Packaging and LabeLLing systems foR The INDUSTRIAL, LIfe ......sealing process, the optimum...

INDUSTRIAL PACKAGING 4.0Packaging and LabeLLing systems foR The INDUSTRIAL, LIfe SCIeNCe AND CLeANRoom SeCToR

CONTENTS

ABoUT US

TeChNoLoGIeS

ImPULSe VACUUm SeALING SYSTemS

ImPULSe BAR SeALING SYSTemS

BAND SeALING SYSTemS

SeALING ToNGS

L-SeALeR AND LARGe-SCALe SeALeR

TeSTING SYSTemS

LABeLLING SYSTemS

SeRVICeS

TeChNICAL DATA

04

12

14

24

32

38

42

46

50

51

52

since the company was founded

by Hans Wolf in 1975, hawo has

been manufacturing impulse and

heat sealers for a wide variety

of different uses. Later came

vacuum sealers, along with

test and labelling systems that

satisfy the strictest clean-room

standards. the emphasis lay on

supplying high-quality products

and covering every stage of the

packaging process with a variety

of accessories and services.

Inspired by our company values,

we have been synonymous with

safety, sustainability and respon-

sibility for over 40 years. All of our

innovations are therefore geared

towards the needs of our custom-

ers. Through constant dialogue with

our partners and feedback from our

customers, we have succeeded in

bringing the very highest-quality

products onto the market.

hawo products offer the ultimate in

convenient use and efficiency. our

products also speak an aesthetic

language of design intended to

make using them a pleasure. We

also started taking social respon-

sibility early on, and for years have

focused on resource-sparing de-

signs and sustainable construction

for our products that use a fraction

of the energy of similar devices.

And we do all this without any com-

promises in terms of sealing quality.

Taking responsibility and protecting

resources, as well as providing our

customers and the people around

us with expert, helpful and com-

prehensive advice has been our

pledge since the company was first

founded in 1975. We want to con-

tinue this success, even after more

than 40 years, and remain a reliable

and professional partner for sealing

and vacuum technology. That is our

mission.

40YeARS

03

1975 founding of the company

by and hans and helga Wolf. hawo

is now a protected brand name in

several countries.

1976 Construction of the first

production and administration facili-

ties in obrigheim / Baden. Develop-

ment and market launch of the first

hawo sealing tong (hpl ISZ)

1977 Development of the first

heat sealing tong (WSZ 200)

1978 expansion of the produc-

tion facilities in obrigheim.

1979 first patent registered. In

2015, hawo has got many patents

and registered designs.

1982 first delegation visit of

hans Wolf to Asia with the former

Baden-Württemberg minister for

Business, Sme and Transport.

Today, hawo maintains a sales and

service network in many countries

across the globe.

1992 hawo sets up quality man-

agement standards according to

ISo 9001 and is certified in 1994.

1993 opening of a further pro-

duction facility in mosbach (plant 2).

1995 expansion of the produc-

tion facilities in mosbach (plant 2).

2000 following successful stud-

ies in “engineering” and “business

administration”, as well as practical

experience in the USA, Chile and

Singapore, son Christian Wolf joins

the company.

2001 Development of the first

band sealer (hpl 500 D).

2005 Christian Wolf becomes

managing Director of hawo Gmbh.

2007 Construction of a new

production facility at the production

site in mosbach (plant 2).

Medical Packaging SySteMS Since 1975.

04

2008 Construction of a new

warehouse and logistics facility

at the production site in mosbach

(plant 2).

2010 Inclusion in the lexicon of

German world market leaders.

2011 hawo is ranked for the first

time among the top 100 most in-

novative Sme-sector companies in

Germany. By 2016, hawo is ranked

among the top 100 six times in a

row.

2012 hawo is included in the

lexicon of Germany family-owned

companies.

2015 40-year anniversary.

Inauguration of the Competence

Centre (CC) in obrigheim. The

hawo Competence Centre is also

the company’s new administrative

and sales headquarters.

2016 hans Wolf withdraws

from the operating business and

takes over the Chairmanship.

05

Hans WolfCompany founder

christian WolfCeo

Since it was first founded, the company has focused on

developing packaging, testing and labelling solutions

for various areas of application. The second generation

of the company‘s owners is now in charge, and with

every change of generation we take care to ensure

equal parts of continuity and change.

We believe our role to be one of a mastermind who

recognises future developments and translates them into

innovative products. This means we are able to offer our

customers specific assistance in their work and also

resolve individual packaging problems.

A fAmILY ComPANY.

06

As a globally active company, we felt it important right from

the start to stay on the ball with our products. This included

early thoughts of exports, permanent market monitoring,

continuous improvement processes and future-focused

innovations.

All of our innovations are geared towards our customers‘

requirements. We insist on precise functionality and maximum

ergonomics - and of course the highest possible safety and

quality standards. This is also reflected in our award as one

of the 100 most innovative Smes in Germany, as well as being

once again crowned the “German world market leader”.

WoRLD mARKeT LeADeR.

hawo competence center (cc)at production site in obrigheim(opening 09/2015)

As a global company, we have valued and acted on our social

responsibility for many years. In our local area, the Neckar-

odenwald, we are a long-term supporter of targeted promo-

tion of young talents. In addition, we are committed to the

worldwide improvement of hygienic standards – for example

in Cambodia. for our social commitment, especially provid-

ing and training the use of sterile barrier systems and for

our activities in our home country, we have been repeatedly

honoured with the German award for “social commitment”.

SoCIAL ReSPoNSIBILITY.

09

10

hawo production in mosbach plant 2

for more than 40 years, we have been manufacturing our

products exclusively in Germany and we are committed to

preserving and expanding Germany as a place of business

and production.

As well as safeguarding jobs and expanding our production

facilities at two manufacturing sites in southern Germany, we

are a family company who want to make a contribution to

safeguarding and strengthening the future of our local econ-

omy. This is why we specifically encourage newcomers and

why our training places are regularly filled.

The textile packaging systems by hawo are all “GS certified“.

The globally recognized GS symbol certifies that the products

conform to the quality and safety standards of the German

Product Safety Act (ProdSG).

mADe IN GeRmANY.

CeRTIfIeD QUALITY AND SAfeTY

12

We have developed a series of

technologies that can process

packaging-related information

automatically, making the use and

operation of sealing devices as

safe and straightforward as pos-

sible for their users. The functional

logos shown allow us to demon-

strate quickly which sealing or

vacuum sealer contains which

hawo technology.

DatamaticWith Datamatic, all process data can be saved to a

USB stick, and transferred to an independent computer

for further data processing. This function is already

available in many sealing devices and in the VeriDoc

system.

docLinkhawo sealing equipment with DocLink can be con-

nected via the integrated communications interface to

external computer systems. This supports bidirectional

communication (external machine operation and pro-

cess data capture).

IntelligentscanWith hawo IntelligentScan technology, all of the

device configurations required for all kinds of packag-

ing materials, printing and staff data, can be entered

in advance via the PC software. With the barcode

scanner, the hawo IntelligentScan technology

automatically assigns the scanned-in barcodes to

the device functions.

appCtrlUsing hawo’s unique control apps, all device and

programming functions can be called up directly.

Thanks to AppCtrl, operation and communication

become child‘s play.

tecHnOlOgieS.

13

The ISo 11607-2 standard requires processes

involved in the packaging of medical products to be

validated. During sealing, the critical process para-

meters must be monitured routinely.

The new ISo/TS 16775 provides guidelines for how

to carry out process validation. When validating the

sealing process, the optimum parameters are deter-

mined for the packaging material being used. The

process must then ensure the best possible sealing

seam under these parameter settings.

Professional sealing systems are therefore regarded

as essential for medically safe sealing during packag-

ing in clean-room environments. hawo offers the entire

product portfolio of vacuum, impulse and band seal-

ers that comply with the requirements of ISo 11607-2.

The models marked with a „V“ feature an integrated

function designed to monitor critical process para-

meters.

ValidatiOn OF Packaging PROceSSeS.

fontmaticon sealing machines with integrated printer, packag-

ing-related information can be printed directly on the

sterile product packaging so it is clearly visible to the

user. It is important in this context that the information

is also displayed in full. Sealing devices with patented

fontmatic technology recognise the width of the seal-

ing material and adapt the font size automatically to the

space available. Printing that goes beyond the edge is

therefore a thing of the past.

GrEENTeKenvironmental protection and sustainability are not an

end in themselves. During the last years, we have con-

sistently concentrated on resources-sparing design.

more and more hawo sealing devices are equipped

with completely new technology that uses a fraction

of the energy of similar devices. The standby function

or automatic switch-off when pulse systems are not

in use adds the finishing touch to hawo’s GreenTek

concept. And all this without any compromises in terms

of the quality of the sealing results

ISO 116

07

-2

14

PrODUCT OVErVIEWImPULSe VACUUm SeALING SYSTemS

16

PrODUCT OVErVIEWVACUUm ChAmBeR SYSTemS

hv 321 K-V / KE-V mediVac®

VACUUm ChAmBeR mAChINe WITh ToUChSCReeN foR PACKAGING INDUSTRIAL, meDICAL AND PhARmACeUTICAL DeVICeS.

ISO

116

07

-2

17

010203

VACUUm ChAmBeR SYSTemS

VALIDATABLe VACUUm PACKAGING foR The moST eXACTING DemANDS.

Vacuum chamber machines in stainless steel for the

evacuation and / or gas flushing of flexible plastic

packaging.

The hv 300 K-V mediVac vacuum chamber machine

has been developed to address the specialist needs

of the medical and pharmaceutical supplies (life sci-

ences) as well as industrial and consumer goods. It

guarantees GmP-compliant packaging in relation to

packaging quality and process reliability. The vacuum

and gas flushing time can be adjusted independently

of each other. The sealing and cooling temperature

can be set individually for the selected packaging ma-

terial. Precise temperature control ensures consistent

quality of the sealing seam. The machines are suitable

for high volume use in multi-shift operation.

The sealing process can be validated in accordance

with the requirements set out in eN ISo 11607-2.

examples of use:

> Packaging of industrial, consumer goods and medi-

cal devices, implants, pharmaceutical products of

all kinds and industrial goods in clean rooms (e.g.

semiconductors).

PRoCeSS.

The filled pouches are placed in the open chamber

and positioned with the unsealed side on the

sealing bar.

once the chamber cover is closed, the packaging

process begins automatically. After evacuation, any

gas flushing required and sealing of the packaging

have taken place, the chamber opens automatically.

The finished packaging can be removed. The machine

is ready for the next packaging process.

18

PrODUCT OVErVIEWVACUUm ChAmBeR SYSTemS

AppCtrl – ToUChSCReeN.

The communications module with a 4.3“ TfT colour

touchscreen has input applications developed es-

pecially by hawo that make operating the machine

simplicity itself (AppCtrl). The following functions are

also intuitive and easily grasped:

> Display of process parameters

> DataMatic: Recording of process parameters

in the memory and on USB stick for transfer to

an external PC

> Creation and backup of 50 function lists with

process parameters and operating modes

> User statistics

> Password-protected inputs

DataMatic – USB.

With Datamatic, all process data can be saved to a

USB stick, and transferred to an independent com-

puter for further data processing.

DocLink – CommUNICATIoN.

The monitored critical process parameters are clearly

displayed on the touchscreen, recorded by the ma-

chine, documented and can be processed further via

the supported interfaces.

IntelligentScanoperation is made even easier thanks to the hawo In-

telligent-Scan function: individual specifications for the

sealing and vacuum parameters can be programmed

quickly and easily via the barcode scanner and bar-

code lists for the various materials. The barcode lists

themselves can be generated individually using the

software supplied (e.g. different temperatures).

display of process parameters and the operating mode selected

creation of a function list

data input menu

19

fLeXIBILITY AND PeRfoRmANCe.

The hawo hv 321 K-V mediVac vacuum chamber ma-

chines feature a raft of properties that make evacua-

tion, gas flushing and sealing user-friendly, safe and

easy. The 8 mm (0.3 inch) wide sealing seam as well

as the individual setting options for the critical process

parameters therefore offer maximum flexibility when it

comes to choosing the packaging materials, such as:

> Polymer vacuum films

> Aluminium laminate vacuum films

The housing is made from stainless steel and is suita-

ble for use in cleanroom environments. The device has

a seal seam width of 400 mm (15.8 inch).

hv 321 KE-VThe version hv 321 Ke-V is equipped with an external

vacuum unit for cleanroom conditions.

Polymer vacuum films

aluminium laminate vacuum films

20

ISO

116

07

-2


hv 450/630 AP2 hv 460/660 AP2-V hv 800 AP2-V hv 800 AP4-V

NoZZLe STYLe ImPULSe VACUUm SeALeRS.

hv 460 aP2-V with sealcom PRO

hv 660 aP2-V

21


VACUUm foR hIGheST DemANDS.

Nozzle style vacuum sealers in stainless steel may be

used for vacuum and/or gas purge applications. The

vacuum and gas purge time can be adjusted indepen-

dently of each other. The sealing and cooling time are

controlled according to the quality of the packaging

material used. Disabling the vacuum and gas purge

step causes nozzle to become inactive. As a result,

the machines can also be used as general impulse

sealers. The optionally available ‘bag support device’

allows machines also to be set up at an angle or verti-

cally. The machines are designed for high volumes in

multi-shift operation. The vacuum impulse sealers

can be customized with a vacuum level sensor.

hv 450/630 AP2Nozzle style vacuum sealers with and without gas

purge of vacuumable film and aluminium materials of

all kinds.

examples of use:

> Packaging of spare parts in all industries, industrial

products, office requirements, foods, transport

packaging for medical products, commercial prod-

ucts in the wholesale or retail sector, supermarkets

and animal nutrition.

hv 460/660/800 AP2/4-VNozzle style vacuum sealers with and without gas

purge of vacuumable film and aluminium materials of

all kinds with validatable sealing process compliant

with ISo 11607-2.

examples of use:

> Packaging medical products, implants, medicines,

pharmaceutical products of all kinds and industrial

products in clean rooms (e.g. semiconductors).

Tyvek® is a registered trademark of e.I. du Pont de Nemours


The vacuum impulse sealers feature RS 232 interfaces

as standard for bidirectional communication.

SealCom PrO – oPTIoNAL CommUNICATIoN moDULe.

for the validation-compatible models that have “V” in

their product name, the communication module Seal-

Com PRo with 10.4 inch colour touchscreen is available,

resolution 1024 x 768 xGA.

The system allows create and backup of 50 function

lists with process parameters and operating modes.

The process parameters are recorded to a USB stick by

Datamatic automatically and transferred to an external

computer for furhter data savings.

> VESA glas, Front: glas, frame black

> IP class: front IP 65/IP, backside IP 20

> Size: 10.4 inch

> Resolution: 1024 x 768 XGA

> CPU: AMD G-Series Board, AMD® GX-415GA™

Quad Core 1.5 GHz, 64-bit

> GPU: HD 8330E 500 MHz

> RAM: 4 GB DDR3

> license for windows embedded standard 7 included

> HS 46 PC preinstalled

> power supply included

> interfaces: 2 x USB 3.0 (Type A), 2x 1 Gbit ethernet

(RJ-45), 1 x DVI-I, 1 x EIA-232 (D-Sub9)

22



hawo impulse vacuum sealers have a number of fea-

tures ensuring that evacuation, gas purge and sealing

are user-friendly, safe and easy. The 8 mm (0.3 inch)

wide seal seam and the customisable settings options

for the process parameters therefore offer maximum

flexibility when it comes to choosing packaging materi-

als, such as:

> Polymer vacuum films

> Aluminium laminate vacuum films

The housing is made from stainless steel and is suitable

for use in clean-room environments. The hv 460 AP2-V

impulse vacuum sealer in particular has been certified

in accordance with the fraunhofer IPA qualification

mark for clean rooms of air purity class 6, compliant

with ISo 14644-1.

The impulse vacuum sealers are available in bar widths

of 45 and 63 cm (18 and 25 inches). The validatable

versions (hv 800 AP2-V and AP4-V ) are also available

in 77 cm (30 inch). All impulse vacuum sealers are

equipped as standard with two nozzles (AP2/AP2-V

models) for even and rapid vacuum or gas purge. The

validatable hv 800 AP4-V version has four nozzles,

making it one of the most powerful impulse vacuum

sealer on the market.

eASY hANDLING.

The clear control panel with illuminated LCD display

makes navigating the menu and entering data espe-

cially easy. operation is made even easier thanks to

the new hawo IntelligentScan function: individual

specifications for the sealing and vacuum parameters

can be programmed quickly and easily via the barcode

scanner for the various materials. The barcode lists

themselves can be generated individually using the

software supplied (e.g. different temperatures).

23


PRoCeSS.

once the machine is connected to an external com-

pressed air supply (minimum 6 bar required), the pack-

aging process on impulse vacuum sealers takes place,

as shown in the illustrations, in four stages.

01

02

03

04

The pouch is slipped over

the nozzles and positioned

between the two sealing bars.

The rubber on the sealing

bars ensures that the pouch

is air-tight.

Actuating the footswitch clos-

es the sealing bars and starts

the vacuum-sealing process:

The vacuum pump switches

on and evacuates the air from

around the product.

As soon as the vacuum time

is up, the nozzles are auto-

matically retracted.

The sealing bars then fully

close and seal the packaging

material. After the sealing pro-

cess, the sealing bars open

automatically and the sealer

is immediately ready for the

next pass.

24

PrODUCT OVErVIEWImPULSe BAR SeALING SYSTemS

26

ISO

116

07

-2


SemI-AUTomATeD hIGh-TeCh ImPULSe BAR SeALeRS foR INDUSTRIAL AND meDICAL PACKAGING.

hpl 460 AP-V hpl 660 AP-Vhpl 800 AP-V

hpl 460 aP-V

hpl 660 aP-Vwith sealcom PRO

27



The pulse sealing and sealing machines feature RS

232 interfaces as standard for bidirectional communi-

cation.

SealCom PrO – oPTIoNAL CommUNICATIoN moDULe.

for the validation-compatible models that have “V” in

their product name, the communication module Seal-

Com PRo with 10.4 inch colour touchscreen is available,

resolution 1024 x 768 xGA.

The system allows create and backup of 50 function

lists with process parameters and operating modes.

The process parameters are recorded to a USB stick by

Datamatic automatically and transferred to an external

computer for furhter data savings.

> VESA glas, Front: glas, frame black

> IP class: front IP 65/IP, backside IP 20

> Size: 10.4 inch

> Resolution: 1024 x 768 XGA

> CPU: AMD G-Series Board, AMD® GX-415GA™

Quad Core 1.5 GHz, 64-bit

> GPU: HD 8330E 500 MHz

> RAM: 4 GB DDR3

> license for windows embedded standard 7 included

> HS 46 PC preinstalled

> power supply included

> interfaces: 2 x USB 3.0 (Type A), 2x 1 Gbit ethernet

(RJ-45), 1 x DVI-I, 1 x EIA-232 (D-Sub9)

hpl 460/660/800 AP-VThe impulse bar sealers are ideal for sealing thermo-

plastic polymer films and aluminium laminate films, as

well as for sealing medical packaging in accordance

with ISo 11607-1 (eN 868-4/5/9/10). The process is

validation-compatible in accordance with the require-

ments of ISo 11607-2. The machines are designed

for high volumes in multi-shift operation. The optionally

available ‘bag support device’ allows machines also to

be set up at an angle or vertically.

examples of use:

> Packaging of medical products, implants, medi-

cines, pharmaceutical products of all kinds (e.g.

header bags), packaging of spare parts in all

industries, industrial products, office requirements,

foods, laboratory products, commercial products in

wholesale and retail and animal nutrition.


hawo impulse bar sealers have a number of features

ensuring that sealing is user-friendly, safe and easy.

The 8 mm (0.3 inch) wide seal and sealing seam and

the customisable settings options for the process

parameters therefore offer maximum flexibility when it

comes to choosing packaging materials, such as:

> Polymer materials (e.g. polyethylene,

polypropylene, polyolefins, PVC)

> Sealable paper pouches (EN 868-4)

> Sealable paper/plastic pouches and reels

(EN 868-5)

> Uncoated nonwoven materials of polyolefines

(EN 868-9)

> Adhesive coated nonwoven materials of

polyolefines (EN 868-10)

> All types of laminate, including aluminium

laminate

The housing is made from stainless steel and is suit-

able for use in clean-room environments. The sealers

are available in bar widths of 45, 63 and 77 cm (18,

25 and 30 inches).

28


The impulse bar sealers seal any type of thermoplastic

plastic film and aluminium laminate film. The seal-

ing and cooling time can be set separately and, with

the integrated cutting device on the AS models, the

film length can easily be adapted to the item being

packaged. A reel dispenser is optionally available for

various film widths. Thanks to the impulse process, the

device is very cost-effective since it only draws power

when it is being used (hawo GreenTek). A standard

3 mm (0.12 inch) wide sealing seam, consistent con-

tact pressure thanks to an integrated interlock magnet

and constant temperature distribution over both sealing

bars ensure a fast and reliable sealing process (also

available with a 6 mm (0.24 inch) seal seam or separa-

tion-seam on request).

The simple operation is effected via a footswitch. The

sealers are available in widths of 45, 63 and 100 cm

(18, 25 and 40 inches). The optionally available ‘bag

support device’ allows machines also to be set up at

an angle or vertically.

examples of use:


products, office requirements, foods, pharmaceu-

ticals, photostatic agents, transport packaging for

medical products, laboratory products, commercial

products in the wholesale or retail sector, supermar-

kets, animal nutrition, textiles.

hpl 450 /630 /1000 AS

SemI-AUTomATIC ImPULSe BAR SeALeRS.

29


The impulse sealers seal any type of thermoplastic

plastic film and aluminium laminate film. The seal-

ing and cooling time can be set separately. With the

integrated cutting device, the film length can easily be

adapted to the item being packaged. A reel dispenser

is optionally available for various film widths. Thanks to

the impulse process, the device is very cost-effective

since it only draws power when it is being used (hawo

GreenTek). A 3 mm (0.12 inch) wide sealing seam,

consistent contact pressure thanks to an integrated

interlock magnet and even temperature distribution

across the lower sealing bars ensure a fast and reli-

able sealing process.

operation is simple and effected manually by clos-

ing the sealing bar. once the sealing process begins,

the bar is held closed by a magnet. once the sealing

process is completed, the bar opens automatically. The

sealers are available with bar widths of 30 and 50 cm

(12 and 20 inches).

examples of use:


products, office requirements, foods, pharmaceu-

ticals, photostatic agents, transport packaging for

medical products, laboratory products, commercial

products in the wholesale or retail sector, supermar-

kets (e.g. fish counter), animal nutrition, textiles.

hpl 300 BMS /500 BMS

ImPULSe SeALeRS WITh mAGNeTIC INTeRLoCK.

30

The impulse tube sealer is ideal for professional,

universal sealing of tubes with a thickness of up to

0.4 mm (0.16 inch). The sealing and cooling time can

be set separately. Thanks to the impulse process, the

device is very cost-effective since it only draws power

when it is being used (hawo GreenTek). A 4 mm (0.16

inch) -wide sealing seam, constant contact pressure

thanks to an integrated interlock magnet and even

temperature distribution across the two sealing bars

ensure a fast and reliable sealing process.

Simple operation is effected via a footswitch. The

height-adjustable hpl 450 ST stand allows the sealing

device to adapt to different tube heights. The machines

come with a sealing width of 45 cm (18 inch) as

standard.

examples of use:

> Pharmaceutical industry, assisted reproduction

in the veterinary sector

hpl 450 TSMImPULSe TUBe SeALeR.


32

PrODUCT OVErVIEWBAND SeALING SYSTemS

34

ISO

116

07

-2


hpl 3000 DC-VhIGh-TeCh BAND SeALeR.

The band sealer is ideal for sealing thermoplastic

polymer films and aluminium laminate films as well as

sealing medical packaging in accordance with ISo

11607-1 (eN 868-4/5/9/10). The integrated transport

system carries heavy packaging goods accurately

through the machine. The process is validatable in

accordance with the requirements of ISo 11607-2.

The contact pressure is variable and can be switched

off if required. The temperature and throughput speed

can be adjusted. This allows precise adaptation to the

material during the acceptance assessment (opera-

tional qualification, oQ) in the context of process

validation. The machine is designed for high volumes

in multi-shift operation.

The 9 mm (0.35 inch) sealing seam as well as the

individual setting options for the process parameters

therefore offer maximum flexibility when it comes to

choosing the packaging materials, such as:

> Polymer materials (e.g. polyethylene,

polypropylene, polyolefins, PVC)

> Sealable paper pouches (EN 868-4)

> Sealable paper/plastic pouches and reels

(EN 868-5)

> Uncoated nonwoven materials of polyolefines

(EN 868-9)

> Adhesive coated nonwoven materials of

polyolefines (EN 868-10)

> All types of laminate, including aluminium

laminate

examples of use:



header bags), packaging of spare parts in all

industries, industrial products, office requirements,

foods, laboratory products, commercial products

in wholesale and retail and animal nutrition.

35


eASY hANDLING.

The large 5.6” touchscreen on the hpl 3000 DC-V

makes menu navigation and data input especially

easy. Important information can be viewed quickly

and directly via the colour display:

> The data for 1,000 different operators can be

defined and password-protected.

> Up to 2,500 catalogue entries can easily be

programmed in via the touchscreen or read in

via a barcode scanner.

operation is made even easier thanks to the new

hawo IntelligentScan function: Individual specifications

for sealing and sealing parameters can be quickly

and easily programmed in for various materials. The

barcode lists can themselves be created individually

using the supplied software (e.g. various temperatures,

printing sequences, etc.).

INTeGRATeD PRINTeR.

The integrated printer enables process-related informa-

tion to be printed directly on the packaging (assuming

the materials are printable). Intelligent technologies

such as fontmatic, developed by hawo, for the auto-

matic adjustment of the film width, assist the user and

ensure a problem-free packaging process.

ReLIABILITY.

The hpl 3000 DC-V satisfies all process validation

requirements as defined in ISo 11607-2. The criti-

cal process parameters of temperature, throughput

speed (dwell) and contact pressure are continuously

monitored and displayed graphically on the LCD

touchscreen. The machine alerts the user to deviations

from the specified parameter with a visual and audible

prompt.

A selective operating lock offers additional security:

Individual configuration functions, for example after

process qualification (PQ), can be deactivated so that

only the current process parameters can be viewed

by the operator.


The band sealers feature an interface as standard for

bidirectional communication and therefore integration

into existing process and batch documentation infra-

structures (DocLink).

integrated keyboard for easy data input

continuous process monitoring and data archiving

clear touchscreen with direct input function for print data

36

hpl 520 STT/STS

BAND SeALeR foRCARToN heADeR CARDS.

The band sealing machine is perfectly suited for

sealing coated carton tabs (headers) to all kind of

plastic bags, for closing coated paper- and aluminium

bags and all kind of sealable packaging material.

The high sealing speed of 7.5 m/min (295 inch/min),

the exactly adjustable sealing temperature and a

sealing seam width of 12 mm (0.47 inch) ensure a

constantly high quality of the sealing results even for

very high packaging quantities.

The feed-rail with the adjustable bag support makes

the insertion of the bags very easy and guarantees

a secure guiding of the product. The bags and

stand-up pouches are inserted in an upright position

so that the contained product always stays in the

requested position.

examples of use:

> Bakeries, food products, tea- and coffee packaging,

animal food, industrial products, trade products in

retail and wholesale.

standing unithpl 520 sts


37

hpl 500 D/D-VBAND SeALeR.

The band sealer (without contact pressure system) is

ideal for sealing thermoplastic polymer films. Packag-

ing with the hpl 500 D / D-V offers maximum protection

for the packaged item during transport and storage

and complies with the strictest safety standards. The

model hpl 500 D-V (V = validation-compatible process)

monitors the critical process parameters of tempera-

ture and speed (dwell). This makes the sealing process

of the hpl 500 D-V validatable. It also features an RS

232 interface for connection to external documentation

systems.

Thanks to the 6 mm (0.24 inch) wide sealing seam, it is

also ideal for packaging medical products with thermo-

plastic film (such as header bags; not suitable for

packaging in accordance with ISo 11607-1 (eN 868-4,

5, 9, 10). Rotary mode has a constant speed of 10 m/

min (33 ft/min), achieving a high throughput rate.


The band sealer hpl 500 D-V features an interface as

standard for bidirectional communication and therefore

integration into existing process and batch documenta-

tion infrastructures (DocLink).

examples of use:



header bags), packaging of spare parts in all indus-

tries, industrial products, office requirements, foods,

transport packaging for medical products, labora-

tory products, commercial products in the wholesale

or retail sector and animal nutrition.

40

The hpl WSZ heat sealing tongs seal heat-sealable

films and materials such as coated aluminium film,

coated paper or painted cellophane easily and regard-

less of location. With the hpl WSZ TB design, the seal-

ing material is stopped from sticking by a PTfe coating

on the sealing rails. A 12 mm (0.47 inch) ripped seal

and constant temperature distribution over both sealing

bars ensure a fast and reliable sealing process. An

optionally available table clamp means that the tongs

can also be used as a static table model. The tongs

are available in bar widths of 20, 30 and 40 cm (8, 12

and 16 inches).

examples of use:

> Corrosion protection packaging, coffee packag-

ing, pouches made from coated paper, sealing of

large products (machinery, components), dust cover

production from aluminium composite films, as well

as spare parts packaging in all industries, industrial

products, office requirements, foodstuffs, transport

packaging for medical products, laboratory prod-

ucts, commercial products in wholesale and retail

and animal nutrition.

hpl WSZheAT SeALING ToNGS.

PrODUCT OVErVIEWSeALING ToNGS

41

The hpl ISZ impulse sealing tongs seal any type of

thermoplastic plastic film and aluminium laminate

film. The sealing time can be easily adjusted on the

“W.I.N.G” impulse power pack which can be set up

separately. Thanks to the impulse process, the device

is very cost-effective since it only draws power when

it is being used (hawo GreenTek). A 3 mm (0.12 inch)

wide sealing seam and constant temperature distribu-

tion over both sealing bars ensure a fast and reliable

sealing process. The sealing impulse is generated

automatically once the tongs are closed and switches

off automatically once the sealing time is reached. An

optionally available table clamp means that the tongs

can also be used as a static table model. The tongs

are available in bar widths of 20, 30, 45 and 63 cm (8,

12, 18 and 25 inches).

examples of use:

> Sealing of large products (machinery, components,

etc.) as well as spare parts shipping in all indus-

tries, industrial products, office requirements, foods,

photostatic agents, transport packaging for medical

products, laboratory products, commercial products

in the wholesale or retail sector, animal nutrition,

textiles, dust cover production.

hpl ISZImPULSe SeALING ToNGS.

SeALING ToNGS

neW!Digital 7-segment display

OPtiOnal FROM 2016

sealing tong with table clamp

42

PrODUCT OVErVIEWL-SeALeR AND LARGe-SCALe SeALeR

44

The hawo L-sealer designed for professional applica-

tions, is suitable for continuous use and guarantees

optimum lock safety.

After the frame has been closed the machine will hold

the sealing pressure until the end of the packag-

ing process. The sealing results are consistent and

produce identical results every time because they

cannot be influenced by the operator. At the end of the

packaging process the frame will open automatically.

This optimised human-machine interface allows the

operator to prepare the next item to be packaged on

the integrated workspace while the unit is sealing.

The variable table with height

and depth adjustment allows you

to adapt the size of the packaging

to the different product sizes without

changing the film roll (from approx.

15 x 15 to 60 x 60 cm / 6 x 6 to 23 x 23 inch).

examples of use:

> Packaging of all types of clothing (e.g. clothing

industry, general industry, transport companies,

dry cleaners, mail –order businesses, airlines,

hotels, etc.).

hp 630 WSPRofeSSIoNAL AND effICIeNT.

PrODUCT OVErVIEWL-SeALeR AND LARGe-SCALe SeALeR

Digital 7-segment display

OPTIONAL

45

The impulse large-scale sealers seal any type of

thermoplastic film up to a thickness of 4 x 0.15 mm

(4 x 0,006 inch) gusseted and are therefore ideal for

large dust covers (e.g. for palleting). The sealing time

can be easily adjusted on the “W.I.N.G” impulse power

pack which can be set up separately. An integrated

cutting device allows the film length to be easily

adjusted to the product being packaged. Thanks to

the impulse process, the device is very cost-effective

since it only draws power when it is being used (hawo

GreenTek). A 3 mm (0.12 inch) wide sealing seam,

constant contact pressure using two precision cams

and even temperature distribution over the entire width

ensure a fast and reliable sealing process.

Simple operation is effected by repositioning one of

the two process levers. once the sealing time has

been reached, the sealing process stops automatically.

The machines are available with bar widths of 1.5 and

1.8 m (59 and 71 inches).

examples of use:

> Production of pallet dust covers made

from thermoplastic films for products

of all kinds, packaging of large-

volume products, e.g. mattress-

es, textiles, industrial products,

forensic medicine and autopsy

departments in hospitals.

hpl 1500 /1800 MSImPULSe LARGe-SCALe SeALeR.

L-SeALeR AND LARGe-SCALe SeALeR

Digital 7-segment display

OPTIONAL

46

PrODUCT OVErVIEWTeSTING SYSTemS

47

TeSTING SYSTemS

48

STANDARD TeST meThoD foR SeAL STReNGTh of fLeXIBLe BARRIeR mATeRIALS.

ht 150 SCD

The standalone system is used for testing seal strength

in accordance with ISo 11607-1, eN 868-5 and ASTm

f88. Sealing samples can be created precisely in the

required width of 15 mm / 0,6 inch (1 inch with adapter)

using sample cutters. The samples are then clamped

into the testing machine or adaptive testing device and

peeled at a monitored speed of 200 mm/min (8 inch/

min). The strength curve and maximum strength are

recorded. The system is supplied with an aluminium

transport box and PC testing software.

PrODUCT OVErVIEWTeSTING SYSTemS

RoUTINe CoNTRoL of The SeALING SeAmS.

The hawo testing systems comply with the

requirements of ISo 11607-1 and ASTm.

49

DYe PeNeTRATIoN. eYeDRoPPeR meThoD.

hawo InkTest

The hawo InkTest is a classic test method for detect-

ing seal leaks in porous medical packaging by dye

penetration as per ISo 11607-1 and ASTm f1929. To

do this, a special test fluid is pipetted into the pouch

or film tube. Any irregularities (e.g. channels) therefore

become immediately visible. Thanks to the practical

pipette, sealing seams can be tested from both sides.

The hawo InkTest comes in a 75 ml bottle with the eye-

droppers and a drip container.

DYe PeNeTRTATIoN TeST.INJeCTIoN meThoD.

hawo InkTest PrOhawo InkTest PrO HDPE (new)

The InkTest PRo is a new generation of ink tests for the

routine testing of sealing seams as per ISo 11607-1

and ASTm f1929. The new InkTest PRo hDPe (red)

is suitable for Tyvek1 packaging. Any irregularities that

occur (e.g. channels) become visible immediately after

the single-use cartridge is printed on.

No pipettes or other tools are needed to fill it. There

is no danger of the test liquid dripping or transferring

onto other objects on your workstation or your clothes

and skin.

The hawo InkTest PRo and InkTest hDPe comes in

packaging designed especially for ease of use (30 x)

with the aluminium packaging ensuring that the ink is

protected from sunlight.

> see www.hawo.tV for more information.

1 Tyvek® is a registered trademark of e.I. du Pont de Nemours

50

01

02

04

03

PrODUCT OVErVIEWLABeLLING SYSTemS

hawo VeriDoc-I is an identification system for packag-

ing and products in all areas. The heart of the VeriDoc-I

system is the new PrintBox from hawo. Using this com-

pact print server, the data read by the barcode scan-

ner (hawo IntelligentScan technology) is transmitted to

the connected label printer and printed. No additional

computer peripheral equipment is required to record

important packaging information and print it onto a

label. even when the print server is switched off, all of

the data recorded via the barcode scanner is retained

and the production and expiry dates are updated

automatically. VeriDoc-I is therefore the perfect addition

to existing packaging solutions.

INTeGRATIoN of ALL PACKAGING SYSTemS.

Depending on the outcome of the visual inspection

following the packaging process, a label is printed with

an appropriate comment. If a fault is discovered, the

packaging must not be used. Information such as the

batch number, the name of the packager, the product

designation or various use-by dates are transferred

using the easy-to-operate barcode scanner and a

custom-created barcode list to the PrintBox. This infor-

mation is then, following a passed visual inspection,

output together with the use-by date on a label for the

packaging labelling.

VeriDoc-IPeRfeCT LABeLLING.

51

ServiSeal | CaliSeal

our pledge is to ensure that our sealing equipment

continues to live up to the demands made of it even

years after it was first put into service. Professional

maintenance (ServiSeal) and regular calibration (Cali-

Seal) of the parameters vital for problem-free sealing

results are essential prerequisites for this. As a result,

our authorized service partners offer our customers a

broad spectrum of services

> Further information can be found at

www.hawo.com/service

mAINTeNANCe AND CALIBRATIoN.

PrODUCT OVErVIEWSeRVICeS

VACUUm ChAmBeR mAChINeS

hv 321 k-V mediVac® hv hv 321 ke-V mediVac®

GeNeRAL DATA

mains connection 400 V / 3-phase + N + Pe / 50 hz or 230 V / 50 hz

400 V / 3-phase + N + Pe / 50 hz or 230 V / 50 hz

Power consumption (during the vacuum and gas-flushing process)

1078 W 1078 W

Power consumption (only during the sealing process)

2800 W 2800 W

Dimensions W x D x h 495 x 650 x 370 mm (19.5 x 25.6 x 14.6 inch)

495 x 650 x 370 mm (19.5 x 25.6 x 14.6 inch)

housing Stainless steel AISI 304 Stainless steel AISI 304

Weight 74 kg (163 lb) 74 kg (163 lb)

Seal seam width 8 mm (0.3 inch) 8 mm (0.3 inch)

Seal seam length 400 mm (15.8 inch) 400 mm (15.8 inch)

VACUUm AND GAS fLUShING

Pump output 21 m3/h (internal pump) 21 m3/h (external pump)

Vacuum 10 - 99,9% 10 - 99,9%

Gas/residual vacuum 10 - 99,9% 10 - 99,9%

Permissible inert gases Co2, N2, Co2 + N2 + Ar Co2, N2, Co2 + N2 + Ar

Soft ventilation 10 - 99,9% 10 - 99,9%

PACKAGING mATeRIALS

maximum pouch size 400 x 500 mm / 400 x 450 mm (15.6 x 19.7 inch / 15.6 x 17.7 inch)

400 x 500 mm / 400 x 450 mm (15.6 x 19.7 inch / 15.6 x 17.7 inch)

Polyethylene, polypropylene x x

PVC x x

All types of laminate, including aluminium laminate x x

film thickness max. 2 x 0,4 mm (2 x 0.02 inch) max. 2 x 0,4 mm (2 x 0.02 inch)

eLeCTRoNICS

Sealing system Impulse Impulse

Control microprocessor microprocessor

oPeRATIoN AND CommUNICATIoN

operation Touchscreen (optional IntelligentScan) Touchscreen (optional IntelligentScan)

Interface USB, RS 232, ethernet USB, RS 232, ethernet

PRoCeSS PARAmeTeRS (monitored)

Sealing temperature 80 - 250 °C (176°f - 482°f) 80 - 250 °C (176°f - 482°f)

Sealing time 0.5 - 10 s 0.5 - 10 s

Contact pressure < 200N < 200N

Cooling temperature 50 - 250 °C (122°f - 482°f) 50 - 250 °C (122°f - 482°f)

Cooling time 0.5 - 10 s 0.5 - 10 s

CoNTRoL fUNCTIoNS AS PeR eN ISo 11607-2

Process sequence automatic / reproducible automatic / reproducible

Process parameters monitored monitored

Automatic switch-off in the event of process parameter deviation

x x

Warning function in the event of process parameter deviation

x x

ACCeSSoRIeS

Label printer x x

IntelligentScan barcode scanner & software x x

52


GeNeRAL DATA

mains connection 230/115 V | 50/60 hz 230/115 V | 50/60 hz 230/115 V | 50/60 hz

Power consumption(only during the packaging process)

2,800 W (16 A, characteristic curve G (K))



Compressed air connection 1/4 inch min. 6 Bar min. 6 Bar

Dimensions W x D x h 880 x 490 x 280 mm(34.6 x 19.3 x 11 inch)

515 x 490 x 280 mm(20.3 x 19.3 x 11 inch)700 x 490 x 280 mm(27.6 x 19.3 x 11 inch)

515 x 490 x 280 mm(20.3 x 19.3 x 11 inch)700 x 490 x 280 mm(27.6 x 19.3 x 11 inch)

housing Stainless steel AISI 304 Stainless steel AISI 304 Stainless steel AISI 304

Weight 43 kg (95 lbs) 35 kg (77 lbs)36 kg (80 lbs)

35 kg (77 lbs)36 kg (80 lbs)

Seal seam width 8 mm (0.3 inch) 8 mm (0.3 inch) 8 mm (0.3 inch)

Seal seam length 770 mm (30.3 inch) 450 mm (17.7 inch)630 mm (24.8 inch)

450 mm (17.7 inch)630 mm (24.8 inch)

ComPReSSeD AIR, VACUUm AND GAS fLUShING

Pump output 220 N/min (13.2 m3/h) 220 N/min (13.2 m3/h) 220 N/min (13.2 m3/h)

maximum air consumption 90 – 126 N/min 90 – 126 N/min 90 – 126 N/min

minimum air pressure 6 bar 6 bar 6 bar

Compressed air quality according to ISo 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2)

according to ISo 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2)

according to ISo 8573-1, solid particles class 3, (max. 5 µm). Water dew point 15°C below the ambient temperature, oil content class 3 (max. 1 mg/m2)

Vacuum time 0 – 60 s optionally: unlimited

0 – 60 s optionally: unlimited

unlimited

maximum vacuum -85 kpa (-637.5 mm hg) -85 kpa (-637.5 mm hg) -85 kpa (-637.5 mm hg)

Pressure (during gas flushing, connection only with corresp. pressure reducer)

5 bar 5 bar No gas flushing possible

Gas flushing time 0 – 15 s 0 – 15 s No gas flushing possible

Permissible inert gases Co2, N

2, Ar Co

2, N

2, Ar No gas flushing possible

Ventilation or cleaning time 0 – 15 s 0 – 15 s manually

PACKAGING mATeRIALS1

Polyethylene, Polypropylene x x x

PVC x x x

All types of laminate, including aluminium laminate x x x

film thickness max. 2 x 0.4 mm (2 x 0.016 in) max. 2 x 0.4 mm (2 x 0.016 in) max. 2 x 0.4 mm (2 x 0.016 in)

1 Suitable for side fold film.

hv 800 aP2-Vhv 800 aP4-V


hv 450 aP2hv 630 aP2

eLeCTRoNICS

Sealing system Impulse Impulse Impulse

Control microprocessor microprocessor microprocessor (SPS)


operation Individual buttons / LCD, illumi-nated, optional IntelligentScan

Individual buttons / LCD, illumi-nated, optional IntelligentScan

Individual buttons / LCD, illuminated

Interface RS 232 (USB optional) RS 232 (USB optional)

Key lock x x

Counter x x

PRoCeSS PARAmeTeRS

Sealing temperature max. 300°C (572°f) max. 300°C (572°f)

Sealing time 0.5 – 10 s 0.5 – 10 s max. 6 s

Contact pressure 100 – 300 N 100 – 300 N

Cooling temperature 50 – 300°C (122 – 572°f) 50 – 300°C (122 – 572°f)

Cooling time 0,5 – 10 s 0,5 – 10 s max. 6 s

CoNTRoL fUNCTIoNS AS PeR ISo 11607-2

Process sequence Automatic / reproducible Automatic / reproducible

Process parameters monitored:

Sealing temperature x x

Contact pressure x x

>>

53



hv 450 aP2hv 630 aP2

GeNeRAL DATA

mains connection 230 V, 50/60 hz115 V, 50/60 hz

230 V, 50/60 hz115 V, 50/60 hz

230 V, 50/60 hz115 V, 50/60 hz

Power consumption(only during the sealing process)


850 / 850 / 1,500 W 610 / 720 W

Compressed air connection 1/4 inch min 6 Bar min 6 Bar min 6 Bar

Dimensions W x D x h 515 x 490 x 280 mm (20.3 x 19.3 x 11 inch) /700 x 490 x 280 mm (27.6 x 19.3 x 11 inch) /880 x 490 x 280 mm(34.6 x 19.3 x 11 inch)

520 x 300 x 220 mm(20.6 x 11.8 x 8.7 inch) /700 x 300 x 220 mm (27.6 x 11.8 x 8.7 inch) /1,100 x 300 x 220 mm(43.3 x 11.8 x 8.7 inch)

530 x 125 x 215 mm (20.9 x 4.9 x 8.5 inch) /730 x 125 x 215 mm(28.7 x 4.9 x 8.5 inch)

housing metall, powder-coated/stainless steel

metal, powder-coated metall, powder-coated/stainless steel

Weight 35 / 36 / 43 kg (77 / 79 / 95 lbs) 18 / 20 / 33 kg (40 / 44 / 72 lbs) 9 / 10 kg (20 / 22 lbs)

Seal seam width 8 mm (0.32 inch) 3 mm (0.12 in, 0.25 in on request) 3 mm (0.12 inch) one-sided

Seal seam length 450 / 630 / 770 mm(17.7 / 24.8 / 30.3 inch)

450 / 630 / 1,000 mm(17.7 / 28.8 / 39.3 inch)

300 / 500 mm(11.8 / 19.7 inch)

Cut length (AS/BmS models only) 360 / 540 / 940 mm(14.2 / 21.3 / 37 inch)

300 / 500 mm(11.8 / 19.7 inch)

PACKAGING mATeRIALS

Thermoplastic films e.g. (polyethylene, polypropylene, PVC) x x x

All types of laminate, including aluminium x x x

Sealable paper pouches (eN 868-4) x

Sealable paper/plastic pouches and reels (eN 868-5) x

Uncoated nonwoven materials of polyolefines (eN 868-9) x

Adhesive coated nonwoven materials of polyolefines (eN 868-10) x

film thickness max. 2 x 0.4 mm (2 x 0.015 in) max. 2 x 0,2 mm (2 x 0.008 in) max. 2 x 0,2 mm (2 x 0.008 in)

eLeCTRoNICS

Sealing system Impulse Impulse Impulse

Control microprocessor electronic electronic

hpl 460 aP-V hpl 660 aP-Vhpl 800 aP-V

hpl 450 ashpl 630 ashpl 1000 as

hpl 300 bmshpl 500 bms



Automatic switch-off in the event of process parameter deviation x x

Warning function in the event of process parameter deviation x x

Compatible with hawo process documentation software x x

ACCeSSoRIeS

Vacuum level sensor x x x

Positioning tray x x x

Label printer x x

Bag support device x x x

operation via IntelligentScan x x


operation Individual buttons / LCD, illumi-nated, optional IntelligentScan

Potentiometer Potentiometer

Interfaces RS 232 (USB optional)

Key lock x

Counter x

>>

54


hpl 3000 dc-V hpl 500 d/d-V

GeNeRAL DATA

mains connection 100 – 240 V, 50/60 hz 230 V, 50/60 hz / 115 V, 50/60 hz

Power consumption (normal operation)1 400 W 390 W

Dimensions W x D x h (incl. inlet tray) 830 x 250 x 240 mm(32.7 x 9.9 x 9.5 inch)

550 x 250 x 150 mm(21.7 x 9.9 x 5.9 inch)

housing Stainless steel AISI 304 casing cover Stainless steel AISI 304

Weight 25 kg (55 lbs) 14 kg (31 lbs)

Seal distance from the edge 0 – 35 mm (0 – 1.4 inch) 0 – 35 mm (0 – 1.4 inch)

Seal seam width 9 mm (0.35 inch) 6 mm (0.24 inch)

Seal seam length unlimited unlimited

Inlet protection (device protect) x x

SeALING mATeRIALS

Thermoplastic pouches, header bags (PP, Pe, PVC) x x

Uncoated nonwoven materials of polyolefines (eN 868-9) x x

Adhesive coated nonwoven materials of polyolefines (eN 868-10) x

Sealable paper pouches (eN 868-4) x x

Sealable paper/plastic pouches and reels (eN 868-5) x x

Gussetted materials x

Aluminium laminate film x x

>>

1 The values may vary during the heating phase. 2 optional scanner required.

PRoCeSS PARAmeTeRS

Sealing temperature max. 300°C (572°f) depending on the sealing time depending on the sealing time

Sealing time 0.5 – 10 s stepless stepless

Contact pressure 100 – 300 N fixed fixed

Cooling temperature 50 – 300°C (122 – 572°f) depending on cooling time depending on cooling time

Cooling time 0.5 – 10 s stepless stepless


Process parameters monitored:

Sealing temperature x

Contact pressure x

Automatic switch-off in the event of process parameter deviation x

Warning function in the event of process parameter deviation x

ACCeSSoRIeS

Positioning tray x x x

Label printer x

Bag support device x x

operation via IntelligentScan x x x

SealCom PRo optional communication module x x x

hpl 460 aP-V hpl 660 aP-Vhpl 800 aP-V

hpl 450 ashpl 630 ashpl 1000 as

hpl 300 bmshpl 500 bms

eLeCTRoNICS

microprocessor system x x

Retention of set parameters after mains interruption (Autosafe) x x

Automatic start of the motor via photocell x

Start of printer function via photocell x

Automatic update of the date and time even when the device is switched off x

fontmatic (automatic adaptation of the font size to the film width) x

hawo IntelligentScan2 x

>>

55


Display 5.6“ TfT graphics Colour 7-segment display

Input keyboard touchscreen push buttons

Interface PC:RS 232 connection USB connection ethernet connection

xxx

hpl 500 D-V

Integration into batch documentation systems x hpl 500 D-V

Data input and configuration via external PC x

Data backup through PC x

PRoCeSS PARAmeTeRS

Throughput speed 5 – 13 m/min adjustable(197 – 512 inch/min adjustable)

10 m/min (394 inch/min)

Sealing temperature 80 – 220 °C (176 – 428 °f) 80 – 220 °C (176 – 428 °f)

Contact pressure (sealing pressure) 70 – 130 N adjustable (100 N factory setting)

Temperature unit °C/°f °C/°f

Temperature ranges (pre-selectable) 3 1

Temperature control tolerance ± 2 % ± 2 %

overheat protection can be reset x x


Validatable process (ISo 11607-2) x

Process parameters monitored Temperature, contact pressure, speed (dwell)

Temperature, speed (dwell)

Adjustable switch-off tolerance ± 2 – 5 °C (± 35.6 – 41 °f) adjustable ± 5 °C (± 41 °f)

Automatic switch-off in the event of process parameter deviation x x

Warning function in the event of process parameter deviation x x

Internal recording of process parameters x

Printout of process parameters (seal check function) x


CoNTRoL fUNCTIoNS IN GeNeRAL

Standby function x

Start-up block via staff identification x

Time and date function x

Key lock x

Counter x x

monitoring of counter x

Identification protection with password x

maintenance monitoring x

operating hours counter x

DATABASe fUNCTIoNS (hpl 3000 DC-V)

Storage of texts 2,500 texts (of 20 characters)

Storage of personal IDs 50 names / numbers with password

Storage of individual printing sequences 5 per printer

Storage of use-by dates 3

Storage of process data x

PRINTeR fUNCTIoNS WITh INTeGRATeD PRINTeR (hpl 3000 DC-V)

Display of printer data via ticker x

Configuration

Barcode x

Printer function can be switched off x

Variable start of print x

Inverse print image x

Character width variable x

Character spacing variable x

Printing sequence variable x

>>

56


PRINTeR fUNCTIoNS WITh eXTeRNAL PRINTeR

Setting of the number of labels to be printed 1 – 99

Barcode x

Printing sequence variable x

ACCeSSoRIeS

hawo IntelligentScan barcode scanner hm 980 BR (with software for barcode list generation)

x hpl 500 D-V

InkTest/InkTest PRo (see page 28 and 29)

Tray hm 1000 T (850 x 280 x 60 mm / 33 x 11 x 2.4 inch) x x

Roll conveyor hm 500 RT (850 x 280 x 60 mm / 33 x 11 x 2.4 inch) x x

Label printer x

Stand as upright device x

Table stand x

mobile table with material baskets x

SeALING ToNGS

GeNeRAL DATA

Type of device heat sealing tongs heat sealing tongs heat sealing tongs

PTfe coating hpl WSZ 200 TB hpl WSZ 300 TB hpl WSZ 400 TB

Seal seam length 200 mm (7.9 inch) 300 mm (11.9 inch) 400 mm (15.8 inch)

Seal seam width 12 mm (0.47 inch) 12 mm (0.47 inch) 12 mm (0.47 inch)

Sealing temperature 50 – 250 °C (122 – 428 °f) stepless

50 – 250 °C (122 – 428 °f) stepless

50 – 250 °C (122 – 428 °f) stepless

Warm-up time approx. 3 min. approx. 3 min. approx. 3 min.

heating upper and lower stamp upper and lower stamp upper and lower stamp

Power 350 W 350 W 350 W

mains connection 230 V, 115 V 50/60 hz 230 V, 115 V 50/60 hz 230 V, 115 V 50/60 hz

Weight 1,5 kg (3.3 lbs) 1,5 kg (3.3 lbs) 1,5 kg (3.3 lbs)

ACCeSSoRIeS

Table clamp WSZ-TK WSZ-TK WSZ-TK

hpl WsZ 200hpl WsZ 200 tb



hpl 520 stt hpl 520 sts

GeNeRAL DATA

Type of device Table top unit Standing unit

Sealing speed 7.5 m/min (295 inch/min) 7.5 m/min (295 inch/min)

Temperature regulation microprocessor microprocessor

Sealing temperature < 220 °C (428 °f) < 220 °C (428 °f)

Sealing edge adjustment 0 – 35 mm (0 – 1.38 inch) 0 - 35mm (0 – 1.38 inch)

Sealing seam width 12 mm (0.47 inch) 12 mm (0.47 inch)

Sealing seam Smooth (special form on request) Smooth (special form on request)

mains connection 230V/50 hz 230 V/50 hz

Dimenstions W x D x h 397 x 585 x 385 mm(15.6 x 23 x 15.2 inch)

750 x 570 x 1,800 mm (29.5 x 22,4 x 70.9 inch)

Weight 23 kg (50.7 lbs) 52 kg (114.6 lbs)

housing Stainless steel AISI 304 Stainless steel AISI 304

Packaging material

coated headers x x

coated paper x x

coated aluminium composites x x

sealable composites x x

57

GeNeRAL DATA

Type of device Impulse sealing tongs Impulse sealing tongs Impulse sealing tongs Impulse sealing tongs

Sealing seam length 200 mm (7.9 inch) 300 mm (11.8 inch) 450 mm (17.7 inch) 630 mm (24.8 inch)

Sealing time steplessly adjustable steplessly adjustable steplessly adjustable steplessly adjustable

Sealing seam width 3 mm (0.12 inch) double-sided

3 mm (0.12 inch) double-sided



film thickness 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch) 2 x 0.5 mm (2 x 0.02 inch)

Power supply WING 200 Pulse generator WING 200 Pulse generator WING 200 Pulse generator W.I.N.G 300 Pulse generator

Power consumption 250 W 250 W 250 W 250 W

mains connection 230 V, 50/60 hz115 V, 50/60 hz

230 V, 50/60 hz115 V, 50/60 hz

230 V, 50/60 hz115 V, 50/60 hz

230 V, 50/60 hz115 V, 50/60 hz

full weight 6.1 kg (13.4 lbs) 6.2 kg (13.6 lbs) 6.3 kg (13.9 lbs) 9.6 kg (21.2 lbs)

Weight of tongs 1.6 kg (3.5 lbs) 1.7 kg (3.7 lbs) 1.8 kg (4.0 lbs) 2.0 kg (4.4 lbs)

ACCeSSoRIeS

Table clamp ISZ-TK ISZ-TK ISZ-TK ISZ-TK

hpl isZ 200 hpl isZ 300 hpl isZ 450 hpl isZ 630

SPeCIAL SeALING SYSTemS

GeNeRAL DATA

Type of device Impulse sealer Impulse sealer Impulse sealer

Sealing time stepless stepless stepless

Sealing seam length 450 mm (17.6 inch) max. 1,480 mm (58.2 inch) max. 1,780 mm (70 inch)

Sealing seam width 4 mm (0.16 inch) 3 mm (0.12 inch) 3 mm (0.12 inch)

film thickness 2 x 0,4 mm (2 x 0.016 inch)

4 x 0,15 mm(2 x 0.006 inch)

4 x 0,15 mm(2 x 0.006 inch)

film width max. 1,480 mm (58.2 inch) max. 1,780 mm (70 inch)

Power supply WING 500 Pulse generator WING 500 Pulse generator

mains connection 230 V, 50/60 hz 230 V, 50/60 hz 230 V, 50/60 hz

Power consumption(only during the sealing process)

850 W 500 W 500 W

material powder-coated/Stainless steel powder-coated powder-coated

Dimensions W x D x h 530 x 300 x 220 mm(20.9 x 11.9 x 8.7 inch)

1.990 x 600 x 1,400 mm(78.3 x 23.6 x 55.1 inch)

2.150 x 600 x 1,280 mm(84.6 x 23.6 x 50.4 inch)

Stand, chrome-plated hpl 450 ST

Vertically adjustable 150 mm (5.9 inch)

Tube magazine hpl 450 Tm 6 / Ø 35 mm (1.4 inch)

magazine guide in stainless steel AISI 304 hpl 450 Tmf 65 x 880 mm (2.6 x 34.6 inch)

Dimensions overall W x D x h 880 x 410 x 745 mm(34.6 x 16.1 x 29.3 inch)

Total weight Device approx. 20 kg (44.1 lbs)With stand approx. 40 kg (88.2 lbs)

98 kg (216 lbs) 119 kg (262.4 lbs)

ACCeSSoRIeS

Tube magazine holder for various tube diameters on request

Length counter x x

2. film reel holder x x

hpl 450 tsm hpl 1500 ms hpl 1800 ms

SeALING ToNGS

58

© 2016 hawo gmbH hawo, ValiPak, ValiDoc, VeriDoc, fontmatic,

Datamatic, SealPeak, hawo IntelligentScan,

hawoflex, SealCom, ServiSeal, CaliSeal,

ValiSeal, Sizematic, ValiUp and GreenTek are

applied-for or registered trademarks of hawo

Gmbh in Germany and many other countries.

The ISo logo is a protected trademark of the

International Standards organisation based in

Geneva / Switzerland.

our insistence on quality is a

pledge to everyone who comes into

contact with us and our products.

This is why our equipment all bears

the Ce mark. We have been certi-

fied to ISo 9001.

As a company, we are a member of

numerous associations and institu-

tions, including the Sterile Barrier

Association (SBA). As a member

of this association, we actively

support the work of the fraunhofer

Institute and German (DIN), euro-

pean (CeN) and international (ISo)

standards committees.

hawo Gmbhobere Au 2 – 474847 obrigheim / GermanyT +49 (0) 6261 / 9770 - 0f +49 (0) 6261 / 9770 - [email protected]

our current product videos and

information films on professional

packaging and process validation

can be found at:

www.hawo.tv

CoPYRIGhT

The layout of this brochure, along with the graphics, photographs and edited

texts used, are protected by copyright. hawo Gmbh reserves all rights of dis-tribution and dissemination, including

the photomechanical reproduction or parts thereof via data media, data

networks, etc.

DISCLAImeR

The brochure has been put together with the greatest care and is constantly being updated. All content is intended merely as a non-binding offer and for the purposes of general information and does not replace in-depth and

personal advice in relation to buying decisions. hawo Gmbh offers no gua-rantee of the correctness, up to date

nature, completeness or quality of the information contained in the brochure

and accepts no liability.

Technical modifications reserved9/2016 | 9.340.017

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