Original operating instructions - Kubota Australia · Original operating instructions Rotary...

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Rotary Swather

Swadro 38 T Swadro 42 T Swadro 46 T

(from serial no.: 770 633)

Order no.: 150 000 025 02 en

06.12.2012

Table of Contents

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EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle, Germany

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Rotary rake KRONE Type / types: Swadro 38 T; Swadro 42 T; Swadro 46 T

to which this declaration refers is in compliance with the relevant provisions of

EC directive 2006/42/EC (machines). The signing Managing Director is authorised to compile the technical documents. Spelle, 20.11.2012

Dr.-Ing. Josef Horstmann (Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer, Dear customer,

You have now received the operating instructions for the KRONE product which you have purchased.

These operating instructions contain important information for the proper use and safe operation of the machine.

If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf. Pos: 3 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Table of Contents

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1 Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 Foreword ................................................................................................................................................. 6

3 Introduction ............................................................................................................................................. 7

3.1 Purpose of Use .................................................................................................................................. 7

3.2 Validity ............................................................................................................................................... 7

3.3 Identification Plate ............................................................................................................................. 7

3.4 Information Required for Questions and Orders ................................................................................ 8

3.5 Intended Use ..................................................................................................................................... 9

3.6 Technical data ................................................................................................................................... 9

4 Safety ..................................................................................................................................................... 12

4.1 Introduction ...................................................................................................................................... 12

4.1.1 Re-Ordering the Adhesive Safety and Information Labels .......................................................... 13

4.1.2 Affixing the Adhesive Safety and Information Labels .................................................................. 13

4.1.3 Contact ......................................................................................................................................... 13

4.2 Position of the Adhesive Safety Stickers on the Machine ............................................................... 14

4.3 Identifying Symbols in the Operating Instructions ........................................................................... 16

4.4 Identification of the hazard warnings ............................................................................................... 16

4.4.1 Personnel Qualification and Training ........................................................................................... 17

4.4.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 17

4.4.3 Safety-conscious work practices ................................................................................................. 17

4.5 Safety Instructions and Accident Prevention Regulations ............................................................... 18

4.6 Hitched Implements ......................................................................................................................... 19

4.7 PTO operation ................................................................................................................................. 20

4.8 Hydraulic system ............................................................................................................................. 21

4.9 Tyres ................................................................................................................................................ 21

4.10 Maintenance .................................................................................................................................... 22

4.11 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 23

4.12 Inadmissible Modes of Operation .................................................................................................... 23

4.13 Safety Instructions on the Machine ................................................................................................. 23

5 Commissioning..................................................................................................................................... 24

5.1 First installation ................................................................................................................................ 25

5.2 Mounting onto the Tractor ................................................................................................................ 25

5.3 Default setting .................................................................................................................................. 25

5.4 PTO shaft ......................................................................................................................................... 26

5.4.1 Length adjustment ....................................................................................................................... 26

6 Start-up .................................................................................................................................................. 27



6.3 Using the safety chain ..................................................................................................................... 29

6.4 Hydraulics ........................................................................................................................................ 30

6.4.1 Special Safety Instructions .......................................................................................................... 30

6.4.2 Connecting the hydraulic lines ..................................................................................................... 30

6.5 Install the PTO shaft ........................................................................................................................ 31

7 Driving and Transport .......................................................................................................................... 34

7.1 Preparation for transport .................................................................................................................. 35

8 Operation ............................................................................................................................................... 36

Table of Contents

4

8.1 Overload protection ......................................................................................................................... 36

8.2 From transport into working position ............................................................................................... 37

8.3 Move the hoop guards to the working position. ............................................................................... 37

8.4 Swath former ................................................................................................................................... 38

8.4.1 Adjusting the swath cloth ............................................................................................................. 39

8.4.2 Adjusting the swath former lengthwise ........................................................................................ 39

8.4.3 Height adjustment of the swath former ........................................................................................ 39

8.4.4 To adjust the swath former lengthwise: ....................................................................................... 40

8.4.5 Height adjustment of the swath former: ....................................................................................... 40

8.5 Adjusting the raking height .............................................................................................................. 41

8.6 Travelling speed und drive speed .................................................................................................... 41

8.7 Switching from working position to transport position ..................................................................... 42

8.8 Parking ............................................................................................................................................. 44

9 Settings ................................................................................................................................................. 45

9.1 To adjust the rotor running gear ...................................................................................................... 45

9.2 Adjustable throttles .......................................................................................................................... 46

10 Maintenance .......................................................................................................................................... 47

10.1 Special Safety Instructions .............................................................................................................. 47

10.2 Spare Parts ...................................................................................................................................... 47

10.3 Tightening Torques .......................................................................................................................... 48

10.4 Tightening Torques (Countersunk Screws) ..................................................................................... 49

10.5 Testing the screws on the tines ....................................................................................................... 49

10.6 Tyres ................................................................................................................................................ 50

10.6.1 Tyre air pressure ...................................................................................................................... 50

10.7 Replacing the tine arms (in case of repair) ...................................................................................... 52

10.8 Replacing Tines ............................................................................................................................... 54

11 Maintenance – lubrication chart ......................................................................................................... 55


11.2 PTO shaft ......................................................................................................................................... 55

11.3 Lubrication Chart ............................................................................................................................. 56

12 Maintenance - Gearbox ........................................................................................................................ 57

12.1 Rotor gearbox / rotor housing .......................................................................................................... 57

12.2 Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 57

13 Maintenance - hydraulic system ......................................................................................................... 58

14 Special equipment ................................................................................................................................ 59

14.1 Tine loss safeguard ......................................................................................................................... 59

15 Placing in Storage ................................................................................................................................ 60


15.2 At the End of the Harvest Season ................................................................................................... 61

15.3 Before the Start of the New Season ................................................................................................ 62


16 Malfunctions - Causes and Remedies ................................................................................................ 63


17 Index ...................................................................................................................................................... 64

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Table of Contents

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Foreword

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2 Foreword Pos: 8.2 /BA/Vorwort/Schwader/Verehrter Kunde Schwader @ 1\mod_1202129116819_78.docx @ 57456 @ @ 1

Dear Customer,

By purchasing your rotary rake, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the machine to allow you to use the rotary rake to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any task by following the instructions step by step. It contains extensive notes and information about maintenance, how to use the machine safely, secure working methods, special precautionary measures and available accessories. This information and these instructions are essential, important and useful for the operational safety, reliability and durability of the rotary rake.

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Note

In the operating instructions which follow, the rotary rake will also be referred to as the "machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons. Should you for any reason not be able to use these operating instructions either wholly or partially, you can receive a replacement set of operating instructions for your machine by quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle Pos: 9 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Introduction

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in operation and maintenance. For this reason, these operating instructions must be read by operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific safety instructions contained in the other sections.

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3.1 Purpose of Use Pos: 12 /BA/Einleitung/Schwader/Verwendungszweck Schwader Hitch @ 6\mod_1214977196872_78.docx @ 96971 @ @ 1

The rotary rake is used to swath cut crops. Pos: 13 /BA/Einleitung/Gültigkeit/Schwader/Gültigkeit Swadro 46T/42T/38T US @ 8\mod_1219385558658_78.docx @ 117044 @ 2 @ 1

3.2 Validity

These operating instructions apply to rotary rakes of the series:

Swadro 38 T; Swadro 42 T; Swadro 46 T Pos: 14 /Überschriften/Überschriften 2/K-O/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1

3.3 Identification Plate Pos: 15 /BA/Einleitung/Kennzeichnung/Schwader/Kennzeichnung Swadro 46T @ 9\mod_1220001357098_78.docx @ 124901 @ @ 1

SW46T0001

Maschinenfabrik Bernard Krone GmbHHeinrich-Krone-Str. 10 D-48480 Spelle

Made inGermany

1

Figure 1:

The machine data are located on the type plate (1). Pos: 16 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Introduction

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type designation, vehicle ID number and the year of manufacture : To ensure that these data are always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof.


Introduction

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3.5 Intended Use Pos: 19.2 /BA/Einleitung/Bestimmungsgemäßer Gebrauch/Schwader/Bestimmungsgemäßer Gebrauch Schwader @ 1\mod_1202215704310_78.docx @ 57818 @ @ 1

The rotary rake is built exclusively for conventionaluse in agricultural work (intended use). Pos: 19.3 /BA/Einleitung/Bestimmungsgemäßer GebrauchNicht bestimmungs gemäss (2012-03-19 16:41:15) @ 0\mod_1196401324340_78.docx @ 7690 @ @ 1

Any use of the machine for other purposes is deemed not to be in accordance with intended use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear the risk.

Operation in accordance with intended use also includes observing the operating, maintenance and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation. For this reason, unauthorised modifications shall exclude any liability of the manufacturer for consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.


Introduction

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Road travel is only permitted with the swivelled rotary arms in transport position.

Type Swadro

38 T

Swadro

42 T

Swadro

46 T

Trailer drawbar standard

Tandem axle standard

Number of rotors Unit 1

Number of arms per rotor Unit 10 13 13

Number of double tines per arm Unit 4

Working width approx. mm 3800 4200 4600

Rotor diameter approx. mm 2960 3300 3600

Height in transport position [H] approx. mm 1750 1750 2700

Height in working position approx. mm 1250 1250 1200

Length [L] approx. mm 4800 4950 5100

Transport width [B] approx. mm 3050 3350 2580

Width in working position approx. mm 3800 4200 4600

Power consumption approx. kW/HP

19/25 22/31

PTO speed rpm max. 540

Recommended drive speed in use max. rpm 350 - 450

Equivalent continuous sound pressure level less than 70 d B(A)

Acreage approx./h 3.5 - 4 4.5 – 5 5.5 - 6

Tyres 18/8.50- 8.6PR

Lighting voltage 12 volt, 7-pin plug

Max. operating pressure of the hydraulic system

bar 200

Required hydraulic connections 1x single-action*

Service weight kg 730 790 820

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WARNING!

The Swadro 42 T is not approved for driving on public roads and highways.

Severe injuries or danger to life can be caused when driving on public roads.

Since the transport width of the Swadro 42 T exceeds 3 m, it is not permitted to drive the Swadro 42 T on public roads.

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Introduction

11

L

SW46T025

Figure 2:


Safety

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4 Safety Pos: 27 /BA/Sicherheit/Schwader/Sicherheit Einführung Schwader @ 1\mod_1202219372123_78.docx @ 58050 @ 2 @ 1

4.1 Introduction

The rotary rake is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability. Hazard warnings are attached to the machine in the relevant areas to warn against any dangers. The safety instructions are provided in the form of so-called warning pictograms. Important information on the position of these safety signs and what they mean is given below!

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Danger! - Danger zone of the machine

Effect: Danger to life or serious injuries. • Immediately replace damaged or illegible adhesive labels. • Following repair work, always attach appropriate adhesive safety stickers to all the

replaced, modified or repaired components. • Never clean areas carrying an adhesive safety label using a high-pressure cleaner. • Familiarise yourself with the statement of the warning pictograms. The adjacent text and

the selected location on the machine provide information on the special danger spots on the machine.


Safety

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4.1.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer (see Section "Contact").

4.1.2 Affixing the Adhesive Safety and Information Labels

Note - Affixing an adhesive label

Effect: Adhesion of the label • The surface for affixing the adhesive label must be clean and free of dirt, oil and grease.

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4.1.3 Contact Pos: 32 /Adressen/Adresse Maschinenfabrik KRONE Spelle @ 0\mod_1195568531083_78.docx @ 734 @ @ 1

Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany) Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office) Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic) Fax.: + 49 (0) 59 77/935-359 (Spare parts - export) Email: [email protected]


Safety

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4.2 Position of the Adhesive Safety Stickers on the Machine Pos: 37 /BA/Sicherheit/Aufkleber/Schwader/Sicherheitsaufkleber Schwader 38T_46T @ 7\mod_1215609699977_78.docx @ 104634 @ @ 1 GL

SW46T005_2

4

3 5

1 2 4

5 3

Figure 3:

1)

Before starting the machine, read and observe the operating instructions and safety instructions.

Order no. 939 471-1 (1x)

2)

The PTO speeds must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar!

939 100-4

MAX.540/min

MAX.200 bar Order No. 939 100-4 (1x)

3)

Danger in the area where rotors are turning - keep your distance!

939 472-2 Order No. 939 472-2 (2x)

4)

While parts are moving, never reach into areas where there is a risk of being crushed.

Order No. 942 196-1 (2x)

942 196 -1

Safety

15

5)

Before starting work, move the hoop guards to the protective position (fold down).

Order No. 939 574 0 (2x)


939 574-0

Safety

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4.3 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign:

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4.4 Identification of the hazard warnings

Danger!

DANGER! - Type and source of the hazard!

Effect: Danger to life or serious injuries. • Measures for hazard prevention

Warning !

WARNING! - Type and source of the hazard!

Effect: Injuries, serious material damage. • Measures for hazard prevention

Caution!

CAUTION! - Type and source of the hazard!

Effect: Property damage

• Measures for risk prevention.

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine • Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.


Safety

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4.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel. Should personnel lack the required knowledge, they must receive the required training and instruction. The operator must ensure that the contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by authorised service centres.

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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental hazards as well as damage to the machine. If the safety instructions are not respected, this could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

• Endangering of persons due to not protected working areas. • Breakdown of important machine functions • Failure of prescribed methods for repair and maintenance • Endangering of persons due to mechanical and chemical effects • Damage to the environment due to leaking hydraulic oil

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4.4.3 Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing accident prevention rules and any internal work, operating and safety rules issued by the operator.

The safety and accident prevention regulations of the responsible professional associations are binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep emergency numbers for doctors and fire brigade close to the telephone.

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Safety

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4.5 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation. Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations! 4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. It is too late to learn this when you are using the machine for work!

5 The user should wear close fitting clothes. Avoid wearing loose or baggy clothing. 6 Keep the machine clean to prevent the danger of fire! 7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view! 8 Carrying passengers during operation and transport on the working implement is not

permitted. 9 Couple implements correctly! Attach and secure implements to specified devices only! 10 When attaching or detaching implements, place the supporting devices in the correct

positions! 11 Use extreme caution when attaching or detaching implements onto or from the tractor! 12 Always attach ballast weights properly to the fixing points provided! 13 Observe permitted axle loads, gross weight and transport dimensions! 14 Check and attach transport equipment, such as lighting, warning devices and protective

equipment! 15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must

be positioned in such a way that no movements are unintentionally triggered in any transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving! 18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient! 19 Hitched implements and ballast weights affect the driving, steering and braking response

of the machine. Make sure that you are able to brake and steer the machine as required! 20 Take into account the extension radius and/or inertia of an implement when turning

corners! 21 Start up implements only when all safety devices have been attached and set in the

required position! 22 Keep safety equipment in good condition. Replace missing or damaged parts. 23 Keep clear of the working range of the machine at all times! 24 Do not stand within the turning and swivel range of the implement! 25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

Safety

19

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing

injuries! 27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,

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4.6 Hitched Implements

1 Secure implements against rolling. 2 Observe the maximum supported load on the trailer coupling, swing drawbar or hitch! 3 If a drawbar coupling is used, make certain that there is enough play at the coupling

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Safety

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4.7 PTO operation

1 Use only PTO shafts specified by the manufacturer! 2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached

and in good working condition (on the implement side, too)! 3 Make sure that the required tube covers are in place for PTO shafts in transport and

working position! 4 Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and

remove the ignition key! 5 When using PTO shafts with an overload safety or free-running coupling which are not

shielded by the guard on the tractor, mount the overload safety or free-running coupling on the implement side!

6 Always make sure that the PTO shaft is properly installed and secured! 7 Attach chains to prevent the PTO shaft guard from rotating with the shaft! 8 Before switching on the PTO, make sure that the selected PTO speed of the tractor

matches the permissible implement speed! 9 Before switching on the PTO shaft make sure that no person is in the danger zone of the

device! 10 Never switch on the PTO if the engine is switched off! 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use. 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not

required! 13 Caution! After disengaging the PTO danger due to the flywheel running on! Keep away

from the implement during this time. The machine may be worked on only if it is completely at standstill and if the flywheel is secured by the parking brake.

14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the parking brake.

15 Place the disconnected PTO shaft onto the support provided! 16 After detaching the PTO shaft, attach the protective cover to the PTO end! 17 If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate operating instructions)


Safety

21

Pos: 44.11 /BA/Sicherheit/Hydraulikanlage @ 2\mod_1203503691986_78.docx @ 66225 @ 2 @ 1

4.8 Hydraulic system

1 The hydraulic system is pressurised! 2 When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are

connected as specified! 3 When connecting the hydraulic hoses to the tractor hydraulics, make sure that the

hydraulics of both the tractor and the implement have been depressurized! 4 In the case of hydraulic connections between tractor and machine, the coupling sleeves

and plugs should be marked to ensure a proper connection! If the connectors are interchanged, the function will be reversed (e. g. raising/lowering) - Risk of accident!

5 When searching for leaks, use suitable aids to avoid the risk of injury! 6 Liquids escaping under high pressure (hydraulic oil) can penetrate the skin and cause

serious injury! Seek medical help immediately should injuries occur! Danger of infection! 7 Before working on the hydraulic system, depressurise the system and switch off the

engine! Pos: 44.12 /BA/Sicherheit/Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen @ 3\mod_1204552944856_78.docx @ 70772 @ @ 1

8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The new hoses must fulfill the technical requirements set by the manufacturer of the implement!

Pos: 44.13 /Überschriften/Überschriften 2/P-T/Reifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1

4.9 Tyres Pos: 44.14 /BA/Sicherheit/Reifen @ 0\mod_1195646435716_78.docx @ 1346 @ @ 1

1 When working on the tyres, make sure that the implement is safely lowered and secured against rolling (wheel chocks).

2 Installing wheels and tyres requires adequate knowledge and suitable tools! 3 Repair work on the tyres and wheels should be done by specially trained personnel using

appropriate installation tools only! 4 Check tyre pressure regularly! Inflate the tyres to the recommended pressures! 5 Check the wheel nuts periodically! Missing wheel nuts can result in a wheel falling off and

the machine tipping over. Pos: 44.15 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Safety

22

Pos: 44.16 /BA/Sicherheit/Wartung/Wartung Swadro @ 2\mod_1203504022126_78.docx @ 66245 @ 2 @ 1

4.10 Maintenance

1 Always make certain that the drive and the engine are switched off before doing any repairs, maintenance or cleaning! - Remove the ignition key!

2 Regularly check that nuts and bolts are properly seated and tighten if necessary! 3 When performing maintenance work with the machine raised, always secure it with

suitable supporting elements! 4 Oils, greases and filters must be disposed of correctly! 5 Always disconnect the power supply before working on the electrical system! 6 If protective devices and guards are subject to wear, check them regularly and replace

them in good time! 7 When performing electrical welding work on the vehicle and mounted devices, turn power

supply off at main battery switch or disconnect generator cable and battery! 8 Replacement parts must at least comply with the technical requirements set by the

manufacturer of the implements! This is guaranteed by original KRONE spare parts! Pos: 44.17 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Safety

23

Pos: 44.18 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1

4.11 Unauthorised Conversion/Modification and Spare Parts Production

Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety. Use of other parts may void liability for resulting damage.

Pos: 44.19 /BA/Sicherheit/Unzulässige Betriebsweisen @ 11\mod_1223357699923_78.docx @ 145527 @ 2 @ 1

4.12 Inadmissible Modes of Operation

The operating safety of the delivered machine is guaranteed only when it is used as intended in compliance with the introductory section "Intended use" of the operating instructions. The limit values listed in the data charts should not be exceeded under any circumstances.

Pos: 44.20 /BA/Sicherheit/Sicherheitshinweise an der Maschine @ 1\mod_1201937861961_78.docx @ 55783 @ 2 @ 1

4.13 Safety Instructions on the Machine

The safety instructions on the machine warn of residual risks associated with the machine. They consist of warning pictograms and a work safety symbol. All safety instructions must be followed. Always keep the safety instructions clean and in clearly legible condition! If any safety instructions are damaged or missing, request them from your dealer and then put them in the places provided for them. Where these safety instructions are and what they mean will be described in the following chapters.


Commissioning

24

Pos: 46.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1

5 Commissioning Pos: 46.2 /BA/Sicherheit/Gefahrenhinweise/Gefahr - Fehlerhafter Zusammenbau @ 1\mod_1202224212591_78.docx @ 58171 @ @ 1

Danger! - Incorrect assembly

Effect: Danger to life, serious injuries or serious damage to the machine.

• Only authorised service centres may assemble the machine. • The machine must be assembled with special care. • Always heed the applicable accident prevention regulations. • Use only safe and sufficiently dimensioned lifting equipment and load-securing

equipment. • The machine may be taken into operation only after all the safety devices have been

installed. • If unauthorised modifications are made to the machine, the manufacturer is released

from liability for any resulting damage.

Pos: 46.3 /BA/Sicherheit/Gefahrenhinweise/Einstellarbeiten / EinstellungenGefahr - Einstellarbeiten Gefahr ohne Bedieneinheit @ 6\mod_1214998463669_78.docx @ 97803 @ @ 1

Danger! Unexpected movements of the machine

Effect: Danger to life, injuries or damage to the machine.

• Setting tasks must only be performed when the drive is switched off and the engine is at a standstill!

• Bring the machine to a complete stop. • Switch off the engine and remove the ignition key. • Secure the machine and tractor against rolling.


Commissioning

25

Pos: 46.5 /Überschriften/Überschriften 2/A-E/Erstmontage @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1

5.1 First installation Pos: 46.6 /BA/Inbetriebnahme/Erstinbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1

The document "Assembly Instructions" describes how to install the device for the first time. Pos: 46.7 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

5.2 Mounting onto the Tractor Pos: 46.8 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Anbau Zugpendel/Ackerschiene erforderlich @ 6\mod_1214987153325_78.docx @ 97271 @ @ 1

A swing drawbar or a hitch bar is required on the tractor side to attach the machine to the tractor.

Pos: 46.9 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Anbau Bild ohne Sicherheitskette SW 46T @ 9\mod_1220934689209_78.docx @ 129036 @ @ 1

SW46T034_1

2

1

Figure 4: Pos: 46.10 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Ankoppeln SW 710T @ 6\mod_1214987431903_78.docx @ 97291 @ @ 1

• Connect the rotary rake to the swing drawbar or hitch bar (1) and secure using bolt (2). Pos: 46.11 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Ankoppeln T2 @ 9\mod_1220936715568_78.docx @ 129149 @ @ 1

• Switch off tractor engine and remove ignition key. • Secure tractor and machine against rolling.

Pos: 46.12 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 46 T/Grundeinstellung Kreisel vorne SW 46T US @ 9\mod_1220948683865_78.docx @ 129346 @ 2 @ 1

5.3 Default setting

SW46T014_1US

1

Fig. 5

• Raise or lower the hitch bar until the rotor is positioned horizontally. • Use the spindle (1) to adjust the rotor until it is horizontal or inclined slightly forward.


Start-up

26

Pos: 46.14.1 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

5.4 PTO shaft Pos: 46.14.2 /BA/Inbetriebnahme/Erstinbetriebnahme/Gelenkwelle/Materialschäden Masch nicht ausheben @ 6\mod_1214996593356_78.docx @ 97722 @ @ 1

Caution! - Material Damages

• Do not lift the machine until the length of the PTO shaft has been adjusted!

Pos: 46.14.3 /BA/Inbetriebnahme/Erstinbetriebnahme/Gelenkwelle/Traktorwechsel Gelenkwellenlänge beachten @ 6\mod_1214996938591_78.docx @ 97742 @ @ 1

Caution! - Changing the tractor

Effect: Damage to the machine

When using the machine for the first time and whenever changing the tractor Check PTO shaft for the correct length. If the length of the PTO shaft does not match the tractor, always observe the chapter entitled "Adjusting the length of the PTO shaft".

Pos: 46.14.4 /Überschriften/Überschriften 3/K-O/Längenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1

5.4.1 Length adjustment Pos: 46.14.5 /BA/Inbetriebnahme/Erstinbetriebnahme/Gelenkwelle/Schwader/Längenanpassung Bild SW 710T_46T US @ 9\mod_1220951157271_78.docx @ 129459 @ @ 1

SW46T003_1_US

1

23

4

Fig. 6 Pos: 46.14.6 /BA/Inbetriebnahme/Erstinbetriebnahme/Gelenkwelle/Schwader/Längenanpassung_mit Weitwinkel traktorseitig SW38T/42T/46T US @ 46\mod_1281962664093_78.docx @ 445665 @ @ 1

The length of the universal shaft (1) must be adjusted. To do so, position rotary swather in the shortest universal shaft position setting:

Note

The universal shaft must not yet be attached on the tractor side.

• Bring the machine into the transport position • Subsequently, turn the tractor’s steering to full to the left or to the right and move forward

with the attachment until the tightest curve is reached • Switch off the engine and remove the ignition key • Secure the machine and tractor against rolling • Disperse the universal shaft • Install each half (1) and (2) on the tractor and machine side respectively

Swadro 46 T:

(Make certain the "Tractor" icon inscribed on the universal shaft is actually inserted on the tractor side.)

Swadro 38T, Swadro 42T:

(The wide angle coupling must be installed on the tractor side. Observe the marking on the universal shaft.)

• For additional operating instructions refer to the operating instructions of the universal shaft manufacturer

Note

Check swivel range of and clearance for the universal shaft! Damage can be caused if the tractor or the machine touch the universal shaft (e.g. hitching device, hitching frame, lower suspension arms)

Pos: 48.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1

Start-up

27

6 Start-up Pos: 48.2 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr Schwenkbereich @ 7\mod_1215503895526_78.docx @ 102545 @ @ 1

Danger! - Before swivelling the machine, ensure that nobody is within the swivel range.

Effect: Danger to life or serious injuries. • Instruct persons to leave the danger zone. • If required, switch off the machine immediately. Do not work on the machine until the engine is at a standstill. • Switch off the engine and remove the ignition key. • Secure the tractor and machine against rolling.


Start-up

28

Pos: 48.4 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

6.1 Mounting onto the Tractor Pos: 48.5 /BA/Inbetriebnahme/Schwader/Hinweis Maschine befindet sich in Transportstellung @ 2\mod_1202388231928_78.docx @ 59050 @ @ 1

Note

The description below assumes that the

swather is in transport position, following final assembly.

Pos: 48.6 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1

6.2 Mounting onto the Tractor Pos: 48.7 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Anbau Zugpendel/Ackerschiene erforderlich @ 6\mod_1214987153325_78.docx @ 97271 @ @ 1

A swing drawbar or a hitch bar is required on the tractor side to attach the machine to the tractor.

Pos: 48.8 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Anbau Bild ohne Sicherheitskette SW 46T @ 9\mod_1220934689209_78.docx @ 129036 @ @ 1

SW46T034_1

2

1

Figure 7: Pos: 48.9 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Ankoppeln SW 710T @ 6\mod_1214987431903_78.docx @ 97291 @ @ 1

• Connect the rotary rake to the swing drawbar or hitch bar (1) and secure using bolt (2). Pos: 48.10 /BA/Inbetriebnahme/Erstinbetriebnahme/Schwader/Swadro 710T/Ankoppeln T2 @ 9\mod_1220936715568_78.docx @ 129149 @ @ 1

• Switch off tractor engine and remove ignition key. • Secure tractor and machine against rolling.


Start-up

29

Pos: 48.12.1 /Überschriften/Überschriften 2/P-T/Sicherheitskette verwenden @ 6\mod_1214542336632_78.docx @ 94799 @ 2 @ 1

6.3 Using the safety chain Pos: 48.12.2 /BA/Inbetriebnahme/Sicherheitskette USA/WARNUNG - Falsch dimensionierte Sicherungskette verwendet mit Variante @ 180\mod_1376576652355_78.docx @ 1547873 @ @ 1

WARNING!

When using a wrongly dimensioned safety chain, the safety chain may tear if the machine loosens unintentionally. This can result in serious accidents.

• Always use a safety chain with a minimum tensile strength of 89 kN (20.000 lbf).

Pos: 48.12.3 /BA/Inbetriebnahme/Sicherheitskette USA/Hinweis Sicherheitskette Länderabhängig @ 6\mod_1214999654856_78.docx @ 97933 @ @ 1

Note

Using the safety chain

Attachment of the safety chain is not stipulated in all countries.

Pos: 48.12.4 /BA/Inbetriebnahme/Sicherheitskette USA/Sicherheitskette verwenden @ 6\mod_1214542109132_78.docx @ 94779 @ @ 1

The safety chain serves as an additional safety precaution for trailed devices, should they come loose from the swing drawbar during transport. Attach the safety chain with the respective mounting parts to the swing drawbar holder of the tractor or to another specified coupling point. The safety chain should have enough play when driving around curves.

Pos: 48.12.5 /BA/Inbetriebnahme/Sicherheitskette USA/Sicherheitskette Bild SW 710T @ 6\mod_1214999516481_78.docx @ 97893 @ @ 1

SW46T028_2

4

5

Fig. 8

Pos: 48.12.6 /BA/Inbetriebnahme/Sicherheitskette USA/Sicherheitskette Montage @ 6\mod_1214999729106_78.docx @ 97913 @ @ 1

The safety chain (4) must be attached to the towing fork (5) according to Fig. SW46T028_2 and connected to the tractor after coupling the machine.


Start-up

30

Pos: 48.14 /Überschriften/Überschriften 2/F-J/Hydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1

6.4 Hydraulics Pos: 48.15 /Überschriften/Überschriften 3/P-T/Spezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1

6.4.1 Special Safety Instructions Pos: 48.16 /BA/Sicherheit/Hydraulik/Warnung - Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1

Warning ! - Connection of the hydraulic line

Effect: severe injuries due to penetration of hydraulic oil under the skin.

• When connecting the hydraulic hoses to the hydraulic system of the tractor, the system must be relieved of the pressure on either side.

• Due to the risk of injury when searching for leaks, always use suitable tools and wear protective goggles.

• Seek medical help immediately should injuries occur! Danger of infection. • Depressurise prior to uncoupling the hydraulic hoses and working on the hydraulic

system! • Check the hydraulic hose lines at regular intervals and replace them if damaged or worn!

The replacement hoses must fulfil the technical requirements set by the equipment manufacturer.

Pos: 48.17 /BA/Sicherheit/Hydraulik/Achtung - Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1

Caution! - Soiling of the hydraulic system

Effect: Damages to the machine • When connecting the quick couplings, ensure that these are clean and dry. • Note chafing areas or points of contact.

Pos: 48.18 /Überschriften/Überschriften 3/A-E/Anschluss der Hydraulikleitungen @ 0\mod_1199777037794_78.docx @ 34244 @ 3 @ 1

6.4.2 Connecting the hydraulic lines Pos: 48.19 /BA/Inbetriebnahme/Schwader/Hydraulikanschluss/Hydraulikanschluss Swadro 46T @ 7\mod_1215673050598_78.docx @ 104769 @ @ 1

Figure 9:

The following control units are required on the tractor to operate the machine:

The machine requires a single-action control unit on the tractor.

to the single-action control unit:

• red (1)= - lift/lower rotors Pos: 48.20 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

SW46T004

1

Start-up

31

Pos: 48.21 /Überschriften/Überschriften 2/F-J/Gelenkwelle montieren @ 2\mod_1202398342788_78.docx @ 59253 @ 2 @ 1

6.5 Install the PTO shaft Pos: 48.22 /BA/Sicherheit/Gelenkwelle/Gefahr - Sich drehende Gelenkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1

Danger! - Rotating PTO shaft

Effect: Danger to life or serious injuries

• Install or detach the PTO shaft only with the engine switched off and the ignition key removed.

• Secure the tractor against rolling. • Make sure that the PTO shaft is coupled properly (the lock of the PTO shaft must have

snapped in). • Make sure that the protective devices are attached properly. • Never use a PTO shaft, the protective devices of which have not been attached. • Replace damaged protective devices immediately • Attach the safety chain of the PTO shaft so that the guard tube does not rotate

simultaneously with the PTO shaft.

Pos: 48.23 /BA/Sicherheit/Gelenkwelle/Gefahr - Antriebsdrehzahl 540 beachten @ 3\mod_1205316518245_78.docx @ 73595 @ @ 1

Danger! - Observe drive speed

Effect: Danger to life or serious injuries • This machine is driven at a maximum PTO speed of 540 rpm.


Start-up

32

Pos: 48.25 /BA/Inbetriebnahme/Schwader/Anbau Gelenkwelle/Anbau Gelenkwelle beidseitig Weitwinkel Hinweis auf Gelenkwelle beachten SW46T/42T/38T US @ 9\mod_1220942928709_78.docx @ 129302 @ @ 1

SW46T003_1_US

1

23

4

Fig. 10

• Switch off the engine and remove the ignition key. • Secure tractor and machine against rolling. • First mount the PTO shaft (1) on the machine side. • Rotate the PTO shaft support (2) down. • Then slide the PTO shaft onto the PTO of the tractor. In doing this, ensure that the sliding

pin is securely engaged.

Swadro 46T:

(Make certain the "Tractor" icon inscribed on the PTO shaft is actually inserted on the tractor side.)

Swadro 38T, Swadro 42T:

(Make certain the wide-angle coupling is actually connected on the tractor side.)

• Secure the PTO shaft guard against turning with the retaining chain (3).


Start-up

33

Pos: 48.27 /BA/Inbetriebnahme/Schwader/Stützfüß in Transportstellung SW46T/S710T US @ 9\mod_1220951413990_78.docx @ 129481 @ @ 1

Swivelling parking jack into transport position

SW46T037_US

4 II

I

Fig. 11

Before the machine can be transported, the parking jack must be swivelled up. • Crank up the parking jack (4). • Pull the bolt (5) out of position II. • Swivel up the parking jack (4) • Use the bolt (5) to fix the parking jack in position I.

Pos: 48.28 /BA/Inbetriebnahme/Schwader/Hinweis Stützfuß eindrehen SW 710 T @ 6\mod_1215007004388_78.docx @ 98059 @ @ 1

Note

Screw in parking jack

Turn in the parking jack (4) until it no longer comes in contact with the tines in its transport position or turn setting.


Driving and Transport

34

Pos: 50 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1

7 Driving and Transport Pos: 51 /BA/Sicherheit/Fahren und Transport/Beleuchtung/Beleuchtungsanlage alle Maschinen @ 7\mod_1215519058839_78.docx @ 103206 @ @ 1

Danger! - Lighting system

Effect: Danger to life, serious injuries or serious damage to the machine. • Before transporting on public roads, always connect the lighting system and perform a

function check. • Keep the lighting system clean. Soiled lights and spotlights impair road safety. • Replace defective light bulbs or broken spotlights. • When transporting on public highways, the machine must be in the transport position.

Pos: 52 /BA/Fahren und Transport/Schwader/Hinweis Beleuchtungs-Anbausatz @ 5\mod_1213246054857_78.docx @ 87508 @ @ 1

Note

For road transport by day or night, make certain that requirements for clearance lamps and safety measures are observed.

A light mounting kit is available from your KRONE dealer. Standard attachment strips are available on the device.

Pos: 53 /BA/Sicherheit/Fahren und Transport/Mitfahren Straßenfahrt/Gefahr Straßenfahrt, Mitfahren SW 46 T @ 7\mod_1215678973816_78.docx @ 104943 @ @ 1

DANGER! – Road travel, carrying passengers, driving conduct


• the machine must be fully and correctly hitched.

• The machine must be in transport position.

• The machine may only be transported on the road with the rotor raised!

• Make certain the collapsible tine arms are swivelled up 180 degrees into transport position.

• Make certain the rotation lock properly fixes the identified tine arm in place.

• Carrying passengers on the machine is not permitted.

• When driving on public roads, the provisions of the Road Traffic Licensing Regulations must be adhered to (lighting, identification).

• Before starting, ensure that you have perfect visibility on and around the tractor and the machine.

Pos: 54 /BA/Sicherheit/Fahren und Transport/Transport / Straßenfahrt Swadro 42 T @ 136\mod_1353319515990_78.docx @ 1215325 @ @ 1

WARNING!

The Swadro 42 T is not approved for driving on public roads and highways.

Severe injuries or danger to life can be caused when driving on public roads.

Since the transport width of the Swadro 42 T exceeds 3 m, it is not permitted to drive the Swadro 42 T on public roads.


Driving and Transport

35

Pos: 56 /Überschriften/Überschriften 2/P-T/Transportvorbereitung @ 5\mod_1213247130420_78.docx @ 87570 @ 2 @ 1

7.1 Preparation for transport Pos: 57 /BA/Fahren und Transport/Schwader/Vorbereitung für den Transport Swadro 46 T Bild US @ 10\mod_1221053093200_78.docx @ 131826 @ @ 1

SW46T029_US

3

A

3

Figure 12: Pos: 58 /BA/Fahren und Transport/Schwader/Vorbereitung für den Transport Swadro 46 T Text @ 10\mod_1221052940137_78.docx @ 131804 @ @ 1

• Machine must be completely and correctly hitched (see chapter on Start-up entitled "Attaching to the Tractor").

• Machine must be in the transport position (see chapter on operation entitled "From Working Position to Transport Position").

• Raise the rotors with the control valve for transport.

Pos: 59 /Abkürzungen /Abkürzungen sprachneutral/Schwader/Swadro 46 T @ 8\mod_1219389700439_0.docx @ 117407 @ @ 1

Swadro 46T Pos: 60 /BA/Fahren und Transport/Schwader/Hinweis Zinkenarme umklappen @ 7\mod_1215751987985_78.docx @ 105296 @ @ 1

Note

Make certain:

• the 7 tine arms (3) (4 tine arms on the left and 3 tine arms on the right) are always swivelled into transport position.

• the rotor is secured by rotation lock (A).


Operation

36

Pos: 62 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1

8 Operation Pos: 63 /Überschriften/Überschriften 2/U-Z/Überlastsicherung @ 2\mod_1202465560433_78.docx @ 59567 @ 2 @ 1

8.1 Overload protection Pos: 64 /BA/Bedienung /Schwader/Überlastsicherung/Überlastsicherung Bild Swadro 35_38_42_46_46T @ 5\mod_1213248766904_78.docx @ 87631 @ @ 1

KS-0-036RM

Fig. 13 Pos: 65 /BA/Bedienung /Schwader/Überlastsicherung/Überlastsicherung Text SW 35_38_42_46_46T @ 5\mod_1213249009857_78.docx @ 87652 @ @ 1

The PTO shaft is equipped with an overload coupling. Overload couplings protect the tractor and device against damage. The setting of the overload coupling must not be changed. Therefore the warranty will be voided if the set torque on the overload coupling is manipulated or changed.

If overload occurs, the torque is restricted and transferred by pulsation during the slip phase.

Pos: 66 /BA/Bedienung /Schwader/Überlastsicherung/Hinweis Überlastsicherung Verschleiß vermeiden @ 5\mod_1213249551154_78.docx @ 87673 @ @ 1

Note

To avoid premature wear on the overload coupling, the PTO shaft must be turned off immediately when the overload coupling engages.

Pos: 67 /BA/Bedienung /Schwader/Überlastsicherung/Hinweis Überlastsicherung Drehmoment vergleichen @ 5\mod_1213249640420_78.docx @ 87694 @ @ 1

Note

Compare the applicable RM torque value on the overload coupling with the value specified in the following table. If these values do not match, please contact your Krone dealer.

Pos: 68 /BA/Bedienung /Schwader/Überlastsicherung/Überlastsicherung Drehmoment-Tabelle SW_46T/42T/38T US @ 8\mod_1219323119957_78.docx @ 116419 @ @ 1

Type Torque (RM)

Swadro 46 T

550 Nm Swadro 42 T

Swadro 38 T


Operation

37

Pos: 70 /Überschriften/Überschriften 2/U-Z/Von Transport in Arbeitsstellung @ 2\mod_1202466185276_78.docx @ 59662 @ 2 @ 1

8.2 From transport into working position Pos: 71 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr Schwenkbereich @ 7\mod_1215503895526_78.docx @ 102545 @ @ 1




Swadro 46T Pos: 73.1 /Überschriften/Überschriften 2/P-T/Schutzbügel in Arbeitsstellung bringen @ 2\mod_1202972231499_78.docx @ 63393 @ 2 @ 1

8.3 Move the hoop guards to the working position. Pos: 73.2 /BA/Sicherheit/Gefahrenhinweise/Wartnung - Quetschgefahr @ 2\mod_1202971999343_78.docx @ 63374 @ @ 1

Warning - Crush hazard!

Effect: Injury to hands

Do not hold onto hoop guards to swivel within range of the rotating points.

Pos: 73.3 /BA/Bedienung /Schwader/Schutzbügel/Schutzbügel in Arbeitsstellung bringen Bild SW 46T @ 7\mod_1215681898660_78.docx @ 105132 @ @ 1

Figure 14: Pos: 73.4 /BA/Bedienung /Schwader/Schutzbügel/Schutzbügel in Arbeitsstellung bringen Text SW46T @ 7\mod_1215681748520_78.docx @ 105111 @ @ 1

Rotate the hoop guards right (5) and left (6) into working position. Pos: 74 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

SW46T010

5 6

Operation

38

Pos: 75 /Überschriften/Überschriften 2/P-T/Schwadformer @ 7\mod_1215506811417_78.docx @ 102676 @ 2 @ 1

8.4 Swath former Pos: 76 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr Schwenkbereich @ 7\mod_1215503895526_78.docx @ 102545 @ @ 1



Pos: 77 /BA/Bedienung /Schwader/Schwadtuch/Schwadformer/Schwadformer dem Futter anpassen SW 710T @ 7\mod_1215506647433_78.docx @ 102656 @ @ 1

The distance from the swath former to the rotor can be adjusted for narrow or wide swathing or can be adjusted continuously to the amount of forage. The distance from the swath former to the rotor must be adjusted to the amount of forage.

High amount of forage = long distance

Small amount of forage = short distance Pos: 78 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Operation

39


Swadro 46T Pos: 80 /BA/Bedienung /Schwader/Schwadtuch/Schwadformer/Einstellen Schwadtuch SW 46T @ 7\mod_1215682610754_78.docx @ 105196 @ 3 @ 1

8.4.1 Adjusting the swath cloth

SW46T017

4

3

1

Pos.I

Pos.II26 265

Figure 15:

• To do this, loosen the cone grip (4) and set screw (5), move the swath cloth (3) to the correct position and then tighten the cone grip (4) and set screw (5) again.

Pos: 81 /BA/Bedienung /Schwader/Schwadtuch/Schwadformer/Verstellen Schwadformer in Längsrichtung SW 46T @ 7\mod_1215682330613_78.docx @ 105154 @ 3 @ 1

8.4.2 Adjusting the swath former lengthwise

This adjustment is required for example if forage falls out at the front of the swath former. To make the adjustment, loosen the screws (1), move the swath former to the desired position and tighten the screws (1) again.

Pos: 82 /BA/Bedienung /Schwader/Schwadtuch/Schwadformer/Höhenverstellung des Schwadformers SW 46T/SW907 @ 7\mod_1215682459926_78.docx @ 105175 @ 3 @ 1

8.4.3 Height adjustment of the swath former

The adjustment is required if forage falls under the swath former, for example, and is not evened out by the working depth adjustment.

To do this:

• Unscrew the linch pins (2). • Remove the swath former from its support. • Reinstall the sleeves (6). • Insert the swath former into the support and secure it with the linch pin (2).


Operation

40

Pos: 84 /BA/Bedienung /Schwader/Schwadtuch/Schwadformer/Schwadformer SW 38T/42T US @ 8\mod_1219389812501_78.docx @ 117531 @ 33 @ 1

8.4.4 To adjust the swath former lengthwise:

(Swadro 38 T, Swadro 42T)

SW46T033

54

3

6

Figure. 16

This adjustment is required for example if forage falls out at the front of the swath former.

To make the adjustment, loosen the coach bolts (6), move the swath former to the desired position and tighten the coach bolts (6) again.

8.4.5 Height adjustment of the swath former:

The adjustment is required if forage falls under the swath former, for example, and is not evened out by the working depth adjustment.

To do this:

• Loosen the coach bolts (6). • Adjust the swath former in the oblong hole. • Tighten the coach bolts (6).


Operation

41

Pos: 86 /BA/Bedienung /Schwader/Arbeitstiefe einstellen/Einstellen der Arbeitstiefe SW 46T @ 8\mod_1218628192444_78.docx @ 107155 @ 2 @ 1

8.5 Adjusting the raking height

Figure 17:

• Slowly raise the rotor by means of the control valve. • Switch off the tractor engine, remove the ignition key, and secure the tractor from rolling

away. • Move stop (2) to required position. • Slowly lower rotor by means of control valve.

Pos: 87 /BA/Bedienung /Schwader/Fahrgeschwindigkeit und Antriebsdrehzahl @ 2\mod_1202743688330_78.docx @ 60967 @ 2 @ 1

8.6 Travelling speed und drive speed

The travelling speed and drive speed while swathing depend on:

• forage quantity • ground • degree of dryness

Use these as rough guidelines:

• PTO speed approx. 450 rpm • Travelling speed approx. 8 - 10 km/h

Drive speed and travel speed must be adapted to each individual operation. Pos: 88 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

SW46T015

2

Operation

42

Pos: 89 /Überschriften/Überschriften 2/U-Z/Von Arbeitsstellung in Transportstellung @ 2\mod_1202466246542_78.docx @ 59681 @ 2 @ 1

8.7 Switching from working position to transport position Pos: 90 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr Schwenkbereich @ 7\mod_1215503895526_78.docx @ 102545 @ @ 1




Swadro 46T Pos: 92 /BA/Bedienung /Schwader/Arbeits- in Transportstellung Zinkenarme umklappen SW 46T @ 7\mod_1215684848809_78.docx @ 105266 @ @ 1

2

3

4

1

2

3

4

SW46T013

Figure 18:

• Pull the socket pin (2) from the collapsible tine arms (3). • Swivel the tine arms (3) 180° into transport position, mount with socket pin (2) and secure

with linch pin (4). Pos: 93 /BA/Fahren und Transport/Schwader/Hinweis Zinkenarme umklappen @ 7\mod_1215751987985_78.docx @ 105296 @ @ 1

Note

Make certain:

• the 7 tine arms (3) (4 tine arms on the left and 3 tine arms on the right) are always swivelled into transport position.

• the rotor is secured by rotation lock (A).


Operation

43


Swadro 46T Pos: 96 /BA/Bedienung /Schwader/Arbeit-Transport_Kreisel Drehsicherung_Schwadtuch_Schutzbügel @ 7\mod_1215753537625_78.docx @ 105336 @ @ 1

SW46T011

A

765

Figure 19:

• Turn the rotors until the rotation lock (A) lines up with the tine arm of the rotor shown here.

• Push in the swath cloth (7). • Swivel up hoop guards (5) and (6).


Operation

44

Pos: 98 /Überschriften/Überschriften 2/A-E/Abstellen @ 0\mod_1199801980622_78.docx @ 35320 @ 2 @ 1

8.8 Parking Pos: 99 /BA/Sicherheit/Gefahrenhinweise/Schwader/Gefahr - Maschine abstellen gezogene Geräte @ 2\mod_1202726300830_78.docx @ 60434 @ @ 1

Danger! – Unexpected movements of the machine!

Danger to life, serious injuries • No persons may remain in the danger zone. • Set the machine down a solid surface. • You should uncouple the machine only when the engine has been switched off and the

ignition key has been removed. • Secure the machine against the possibility of rolling back by means of wheel chocks. • Use extreme caution when attaching or detaching devices to or from the tractor! The

accident prevention regulations must be complied with absolutely. • When connecting and disconnecting the hydraulic hose to and from the tractor

hydraulics, the system on the tractor and machine must be pressureless! Move the appropriate control valves into the flow position.

Pos: 100 /BA/Bedienung /Schwader/Abbau/Abbau vom Trakto SW 46T @ 7\mod_1215757671750_78.docx @ 105421 @ @ 1

SW46T0071

4

6

3

5 2

III

Figure20

Choose a level, dry and adequately stable surface.

Front parking jack

• When lowering the machine, fold down the parking jack (1). • Pull bolt (2) out of position I • Fold down the parking jack (1) • Insert bolt (2) in position II • Lower the lower suspension arms until the machine is standing on the parking jack. • Switch off the tractor engine, remove the ignition key, and secure the tractor from rolling

away. • Secure the machine against rolling away by means of wheel chocks (8). • Loosen the retaining chain (6), disconnect the PTO shaft (3) and place it onto the support

(4) provided. • Disconnect the hydraulic hoses (5) and place them in the support provided for that

purpose. • Uncouple the machine from the tractor.


Settings

45

Pos: 102 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1

9 Settings Pos: 103 /BA/Sicherheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.docx @ 36704 @ @ 1

Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.


• Switch off the tractor engine and remove the ignition key • Secure the machine and tractor against the possibility of rolling back. • Switch off the PTO and disengage it • After the repair, maintenance and cleaning work or technical interventions are completed,

mount all protective coverings and safety devices properly again. • Avoid skin contact with oils, greases, cleaning agents and solvents. • In the event of injuries or burns due to oils, cleaning agents or solvents, contact a

physician immediately. • All other safety instructions must also be followed to avoid injuries and accidents.

Pos: 104.1 /Überschriften/Überschriften 2/K-O/Kreiselfahrwerk einstellen @ 2\mod_1202882031680_78.docx @ 62105 @ 2 @ 1

9.1 To adjust the rotor running gear Pos: 104.2 /BA/Einstellungen/Schwader/Kreiselfahrwerk/Kreiselfahrwerks Querneigung SW 710 T @ 2\mod_1202743103095_78.docx @ 60929 @ @ 1

SW46T016

4

3

Fig. 21

To ensure that the tines are always adjusted optimally to the ground, the rotor can also be inclined transversely to the chassis.

• Switch off the engine, remove the ignition key, and secure the tractor and machine from rolling away.

• Using the setting screw (3), adjust the desired angle of inclination on the running gear. • Insert the setting screw back into the lock (4).

Pos: 104.3 /BA/Einstellungen/Schwader/Kreiselfahrwerk/Hinweis schweres Futter - Fahrwerk rechts möglichst niedrig einstellen @ 7\mod_1215580882876_78.docx @ 103821 @ @ 1

Note

If the forage is heavy, adjust the right running gear as low as possible!


Settings

46

Pos: 106 /Überschriften/Überschriften 2/A-E/Einstellbare Drosseln @ 0\mod_1197295892260_78.docx @ 17199 @ 2 @ 1

9.2 Adjustable throttles Pos: 107 /BA/Einstellungen/Drossel/Drossel Bild (1) SW 46T @ 7\mod_1215761020047_78.docx @ 105486 @ @ 1

SW46T030

1

a/b

Fig. 22

Pos: 108 /BA/Einstellungen/Drossel/Drossel einstellen allgemein SW 46T @ 7\mod_1215761130703_78.docx @ 105506 @ @ 1

The adjustable throttle (1) can be used to set the speed at which the offset drawbar is lowered and lifted.

Pos: 109 /BA/Einstellungen/Drossel/Drossel (1) @ 7\mod_1215523438526_78.docx @ 103337 @ @ 1

Throttle (1)

Lifting or lowering speed of the offset drawbar. • Unscrew the hexagonal nut (a). • Screw stud screw (b) in or out (screwing it in reduces the flow of oil and thus slows down

the speed at which the offset drawbar is lifted or lowered). Pos: 110 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance

47

Pos: 111.1 /Überschriften/Überschriften 1/U-Z/Wartung @ 0\mod_1199883581050_78.docx @ 36685 @ 1 @ 1

10 Maintenance Pos: 111.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

10.1 Special Safety Instructions Pos: 111.3 /BA/Sicherheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.docx @ 36704 @ @ 1






Pos: 111.4 /Überschriften/Überschriften 2/A-E/Ersatzteile @ 0\mod_1196782991234_78.docx @ 14927 @ 2 @ 1

10.2 Spare Parts Pos: 111.5 /BA/Sicherheit/Gefahrenhinweise/Mähwerke/Gefahr - Verwendung von nicht zugelassenen Ersatzteilen @ 0\mod_1196783037140_78.docx @ 14946 @ @ 1

Danger! - Using non-approved spare parts.

Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer.

The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

Pos: 111.6 /BA/Wartung/Hinweis Verschleiss verringern @ 0\mod_1199953505303_78.docx @ 37204 @ @ 1

Note

To ensure problem-free operation of the machine and to reduce wear and tear, specific maintenance and upkeep intervals must be observed. These include cleaning, greasing, lubricating and oiling parts and components.


Maintenance

48

Pos: 111.8 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente @ 45\mod_1277103093968_78.docx @ 410970 @ 2 @ 1

10.3 Tightening Torques Pos: 111.9 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente @ 45\mod_1277102920578_78.docx @ 410945 @ @ 1

The tightening torque MA is stated in Nm (unless otherwise indicated).

A = Thread size (The stability class can be seen on the head of the screw.)

A Ø

5.6 6.8 8.8 10.9 12.9

MA (Nm)

M 4 2.2 3 4.4 5.1

M 5 4.5 5.9 8.7 10

M 6 7.6 10 15 18

M 8 18 25 36 43

M 10 29 37 49 72 84

M12 42 64 85 125 145

M14 100 135 200 235

M14x1.5 145 215 255

M 16 160 210 310 365

M16x1.5 225 330 390

M 20 425 610 710

M 24 730 1050 1220

M 24x1.5 350

M 24x2 800 1150 1350

M 27 1100 1550 1800

M 27x2 1150 1650 1950

M30 1450 2100 2450

NOTE

The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal socket head.

Pos: 111.10 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

Note

Regularly check that nuts and bolts are tightly in place (approx. every 50 hours) and tighten them if necessary.


Maintenance

49

Pos: 111.12 /Überschriften/Überschriften 2/A-E/Anzugsdrehmomente über Innensechskant @ 45\mod_1277106415765_78.docx @ 411230 @ 2 @ 1

10.4 Tightening Torques (Countersunk Screws) Pos: 111.13 /BA/Wartung/Drehmomente / Anzugsmomente/Drehmomente über Innensechskant @ 45\mod_1277106232328_78.docx @ 411205 @ @ 1

The tightening torque MA is stated in Nm (unless otherwise indicated).

A = Thread size (The stability class can be seen on the head of the screw.)

A Ø

5.6 8.8 10.9 12.9

MA (Nm)

M 4 2.5 3.5 4.1

M 5 4.7 7 8

M 6 8 12 15

M 8 20 29 35

M 10 23 39 58 67

M 12 34 68 100 116

M 14 108 160 188

M 16 168 248 292

M 20 340 488 568

A

BM 400 0234

NOTE

The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head.

Pos: 111.14 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

Note


Pos: 111.15 /BA/Wartung/Schwader/Zinken / Zinkenarme/Prüfen der Schrauben an den Zinken @ 2\mod_1202748503095_78.docx @ 61240 @ 2 @ 1

10.5 Testing the screws on the tines

SW700030

1

Figure 23:

The tine screws (1) must be retightened to the specified tightening torque after they have been used the first time.


Maintenance

50

Pos: 111.17.1 /Überschriften/Überschriften 2/P-T/Reifen @ 0\mod_1197357995667_78.docx @ 18075 @ 2 @ 1

10.6 Tyres Pos: 111.17.2 /BA/Sicherheit/Gefahrenhinweise/Warnung - Falsche Reifenmontage @ 0\mod_1197358162433_78.docx @ 18132 @ @ 1

Warning! - Tyre fitting incorrect

Effect: Injuries or damage to the machine

• Fitting tyres requires sufficient knowledge and the availability of proper tools! • If tyres are not correctly fitted, it could explode when pumped up. This can cause serious

injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist.

• When fitting tyres on the wheel rims, the maximum pressure given by the tyre manufacturer must not be exceeded. The tyre or even the wheel rim could explode and/or burst.

• If the tyre heels do not fit properly when the maximum permitted pressure is reached, let out the air, align tyres, lubricate the tyre heels and pump up the tyre again.

• Detailed information about how to fit tyres onto agricultural machinery can be obtained from the tyre manufacturers.

Pos: 111.17.3 /BA/Wartung/Reifen/Reifen-Luftdruck allgemein @ 0\mod_1199956852616_78.docx @ 37365 @ 3 @ 1

10.6.1 Tyre air pressure

Check the tyre pressure at regular intervals and refill if necessary. The tyre pressure depends on the size of the tyres. The values are listed in the table.

Pos: 111.17.4 /BA/Wartung/Reifen/Schwader/Reifen-Luftdruck Tabelle Schwader 46T @ 7\mod_1215763026485_78.docx @ 105587 @ @ 1

Type Tyre identification Tyre pressure [bar]

Tandem axle 18 x 8.50-8 6 PR 1,0

Pos: 111.17.5 /BA/Wartung/Muttern und Schrauben (50h) anziehen @ 0\mod_1196949864530_78.docx @ 15293 @ @ 1

Note



Maintenance

51

Pos: 111.19 /BA/Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1

This page has been left blank deliberately!! Pos: 111.20 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance

52

Pos: 111.21.1 /Überschriften/Überschriften 2/A-E/Austausch der Zinkenarme (im Reparaturfall) @ 36\mod_1262854646297_78.docx @ 338320 @ 2 @ 1

10.7 Replacing the tine arms (in case of repair) Pos: 111.21.2 /BA/Wartung/Schwader/Zinken / Zinkenarme/Austausch der Zinkenarme (im Reparaturfall) Bild außer SW 907_1000 @ 3\mod_1204871743515_78.docx @ 73425 @ @ 1

SW7000416

3

12

Fig. 24 Pos: 111.21.3 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance

53

Pos: 111.21.4 /BA/Wartung/Schwader/Zinken / Zinkenarme/Kleben der Zinkenarme @ 3\mod_1204276891493_78.docx @ 70234 @ @ 1

In case of repairs, the tine arms can be removed and replaced individually.

• Unscrew the screws (1) of the tine arm • Loosen the bolts (2) on the nearby tine arms • Remove the tine arm (3) and replace the faulty components

Note

The tine arms (3) are glued together with the control arm shafts (4). To be able to loosen the components from each other, the connecting point must be heated up (to about 300 degrees).

• When a new tine arm (3) /control arm shaft (4) is installed, these two parts must be glued

to each other before installation with high-strength adhesive. • Apply glue (high-strength) (Part No. 939 042 0) on the front of the control arm shaft (4). • Mount the tine arm (3) and secure with clamping sleeves (5). • While installing the tine arm, make certain that the cam follower roller is inserted into the

running track of the cam track.

Note

The cam follower roller is securely inserted into the running track when barely any play can be observed in the motion of the tine arm.

• Tighten all bolts to the required torque (105 Nm).

Caution!

Turn the rotor once around 360 degrees manually. The rotor must move easily. If it does not, the tine arms are not installed correctly. The error must be eliminated so that the rotor can turn easily.


Maintenance

54

Pos: 111.23 /BA/Wartung/Schwader/Zinken / Zinkenarme/Zinken tauschen (im Reparaturfall) @ 139\mod_1354699792713_78.docx @ 1241518 @ 2 @ 1

10.8 Replacing Tines

765

1234

SWN1400036

8

9

Fig. 25

1) Hex bolt M12 x 110 -10.9 2) Detent edged washer SKB 12

3) Washer 13x35x8 4) Fastening clamp

5) Support 6) Washer 13x24x2.5

7) Locknut M12 8) Tines

9) Tine arm Adhesive (high-strength) (order no. 938 627 0)

• Remove all tines in front of the broken tine to remove the broken tine. • Remove the broken tine.

Installing New Tine

• Slide fastening clamp onto the tine. • Slide tine onto the tine arm. • Guide hex bolt with detent edged washer and washer from below through the fastening

clamp and the tine arm. • Apply adhesive (high-strength) on the threading overhang of the screw. • Install support, washer and locknut, raise tine on the tine end and tighten nut with torque

(85 Nm). Proceed as described above with all tines.


Maintenance – lubrication chart

55

Pos: 111.25.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmierplan @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1

11 Maintenance – lubrication chart Pos: 111.25.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1

11.1 Special Safety Instructions Pos: 111.25.3 /BA/Sicherheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.docx @ 36704 @ @ 1






Pos: 111.25.4 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1

11.2 PTO shaft Pos: 111.25.5 /BA/Wartung/Gelenkwelle schmierenAbschmieren Gelenkwelle Schwader SW 700_800_900 @ 78\mod_1313496485928_78.docx @ 691600 @ @ 1

Fig. 26

Lubricate the PTO shafts at the intervals indicated in the drawing with a multi-purpose grease. Follow the operating instructions of the PTO shaft manufacturer.

Pos: 111.25.6 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance – lubrication chart

56

Pos: 111.25.7 /BA/Wartung/Schwader/Schmierplan/Schmierplan Swadro 46T @ 7\mod_1215764324922_78.docx @ 105629 @ 2 @ 1

11.3 Lubrication Chart

SW46T024_1

20h

20h

20h

20h

20h20h

20h

Figure 27: Pos: 111.26 /BA/---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1

Maintenance - Gearbox

57

Pos: 111.27 /Überschriften/Überschriften 1/U-Z/Wartung - Getriebe @ 2\mod_1203058202823_78.docx @ 64495 @ 1 @ 1

12 Maintenance - Gearbox Pos: 111.28 /BA/Wartung/Ölkontrolle_Wechsel/Schwader/Kreiselgetriebe/Kreiselgetriebe/Kreiselgehäuse SW 46T @ 7\mod_1218517356836_78.docx @ 107015 @ 2 @ 1

12.1 Rotor gearbox / rotor housing

1

2

SW46T020_1

Fig. 28

The rotor gear (1) and rotor housing (2) are maintenance-free Pos: 111.29 /Überschriften/Überschriften 2/F-J/Füllmengen und Schmiermittelbezeichnungen der Getriebe @ 0\mod_1196951094046_78.docx @ 15335 @ 2 @ 1

12.2 Filling Quantities and Lubrication Designations for Gearboxes Pos: 111.30 /BA/Wartung/Tabellen_Füllmengen/Schwader/Technische Daten Betriebsstoffe Füllmengen Schwader 46T @ 7\mod_1218517859523_78.docx @ 107036 @ @ 1

Filling Quantity

filtered oils Oil change Bio-degradable

lubricants

[litres] Brand name Brand name

Rotor gear 0.5 l Fluid gear grease GFO 35

Permanently lubricated with grease

On request


Maintenance - hydraulic system

58

Pos: 111.32 /Überschriften/Überschriften 1/U-Z/Wartung - Hydraulik @ 2\mod_1203057943713_78.docx @ 64474 @ 1 @ 1

13 Maintenance - hydraulic system Pos: 111.33 /BA/Sicherheit/Hydraulik/Gefahr - Arbeiten an der Hydraulikanlage @ 0\mod_1197279394885_78.docx @ 17063 @ @ 1

Danger! - Caution with leaking lines


• When searching for leaks, use suitable aids, always use suitable tools and wear protective goggles to avoid the risk of injury!

• Escaping high-pressure fluids can penetrate the skin and cause serious injury. Therefore, you must depressurise the system before disconnecting lines.

• Hydraulic oil escaping from a small opening can barely be seen. Because of this you should use a piece of cardboard or something similar when searching for leaks. Protect your hands and body.

• If any fluid penetrates the skin, it must be removed immediately by a doctor who is familiar with this kind of injury; serious infections could otherwise result. Physicians who are not familiar with this area should consult appropriate information from a competent medical source.

• Check the hydraulic hose lines at regular intervals and replace them if damaged or worn! The replacement lines must comply with the requirements of the device manufacturer.

• Ensure that all line connections are tight before the pressure in the system builds up again.

• Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops.

Pos: 111.34 /BA/Sicherheit/Hydraulik/Gefahr - Hydraulikschlauchleitungen unterliegen einer Alterung @ 2\mod_1202746238361_78.docx @ 61083 @ @ 1

Danger! - Hydraulic hose lines are subject to ageing

Effect:

The characteristics of the lines change depending on pressure, heat load and the effect of UV rays.

The date of manufacture appears on the hydraulic hoses. This way the age can be ascertained quickly.

By law the hydraulic lines must be replaced after six years.

Use original spare parts when replacing hydraulic hoses!


Special equipment

59

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Danger! - Unexpected movements of the machine

Effect: Danger to life or serious injuries. • Setting tasks must only be performed when the drive is switched off and the engine is at

a standstill! • Switching off the engine • Remove the ignition key. • Secure the machine against the possibility of rolling back.

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14.1 Tine loss safeguard

KS-0-098

3

2

41

5

Figure 29

Mounting the tine loss safeguard

The tine loss safeguard for the double coil spring tines consists of:

• a cable • two cable clamps • two coach bolts, washers and lock nuts each

Secure the cable (1) with the cable clamps (2) onto the rotor tines (3).

Note

Thecable must be located behind the rotor tine in relation to the direction of rotation. The nuts (4) of the cable clamps must face outwards.

Spare tine loss safeguards Order No. : 153 479 0


Placing in Storage

60

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Placing in Storage

61

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15.2 At the End of the Harvest Season Pos: 115.6 /BA/Einlagerung/Schwader/Einlagerung allgemein @ 2\mod_1202808984326_78.docx @ 61669 @ @ 1

Before placing the machine in winter storage, clean the outside thoroughly. If you use a high-pressure cleaner to do this Do not keep a stream of water directed at bearing points. After cleaning is completed, lubricate all lubrication points. Do not wipe off any grease that comes out of bearing points. The hardened grease will provide additional protection against moisture.

Check all movable components such as deflector rollers, joints, tension rollers, etc. to make certain they move easily. If necessary remove, clean, grease and remount. If necessary, replace with new parts.

Use only original KRONE replacement parts.

Disassemble the PTO shaft. Lubricate the inner tubes and the guard tube with grease. Grease the lubrication points on the cross joint and grease the bearing rings of the guard tube.

Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

Park the machine in a dry location, but not in the vicinity of artificial fertilisers or livestock buildings. Repair places with damaged paint and preserve all bare metal places thoroughly with rust protection agent.

Caution!

The machine should only be placed on blocks with a suitable vehicle lifting device. Make certain that the machine is stable and safe when it is on blocks.

To provide relief for the tyres, set the machine on blocks. Protect the tyres against external influences such as oil, grease, direct sunlight , etc.

Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.


Placing in Storage

62

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• Lubricate the machine thoroughly. Remove any condensation water which may have collected in the bearings.

• Check oil level in the gearbox(es) and top up if necessary. • Check hydraulic hoses and lines for leaks and replace them where necessary. • Check the air pressure in the tyres and refill if necessary. • Check all screws to make certain they are tight or retighten them if necessary. • Check all electrical connection cables and the lighting. Repair or replace it if necessary. • Check all settings on the machine and correct if necessary. • Re-read the operating instructions thoroughly.

Note

Use vegetable oils and greases.


Malfunctions - Causes and Remedies

63

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Malfunction Possible cause Remedy

Rotor not working neatly Raking height set too high Set raking height lower

The working speed is too high. Reduce the driving speed. Rough estimate 8-10 km/h. For uneven terrain and/or higher amount of forage, it may be necessary to drive slower.

Speed is too low Increase the speed. Rough guide 450 rpm

Side rotor inclination set incorrectly.

Change side inclination setting (see chapter on operation entitled "Side inclination setting of rotor running gear").

Tine arm(s) crooked Replace tine arms

High level of forage contamination Raking height set too low Set raking height higher

Tine arm(s) bent Replace tine arms

Swath width too large Working width too large Push swath former further in.

Speed is too low Increase speed

=== Ende der Liste für Textmarke Inhalt ===

64

17 Index

A

Adjustable throttles ............................................. 46

Affixing the Adhesive Safety and Information Labels ................................................................. 13

At the End of the Harvest Season ...................... 61

B

Before the Start of the New Season ................... 62

C

Commissioning ................................................... 24

Connecting the hydraulic lines ............................ 30

Contact ............................................................... 13

D

Dangers in Case of Non-compliance with the Safety Instructions .............................................. 17

Driving and Transport ......................................... 34

F

Filling Quantities and Lubrication Designations for Gearboxes .......................................................... 57

First installation ................................................... 25

From transport into working position .................. 37

H

Hitched Implements ............................................ 19

Hydraulic system ................................................ 21

Hydraulics ........................................................... 30

I

Identification Plate ................................................ 7

Identifying Symbols in the Operating Instructions ............................................................................ 16

Inadmissible Modes of Operation ....................... 23

Information Required for Questions and Orders .. 8

Install the PTO shaft ........................................... 31

Intended Use ........................................................ 9

Introduction ........................................................... 7

M

Maintenance ................................................. 22, 47

Maintenance - hydraulic system ......................... 58

Maintenance – lubrication chart .......................... 55

Malfunctions - Causes and Remedies ................ 63

Mounting onto the Tractor ............................ 25, 28

Move the hoop guards to the working position. .. 37

O

Operation ........................................................... 36

Overload protection............................................ 36

P

Parking ............................................................... 44

Personnel Qualification and Training ................. 17

Placing in Storage .............................................. 60

Position of the Adhesive Safety Stickers on the Machine ............................................................. 14

Preparation for transport .................................... 35

PTO operation .................................................... 20

PTO shaft ..................................................... 26, 55

Purpose of Use .................................................... 7

R

Re-Ordering the Adhesive Safety and Information Labels ................................................................ 13

Replacing the tine arms(in case of repair) ......... 52

Replacing Tines ................................................. 54

S

Safety ................................................................. 12

Safety Instructions and Accident Prevention Regulations ........................................................ 18

Safety Instructions on the Machine .................... 23

Safety-conscious work practices ....................... 17

Settings .............................................................. 45

Spare Parts ........................................................ 47

Special equipment ............................................. 59

Start-up .............................................................. 27

Swath former ...................................................... 38

Switching from working position to transport position ............................................................... 42

T

Technical data ...................................................... 9

Tightening Torques ............................................ 48

Tightening Torques (Countersunk Screws) ....... 49

Tine loss safeguard............................................ 59

To adjust the rotor running gear ........................ 45

Tyres ............................................................ 21, 50

U

Unauthorised Conversion/Modification and Spare Parts Production ................................................ 23

Using the safety chain ....................................... 29

MaschinenfabrikBernard Krone GmbHHeinrich-Krone-Straße 10, D-48480 SpellePostfach 11 63, D-48478 Spelle

Phone +49 (0) 59 77/935-0Fax +49 (0) 59 77/935-339Internet: http://www.krone.deeMail: [email protected]

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