Osx project update agosto_final_inglês
Transcript of Osx project update agosto_final_inglês
Project UpdateAugust 2011
Açu Shipyard – Licensing
• Term of Reference
• EIA filling
• Public Hearing
• Preliminary License
• Installation License
• Beginning of Construction (July)
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Açu Shipyard – Industrial District
A new cluster for Heavy Industry
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Açu Shipyard – Setup
Quay
FPSO
Green curtain
Platform construction
area
Administrative
buildings
Industrial unit
Modules
construction areaDrydock and
effluent station
treatment
Administrative buildings with
LEED Certification
(US Green Building Council)
Electric Substation 345 kV – 13.8 kV
Platform
assembly area
Water treatment station
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Açu Shipyard – Advantages
1. Welding economies: 18m steel plate results in 56% less welding
• US$ 3.5 million savings and 28 days reduction in construction / FPSO
• US$ 1.9 million savings and 24 days reduction in construction / WHP
2. Energy Savings: 30% reduction and US$ 4 million in annual savings
Welding length: (18m x 8point) + 20m = 164m
COMPARATIVO DE FABRICAÇÃO DE BLOCOS PARA DOIS TIPOS DE CHAPAS: (18m X 4m X 19,5mm) & (9m X 2,44m X 19,5mm)
2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M 2.4M
18M
9M
9M
20M
1 2 3 4 5 6 7 8 9
4M 4M 4M 4M 4M
18M
20M
1 2 3 4 5
WELDING LENGTH: (18M * 9POINT) + 20M = 182 M WELDING LENGTH: 18M * 4POINT = 72M
Regular Size Açu
Welding lenght: (18m x 4point) =72m
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Açu Shipyard – Advantages
3. Optimal Weather conditions: Less than 30% of rainy days per year
4. Better soil: Sandy soil requires lighter foundations
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5. Integration Slots: Up to 3,525m of quay allowing
simultaneous integration of 9 FPSOs and the construction of
8 WHPs. (6 FPSOs and 2,400m at 1st phase)
6. Proximity to Campos Basin: ( ≈ 150Km)
FPSO / WHP travels to Campos Basin in half a day
Savings of US$ 4,0 million as compared to a site in Singapore
Açu Shipyard – Capex
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Preliminary Budget – US$ (MM) Total LLX OSX
Common Infrastructure 448 219 229
Investigation and Engineering 31 15 16
Civil Works 416 204 212
Offshore Dredging (854k m3) 111 55 56
Onshore Dredging (13,000k m3) 41 20 21
Break Water (2,300k m3) 264 129 135
Pre eng. costs + environmental 74 - 74
Civil works 447 - 447
Onshore Dredging (10,500k m3) 90 - 90
Quay (2,270 m) 262 - 262
Back area embankment (6,000k m3) 21 - 21
Site camp facility and management 74 - 74
Shipyard structure 544 - 544
Buildings 265 - 265
Dry Dock 133 - 133
Roads and Paving 146 - 146
Equipment and others 420 - 420
Total 1,933 219 1,714
Merchant Marine Fund ≈ 80%
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Current Order Book – OGX
EQUIPMENT CAPACITYESTIMATED CAPEX
(US$ MM)DELIVERY*
FPSO OSX-1 80K bopd 610 3Q 2011
FPSO OSX-2 100K bopd 775 2Q 2013
FPSO OSX-3 100K bopd 800 3Q 2013
FPSO OSX-4 100K bopd 850-900 2Q 2014
FPSO OSX-5 100K bopd 850-900 4Q 2014
WHP-1 30 wells 400-450 1Q 2013
WHP-2 30 wells 400-450 2Q 2013
Total 4,685 - 4,885
* delivery at the shipyard (ex installation)
FPSO OSX-1
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FPSO OSX-1 – Customization
M350 New
M260 Mod.
M320 Mod.
M400 Mod.
Central Pipe Rack Mod.
M430 Mod.
M220 Mod.
F110 Mod.
N130 Mod.
M230 New
M250 New
M310 New
MODIFICATION WORK
NEW INSTALLATION
M280 Mod.
W140 Mod.
N160 Mod.
M200 New
M290 Mod.
M380 New
Hull / Engine Room Mod.
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FPSO OSX-1 – Project Progress
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FPSO OSX-1 – Project Progress
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• FPSO– MECHANICAL COMPLETION AND COMISSIONING: 30TH OF JULY
• TURRET
– INSTAND-BY AT INDONESIA.
• COMPONENTS OF THE MOORING SYSTEM
– STORED IN BRAZIL.
PLANNED
ACTUAL
84.81%
84.47%
MAR/11
86.90%
86.96%
APR/11
90.38%
89.90%
MAY/11
95.85%
92.43%
JUN/11
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FPSO OSX-1 – Project Progress
60%
65%
70%
75%
80%
85%
90%
95%
100%
FPSO OSX 1
Planned Actual
Delivery Progress & Timeline
Purchase
Delivery inSingapore
First Oil
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
% Planned % Actual
PLANNED
ACTUAL
58
61
MAR/11
79
73
APR/11
79
74
MAY/11
86
77
JUN/11
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Percentage of Workers Hired
No. of employees
FPSO OSX-1 – Hire of Personnel On-Track
FPSO OSX-1 – Personnel Experience
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14%
26%
28%
28%
4%
Age
20 to 30 years
30 to 40 years
40 to 50 years
50 to 60 years
Greater than or equal to 60 years
49%
32%
19%
Less than 20 years
20 to 30 years
Greater than or equal to 30 years
ExperienceTime
OSX-2 / WHP-1 System
15
OSX-2 / WHP-1 System
16
WHP 1 OSX 2
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Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
2Q13
Construction Contract
• EPCIC (Engineering, Procurement,
Construction, Installation and
Commissioning) contract executed with
SBM Offshore
Long term debt commitment
• Proposals with 100% underwriting
• Mandated and with negotiated term sheet
• Debt/Equity Structure – 80/20
* ex-installation
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
1Q13
Construction Contract
• EPCIC (Engineering, Procurement,
Construction, Installation and
Commissioning) contract executed with
Techint
Drilling Package
• Ongoing tender
• Initial proposals received on
December 8th, 2010 from AKER,
NOV, TTS and SEAWELL
OSX 2 WHP 1
* ex-installation
OSX-2 / WHP-1 System
OSX-3 / WHP-2 System
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OSX-3 / WHP-2 System
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WHP 2 OSX 3
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Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
3Q13
Construction Contract
• EPCIC (Engineering, Procurement,
Construction, Installation and
Commissioning) contract executed with
Modec
* ex-installation
Expected Timeline
GTD
RFP
Delivery at shipyard*
Status
2Q13
Contrato de Construção
• EPCIC (Engineering, Procurement,
Construction, Installation and
Commissioning) contract executed with
Techint
Drilling Package
• Ongoing tender
• Initial proposals received on
December 8th, 2010 from AKER,
NOV, TTS and SEAWELL
OSX 3 WHP 2
* ex-installation
OSX-3 / WHP-2 System
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FPSOs OSX-4
and OSX-5
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Gemini Star Suhail Star
• Two sister VLCC´s (Very Large Crude Oil Carriers) purchased in
November 2010
• Purchase price: US$ 27 MM each
• VLCC Gemini Star received on January 13th, 2011 and VLCC
Suhail Star received on February 22nd, 2011
• Purchased from Vela International Marine Limited (subsidiary of
Saudi Aramco)
• Engineering for conversion and integration under bidding
process
• Delivery ex-installation scheduled for 2Q14 and 4Q14,
respectively
FPSOs OSX-4 and OSX-5