Organization of hydrogen energy technologies training.
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Transcript of Organization of hydrogen energy technologies training.
Organization of hydrogen energy technologies training
I was attending training program on samples preparation at University of Poitiers, Metallurgic Physics Laboratory.
2007.03.10 – 03.30
Content of the report
• Surface preparation;• Surface roughness
measurements;• Vickers hardness test.
Surface preparation
The objective is to produce the surface for analysis. The following procedures are recommended for preparation of samples suitable for microscopy examination:
•Physical grinding;•Polishing.
Physical grinding
Grinding/polishing machine for 200 mm disc and 2 speeds, 150/300 rpm RotoPol - 22 Silicon carbide paper
Experimental resultsa b
c d
Sample (Ni based
superalloy) surface grinding parameters:
a)P800 5 min 5 N;
b)P1200 5 min 5 N;
c)P2400 15 min 5 N;
d)P4000 20 min 5 N.
Polishing
Aerosol spray made with polycrystalline diamond mixed with a liquid carrier. The carrier quickly evaporates after application, leaving a uniform layer of diamond particles on the cloth.
Non-woven textile buffed to eliminate high peaks, creating a flat polishing surface
Alumina Powder is specially treated to reduce the number of agglomerates
Experimental resultsa
dc
b
e
Sample surface after polishing with
a) 6 μm, 15 min
b) 3 μm, 15 min
c) 1 μm, 20 min
d) ¼ μm, 20 min
e) Al suspension (0.1 μm, 30 min)
Surface roughnessmeasurements
Talysurf CCI System
• 3D surface profiling with high accuracy
• Coherence Correlation Interferometer is non-contact and non-destructive
• suitable for profile peaks between 1nm and 100um in height
0.01nm resolution
• high speed data aquitision and analysis
How It Works
Optical schematic of interference microscope used to measurement for surface structure
Mirau interferometer
Experimental results
Sample surface after polishing with Al suspension
Sq = 0.05028 μm
Sa = 0.03854 μm
Experimental results
Sample surface after grinding with P4000 abrasive paper
Vickers Hardness Test experimental
technique
The CSM IndentationTesters
General principle of the nano indentation apparatus
Vickers Hardness Test
Nanoindentation testing
Surface profile after unload
Typical nanoindentation curve for an elastoplastic material
Experimental results
Micro hardness measurement graph of nonnitrided sample (500 mN)
Micro hardness measurement graph of nitrided sample (500 mN)
Experimental resultsMicrohardness measurements (Ni based super alloys)
0
200
400
600
800
1000
1200
1400
1600
1800
2000
0 200 400 600 800 1000 1200
F, mN
HV
nitrided sample microhardness measurements
None nitrided sample microhardness measumrements
Microhardness measurements (Stainless steal 316L)
0
100
200
300
400
500
600
700
0 100 200 300 400 500 600 700 800 900
F, mN
HV
Nitrided sample microhardness measurements
Penetration depth
nitrided (μm)
Penetration depth
nonnitrided (μm)
Normal force
Operation length
0.68 0.7 50 15 s
0.99 100
0.98 1.4 200
1.68 2.3 500
2.91 1000
Penetration depth (μm)
Normal force (μm)
Operation length
0.75 50 15 s
1.88 200
3.57 400
6.04 800
Conclusion
• After surface treatment with physical grinding and polishing we got quit flat surface which is proper for microscope examination.
• Microscope interferometer is effective and nondestructive method for determination of the surface profile
• Nano hardness tester let us know the mechanical properties of very small and localised regions of material surface.
• Nano hardness tester let us know mechanical properties of coatings and thin films without influence of substrate.
• From nano hardness measurements results we can make a conclusion that nitriding is effective way to improve mechanical properties of metals.