab)
n/
a19
”3”
n/a
n/a
$22.
20
1107
77 P
ad, S
eatb
elt S
houl
der 2
3” (P
air)
n/
a23
3”n/
an/
a $2
6.16
11
0778
Pad
, Sea
tbel
t Sho
ulde
r 7 1
/2” (
Spe
cial
) (pa
ir)
n/a
7-1/
2”3”
n/a
n/a
$19.
75
This Parts B
ook and all Parts B
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ithout notice.
44
Throttle - Single wide, Present
Notes & Tips
Help your cables last longer with cable lubricant. An easy way to lube a cable is to use a Cable Care kit. J&J #00121 comes with spray lubricant and a cable attachment to force the lubricant into the cable housing.
When using this kit remember to fi ll the cabe with lubricant until it comes out the other side ensuring a completely lube cable.
Reference #5. Throttle spring pull should be set to 1/4”. Over stretching these springs will result in spring failure.
2 3
1
4
8
7
9
7
65
10
13
12
11
14
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Parts TableRef # FPX # Qty Description Price
1 009524 1 Bolt, 5/16-18 x 3 1/2 HCS B5-Z $0.54 2 1-50-0070 1 Nut, 6mm Nylock SS $0.32 3 002865 2 Washer, #12 Z Flat $0.08 4 See Page(s) xx for throttle cables5 1-30-0005 1 Spring, Throttle Cable Overide $3.99 6 00961 1 Nut, 5/16-18 Z Hex $0.12 7 00966 2 Washer, 1/4 Z Flat (33004) $0.20 8 KDZ9320 1 Nut, 3/8-16 Nylock $0.09 9 00960 1 Nut, 5/16-18 Z Nylock $0.13
10 00901 1 Spring, Pedal 7” $4.71 11 HCM06X1X02018 1 Bolt, 6 x 20mm S/S BM $0.59 12 HCM06X1X02018 1 Bolt, 6 x 20mm S/S BM $0.59 13 00913 1 Sleeve, Pedal $5.46 14 01369 1 Bolt, 3/8-16 x 4 HCS Z 5 $0.77 15 01369 1 Bolt, 3/8-16 x 4 HCS Z 5 $0.77
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ithout notice.
46
Throttle - Double wide, Present
Notes & Tips
2
1
6
4
7
9
8
5
10
3
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Ref # FPX # Qty Description Price1 009571 1 Bolt, 5/16-24 x 1 3/4 (HCS Z5) $0.42 2 1-50-0070 1 Nut, 6mm Nylock SS $0.32 3 See Page(s) 58-59 for throttle cables
4 1-30-0005 1 Spring, Throttle Cable Overide $3.99 5 HCM06X1X02018 1 Bolt, 6 x 20mm S/S BM $0.59 6 KDZ9320 1 Nut, 3/8-16 Nylock $0.09 7 00901 1 Spring, Pedal 7” $4.71 8 01388KIT 1 Pedal, Gas (Double) $44.05 9 00913 1 Sleeve, Pedal $5.46 10 01369 1 Bolt, 3/8-16 x 4 HCS Z 5 $0.77
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48
Throttle Cables
Notes & Tips
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Ref # FPX # Qty Description Price1-30-0014 1 Cable, Throttle 18 1/2” HL 18 3/8” inner wire $32.09 00428 1 Cable, Throttle 29” (New Barnett) $18.84 00426 1 Cable, Throttle 30” (Round End) $19.10 21020 1 Cable, Throttle 64 3_4in Grey (Sting, Spartan & Post 200 $34.80 00425 1 Cable, Throttle 83” Black Housing 63mm Free Length $17.90 1-30-0002 1 Cable, Throttle 98” Black Housing (Pre 2000 F16 &
Roadwarror $42.08
1-15-0091 1 Cable, Throttle Electric Eagle $31.48 1-15-0113 1 Cable, Throttle Electric Talon $26.95
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ithout notice.
50
Engines - 5hp, 5.5hp, 6.5hp
Notes & Tips
See J&J Honda® parts guide to order Honda® OEM parts.
All Robin engines can be ordered with electric start.
3
21
20
21
17
18
19
1516
4
5
7
6
10 11
26
12
13
14
22
23
24
25
8
9
GX 140, 160, 200,240 and 270
Heavy Duty Motor Mount. Will work with Honda® & Robin up to 13.5 hp
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Parts TableRef # FPX # Qty Description Price
1 See J&J Honda® parts guide2 00296 2 Screw, 10-24 x 3/4 PPH MS $0.38
2a 01073 1 Meter, Tiny Tach (Hour & RPM) $49.00 3 010732 1 Meter, Analog Hour Only J&J $27.99 3a 01073 1 Meter, Tiny Tach (Hour & RPM) $49.00 4 See J&J Honda® parts guide5 010692 1 Bracket, Stop Switch & Meter Mount $11.22 6 002968 2 Nut, 10-24 Z Nylock $0.12 7 Call See J&J Engine Guides8 00868 1 Bolt, 1/4-20 x 1-1/4 B5-Z $0.18 9 00966 1 Washer, 1/4 Z Flat (33004) $0.20
10 1-60-A0023B 1 Tank, Fuel Assy 2.2 Gal. “BLACK” (5.5 or 6.5HP Motor)Vent $157.07 10a 1-60-A0023 1 Tank, Fuel Assy 2.2 Gal. Clear(5.5/6.5HP Motor)(Production) $157.07 11 01991 1 Gasket, Kelch Cap $0.48 12 00966 1 Washer, 1/4 Z Flat (33004) $0.20 13 00968 1 Washer, 1/4 Z Lock $0.17 14 00868 1 Bolt, 1/4-20 x 1-1/4 B5-Z $0.18 15 24411 1 Nut, 1/4-20 S/S Acorn $0.77 16 00948 1 Nut, 1/4-20 Z Nylock $0.13 17 00960 1 Nut, 5/16-18 Z Nylock $0.13 18 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 19 1-61-0032 1 Mount, Motor Honda/Robin HD (5.5-13.5hp) $142.00 20 00966 1 Washer, 1/4 Z Flat (33004) $0.20 21 00952 1 Bolt, 5/16-18 x 1-1/2 B5-Z $0.23 22 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 23 00968 1 Washer, 1/4 Z Lock $0.17 24 009071 1 Bushing, Body Mount (Flat) $2.99 25 009690 1 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24
25a 1-60-0013 1 Decal Pkg, Numbers Only, Spartan $40.73 26 1-61-0032 1 Mount, Motor Honda/Robin HD (5.5-13.5hp) $142.00
Fuel Tanks & Caps
2.2 GallonFuel Tank(Engine mounted)
3.3 GallonFuel Tank(Engine mounted)
3.5 GallonFuel Tank(Frame mounted)
4.75 GallonFuel Tank
3
44
5
6
7
5
6
7
2
1
Notes & Tips
Gasoline is highly fl ammable. Take all safety precautions when working with gasoline.
Never try to repair a fuel tank. Always replace with OE.
Fuel tanks are available in black or opaque.
Always use “Anti Spill” cap and vent system when replacing fuel caps.
Parts TableRef # FPX # Qty Description Price
1 01991 1 Gasket, Kelch Cap $0.48 2 1-60-A0180 1 Cap, Fuel FPX Anti-Spill Tip Over Cap $16.78 3 1-60-0111-T 1 Vent, Anti Spill Threaded 1/16 NPT-27 $20.20 4 1-60-A0023B 1 Tank, Fuel Assy 2.2 Gal. “BLACK” (5.5 or 6.5HP Motor)Vent $157.07 5 1-60-A0022B 1 Tank, Fuel Assy 3.3 Gal. “BLACK” (8 or 9HP Motor)Vent Styl $134.63 6 1-60-A0022 1 Tank, Fuel Assy 3.3 Gal. Clear (8 or 9HP Motor)Vent Styl $106.59 6a 1-60-A0022B 1 Tank, Fuel Assy 3.3 Gal. “BLACK” (8 or 9HP Motor)Vent Styl $134.63 7 1-60-A0029B 1 Tank, Fuel Assy 4.75 Gal. “BLACK” Eagle Vent Style $196.35
Fuel Tanks - 3.3 Gallon - Talon
Notes & Tips
Gasoline is highly fl ammable. Take all safety precautions when working with gasoline.
Never try to repair a fuel tank. Always replace with OE.
Fuel tanks are available in black or opaque.
Always use “Anti Spill” cap and vent system replacing fuel caps.
1 10 11
2
3
4
5
7
8 9
6
Parts TableRef # FPX # Qty Description Price
1 2-50-0086 4 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $4.77 2 00932 1 Washer, 3/8 Z Flat $0.17 3 1-60-A0022 1 Tank, Fuel Assy 3.3 Gal. Clear (8 or 9HP Motor)Vent Styl $106.59
3a 1-60-A0022B 1 Tank, Fuel Assy 3.3 Gal. “BLACK” (8 or 9HP Motor)Vent Styl $134.63 4 2-50-0004 4 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 5 00948 4 Nut, 1/4-20 Z Nylock $0.13 6 00289 4 Washer, 1/4 X 5/8 S/S Flat $0.15 7 00963 4 Washer, 5/16 Z Flat $0.13 8 KDZ9320 4 Nut, 3/8-16 Nylock $0.09 9 1-70-0102 1 Mount, Fuel Tank (Eagle/Talon) 3.5gal $49.00
10 1-60-A0180 1 Cap, Fuel FPX Anti-Spill Tip Over Cap $16.78 11 01991 1 Gasket, Kelch Cap $0.48
4
5
10
14
11
10
13
11
6
7
2
3
1 8
9
12 13
Fuel Tanks - 4.75 Gallon - Fits Eagles, Doubles & Singles
Notes & Tips
Gasoline is highly fl ammable. Take all safety precautions when working with gasoline.
Never try to repair a fuel tank. Always replace with OE.
Fuel tanks are available in black or opaque.
Always use “Anti Spill” cap and vent system when replacing any vent fuel cap.
For use on single wide go-karts.
For use on double wide go-karts.
Parts TableRef # FPX # Qty Description Price
1 2-50-0086 1 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $4.77 2 00932 1 Washer, 3/8 Z Flat $0.17 3 1-50-0164 1 Washer, 5/8 Lock Internal Tooth $0.34 4 1-60-A0029B 1 Tank, Fuel Assy 4.75 Gal. “BLACK” Eagle Vent Style $196.35 5 10889 1 Bracket, Fuel Tank (4.75 Gallon) (DBL Sidewinder, DBL Eagle) $100.47 6 00963 1 Washer, 5/16 Z Flat $0.13 7 KDZ9320 1 Nut, 3/8-16 Nylock $0.09 8 1-60-A0180 1 Cap, Fuel FPX Anti-Spill Tip Over Cap $16.78 9 01991 1 Gasket, Kelch Cap $0.48
10 00963 1 Washer, 5/16 Z Flat $0.13 11 00948 1 Nut, 1/4-20 Z Nylock $0.13 12 00289 1 Washer, 1/4 X 5/8 S/S Flat $0.15 13 2-50-0004 1 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 14 1-70-0071 1 Bracket, Fuel Tank (4.75 Tank) Support (Rev. 2) (SGL Eagle) $57.22
1
2
3 3
4 9
5
6
7
8
Fuel Tanks - Fuel Line Fittings
Notes & Tips
Gasoline is highly fl ammable. Take all safety precautions when working with gasoline.
Never try to repair a fuel tank. Always replace with OE.
Fuel tanks are available in black or opaque.
Always use “Anti Spill” cap and vent system when replacing any vent style fuel cap.
Check fuel line daily for leaks. Replace yearly and/or when necessary.
Threaded “Quick coupler” Style
Old “Thread-in” Style
Barbed “Quick Coupler” Style
Parts TableRef # FPX # Qty Description Price
1 PMCD17-03 1 Coupler, Female 3/16 Fuel Shutoff (Used with PMC22-03 Ma $12.02 2 PMC22-03 1 Coupler, Male 3/16 Fuel hose (Use With PMCD17-03 Female) $4.44 3 1288 2 Clamp, Fuel Line Spring (3/16”) $0.22 4 H-173 1 Hose, Fuel Line 3/16” (Go-Kart & Bumper Boats) $0.15 5 09498830 1 91353-671-003 O-Ring, 14mm $2.11 6 14274590 4 16955-ZE1-000 Joint, Fuel Tank $9.47 7 001840 2 Coupler, Quick Release Shutoff 1/4 npt Female $11.18 8 001841 1 Coupler, Quick Release 1/4” Barb Male(Polypropylene W/Viton) $5.28 9 32001 1 Hose, Fuel Line 1/4” (sold by the inch) $0.15
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ithout notice.
60
Axle - Live
Notes & Tips
Live Axle = A “live axle” is an axle system that drives both rear wheels from one common axle.
Don’t forget to order the spanner wrench (#1-60-0193) for the Sleeve-Lock style axle bearings.
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Parts TableRef # FPX # Qty Description Price
1 009410 1 Nut, 3/4-16 Z Jam $0.38 1a 00941 1 Nut, 3/4-16 Z Hex $0.57 2 00965 1 Washer, 3/4 Z Lock $0.26 3 008473 2 Hub, Rear Bare 1 1_4 Bore 3_8 Stud 4 Lug Rev A $66.00 4 A009188 1 Key Stock, 1/4 x 3 1/4” $0.34 5 1-50-0163 1 Bolt, 7/16-14 x 2 YZ8 HCS $1.00 6 1-20-0080 4 Bearing, Axle 1-1/4”(Sleeve-Lock Ring Style) Ductile Housing $39.00 7 00930 2 Nut, 3/8-16 Z Flange $0.38 8 010870 1 Bracket, Caliper (1” OR 1-1/4” Axle) $16.00 9 00932 1 Washer, 3/8 Z Flat $0.17
10 00935 1 Nut, 7/16-14 Z Nylock $0.33 11 A009188 1 Key Stock, 1/4 x 3 1/4” $0.34 12 1-80-0034 1 Caliper, Brake “Silver FPX” $75.00 13 00926 1 Bolt, 3/8-16 x 1-1/2 B5-Z $0.30 14 1-80-0041 1 NLA/ 01043 Disc, Brake .190” x 7.50” Stainless Steel (STD) $39.27 15 009556 1 Bolt, 5/16-18 x 1 SHCS Zinc $0.39 16 010411 1 SUP/1-80-0053 Hub, Brake 1-1_4 (Alum) 2 bolt Rev B (No Hard $70.69 17 00871 1 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point $0.38 18 516x58 1 Bolt, 5/16 x 1/2 Shoulder 1/4-20 Thread $1.01 19 1-20-0097 1 Axle, SGL 1-1/4” TWD L=36-3/8” (Chrome Plated) $143.62 20 1-50-0087 1 Bolt, 7/16-14 x 1-1/2 B8-Z $0.80 21 010125 1 Guard, Cog Pulley Skid $17.00 22 00934 1 Bolt, 7/16-14 x 1-3/4 B8-Z $0.65 23 1-20-A0005 1 Pulley Assy., 80T Cog “Steel” with 1 Clamp On Hub $213.73 24 1-20-A0015 1 Key Stock, 1/4” x 4 3/4” $0.67 25 00871 1 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point $0.38 26 1-60-0193 1 Tool, Bearing Spanner Wrench (zinc) $16.83 27 009481 4 Nut, 1/4-20 Top Lock $0.13
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ook and all Parts B
ooks are available on our internet site: http://ww
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ithout notice.
62
Axle - Single Wheel Drive (Floater)
Notes & Tips
Floater = The term “fl oater” is used to describe a free spinning or “fl oating” wheel hub. The common axle drives one wheel while the wheel on the “fl oater” hub spins freely on bearings and is not driven by the axle. It’s also called “one wheel” or single wheel” drive.
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Parts TableRef # FPX # Qty Description Price
1 1-50-0108 1 Nut, 3/4-16 Nylock Jam $1.80 2 1-20-0016 1 Washer, Axle Cupped-Acroloy $11.00 3 See Floater Hubs, page 904 1-80-0041 1 NLA/ 01043 Disc, Brake .190” x 7.50” Stainless Steel (STD) $39.27 5 1-50-0163 1 Bolt, 7/16-14 x 2 YZ8 HCS $1.00 6 1-20-0080 3 Bearing, Axle 1-1/4”(Sleeve-Lock Ring Style) Ductile Housing $39.00 6a 00883P 3 Bearing, Axle 1-1/4 “Eccentric Collar” $144.89 7 00932 2 Washer, 3/8 Z Flat $0.17 8 00935 1 Nut, 7/16-14 Z Nylock $0.33 9 1-60-0065 1 Split Collar, 1 1/4” (2 Piece) $7.53
9a 00891 1 Split Collar, 1” $7.07 10 1 1 No Match! No Match!11 1-80-0041 1 NLA/ 01043 Disc, Brake .190” x 7.50” Stainless Steel (STD) $39.27 12 010411 1 SUP/1-80-0053 Hub, Brake 1-1_4 (Alum) 2 bolt Rev B (No Hard $70.69 13 A00918 1 Key Stock, 1/4 x 12” $1.35 14 010125 1 Guard, Cog Pulley Skid $17.00 15 1-50-0030 1 Bolt, 1/4-28 x 1 HCS Z- $0.17 16 010154 1 Hub, Cog 1 1/4 (Clamp on Style) $103.00 17 See Pulleys (Pages 96-97)18 00968 1 Washer, 1/4 Z Lock $0.17 19 00950 1 Nut, 1/4-28 Z Hex $0.13 20 00965 1 Washer, 3/4 Z Lock $0.26 21 00941 1 Nut, 3/4-16 Z Hex $0.57 22 009513 1 Bolt, 3/8-24 x 1 SHCS (Wheel Stud for Front & Rear Hubs) $0.68 23 008473 1 Hub, Rear Bare 1 1_4 Bore 3_8 Stud 4 Lug Rev A $66.00
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64
Axle #009141Diameter: 1.25”Type: SingleLength: 35.625” Production year:(tight race)
Axle #009131Diameter: 1.25”Type: DoubleLength: 45.625” Production year: (tight race)
Axle(s) - Tight Race
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Key Stock
Parts TableRef # FPX # Qty Description Price
1 LU-KEY-03 1 Key 1/4” x 1/4” x .50” Robin Lunde $2.04 2 LU-KEY-02 1 Key 1/4” x 1/4” x 1.00” Robin Lunde $2.04 3 LU-KEY-01 1 Key 3/16” x 3/16” x .45” Robin Lunde $2.04 4 14410620G 1 Key 5x5x30(JD160/200) AM $1.30 5 01919 1 Key Stock, 1/4 Round $0.33 6 A00918 3 Key Stock, 1/4 x 12” $1.35
6a 1-20-A0014 3 Key Stock, 1/4 x 2 1/2” $2.24 7 1-20-A0017 2 Key Stock, 1/4 x 3 1/2” $0.67 8 A009188 1 Key Stock, 1/4 x 3 1/4” $0.34 9 A009180 1 Key Stock, 1/4 x 4.375” $1.57
9a 1-20-A0016 1 Key Stock, 1/4 x 6” $0.67 10 00919 1 Key Stock, 1/4” (Purchase Only 12’) $0.12 11 1-20-A0015 1 Key Stock, 1/4” x 4 3/4” $0.67 12 KDZ9200 1 Key Stock, 1/8” $0.43 13 1-20-0018 1 Key Stock, 3/16” THICK,1/4” WIDE $0.34 14 1-20-A0006 1 Key Stock, 3/16” THICK,1/4” WIDTH, 4” LENGTH $8.64 15 01819 1 Key Stock, 7 x 7 x 1m $24.66
This Parts B
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Tight Race Bearing Style
Sealed Bearing Style
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Parts Table NotesRef # FPX # Qty Description Price
1 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 2 1-80-0041 1 NLA/ 01043 Disc, Brake .190” x 7.50” Stainless Steel (STD) $39.27 3 010594 1 Bearing, Floater Hub (Set Screw Type) $32.64 4 010595 1 DIS/Spacer, Inner 94 Floater Hub (2-3/64” Length) $4.94 5 009521 1 Nut, 1/4-20 Jam $0.13 6 010597 1 Hub, Floater - Snap Ring Style (Fits Screw In 3/8” Stud) $142.23
6a A010591 1 Hub Assy., Floater Set Screw (W/3/8 Studs WO/Disc) $195.13 7 010602 1 Bearing, Floater Hub (7/8 ID Snap Ring Style) $34.67 8 010630 1 Spacer, 94 Fltr. 15/16” $3.37 9 009410 1 Nut, 3/4-16 Z Jam $0.38
10 1 1 No Match! No Match!11 010612 1 Snap Ring, Floater Hub (Internal 2”) $1.48 12 01063 1 Spacer, Outer 1 15/16” $3.98 13 009521 1 Nut, 1/4-20 Jam $0.13 14 0105971 1 Hub, Floater Disc Brake(Tight Race)(3/8” Studs) Rev F $73.30 15 1 1 No Match! No Match!16 01060 1 Bearing, Floater Hub (Taper Bearing Type) $10.77 17 01061 1 Seal, Front Hub Grease Taper Bearing $11.53 18 01063 1 Spacer, Outer 1 15/16” $3.98 19 010611 1 Bearing, Floater Hub (Tight Race) $12.44 20 008511 1 Spacer, Front Hub Inner Bearing $5.00 21 009521 1 Nut, 1/4-20 Jam $0.13 22 0105971 1 Hub, Floater Disc Brake(Tight Race)(3/8” Studs) Rev F $73.30 23 1-20-0016 1 Washer, Axle Cupped-Acroloy $11.00 24 010611 1 Bearing, Floater Hub (Tight Race) $12.44 25 008511 1 Spacer, Front Hub Inner Bearing $5.00 26 009481 1 Nut, 1/4-20 Top Lock $0.13 27 0105971 1 Hub, Floater Disc Brake(Tight Race)(3/8” Studs) Rev F $73.30
27a 0105971 1 Hub, Floater Disc Brake(Tight Race)(3/8” Studs) Rev F $73.30 28 1-50-0108 1 Nut, 3/4-16 Nylock Jam $1.80
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68
Drive Chain
Notes & Tips
When using an O-ring chain be sure to use only “O-ring” type chain lube. Be sure to clean and lube the chain at every engine oil change.
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Parts TableRef # FPX # Qty Description Price
1 1-50-0030 1 Bolt, 1/4-28 x 1 HCS Z- $0.17 2 010154 1 Hub, Cog 1 1/4 (Clamp on Style) $103.00 3 1-20-0503 1 DNU/Chain, Master Link 520 O-Ring Clip Style $6.73
3a 1-20-0504 1 DNU/Chain, Master Link 520 O-Ring Rivet Style $6.73 4 10640390 1 90741-889-810 Key, 7x7x33 $7.20 5 1-20-0510 1 Sprocket, 520C 10T 22mm bore 7mm x 3.3mm (Engine) $52.55
5a 1-20-0516 1 Sprocket, 520C 10T 22mm bore 7mm x 3.3mm (Engine)(Shaller) $93.05 5b 1-20-0500 1 Sprocket, 520C 11T 22mm bore 7mm x 3.3mm (Engine) $38.30 5c 1-20-0512 1 Sprocket, 520C 12T 22mm bore 7mm x 3.3mm (Engine) $58.53 5d 1-20-0513 1 Sprocket, 520C 13T 22mm bore 7mm x 3.3mm (Engine) $69.56 5e 1-20-0514 1 Sprocket, 520C 14T 22mm bore 7mm x 3.3mm (Engine) $71.69 6 1-20-0506 4 DNU/Chain Loop, 520 O-Ring (52 links)31 7/8”(809.625mm)(Endl $30.80
6a 1-20-0515 1 DNU/Chain Loop, 520 O-Ring (54 links) $28.56 6b 1-20-0507 1 DNU/Chain Loop, 520 O-Ring (56 links)34 3/8”(873.125mm)(Endl $31.98 6c 1-20-0093 1 Chain Loop, 520 RK XSO-Ring (52 links) Endless - Rivet $38.15 6d 1-20-0094 1 Chain Loop, 520 RK XSO-Ring (56 links) Endless - Rivet $55.07 6e 1-20-0095 1 Chain Loop, 525 RK XSO-Ring (56 links) $48.00 6f 1-20-0096 1 Chain Loop, 530 RK XSO-Ring (56 links) $48.00 7 1-20-0501 1 Sprocket, 520C 40T W/(6)1/4” bolt holes 5 1/4”BC (Lower) STD $75.42
7a 1-20-0508 1 Sprocket, 520C 45T W/(6)1/4” bolt holes 5 1/4”BC (Lower $76.54 7b 1-20-0509 1 Sprocket, 520C 50T W/(6)1/4” bolt holes 5 1/4”BC (Lower) $77.66 8 00950 1 Nut, 1/4-28 Z Hex $0.13 9 01013 1 Washer, H.D. Steel Engine Pulley $9.00
10 00962 1 Washer, 5/16 Z Lock $0.15 11 01016 1 Bolt, 8mm x 1.25 x 35mm 10.9z HCS Tap $0.45
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70
Decals
Notes & Tips
Inspect pads and safety equipment daily. Always replace steering wheel if the grip has been worn off.
Never operate go-kart if any safety pad or device is missing.
WARNING!Go-karts have rotating parts.
For your safety, longer hairmust be secured abovethe shoulder and anypersonal items (clothing,jewelry, etc) must besecured and containedwithin the seating area.
Serious injury or death could occur!
www.jjamusements.com
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Ref # FPX # Qty Description Price1 00980 1 Decal, Warning-Keep Hands And Arms in Car At All Times $1.99
1a 00980S 1 Decal, Spanish Warning-Keep Hands And Arms In Car At All $1.41 2 00978 1 Decal, “Remain Seated Until” (RED) $1.55
2a 00978S 1 Decal, Spanish Remain Seated Til All Cars Stop! $1.41 3 00979 1 Decal, “No Bumping Allowed” (Blue) $1.55 3a 00979S 1 Decal, Spanish No Bumping Allowed! $3.58 4 009810 1 Decal, Use Dot 4 Brake Fluid $1.41 4a 009811 1 Decal, Use Dot 5 Brake Fluid $1.41 5 00981 1 Decal, “Gas & Brake” $1.89 5a 009815 1 Decal, “Stop & Go” $1.41 5b 00981S 1 Decal, Spanish Brake & Gas $1.41 6 009800 1 Decal, www.jjamusements.com $0.56 7 1-60-0288 1 Decal, Warning Hair/Rotating Parts 3.75 x 5.0” $4.07 7a 1-60-0282 1 Decal, Warning Hair/Rotating Parts 8.5” x 11” $6.46 8 1-40-0105 1 Decal, Name King Scorpion White (Large) $8.99 8a 1-40-0106 1 Decal, Name King Scorpion Black (Large) $6.99 8b 1-40-0101 1 Decal, Name Can Am White (Large) $6.73 8c 1-40-0102 1 Decal, Name Can Am Black (Large) $6.73 8d 1-40-0103 1 Decal, Name Scorpion White (Large) $6.73 8e 1-40-0104 1 Decal, Name Scorpion Black (Large) $6.73 8f 1-40-0107 1 Decal, Name Sidekick White (Large) $6.73 8g 1-40-0108 1 Decal, Name Sidekick Black (Large) $6.73 8h 1-40-0109 1 Decal, Name Stinger White (Large) $7.65 8i 1-40-0110 1 Decal, Name Stinger Black (Large) $6.73 8j 009713 1 Decal, Name, Sidekick (Front) $28.05 8k 0097130 1 Decal, Name, Sidekick (Front) “White” $28.05 9 1-60-0020 1 Decal, F-16 Dash $2.20 9a 1-60-0020-EAGLE 1 Decal, Eagle Dash-Hair longer shoulder length...Brake Gas $6.99 10 Call for numbers, too many sizes to list. Complete decal packages available, call for current pricing.
Parts Table
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72
Decals
Parts TableReference# FPX # Description Price
1 1-40-0140 Decal, Eagle, “Red, White, Blue” Left Side “Eagle Head” $49.37
1A 1-40-0141 Decal, Eagle, “Red, White, Blue” Right Side “Eagle Head” $49.37
2 1-40-0148 Decal, Eagle, “XX” Left Side “Eagle Head” $36.98
2A 1-40-0149 Decal, Eagle, “XX” Right Side “Eagle Head” $36.98
3 1-40-0143 Decal, Eagle, “Electric” Left Side “Eagle Head” $33.79
3A 1-40-0144 Decal, Eagle, “Electric” Right Side “Eagle Head” $33.79
4 1-44-0004 Decal, Talon Electric Left Side (Eagle and Talon Name) $49.67
4A 1-44-0005 Decal, Talon Electric Right Side (Eagle and Talon Name) $49.67
5 1-44-0001 Decal, Talon Left Side (Eagle and Talon Name) $23.94
5A 1-44-0002 Decal, Talon Right Side (Eagle and Talon Name) $23.94
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Bodies - Stinger (Rookie Kart)
Parts TableFPX # Description Price
A01300 Body Assy, Stinger W/O Wing $942.22
1-40-A0007 Body Assy, Stinger W/Wing
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74
Bodies - Sidewinder (Single Wide)
Parts TableFPX # Description Price
A013800 Body Assy, SGL Sidewinder Complete W/Safety Decals (Parts) $1,222.39
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Bodies - Sidewinder Double (Double Wide)
Parts TableFPX # Description Price
A013810 Body Assy, DBL Sidewinder Complete W/Safety Decals (Part) $1,405.34
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76
Bodies - Scorpion (Single Wide)
Parts TableFPX # Description Price
A01357 Body Assy, Scorpion Complete W/Decals & Wing (Production Onl $1,121.79
A013570-NOWING Body Assy, Scorpion W/Safety Decals No Wing (NO Num.) $795.64
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Bodies - King Scorpion (Double Wide)
Parts TableFPX # Description Price
1-40-A0003 Body Assy, King Scorpion Complete w/ Wing $1,214.22
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ook and all Parts B
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78
Bodies - Can-AM (Single wide)
Parts TableFPX # Description Price
A013540 Body Assy, Can-Am W/Safety Decals (W/O Numbers)(Parts) $691.64
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Bodies - Sidekick (Double Wide)
Parts TableFPX # Description Price
A008150 Body Assy, Sidekick W/Safe Decals (W/O Numbers)(Parts) $931.14
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80
Bodies - Eagle (Single & Double wide, Electric)
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Wing Assembly,See page 112
Parts TableRef # FPX # Qty Description Price
1 010126 1 Guard, Bumper “Nerf Bar” (Single) Black $109.00 1a 010127 1 Guard, Bumper “Nerf Bar” (Double) Black $109.00 2 00963 1 Washer, 5/16 Z Flat $0.13 3 1-50-0107 1 Bolt, 3/8-24 x 1 1/2 HCS $0.33 4 1-70-A0004 1 Fender, Eagle/Talon Front Right $50.49 5 1-15-0064 1 Panel, Electric Eagle Right Running Board W/ Battery Box $215.00 6 1-70-A0006 1 Fender, Eagle/Talon Rear Right (Passenger Side) $46.00 7 1-15-0060 1 Cover, Battery Box Fiberglass Left/Right (Electric Eagle) $123.42 8 1-15-0060 1 Cover, Battery Box Fiberglass Left/Right (Electric Eagle) $123.42 9 FIW025018 1 Washer, #14 S/S Finish $0.93
10 MSP0250C100018 1 Screw, 1/4-20 x 1 S/S Phil Oval $0.93 11 1-50-0047 1 Nut, 3/8-24 Nylock $0.12 12 1-40-0146 1 Cover, Steering (Single Eagle)(1/4” ABS W/ Acrylic Cap) $81.46
12a 1-40-0127 1 Cover, Steering (Double Eagle) (Fiberglass) $81.46 13 1-40-0027 1 Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover $9.99 14 1-70-0078 1 Panel, Eagle left running board (Rev. 2) $170.00 15 1-70-A0005 1 Fender, Eagle/Talon Front Left $50.49
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81
Bodies - Eagle (Single & Double wide, Gas)
6
5
4
3
2
11
1
910
14
613
8
12
7
Wing Assembly,See page 112
Parts TableRef # FPX # Qty Description Price
1 010126 1 Guard, Bumper “Nerf Bar” (Single) Black $109.00 1a 010127 1 Guard, Bumper “Nerf Bar” (Double) Black $109.00 2 00963 1 Washer, 5/16 Z Flat $0.13 3 1-50-0107 1 Bolt, 3/8-24 x 1 1/2 HCS $0.33 4 1-70-A0004 1 Fender, Eagle/Talon Front Right $50.49 5 1-70-0079 1 Panel, Eagle right running board w/throttle mount (Rev. 2) $170.00 6 1-70-A0006 1 Fender, Eagle/Talon Rear Right (Passenger Side) $46.00 7 1-60-0161 1 Panels, Eagle Diamond Plate Side (Right) $39.22 8 1-40-0027 1 Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover $9.99 9 00963 1 Washer, 5/16 Z Flat $0.13
10 1-60-0157 1 Panels, Eagle Diamond Plate Front (Single) $20.29 10a 1-60-0156 1 Panels, Eagle Diamond Plate Front (Double) $34.57 11 1-60-0155 1 Panels, Eagle Diamond Plate Side (Left) $39.22 12 1-60-0157 1 Panels, Eagle Diamond Plate Front (Single) $20.29
12A 1-60-0156 1 Panels, Eagle Diamond Plate Front (Double) $34.57 13 1-70-0078 1 Panel, Eagle left running board (Rev. 2) $170.00 14 1-70-A0005 1 Fender, Eagle/Talon Front Left $50.49
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
82
4
5
4
5
15
9 10
14
1
13
12
11
2
6
99 10
16
3
17
17 16
3
7
8
Bodies - Eagle Wing (Single & Double wide)
Parts TableRef # FPX # Qty Description Price
1 1-70-0057 1 Mount, Eagle right rear fender and wing $18.02 2 1-70-0073 1 Bracket, Eagle Wing Main Support Right DBL or SGL (Rev. 2) $44.88 3 1-70-0074 1 Bracket, Eagle Wing Upright Support DBL or SGL (Rev. 2) $37.00 4 1-60-0145 1 Bracket, Eagle Wing Main Support DBL or SGL $115.00 5 1-50-0180 1 Bolt, 6 x 16mm SHCS A-2 $1.06 6 00818 1 Body Wing, Eagle/Indy $127.40
6A 1-40-0003 1 Body Wing, Double Eagle $170.36 7 1-60-0145 1 Bracket, Eagle Wing Main Support DBL or SGL $115.00 8 1-70-0072 1 Bracket, Eagle Wing Main Support Left DBL or SGL (Rev.2) $44.88 9 00960 1 Nut, 5/16-18 Z Nylock $0.13
10 009582 1 Washer, 5/16 x 3/4 S/S Flat $0.23 11 1-50-0118 1 Nut, 1/2-13 Acorn Nut SS $2.94 12 1-50-0078 1 Washer, 7/16 Z Lock $0.40 13 00943 1 Washer, 1/2 SAE Z Flat $0.15 14 1-70-0058 1 Mount, Eagle left rear fender and wing $18.02 15 1-50-0134 1 Bolt, 5/16-18 X 1 SS BHSCS $1.90 16 1-50-0119 1 Bolt, 5/16-18 x 3/4 BHSS SS $1.73 17 1-70-0075 1 Bracket, Eagle Wing Support Base DBL or SGL (Rev. 2) $12.34
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This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
84
Body Supports - Single Wide
3
2
1
4
5
11
12
1314
16
17
18
12
15
6
19 20 18 21
22
24
15
8
9
10
12
2526
29
30
31
28
32
27
23
7
8
8
914
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85
Parts TableRef # FPX # Qty Description Price
1 00962 1 Washer, 5/16 Z Lock $0.15
2 00951 1 Bolt, 5/16-18 x 1 B5-Z $0.23
3 1-70-0098 2 Mount, Body Front Receiver Single (Bolt On) $25.50
4 009070 1 Bushing, Body Mount (Angled) $7.39
4a 009071 1 Bushing, Body Mount (Flat) $2.99
5 1-70-A0003 1 Rubber, 2x2 x 12” SGL Sidewinder $7.98
6 00877 4 Bolt, 1/4-20 x 1 B5-Z $0.24
7 00966 2 Washer, 1/4 Z Flat (33004) $0.20
8 1-40-0145 1 Latch, Body - Flexible (Latch Only) (Heavy Duty) $10.18
9 002679T 1 Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) $27.00
10 00297 1 Nut, 10-24 S/S Nylock $0.38
11 00966 1 Washer, 1/4 Z Flat (33004) $0.20
12 00948 1 Nut, 1/4-20 Z Nylock $0.13
13 0097801 1 Plate, Left D-Rubber Rear Mount(SGL Sidewinder/DBL Sidewinde $17.24
13a 009780 1 Plate, Right D-Rubber Rear Mount(Sgl Sidewinder/DBL Sidewind $17.24
14 A0085562 1 Rubber, 2x2 5” for SGL Sidewinder/DBL Sidewinder $4.77
15 0094611 1 Bolt, 1/4-20 x 2-1/2 G5-Z $0.13
16 011062 1 Support, Body Rear (Sgl/Dbl) Bare $26.24
17 00948 1 Nut, 1/4-20 Z Nylock $0.13
18 00966 1 Washer, 1/4 Z Flat (33004) $0.20
19 009071 1 Bushing, Body Mount (Flat) $2.99
20 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24
21 009071 1 Bushing, Body Mount (Flat) $2.99
22 00948 1 Nut, 1/4-20 Z Nylock $0.13
23 01412 1 Plug, 1” Square (F-16 Pull Rope) $0.56
24 009690 1 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24
25 00966 1 Washer, 1/4 Z Flat (33004) $0.20
26 00948 1 Nut, 1/4-20 Z Nylock $0.13
27 24411 1 Nut, 1/4-20 S/S Acorn $0.77
28 1-60-0187 1 Support, Pull Rope Eagle 1” tubing x 12” $15.66
29 00944 1 Nut, 1/2-13 Z Nylock $0.31
30 00943 1 Washer, 1/2 SAE Z Flat $0.15
31 00907 1 Bushing, Body Mount (T) $2.89
32 009500 1 Screw, 5/16-18 x 1/2 SSS Knurl Point $0.23
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
86
Body Supports - Double Wide
3
12
5
6
13
14
15
16
18
1915
20 21 18
22
23
5
25
2627
27
12
11
7
24
11
10
9
8
7
4
2
1
17
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Parts TableRef # FPX # Qty Description Price
1 A0085552 2 Rubber, 3”x3”x4” $4.94 1a A0085561 2 Rubber, 2” X 2” X 7” SGL Sidewinder, Scorpion King $4.78 2 009071 1 Bushing, Body Mount (Flat) $2.99 3 00966 2 Washer, 1/4 Z Flat (33004) $0.20 4 KDZ9215 1 Bolt, 1/4-20 x 2 G5Z $0.30
4a 009523 2 Bolt, 5/16-18 x 2 1/4 B8-Z (F-50) $0.36 4b 009461 2 Bolt, 1/4-20 x 1-3/4 B5-Z $0.20 5 1-40-0145 1 Latch, Body - Flexible (Latch Only) (Heavy Duty) $10.18 6 002679T 4 Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) $27.00 7 00966 2 Washer, 1/4 Z Flat (33004) $0.20 8 0097801 1 Plate, Left D-Rubber Rear Mount(SGL Sidewinder/DBL
Sidewinde $17.24
8a 009780 1 Plate, Right D-Rubber Rear Mount(Sgl Sidewinder/DBL Sidewind
$17.24
9 00944 1 Nut, 1/2-13 Z Nylock $0.31 10 A0085562 2 Rubber, 2x2 5” for SGL Sidewinder/DBL Sidewinder $4.77 11 00948 1 Nut, 1/4-20 Z Nylock $0.13 12 009461 1 Bolt, 1/4-20 x 1-3/4 B5-Z $0.20 13 009071 1 Bushing, Body Mount (Flat) $2.99 14 1-60-0187 1 Support, Pull Rope Eagle 1” tubing x 12” $15.66 15 00966 1 Washer, 1/4 Z Flat (33004) $0.20 16 00948 1 Nut, 1/4-20 Z Nylock $0.13 17 009690 1 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24 18 00966 1 Washer, 1/4 Z Flat (33004) $0.20 19 00877 1 Bolt, 1/4-20 x 1 B5-Z $0.24 20 011062 1 Support, Body Rear (Sgl/Dbl) Bare $26.24 21 01412 1 Plug, 1” Square (F-16 Pull Rope) $0.56 22 00948 1 Nut, 1/4-20 Z Nylock $0.13 23 24411 1 Nut, 1/4-20 S/S Acorn $0.77 24 00907 1 Bushing, Body Mount (T) $2.89 25 00296 1 Screw, 10-24 x 3/4 PPH MS $0.38 26 002968 1 Nut, 10-24 Z Nylock $0.12 27 00948 1 Nut, 1/4-20 Z Nylock $0.13
27a 00960 1 Nut, 5/16-18 Z Nylock $0.13
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ook and all Parts B
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Specifi cations and prices subject to change w
ithout notice.
88
Component Board
3
2
1
8
4 56
5
7
Parts Table
Notes & Tips
Ref # FPX # Qty Description Price1 1-15-0019 1 Standoff, Electronics Cover $20.98 2 1-15-0009 1 Sevcon, Controller D&D Motor (Millipak SEM
REG,HP,48V,450A) $630.00
3 1-60-9026 1 Kartrol EXE, Kart Control Receiver Bare(Gas Or Elec. No Pit) $426.99 3a 1-60-9028 1 Kartrol EXE, Kart Control Receiver Electric Bare W/ Pit $463.99 4 1-15-0021 1 Mount, Plate Electronics Double $181.76
4a 1-15-0106 1 Mount, Plate Electronics Single $168.30 5 1-15-0005 2 Fuse Holder, ANL 50-300 AMP (Electric Kart) $21.32 5a 1-15-0004 2 Fuse, 300 Amp ANL (Electric Kart) $15.23 6 1-15-0102 4 Box, Elect Kart Charging Indicator Light $78.24 7 1-15-0105 2 Board, Interconnect W/Jumpers (Rev.2) $145.00 8 1-15-0011 1 Sevcon, Throttle Controller (Linear Accelerator) $195.23
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Cables & Batteries
+ -Bat
tery
+ -Bat
tery
+-
Bat
tery
+-
Bat
tery
Sevc
on
Co
ntr
olle
r
Ch
arg
er P
icku
ps
F2 F1B1
M1
B+
M2
Mo
tor
F2A
2+
F1A
1+
Relay
Fuse
Fuse
Dra
win
g n
ot
to s
cale
SB-1
75
Gro
und
Pos
itive
Pos
itive
Pos
itive Pos
itive
Pos
itive
Positive
Pos
itive
PositivePositive
Positive
Positive
PositivePositive
Positive
Positive
Posit
ivePo
sitiv
e
Positive
Gro
undG
roun
d
Ground
GroundGround
Gro
und
Gro
und
Gro
und
Gro
undG
roun
d
Gro
und
Gro
und
Gro
und
Grou
nd
Ground
1 2
10
10
3 4 7
8
18
13
9
17
15
16
11
13
14
2
19
125
6
Parts TableRef # FPX # Qty Description Price
1 1-15-0036 4 Battery, 12V Optima Deep Cycle (Blue Top) $243.83 2 1-15-A0007 2 Cable Assy, Battery Positive to Battery Negitive 8” Red $3.14 3 1-15-A0009 1 Cable Assy, Left Side Battery To Neg Controller B. Blk 24” $9.00 4 1-15-0009 1 Sevcon, Controller D&D Motor (Millipak SEM
REG,HP,48V,450A) $630.00
5 1-15-A0006 1 Cable Assy, Fuse Block To Controller 17” Black $4.55 6 1-15-A0006 1 Cable Assy, Fuse Block To Controller 17” Black $4.55 7 1-15-A0012 2 Cable Assy., Brush to Controller $39.22 8 1-15-A0051 1 Charging Assy, Floor Kart Brush Kit $566.10 9 1-15-A0013 1 Cable Assy., Brush to Fuse Block (positive) $28.00 10 1-15-0001 1 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) $69.14
10a 1-15-0004 1 Fuse, 300 Amp ANL (Electric Kart) $15.23 11 1-63-0001 1 Plug, SBX175 Housing and Terminals (Green) $39.23 12 1-15-0001 1 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) $69.14 13 1-15-A0002 1 Cable Assy, Fuse Block to Solinoid Red 6” $2.87 14 1-15-A0003 1 Cable Assy, Sevcon Controller to Motor 20” Red $7.04 15 1-61-0034 1 Motor, Electric Kart 48VDC ES-117 D&D (22mm Shaft 7mm
Key) $1,037.85
16 1-15-A0005 1 Cable Assy, Controller F1 to Motor 15” Red $5.45 17 1-15-A0008 1 Cable Assy, Solinoid to Right Side Battery Pos. 26” Red $7.50
17a 1-15-A0008E 1 Cable Assy, Eagle Right Side Battery Pos. to Solinoid 30” $9.55 18 1-15-A0001 1 Cable Assy, Fuse Block To Controller 11” Red $3.43 19 1-15-A0011 1 Cable Assy, Frt Battery Pos to Frt Battery Neg Red 78” $15.00
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
90
Electrical Components
112
15
17
18
19
20
21
16
22
23
13
13 14
13
2
54
39
11
6
7 8
10
Parts TableRef # FPX # Qty Description Price
1 1-15-0091 1 Cable, Throttle Electric Eagle $31.48
2 1-15-0021 1 Mount, Plate Electronics Double $181.76
2a 1-15-0106 1 Mount, Plate Electronics Single $168.30
3 1-15-0019 4 Standoff, Electronics Cover $20.98
4 2-50-0004 1 Bolt, 1/4-20 x 3/4 BHSC SS $0.30
5 1-15-0009 1 Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) $630.00
6 002865 4 Washer, #12 Z Flat $0.08
7 00968 2 Washer, 1/4 Z Lock $0.17
8 HCM06X1X02018 1 Bolt, 6 x 20mm S/S BM $0.59
9 1-60-9026 1 Kartrol EXE, Kart Control Receiver Bare(Gas Or Elec. No Pit) $426.99
9a 1-60-9028 1 Kartrol EXE, Kart Control Receiver Electric Bare W/ Pit $463.99
10 1-15-0032 1 Male-Female, Thread Hex Standoff 1/2”Hex 1/2”Length 1/4”-20 $12.34
11 2-50-0102 1 Bolt, 1/4-20 x 1-1/2 Strip SS Shoulder Bolt $4.69
12 2-15-0102 1 No Match! No Match!
13 1-15-0005 1 Fuse Holder, ANL 50-300 AMP (Electric Kart) $21.32
14 1-15-0004 1 Fuse, 300 Amp ANL (Electric Kart) $15.23
15 1-15-0001 1 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) $69.14
16 009582 1 Washer, 5/16 x 3/4 S/S Flat $0.23
17 1-50-0018 1 Screw, 10-32 x 1-1/2 PPHMS $0.12
18 1-15-0105 1 Board, Interconnect W/Jumpers (Rev.2) $145.00
18a 1-15-0046 1 Board, Interconnect (Rev.1) $261.09
18b 1-15-0105 1 Board, Interconnect W/Jumpers (Rev.2) $145.00
19 1-15-0011 1 Sevcon, Throttle Controller (Linear Accelerator) $195.23
20 HCM06X1X02018 1 Bolt, 6 x 20mm S/S BM $0.59
21 1-15-0107 1 Cover, Electronics Single $25.76
21a 1-15-0018 1 Cover, Electronics Double $42.64
22 00962 1 Washer, 5/16 Z Lock $0.15
23 1-50-0119 1 Bolt, 5/16-18 x 3/4 BHSS SS $1.73
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Electrical Components - Battery Compartment, Bodied Go-karts
1
5
6
8
9
7
8
2
3
1
4
Parts TableRef # FPX # Qty Description Price
1 1 1 No Match! No Match!2 1 1 No Match! No Match!3 1-15-0029 2 Battery, Box (Electric Kart Battery Holders) $232.25 4 1 1 No Match! No Match!5 1-15-0043 1 Brace, Battery Box $56.10 6 1-15-0036 4 Battery, 12V Optima Deep Cycle (Blue Top) $243.83 7 00951 2 Bolt, 5/16-18 x 1 B5-Z $0.23 8 00966 1 Washer, 1/4 Z Flat (33004) $0.20 9 00960 1 Nut, 5/16-18 Z Nylock $0.13
This Parts B
ook and all Parts B
ooks are available on our internet site: http://ww
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Specifi cations and prices subject to change w
ithout notice.
92
Electrical Components
6
7
8
9
10
11
12
54
3
2131
D&D Motor Internals
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Parts Table
Notes & Tips
Ref # FPX # Qty Description Price1 00925 1 Bolt, 3/8-16 x 1 B5-Z $0.33 2 00933 1 Washer, 3/8 Z Lock $0.13 3 1-20-0088 1 Guard, Drive Sprocket (Electric) $14.00 4 1-15-0027 1 Mount, Motor D&D $127.91 5 Sprocket 1 No Match!6 1-61-0034 1 Motor, Electric Kart 48VDC ES-117 D&D (22mm Shaft 7mm
Key) $1,037.85
7 009511 1 Bolt, 5/16-18 x 1-1/4 B5-Z $0.20 8 00966 1 Washer, 1/4 Z Flat (33004) $0.20 9 00962 1 Washer, 5/16 Z Lock $0.15
10 1-15-0028 1 Plate, Motor Mount D&D & ASMO Adapter $147.74 11 1-61-0032 1 Mount, Motor Honda/Robin HD (5.5-13.5hp) $142.00 12 1-50-0170 1 Bolt, 3/8-16 x 3/4 LHSCS SS $4.59 13 00963 2 Washer, 5/16 Z Flat $0.13
D&D Motor Internals1 1-15-0125 1 Motor, Elec D&D Hole Plug $1.69 2 1-15-0126 1 Motor, Elec D&D Commutator End Head $75.85 3 1-15-0127 1 Motor, Elec D&D Head Band $30.00 4 1-15-0128 1 Motor, Elec D&D Wavy Washer $2.10 5 1-15-0129 1 Motor, Elec D&D Bearing Armature $5.85 6 1-15-0130 1 Motor, Elec D&D Lead Wire Assembly $10.00 7 1-15-0131 1 Motor, Elec D&D Brush $8.35 8 1-15-0132 1 Motor, Elec D&D Brush Box Assy $41.69 9 1-15-0133 1 Motor, Elec D&D Motor Frame $138.35
10 1-15-0136 1 Motor, Elec D&D Pole Shoe Assy $20.00 11 1-15-0137 1 Motor, Elec D&D Shunt Coil Assy $76.69 12 1-15-0123 1 Motor, Elec D&D Armature Assy $385.00 13 1-15-0138 1 Motor, Elec D&D Retaining Ring $2.69 14 1-15-0139 1 Motor, Elec D&D Bearing Drive Head $9.69 15 1-15-0124 1 Motor, Elec D&D Drive Head Assy $80.00
GO-KARTS
BU
MPERBOATS
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Part # Qty Description Price1
2
3
4
5
6
7
8
Special instructions:
GO-KARTS
BU
MPERBOATS
FAX ANYTIME - Day or NightTool Free (USA) 1-800-366-7505
International 1-503-304-1899
Photocopy this order form.If you wish to confirm receipt call or e-mail:Phone: 1503-304-8899 or 1-800-854-3140E-mail: [email protected]
For the latest information visit www.funpartsxpress.com and www.jjamusements.com
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Part # Qty Description Price9
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DOUBLE CHECK ALL PART NUMBERS AND DESCRIPTIONS BEFORE PLACING ORDER.
All prices are subject to change without prior notice.
Parts Guides are available on the internet. Get the latest news & updates:http://www.funpartsxpress.com OR http://www.jjamusements.com
Thank you for your order! Your business is appreciated.