Optimizing Efficiency via Technology -...
Transcript of Optimizing Efficiency via Technology -...
One powerful future.
Optimizing Efficiency via Technology
Renewable Energy Asia June, 2013
Bangkok, Thailand
John C Y Lee
Sales Manager
Caterpillar Asia Pte Ltd
One powerful future.
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Clean Power Options
• Gas Engines and Gas Turbines
– Environmentally Friendly
• Low emissions, low noise, low vibration
– High Availability
• Power on demand, continuous, reliable
– Viable and Bankable
• Low cost of ownership, fast payback, high ROI
– Proven and Long Lasting
• Mature technology, high quality, maintainable
One powerful future.
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Caterpillar Gas Engine Generator Platforms
CG260 CG132 G3500 CG170 G3300
Special Features
• Able to achieve high annual operating hours
• Able to run on low heating value fuels
• Able to handle corrosive gases
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Wide Applications and Capabilities
Gas Gen Sets
Electrical output 300 – 4,300 kWe per unit
Cogeneration/Trigeneration
Project-specific layout of plant components
Modular concepts for easy installation
Turn-Key-Solutions
Consultancy, Engineering, Design
Complete delivery and assembly of power plants
Different gas types can be used – for all applications
Natural Gas - CHP Bio, Landfill and Sewage Gases Special Gases
One powerful future.
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Integrated Systems
• Generation
– AD reactor, landfill,
gasifier
• Treatment
– Scrubbers: H2S,
siloxanes, water,
particulates
– Booster: pressure
– Dehumidifier: moisture,
temperature
– Energy Conversion
• Gas engine
• Flare
– Heat Recovery
• Steam, hot water, chilled
water generators
– Switchgear/Electrical
• Switchgear
• Transformer
• Transmission lines
One powerful future.
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Caterpillar Gas Generator Set Technologies
CG132
• VCyl 2,2 l
• BMEP 18,9 bar
• CR 12 (natural gas)
• CR 15 (biogas)
• N = 1 500 rpm (50 Hz)
• N = 1 800 rpm (60 Hz)
• ƞel 42,5 %
CG170
• VZyl 4,4 l
• BMEP 18,6 bar
• CR 13,5
• N = 1 500 rpm
• ƞel 43,7 %
CG260
• VZyl 17 l
• BMEP 19,6 bar
• CR 12 : 1
• N = 1 000 rpm (50 Hz)
• N = 900 rpm (60 Hz)
• ƞel 44,1 %
One powerful future.
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System Components – More then Just Generator Sets Different Container Solutions + CHP and Cooling Modules
One powerful future.
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CAT Mannheim Solutions • Solution Option Matrix
Engine Size
Solution Option 50 or 60 Hz CG132 CG170 CG260
Container with or without CHP Both A A F
CHP skids Both F F F
Container installed LV SWGR Both A A NA
Fuel Treatment Options
Biogas blower, gas cooler & dehumidifier 50 Hz A A NA
Biogas blower, gas cooler & dehumidifier 60 Hz F F NA
Activated carbon hopper for H2S removal Both A A NA
Exhaust Aftertreatment Options
Oxidation catalyst Both A A A
SCR Both A A A
"A" Available
"F" Possible Future Availability
"NA" Not Available
One powerful future.
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Product Support Process Worldwide Customers
Caterpillar Dealer
Caterpillar EP and Factory Gas Product Support
Service and Parts Support Communication (TC)
Responsibilities: Commissioning (Service Engineer) Warranty Administration Training
Repairs and Maintenance (Serv. Engr.) Parts sales/inventory
Technical Customer Support
Product support
Warranty support
Field engineers
Service Engineering
Training-Center
Service Information
Commissioning Support
Service Sales
Service contracts
Online Ordering System
Parts Sales
Parts Stock
Reconditioned Parts
Single point of contact: Dealer PSSR
One powerful future.
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• Primary distribution is through independent dealers
• Dealers develop and support lifelong relationships with customers
• Dealer financial strength is a competitive advantage
• Our dealer network
– 191 Dealers
– 3,313 Stores
– More than 140,000
Employees
– $18.9 Billion in Equity
Market Coverage and Support
North America
45,959
55
31
South America 26,724
49 EAME
33,541
56
Asia Pacific
35,037
Cat Dealer
Employees
Cat Dealers
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Customer Service Agreements (CSA)
Inspection contract
Preventive maintenance contract
Maintenance contract
Full-service contract
CAT provides full support for service contract definition
and calculation
Full Value Chain
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Facts and figures
Storage space 12,000m²
Office and common space 600m²
Parts numbers / parts in stock Ø 40,000 / 2,000,000
Customer orders Ø 200 / day
Order items Ø 800 / day
Number of parcels Ø 200 / day
Weight shipped Ø 7,500 kg / day
Hours of operation Mo.–Fr. 7:00 am to 8:00 pm
Emergency service 24/7, 365 days / year
Orders placed by 5:00 pm (CET) will leave the logistic center the same day
CAT Service Logistic Center
Distribution Centers
•Morten and Frankfurt
• Singapore
• Shanghai
• Bangalore
• Melbourne
Frankfurt
One powerful future.
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Warranty New Engine:
Parts:
Engine
range
Fuel Max. running ours
from the date of
commissioning
CG132 GG2 12000
CG132 GG1, GG3 16000
CS170,
CG260
GG1, GG2, GG3 16000
GG1: Natural gas, Pit gas, Liquefied gas such as
propane, LNF, wellhead gas (petroleum gas)
GG2: Sewage gas, landfill gas, bio-gas
GG3: all gases in which the concentration of every
single pollutant gas component does not exceed 20%
of the permissible limit value
One powerful future.
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Caterpillar Asia Pacific Dealer Network Australia
Energy Power System Australia
David Moore
+61-417-357-406
China (South & West)
China Engineers Ltd
Lu Yi Hong
+86-136-0289-0110
Japan Caterpillar Services Ltd.
Shinya Suzuki
+81-90-3243-6489
Singapore & Maldives
Tractors Singapore Ltd.
Sean Ang
+65-9232-7596
Bangladesh
BanglaCAT Ltd.
Zahid Islam
+880-171-309-0331
China (SW and NW)
ECI-Metro
Nicholas Thew
+86-139-8181-7050
Korea
Hae-In Co.
S.H. Kim
+82-2-3498-4572
Sri Lanka
United Tractors Ltd.
Manjula
+94-773-157-824
Cambodia
Metro Cambodia
Kim Veng Tan
+855-1251-2333
India (North)
Tractors India Ltd.
Rakesh Ananad
+91-971-133-1139
Malaysia & Brunei
Sime Darby Industrial
Chun Hoong Ng
+60-3-8068-8192
Taiwan
Capitol Machinery Ltd
CS Horng
+886-937-957-288
China (North)
Westrac China
Bill Chu
+86-10-5902-1666 ext. 6011
India (South)
Gmmco Ltd
Chandrasekaran
+91-984-096-6123
Myanmar
Myanmar Tractors Ltd.
Yee Yee Htwe
+951-547-304
Thailand & Laos
Metro Machinery Co. Ltd.
Somkiat Chawitcharoenwong
+66-848-743-642
China (Central)
Leishinghong Machinery
Johnson Jiang
+86-186-1677-2856
Indonesia
PT Trakindo Utama
Edwin Sentoro
+62-812-100-7681
Philippines
Monark Equipment Co.
Luis Diaz
+63-906-314-2735
Vietnam
Phuthai
Truong Dong Phuong
+84-903-830-498
www.catelectricpowerinfo.com/gas