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Optimized (2 nd Pass) Gallium Arsenide (GaAs) Integrated Circuit Radio Frequency (RF) Booster Designs for 425 MHz and Dual Band (425 and 900 MHz) by John Penn ARL-TR-5396 November 2010 Approved for public release; distribution unlimited.

Transcript of Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

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Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated

Circuit Radio Frequency (RF) Booster Designs for 425 MHz and Dual Band (425 and 900 MHz)

by John Penn

ARL-TR-5396 November 2010

Approved for public release; distribution unlimited.

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NOTICES

Disclaimers The findings in this report are not to be construed as an official Department of the Army position unless so designated by other authorized documents. Citation of manufacturer’s or trade names does not constitute an official endorsement or approval of the use thereof. Destroy this report when it is no longer needed. Do not return it to the originator.

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Army Research Laboratory Adelphi, MD 20783-1197

ARL-TR-5396 November 2010

Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated Circuit Radio Frequency (RF) Booster Designs for

425 MHz and Dual Band (425 and 900 MHz)

John Penn

Sensors and Electron Devices Directorate, ARL Approved for public release; distribution unlimited.

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REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188

Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS.

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November 2010 2. REPORT TYPE

Final 3. DATES COVERED (From - To)

4. TITLE AND SUBTITLE

Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated Circuit Radio Frequency (RF) Booster Designs for 425 MHz and Dual Band (425 and 900 MHz)

5a. CONTRACT NUMBER

5b. GRANT NUMBER

5c. PROGRAM ELEMENT NUMBER

6. AUTHOR(S)

John Penn 5d. PROJECT NUMBER

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7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES)

U.S. Army Research Laboratory ATTN: RDRL-SER-E 2800 Powder Mill Road Adelphi, MD 20783-1197

8. PERFORMING ORGANIZATION REPORT NUMBER

ARL-TR-5396

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12. DISTRIBUTION/AVAILABILITY STATEMENT

Approved for public release; distribution unlimited.

13. SUPPLEMENTARY NOTES

14. ABSTRACT

High-performance microwave and radio frequency integrated circuits are of interest to the Army. Several monolithic microwave integrated circuits (MMICs) were designed to enhance the performance of commercial-off-the-shelf (COTS) RF integrated circuits (RFICs) used in many wireless systems. This report documents a set of MMIC designs optimized for the 400 to 450 MHz ultra-high frequency (UHF) band and a dual band design that also includes 850 to 950 MHz operation. Additional incorporation of discrete matching elements into a single integrated IC will improve size and weight of wireless systems. This is an optimized set of designs based on a previous 1st pass design effort. Ten separate MMIC designs were designed and fabricated.

15. SUBJECT TERMS

MMIC, RFIC

16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT

UU

18. NUMBER OF PAGES

96

19a. NAME OF RESPONSIBLE PERSON

John Penn a. REPORT

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b. ABSTRACT

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c. THIS PAGE

UNCLASSIFIED 19b. TELEPHONE NUMBER (Include area code)

(301) 394-0423 Standard Form 298 (Rev. 8/98)

Prescribed by ANSI Std. Z39.18

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Contents

List of Figures iv

List of Tables vii

Acknowledgments viii

1. Introduction 1

2. Lessons Learned from 1st Pass Design 1

3. Component Designs and Simulation Results 3

4. Active GaAs IC Designs 25

5. Integration of RFIC Matching Circuits 63

6. Design Rule Checking (DRC) 80

7. Layout versus Schematic (LVS) Checking 80

8. Tile Layout 81

9. Conclusion 83

10. References 84

List of Symbols, Abbreviations, and Acronyms 85

Distribution List 86

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List of Figures

Figure 1. Layout of 1st pass ARL08M450—BPSK modulator and power amplifier. ....................5

Figure 2. Comparison of performance of 1st pass ARL02M450 vs. ARL08M450. ........................6

Figure 3. Cripps load line for a 50-mW PA (6x80 µm PHEMT with a 2.8-V supply). ..................7

Figure 4. Cripps load line for a 100-mW PA (10x96 µm PHEMT with a 2.8-V supply). ..............8

Figure 5. Schematic of 100-mW, 2.8-V power amplifier (MWO). .................................................9

Figure 6. S-parameter simulation of 100-mW, 2.8-V power amplifier (MWO). ............................9

Figure 7. Power performance simulation of 100-mW, 2.8-V power amplifier (400 and 450 MHz). .......................................................................................................................................10

Figure 8. Dynamic load line simulation of 100-mW, 2.8-V power amplifier (MWO). ................10

Figure 9. Layout of 100-mW, 2.8-V power amplifier (1.15x1.15 mm). .......................................11

Figure 10. Schematic of 50-mW narrowband, 2.8-V power amplifier (MWO). ...........................12

Figure 11. S-parameter simulation of 50-mW narrowband, 2.8-V power amplifier (MWO). ......13

Figure 12. Power performance simulation of 50-mW narrowband, 2.8-V power amplifier (400 and 450 MHz). ................................................................................................................13

Figure 13. Layout of the 50-mW, 2.8-V narrowband power amplifier (1.15x1.2 mm). ...............14

Figure 14. Schematic of the 50-mW broadband, 2.8-V power amplifier (MWO). .......................15

Figure 15. S-parameter simulation of the 50-mW broadband, 2.8-V power amplifier (MWO). ...16

Figure 16. Power performance simulation of the 50-mW broadband, 2.8-V power amplifier (400 and 450 MHz). ................................................................................................................16

Figure 17. Layout of the 50-mW broadband, 2.8-V power amplifier (0.8x1.1 mm). ...................17

Figure 18. Schematic of the 425-MHz low noise amplifier (MWO). ............................................18

Figure 19. S-parameter simulation of the 425-MHz low noise amplifier (MWO). .......................19

Figure 20. Noise figure simulation of the 425-MHz low noise amplifier (MWO)........................19

Figure 21. Layout of the 425-MHz low noise amplifier (1.6x1.0 mm). ........................................20

Figure 22. Schematic of the broadband TR switch (MWO). .........................................................21

Figure 23. S-parameter simulation of the broadband TR switch (MWO). ....................................22

Figure 24. Power performance simulation of the broadband TR switch (MWO). ........................22

Figure 25. Layout of the broadband TR switch (probe-able test cell―0.7x1.1 mm). ...................23

Figure 26. Insertion loss simulation of the dual band BPSK modulator (ADS). ...........................24

Figure 27. Phase difference simulation of the dual band BPSK modulator (ADS). ......................24

Figure 28. Layout of the dual band BPSK modulator (1.3x1.3 mm). ............................................25

Figure 29. Layout of ARL21M425 (2.41x2.41 mm die). ..............................................................27

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Figure 30. Wire-bond diagram of ARL21M425 in a 4x4 mm QFN package. ...............................28

Figure 31. Layout of ARL22M425 (2.41x2.41 mm die). ..............................................................29

Figure 32. Wire-bond diagram of ARL22M425 in a 4x4 mm QFN package. ...............................29

Figure 33. Layout of ARL23M425 (2.41x2.41 mm die). ..............................................................30

Figure 34. Wire-bond diagram of ARL23M425 in a 4x4 mm QFN package. ...............................31

Figure 35. Layout of ARL24DB (2.41x2.41 mm die). ..................................................................32

Figure 36. Wire-bond diagram of ARL24DB in a 4x4 mm QFN package. ...................................32

Figure 37. Layout of the ARL25 test cells (2.41x2.41 mm die). ...................................................33

Figure 38. Schematic of ARL21M425, 100 mW and 2.8 V (ADS). .............................................34

Figure 39. S-parameter simulation of ARL21M425 transmit (ADS). ...........................................35

Figure 40. S-parameter simulation of ARL21M425 receive (ADS). .............................................35

Figure 41. Schematic of ARL22M425 50 mW 2.8 V (ADS). .......................................................37

Figure 42. S-parameter simulation of ARL22M425 transmit (ADS). ...........................................38

Figure 43. S-parameter simulation of ARL22M425 receive (ADS). .............................................38

Figure 44. Schematic of ARL23M425, 50 mW 2.8/3.6 V (ADS). ................................................40

Figure 45. S-parameter simulation of ARL23M425 transmit (ADS). ...........................................41

Figure 46. S-parameter simulation of ARL23M425 receive (ADS). .............................................41

Figure 47. Schematic of ARL24DB, 425/900 MHz and 2.8/3.6 V (ADS). ...................................43

Figure 48. S-parameter simulation of ARL24DB transmit (ADS). ...............................................44

Figure 49. S-parameter simulation of ARL24DB receive (ADS). .................................................44

Figure 50. Schematic of the 425-MHz low noise amplifier, ARL25 (ADS). ................................47

Figure 51. S-parameter simulation of the 425-MHz low noise amplifier, ARL25 (ADS). ...........48

Figure 52. Noise figure simulation of the 425-MHz low noise amplifier, ARL25 (ADS). ...........48

Figure 53. Sonnet EM layout simulation of the 425-MHz low noise amplifier, ARL25 (ADS). ..49

Figure 54. Sonnet (dotted) vs. ADS S-parameter simulation of the 425-MHz low noise amplifier, ARL25. ....................................................................................................................49

Figure 55. Sonnet (dotted) vs. ADS noise figure simulation of the 425-MHz low noise amplifier, ARL25. ....................................................................................................................50

Figure 56. Schematic of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS). ......................................................................................................................................51

Figure 57. Simulation of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS). ......................................................................................................................................51

Figure 58. NF simulation of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS). ......................................................................................................................................52

Figure 59. Schematic of the 425-MHz, 100-mW power amplifier, ARL25 (ADS). .....................52

Figure 60. Simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS). ....................53

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Figure 61. Power simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS). .........53

Figure 62. Sonnet EM layout simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS). ......................................................................................................................................54

Figure 63. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband 100-mW power amplifier, ARL25. .................................................................................................54

Figure 64. Schematic of the 425-MHz, 50-mW power amplifier, ARL25 (ADS). .......................55

Figure 65. Simulation of the 425-MHz, 50-mW power amplifier, ARL25 (ADS). ......................56

Figure 66. Power simulation of the 425-MHz, 50-mW power amplifier, ARL25 (ADS). ............56

Figure 67. Sonnet EM layout simulation of the 425-MHz, 50-mW power amplifier, ARL25 (ADS). ......................................................................................................................................57

Figure 68. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband 50-mW power amplifier, ARL25 ..........................................................................................................57

Figure 69. Schematic of the TR switch, ARL25 (ADS) ................................................................58

Figure 70. Simulation of the TR switch, ARL25 (ADS) ...............................................................59

Figure 71. Schematic of the 425-MHz BPSK modulator (ADS). ..................................................60

Figure 72. Insertion loss simulation of the 425-MHz BPSK modulator (ADS). ...........................60

Figure 73. Phase simulation of the 425-MHz BPSK modulator (ADS). .......................................61

Figure 74. Sonnet EM layout simulation of the 425-MHz BPSK modulator. ...............................61

Figure 75. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband BPSK modulator. ................................................................................................................................62

Figure 76. Sonnet (dotted) vs. ADS phase simulation of narrowband BPSK modulator. .............62

Figure 77. Concept of integrating RFIC matching elements into an IC for size, weight, and power (SWAP). ........................................................................................................................63

Figure 78. Layout of ARL26DB (2.41x2.41 mm die). ..................................................................66

Figure 79. Wire-bond diagram of ARL26DB in a 4x4 mm QFN package. ...................................67

Figure 80. Layout of ARL27M425 (2.41x1.27 mm die). ..............................................................68

Figure 81. Wire-bond diagram of ARL27M425 in a 4x4 mm QFN package. ...............................68

Figure 82. Layout of ARL28M900 (2.41x1.27 mm die). ..............................................................69

Figure 83. Wire-bond diagram of ARL28M900 in a 4x4 mm QFN package. ...............................70

Figure 84. Layout of ARL29M425 (2.41x1.27 mm die). ..............................................................71

Figure 85. Wire-bond diagram of ARL29M425 in a 4x4 mm QFN package. ...............................71

Figure 86. Layout of ARL29M425S (2.41x1.27 mm die). ............................................................72

Figure 87. Wire-bond diagram of ARL29M425S in a 4x4 mm QFN package. ............................73

Figure 88. Schematic of the CC1100 matching circuit for 425/433 MHz using TriQuint elements. ..................................................................................................................................74

Figure 89. Schematic of the CC1100 matching circuit for 900 MHz using TriQuint elements. ...75

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Figure 90. Simulation of the CC1100 matching circuit for 425/433 MHz (TQS and ideal). ........75

Figure 91. Simulation of the CC1100 matching circuit for 900 MHz (TQS and ideal). ...............76

Figure 92. Schematic of the CC1000 matching circuit for 433 MHz using ideal elements. .........77

Figure 93. Schematic of the CC1000 matching circuit for 900 MHz using ideal elements. .........77

Figure 94. Split of the CC1000 matching circuit into separate transmit and receive circuits. ......78

Figure 95. Simulation of the CC1000 matching circuits for 315, 433, and 900 MHz (ideal). .....78

Figure 96. Simulation of the CC1000 split matching circuits for 433 MHz (TQS and ideal). .....79

Figure 97. Schematic of the CC1100 dual band matching circuit (ARL26DB). ...........................79

Figure 98. Layout plot of ARLTILE2 (10 designs–4.8x9.8 mm) ..................................................82

List of Tables

Table 1. Measured power performance of 1st pass ARL02M450. ...................................................6

Table 2. Measured power performance of 1st pass ARL08M450. ...................................................7

Table 3. Simulated performance of 425-MHz, 100-mW power amplifier. ...................................11

Table 4. Simulated performance of the 425-MHz, 50-mW power amplifier. ...............................14

Table 5. Simulated performance of broadband PA. .......................................................................17

Table 6. Simulated performance of the 425-MHz low noise amplifier. ........................................20

Table 7. Simulated performance of transmit chain for ARL21M425. ...........................................36

Table 8. Simulated performance of receive chain for ARL21M425. ............................................36

Table 9. Simulated performance of transmit chain for ARL22M425. ...........................................39

Table 10. Simulated performance of receive chain for ARL22M425. ..........................................39

Table 11. Simulated performance of transmit chain for ARL23M425 (2.7 V). ............................42

Table 12. Simulated performance of transmit chain for ARL23M425 (3.6 V). ............................42

Table 13. Simulated performance of receive chain for ARL23M425. ..........................................42

Table 14. Simulated performance of transmit chain for ARL24DB (425 M/2.7 V). ....................45

Table 15. Simulated performance of transmit chain for ARL24DB (425 M/3.6 V). ....................45

Table 16. Simulated performance of transmit chain for ARL24DB (900 M/2.7 V). ....................45

Table 17. Simulated performance of transmit chain for ARL24DB (900 M/3.6 V). ....................46

Table 18. Simulated performance of receive chain for ARL24DB. ..............................................46

Table 19. Map of design layout within ARLTILE2. .....................................................................83

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Acknowledgments

I would especially like to acknowledge and thank Romeo Del Rosario, Paul Amirtharaj, and Eric Adler for ensuring that the design tapeout submission was on time and successful.

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1. Introduction

Increased transmission range in low-power radio frequency (RF) applications is a common desire within the Army. The RF integrated circuit (RFIC) booster chip is intended to increase range between RF nodes for low-power wireless applications. The booster concept uses the high RF performance advantages of the gallium arsenide (GaAs) process to enhance the capabilities of systems using commercial RFIC transceivers. It can be inserted easily into systems to increase transmit power, receiver sensitivity, and efficiency or battery utilization. In this 2nd pass optimized booster design, lessons learned from a 1st pass design were used to optimize a design for a targeted system performance and battery voltage.

2. Lessons Learned from 1st Pass Design

The first booster chip integrated circuit (IC) consisted of RF circuits to enhance the performance of commercial RFIC transceiver circuits, which could be used in a variety of applications. Of particular interest was a wireless tag at ultra-high frequency (UHF) frequencies using a commercial RFIC transceiver. Lower UHF frequencies tend to propagate further in urban or canopy/forest environments, while higher frequencies provide advantages of smaller antennas and typically higher data rates. Since the multi-project low-cost prototype service provided by TriQuint Semiconductor allows one to customize a 5x10 mm quarter tile into multiple IC designs, many variations of an RF front-end booster design were fabricated for the 1st pass at frequencies of interest at 450, 900, and 2400 MHz with other circuit design variations. This is often called the “shotgun” approach by testing multiple design variations.

Due to the high performance of TriQuint’s 0.5 µm TQPED pseudomorphic high electron mobility transistor (PHEMT) process, low-cost prototyping service, high reliability process, quality control, excellent reputation, and available design models for Agilent’s Advanced Design System (ADS) and Applied Wave Research’s (AWR) Microwave Office (MWO), the TQPED process was used for the 1st pass and 2nd pass booster IC designs. While the 1st pass designs tried a number of circuits at different frequencies, the 2nd pass designs were mostly targeted at operation between 400 to 450 MHz, so one obvious change was to retune the original circuit designs from a center frequency of 450 MHz to the slightly lower 425 MHz. Another design variation targeted a dual band operation around 425 or 900 MHz.

A broadband power amplifier design in the 1st pass was very efficient (~50% power added efficiency [PAE]), had good gain, and had a good output power of 50 mW (17 dBm) with a 3.6-V battery supply. While a 3.6-V supply is a good choice when using a lithium ion rechargeable battery, nominally 3.9 V with regulation to 3.6 V, another popular battery is a non-

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rechargeable 3.0-V battery, such as a small coin cell, which can be regulated to 2.7 or 2.8 V. A current mirror bias of the broadband power amplifier allowed good gain over a large supply voltage variation of 2.0 to 5.0 V with good efficiency, while the output power and DC power consumption varies proportionally with the supply voltage. There is a concern that the current mirror bias may slightly reduce the efficiency of the power amplifier over the simple but less robust resistor divider DC bias. Unfortunately, there were not enough data and design variations in the 1st pass to isolate an optimal DC bias choice between these two approaches relative to efficiency. While the 1st pass broadband amplifier design was a good robust stable design, the 2nd pass goal was to design an amplifier to have 50 or 100 mW of power (17, 20 dBm) optimized for a 2.8-V supply voltage. The power amplifiers in the 2nd pass designs were targeted for a narrowband 50-mW design at 2.8 V, a 100-mW design at 2.8 V, and an optimized variation of the 1st pass broadband design that would provide 50 mW for a 3.6-V supply yet would also operate with a 2.8-V supply at a lower output power but good efficiency.

There were two main variations of a low noise amplifier design in the 1st pass. One was a broadband low noise design with moderate gain but consumed about 16 mA of bias current compared to a narrowband approach with about 5 dB less gain that consumed a mere 3 mA of bias current. The low noise amplifiers in the 2nd pass designs were targeted for an ~2-dB noise figure with a narrowband 425-MHz design with 12-dB gain at 3 mA of current consumption and a second broadband amplifier modified from the 1st pass for 425 and 900 MHz operation with 15-dB gain at a moderate current bias of 8 to 10 mA. Unlike the power amplifiers whose efficiencies peak for a particular supply voltage, the performance of both low noise amplifiers varies little over a supply voltage of 2.0 to 5.0 V. The broadband low noise amplifier was used in a dual band 425- and 900-MHz booster IC design, while the narrowband low noise amplifier was used for the 425-MHz booster IC designs.

The positive voltage controlled binary phase shift key (BPSK) modulator from the 1st pass design was reused for the 2nd pass booster IC designs. A minor change was made to retune the filters in the narrowband switched design from a center frequency of 450 to 425 MHz to better suit a desired frequency of operation from 400 to 450 MHz.

The transmit/receive (TR) switch from the 1st pass design had more insertion loss than desired and was modified slightly to improve its operation at the slightly lower UHF frequency around 425 MHz. One reason for the higher than expected insertion loss in the original design was due to too much use of the higher loss metal0 layer for interconnects. The original simulations defaulted to use a single thick metal for all metal types, which did not correctly simulate the higher loss of the thin metal0 layer. While the thin metal0 layer is required for connecting the circuits, the 2nd pass TR switch redesign minimized the use of metal0 and transitioned to the lower loss thick metal1 or thick metal2 layers for less interconnect loss. Also, the PHEMT switches in the TR switch used negative depletion mode PHEMTs in order to handle the relatively high 100-mW power level from the power amplifier. While it would be easier to design a positive voltage controlled TR switch by replacing the depletion mode PHEMTs with

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the enhancement mode PHEMTs, this swap only makes sense for the switches in the BPSK modulator circuit where the power handling requirements are much lower. To use positive control voltages for the TR switch with depletion mode PHEMTs requires several large capacitors and a positive reference voltage input. The capacitors need to be large enough to minimize the insertion loss at the lower 425-MHz operating frequency but small enough to fit in the available circuit size. Insertion loss for the 2nd pass TR switch is expected to achieve the 0.5-dB goal over a broad frequency range above 400 MHz, with approximately 0.25 dB of loss due to the PHEMT switches and 0.25 dB of loss due to the tradeoff of capacitor size.

One of the design variations (ARL08M450) from the 1st pass consisting of a BPSK modulator and power amplifier at 450 MHz and positive voltage control was integrated into an existing tag by a system integrator. Unfortunately, testing was still incomplete by the fabrication date for the 2nd pass designs. The status of the system level test is that data appears to be modulating OK, but the output power level is much lower than expected (~10 dB). It is not clear if there is a board problem, a software problem such as an incorrect drive level programmed into the RFIC, a matching problem at the input or output of the booster IC on the system board, or something else. Testing of this particular design was successful at the die level and the board level. The initial tests from a single tag that includes this booster IC do not correlate with previous tests of the design.

Since wire bond parasitics were not significant in the 1st pass designs at the lower UHF frequencies, they were not used for “tweaking” the 2nd pass designs for optimizing performance. Wire bond diagrams for all the designs in a 4x4 mm quad flat no lead (QFN) packages were created before sending the designs out to fabrication to verify the suitability of the input/output/DC pad layouts. Simulations of the overall designs including the TR switch were performed to verify amplifier performance in the top level designs as well as the individual performance as a standalone amplifier.

3. Component Designs and Simulation Results

The power amplifier for the 2nd pass designs were to be optimized for efficiency and a center frequency of 425 MHz, slightly retuned from the 450 MHz of the 1st pass designs. Also, the power output goals were 50 and 100 mW at 2.8 V, which exceed the original 1st pass design. Secondary goals were amplifiers of similar performance for 3.6-V operation. The original power amplifier was a stable broadband design, but a narrowband design optimized for the lower 2.8-V supply voltage with good output power was desired for the 2nd pass design.

An initial reanalysis of the 1st pass power amplifier was performed to look for ways to optimize the efficiency. There was a slight cost in efficiency with the feedback design due to 1 mA of current through a stabilizing resistor on the gate/input of the PHEMT. For the current mirror

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bias, a small 5-µm PHEMT was used for a current reference. This was the smallest device size allowed by the ADS TriQuint library for simulation, but the foundry rules allow devices as small as 2 µm. A change in the current reference from 5 to 2 µm would reduce its current consumption from 1 to 0.4 mA. Reducing the parasitic DC current consumption of the current mirror bias and the stabilizing resistor should slightly improve the efficiency of the amplifier relative to the nominal 30-mA DC consumption of the 6- x 80-µm PHEMT of the amplifier.

There was a workaround to force the simulations to work with the small 2-µm PHEMT device, which had to be laid out manually using the Integrated Circuit Editor (ICED) computer-aided design (CAD) program. A similar current mirror circuit was designed by the author, and then fabricated, and tested as part of the Johns Hopkins University Monolithic Microwave Integrated Circuit (MMIC) Design Course in fall 2009. The simulations showed a minimal 0.4 mA of bias used by the current mirror. Unfortunately, there is the possibility that the power amplifier efficiency may be lower due to using the current mirror bias rather than the resistor divider bias. Reducing the DC 1-mA current in the stabilizing resistor requires a large capacitor to block the DC current while maintaining a low impedance RF connection. The cost is the area needed by the capacitor with minimal impact on the RF performance in order to increase the efficiency a few percent.

The first few designs in the 1st pass used negative control voltages for the depletion mode (dmode) PHEMT switches. Later, variations of the first designs were created using positive control voltages to drive enhancement mode (emode) PHEMT switches that replaced the dmode PHEMT switches. Figure 1 shows a plot of the paired designs ARL02M450 and ARL08M450, which consist of a BPSK modulator and a power amplifier for the 450-MHz band. The subtle differences between the two designs are the positive emode switches in the BPSK modulator of ARL08M450 and the current mirror robust DC bias in ARL08M450 versus a simple resistor divider gate bias in ARL02M450. The performance of the nearly identical second design was slightly less than the original design. Simulations along with measurements of some test circuits indicated that the emode PHEMT switches in the second design should not compress at the signal levels at the input of the modulator. This would seem to indicate that the lower performance was partly due to the current mirror. The output power and efficiency of the original resistor gate bias approached 50 mW and 50% PAE, while the current mirror bias peaked near 40 mW with less than 40% PAE. Figure 2 shows a plot of output power in mW (blue), PAE in percent (green), and gain in dB (red) versus current IDS in mA. Normally, performance plots are shown versus the input power but these were plotted versus current bias. Note that the resistor bias design (ARL02) acts like a typical Class AB amplifier, where the DC bias increases with increasing input power and similarly increased output power. The current mirror bias seems to saturate, limiting the output power and efficiency. However, note that the current range is narrower for the current mirror design. It is performing its expected function of biasing the amplifier at a controlled current. Tables 1 and 2 summarize the performance measurements for the two designs in a spreadsheet format. Some of the lower efficiency of the 2nd design can be

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explained by the additional parasitic 1-mA current mirror, which will be reduced to 0.4 mA in the 2nd pass designs. Additional simulations of the amplifier using the current mirror bias were performed using TriQuint’s TOM3 model as well as the more advanced TOM4 model but gave no indication of a performance difference between a current mirror bias relative to a resistor divider gate bias. Given this unknown, the 2nd pass power amplifiers use the current mirror bias, but have a test pad connected through a large resistor to monitor the DC gate bias voltage, as well as providing a means to override the current mirror bias. One goal in testing the power amplifiers in the 2nd pass will be to determine which DC bias scheme provides the more efficient amplifier performance.

Figure 1. Layout of 1st pass ARL08M450—BPSK modulator and power amplifier.

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0

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IDS (mA)

ARL2 8 Meas 3/15/10Emode 450MHz 2.8V

Pout2A

Gain2A

PAE2A

Pout8A

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PAE8A

Figure 2. Comparison of performance of 1st pass ARL02M450 vs. ARL08M450.

Table 1. Measured power performance of 1st pass ARL02M450.

BPSK + Power Amps--450 MHz at 2.8 V 0.20 - 0.25 dB loss on DUT QFN3x3 Thru 400-500M Meas New Boards measured at 450 MHz 3/15/2010450 MHz PKG#2A PA450MHz Emode ARL #8 Tile 1 TQPED 2.8V ; 27 mAPin(SG) Pout(PS) Pin(corr) Pout(corr)Gain I1(2.8V) PDC(mw) Pout(mw) Drn Eff PAE

-10.0 4.96 -10.10 5.06 15.16 26.7 74.7 3.21 4.3 4.2-8.0 6.92 -8.10 7.02 15.12 26.9 75.2 5.04 6.7 6.5-6.0 8.84 -6.10 8.94 15.04 27.2 76.2 7.83 10.3 10.0-4.0 10.66 -4.10 10.76 14.86 27.8 77.7 11.91 15.3 14.8-2.0 12.45 -2.10 12.55 14.65 28.8 80.7 17.99 22.3 21.50.0 14.11 -0.10 14.21 14.31 30.7 86.0 26.36 30.6 29.51.0 14.83 0.90 14.93 14.03 32.0 89.6 31.12 34.7 33.42.0 15.48 1.90 15.58 13.68 33.4 93.4 36.14 38.7 37.03.0 15.95 2.90 16.05 13.15 34.6 96.7 40.27 41.6 39.64.0 16.35 3.90 16.45 12.55 35.6 99.6 44.16 44.3 41.95.0 16.64 4.90 16.74 11.84 36.2 101.4 47.21 46.5 43.56.0 16.86 5.90 16.96 11.06 36.5 102.2 49.66 48.6 44.8

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Table 2. Measured power performance of 1st pass ARL08M450.

450 MHz PKG#8A PA450MHz Emode ARL #8 Tile 1 TQPED 2.8V ; 26 mAPin(SG) Pout(PS) Pin(corr) Pout(corr)Gain I1(2.8V) PDC(mw) Pout(mw) Drn Eff PAE

-10.0 4.24 -10.10 4.34 14.44 26.4 73.8 2.72 3.7 3.5-8.0 6.18 -8.10 6.28 14.38 26.5 74.2 4.25 5.7 5.5-6.0 8.10 -6.10 8.20 14.30 26.8 74.9 6.61 8.8 8.5-4.0 9.91 -4.10 10.01 14.11 27.2 76.2 10.02 13.2 12.6-2.0 11.64 -2.10 11.74 13.84 27.9 78.1 14.93 19.1 18.30.0 13.14 -0.10 13.24 13.34 28.9 80.9 21.09 26.1 24.91.0 13.77 0.90 13.87 12.97 29.4 82.4 24.38 29.6 28.12.0 14.35 1.90 14.45 12.55 30.0 84.0 27.86 33.2 31.33.0 14.82 2.90 14.92 12.02 30.5 85.3 31.05 36.4 34.14.0 15.2 3.90 15.3 11.40 30.8 86.2 33.88 39.3 36.55.0 15.46 4.90 15.56 10.66 30.8 86.3 35.97 41.7 38.16.0 15.63 5.90 15.73 9.83 30.6 85.7 37.41 43.7 39.1

Using the Cripps method (from Steve Cripps), the first step in the amplifier design was to pick a PHEMT device size for 50 mW and 100 mW of RF output power biased with a 2.8-V supply. The 1st pass amplifier used a 0.5-mm PHEMT (6x80 µm), which should provide 50 mW for a 2.8-V supply (figure 3). Doubling the amplifier PHEMT size (10x96 µm) should increase the output power to the desired 100-mW goal for a 2.8-V supply (figure 4).

1 2 3 4 5 6 70 8

50

100

0

150

VGS=0.300VGS=0.350VGS=0.400VGS=0.450VGS=0.500VGS=0.550VGS=0.600VGS=0.650VGS=0.700VGS=0.750VGS=0.800VGS=0.850VGS=0.900

VGS=0.950VGS=1.000

VDS

IDS

.i, m

A

m1

m2

m1VDS=IDS.i=0.043VGS=0.650000

2.800m2VDS=IDS.i=0.091VGS=0.850000

0.500

Figure 3. Cripps load line for a 50-mW PA (6x80 µm PHEMT with a 2.8-V supply).

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1 2 3 4 5 6 70 8

100

200

0

300

VGS=0.300VGS=0.350VGS=0.400VGS=0.450VGS=0.500VGS=0.550VGS=0.600VGS=0.650VGS=0.700VGS=0.750VGS=0.800VGS=0.850VGS=0.900VGS=0.950VGS=1.000

VDS

IDS

.i, m

A

m1

m2m1VDS=IDS.i=0.085VGS=0.650000

2.800

m2VDS=IDS.i=0.182VGS=0.850000

0.500

Figure 4. Cripps load line for a 100-mW PA (10x96 µm PHEMT with a 2.8-V supply).

AWR’s MWO was used to simulate the initial narrowband amplifier designs, with some additional simulations using Agilent’s ADS for comparison. Sonnet software was used to verify the layout using an electromagnetic (EM) simulation of the individual circuit layouts combined with transistor models of the PHEMTs. Figure 5 shows the schematic of the 100-mW (2.8-V), 425-MHz power amplifier from MWO. Simulations show that the amplifier provides 100 mW of output power with greater than 50% PAE at 400 and 450 MHz with 0-dBm input (1-mW) at 2.8 V and a small signal IDS of 78 mA. The amplifier has a lot of gain at low frequencies, in fact, the original stabilizing resistors were changed slightly after the design review to provide some additional margin, dropping the gain slightly (figure 6). Power performance was simulated and was shown to meet the goals of 100 mW and 50% PAE, as shown in figure 7. Figure 8 shows the dynamic load line of the amplifier PHEMT. Table 3 summarizes the 100-mW, 425-MHz power amplifier performance. A layout of the amplifier as a probable test cell included in the tile is shown in figure 9. There was an additional small pad and resistor added after the design review that is not shown in this plot that allows monitoring of the gate bias and also a means to bypass the current mirror circuit during testing.

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Figure 5. Schematic of 100-mW, 2.8-V power amplifier (MWO).

Figure 6. S-parameter simulation of 100-mW, 2.8-V power amplifier (MWO).

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Figure 7. Power performance simulation of 100-mW, 2.8-V power amplifier (400 and 450 MHz).

Figure 8. Dynamic load line simulation of 100-mW, 2.8-V power amplifier (MWO).

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Table 3. Simulated performance of 425-MHz, 100-mW power amplifier.

Power (dBm) Pout 0.45 GHz PAE 0.45 GHz Pout 0.40 GHz PAE 0.4 GHz –10 14.3682 12.1759 15.0634 14.2445 –9 15.2921 15.0109 15.9557 17.4261 –8 16.1622 18.2815 16.7791 21.0045 –7 16.9601 21.9035 17.508 24.8799 –6 17.6728 25.7596 18.1425 28.8796 –5 18.2811 29.879 18.6907 32.9027 –4 18.789 34.3215 19.1363 37.3061 –3 19.2284 38.8689 19.4856 42.1762 –2 19.6223 42.9513 19.7429 46.7506 –1 19.9386 46.9051 19.8992 49.6577 0 20.1529 50.1867 19.9999 51.5825 1 20.2823 52.5203 20.0418 53.2254 2 20.3495 53.8208 20.0678 54.1865

Figure 9. Layout of 100-mW, 2.8-V power amplifier (1.15x1.15 mm).

Another narrowband power amplifier was also designed with a goal of 50-mW output power and 50% PAE using a 2.8-V supply for half the DC power consumption of the 100 mW PA. Figure 10 shows the schematic of the narrowband 50-mW (2.8-V), 425-MHz power amplifier from MWO. Simulations show that the amplifier provides more than 50 mW of output power with greater than 50% PAE at 400 and 450 MHz with 0-dBm input (1-mW) at 2.8 V and a small signal IDS of 39 mA. An S-parameter simulation of the design shows good gain and input return

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loss (figure 11). Power performance was simulated and was shown to meet the goals of 50 mW and 50% PAE as shown in figure 12. Table 4 summarizes the 50-mW, 425-MHz power amplifier performance. A layout of the amplifier as a probe-able test cell included in the tile is shown in figure 13. There was an additional small pad and resistor added after the design review that is not shown in this plot that allows monitoring of the gate bias and also a means to bypass the current mirror circuit during testing.

Figure 10. Schematic of 50-mW narrowband, 2.8-V power amplifier (MWO).

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Frequency (GHz)

PA_S2P_50mw_nb

-25

-20

-15

-10

-5

0

5

10

15

20

25

30

p54p53p52p51p50p49p48p47p46p45p44p43p42p41p40p39p38p37

p36p35p34p33p32p31p30p29p28p27p26p25p24p23p22p21p20p19

p18p17p16p15p14p13p12p11p10p9p8p7p6p5p4p3p2p1

0.4004 GHz-20.32 dB

0.418 GHz23.29 dB DB(|S(2,1)|)

PA450m_50mw_v28_nb

DB(|S(1,1)|)PA450m_50mw_v28_nb

DB(|S(2,2)|)PA450m_50mw_v28_nb

p1: Pwr = -15 dBm p2: Pwr = -14 dBm

p3: Pwr = -13 dBm p4: Pwr = -12 dBm

p5: Pwr = -11 dBm p6: Pwr = -10 dBm

p7: Pwr = -9 dBm p8: Pwr = -8 dBm

p9: Pwr = -7 dBm p10: Pwr = -6 dBm

p11: Pwr = -5 dBm p12: Pwr = -4 dBm

p13: Pwr = -3 dBm p14: Pwr = -2 dBm

p15: Pwr = -1 dBm p16: Pwr = 0 dBm

p17: Pwr = 1 dBm p18: Pwr = 2 dBm

p19: Pwr = -15 dBm p20: Pwr = -14 dBm

p21: Pwr = -13 dBm p22: Pwr = -12 dBm

p23: Pwr = -11 dBm p24: Pwr = -10 dBm

p25: Pwr = -9 dBm p26: Pwr = -8 dBm

p27: Pwr = -7 dBm p28: Pwr = -6 dBm

p29: Pwr = -5 dBm p30: Pwr = -4 dBm

p31: Pwr = -3 dBm p32: Pwr = -2 dBm

p33: Pwr = -1 dBm p34: Pwr = 0 dBm

p35: Pwr = 1 dBm p36: Pwr = 2 dBm

p37: Pwr = -15 dBm p38: Pwr = -14 dBm

p39: Pwr = -13 dBm p40: Pwr = -12 dBm

p41: Pwr = -11 dBm p42: Pwr = -10 dBm

p43: Pwr = -9 dBm p44: Pwr = -8 dBm

p45: Pwr = -7 dBm p46: Pwr = -6 dBm

p47: Pwr = -5 dBm p48: Pwr = -4 dBm

p49: Pwr = -3 dBm p50: Pwr = -2 dBm

p51: Pwr = -1 dBm p52: Pwr = 0 dBm

p53: Pwr = 1 dBm p54: Pwr = 2 dBm

Figure 11. S-parameter simulation of 50-mW narrowband, 2.8-V power amplifier (MWO).

Figure 12. Power performance simulation of 50-mW narrowband, 2.8-V power amplifier (400 and 450 MHz).

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Table 4. Simulated performance of the 425-MHz, 50-mW power amplifier.

Power (dBm) Pout 0.45 GHz PAE 0.45 GHz Pout 0.40 GHz PAE 0.4 GHz –10 12.908 16.5759 13.2341 17.7262 –9 13.8551 20.3447 14.1645 21.6288 –8 14.7739 24.7309 15.0595 26.0825 –7 15.6435 29.6207 15.8954 30.9007 –6 16.4307 34.6991 16.6432 35.7074 –5 17.111 39.4916 17.2594 39.9942 –4 17.6743 43.607 17.7144 43.4018 –3 18.0763 46.8375 18.0745 46.1309 –2 18.3511 49.3081 18.3943 48.4815 –1 18.5574 51.2367 18.6227 50.3712 0 18.7138 52.8591 18.7428 51.6878 1 18.7881 54.2084 18.7925 52.6691 2 18.7931 54.93 18.7907 53.5416

Figure 13. Layout of the 50-mW, 2.8-V narrowband power amplifier (1.15x1.2 mm).

The power amplifier from the 1st pass was reused to provide a broadband design as well as to provide a 50-mW design for operation with a 3.6-V battery. This design was already shown to have excellent gain and efficiency but some minor improvements were made to increase the efficiency. The shunt stabilizing resistor was DC blocked with a large capacitor to improve the efficiency a few percent by removing the 1-mA parasitic current flow. Also, the current mirror

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was reduced from a 5- to a 2-µm device reducing that parasitic current from 1 to 0.4 mA, which should add a couple of percent to the efficiency. Figure 14 shows the schematic of the broadband 50-mW (2.8/3.6-V) power amplifier from MWO. Simulations show that the amplifier provides almost 50 mW of output power with about 47% PAE at 400 and 450 MHz with 0-dBm input (1-mW) at 2.8 V. An S-parameter simulation of the design shows good gain over a broad frequency range (figure 15). Power performance was simulated and was shown to be close to the goals of 50 mW and 50% PAE as shown in figure 16. Table 5 summarizes the broadband PA performance. A layout of the amplifier is shown in figure 17, but was not included as a separate test cell since it is only slightly modified from the successful 1st pass design. There was an additional small pad and resistor added after the design review in the full chip design that allows monitoring of the gate bias and also a means to bypass the current mirror circuit during testing.

Figure 14. Schematic of the 50-mW broadband, 2.8-V power amplifier (MWO).

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Figure 15. S-parameter simulation of the 50-mW broadband, 2.8-V power amplifier (MWO).

-15 -10 -5 0 4Power (dBm)

PAE_50mw

0

5

10

15

20

25

30

35

40

45

50

55

-0.0494 dBm16.8 dBm

0.005423 dBm47.57

DB(|Pcomp(PORT_2,1)|)[8,X] (dBm)pa450m_50mw_v28

PAE(PORT_1,PORT_2)[8,X]pa450m_50mw_v28

DB(|Pcomp(PORT_2,1)|)[7,X] (dBm)pa450m_50mw_v28

PAE(PORT_1,PORT_2)[7,X]pa450m_50mw_v28

p1: Freq = 0.4 GHz

p2: Freq = 0.45 GHz

p3: Freq = 0.4 GHz

p4: Freq = 0.45 GHz

Figure 16. Power performance simulation of the 50-mW broadband, 2.8-V power amplifier (400 and 450 MHz).

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Table 5. Simulated performance of broadband PA.

Power (dBm) Pout 0.45 GHz PAE 0.45 GHz Pout 0.40 GHz PAE 0.4 GHz –10 9.47886 14.2564 9.45505 14.1451 –9 10.366 17.0402 10.3397 16.8885 –8 11.2249 20.1022 11.1965 19.9017 –7 12.0566 23.3937 12.027 23.1408 –6 12.8676 26.8906 12.8376 26.5813 –5 13.6657 30.6024 13.6359 30.2382 –4 14.4509 34.5239 14.422 34.1011 –3 15.2038 38.5338 15.1754 38.0493 –2 15.8872 42.3231 15.8435 41.7069 –1 16.4552 45.4821 16.4097 44.8043 0 16.8231 47.5654 16.8025 46.9706 1 17.05 48.9521 17.0187 48.321 2 17.1761 49.9858 17.116 49.2891

Figure 17. Layout of the 50-mW broadband, 2.8-V power amplifier (0.8x1.1 mm).

A low DC current consumption narrowband low noise amplifier was designed similar to the 1st pass design with a goal of a 2-dB noise figure and current consumption around 3 mA using the smaller 0.4-mA (2-µm PHEMT) current mirror for a very robust DC bias for supplies of 2 to 5 V. Figure 18 shows the schematic of the narrowband 425-MHz low noise amplifier from MWO. Simulations show that the amplifier provides about 11 dB of gain with an IDS of 3.2 mA

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at 2.8 V (figure 19). Noise figure simulations show that the design should meet the goal of 2 dB as shown in figure 20. Table 6 summarizes the low noise amplifier performance. A layout of the low noise amplifier as a probe-able test cell is shown in figure 21. For the low noise amplifier, there was no need to add an extra test pad and resistor to bypass the current mirror circuit since the concern was only for large signal operation of the power amplifier. Table 6 summarizes the low noise amplifier performance.

Figure 18. Schematic of the 425-MHz low noise amplifier (MWO).

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Figure 19. S-parameter simulation of the 425-MHz low noise amplifier (MWO).

Figure 20. Noise figure simulation of the 425-MHz low noise amplifier (MWO).

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Table 6. Simulated performance of the 425-MHz low noise amplifier.

Frequency (GHz) DB(NF()) DB(|S(2,1)|)

0.3 3.69481 4.5861 0.35 2.32686 10.5096

0.4 1.83241 11.9386

0.45 1.68046 11.3902

0.5 1.65716 10.4841

0.55 1.68343 9.64657 0.6 1.72521 8.95129

0.65 1.76856 8.38857

0.7 1.80916 7.93259

0.75 1.84617 7.55922 0.8 1.87904 7.2503

0.85 1.90819 6.99148

0.9 1.9341 6.77191

0.95 1.95741 6.58272

1 1.97845 6.41824

Figure 21. Layout of the 425-MHz low noise amplifier (1.6x1.0 mm).

A broadband positive voltage control TR switch from the 1st pass was redesigned to reduce the higher than desired insertion loss with a goal of 0.5 dB. First, the PHEMT switches were doubled in size to reduce the inherent series resistance of the switches. Some test switch devices from the Johns Hopkins University MMIC Design Fall 2009 student designs showed that a switch using devices similar in size to those in ARL’s 1st pass had an insertion loss of 0.5 dB and using switches twice as big reduced the insertion loss to less than 0.2 dB as measured. Another source

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of loss in the ARL 1st pass designs was too much use of the lossy thin metal0 layer, so care was taken in the 2nd pass design to transition from metal0 to the thicker metal1 or metal2 layers for connections. In order to make the dmode PHEMTs take positive voltage control signals, large capacitors are needed. The size of the capacitors is a tradeoff between size and insertion loss. Overall the insertion loss is expected to be close to 0.5 dB, about half due to the capacitor size tradeoff and half due to the lossy PHEMT switches. Figure 22 shows the schematic of the broadband TR switch from MWO. Simulations show that the insertion loss is around 0.5 dB (figure 23). Large signal power simulations show that the design should be able to handle 100 mW of power without compressing (figure 24). A layout of the broadband TR switch as a probe-able test cell is shown in figure 25. The two way switch either goes to a 50-ohm resistor to ground to measure isolation, or to a through path to measure insertion loss. A reference voltage must be supplied (typically 2.5 V) to use a positive control voltage for the dmode PHEMTs in the TR switch.

Figure 22. Schematic of the broadband TR switch (MWO).

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Figure 23. S-parameter simulation of the broadband TR switch (MWO).

Figure 24. Power performance simulation of the broadband TR switch (MWO).

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Figure 25. Layout of the broadband TR switch (probe-able test cell―0.7x1.1 mm).

The BPSK modulator from the 1st pass worked very well and was only slightly retuned for a center frequency of 425 MHz versus the previous 450 MHz. A second broader band design was created using 5 elements in the high pass and low pass networks that are switched to create the two modulation states. To minimize the number of inductors, the low pass network was modified from three series inductors with two shunt capacitors to two series inductors with three shunt capacitors to save space. Simulations of the dual band or broadband BPSK modulator are shown in figures 26 and 27. The layout of the dual band BPSK modulator included in a full IC design is shown in figure 28.

A broadband low noise amplifier was needed for the dual band design, so the high current high gain broadband low noise amplifier design from the 1st pass was modified for use with similar performance but less current consumption than the original. The current mirror was modified to reduce the current consumption from 16 mA to about 8 to 10 mA with a slight drop in gain to about 15 dB at 425 and 900 MHz. Since this design is so similar to the previous design only its simulation in the top level full IC designs will be shown.

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0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0 1.1

-20

-15

-10

-5

-25

0

freq, GHz

dB(S

(2,1

))

m1m11

dB(S

(1,1

))

m6

dB(S

(2,2

))

m1freq=dB(S(2,1))=-0.850Vbias=0.000000

425.0MHzm11freq=dB(S(2,1))=-1.335Vbias=3.000000

425.0MHzm6freq=dB(S(1,1))=-23.491Vbias=0.000000

425.0MHz

Figure 26. Insertion loss simulation of the dual band BPSK modulator (ADS).

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.1 1.1

-180

-135

-90

-45

0

45

90

135

-225

180

freq, GHz

phas

e(S

(2,1

))

m2

m3

m9

m10

phas

e(S

(2,1

))[0

,::]

-pha

se(S

(2,1

))[1

,::]

m7 m8

m2freq=phase(S(2,1))=117.937Vbias=3.000000

425.0MHz

m3freq=phase(S(2,1))=-61.199Vbias=0.000000

425.0MHzm9freq=phase(S(2,1))=44.809Vbias=3.000000

900.0MHz

m10freq=phase(S(2,1))=-135.166Vbias=0.000000

900.0MHz

m7freq=phase(S(2,1))[0,::]-phase(S(2,1))[1,::]=-179.136

425.0MHz

m8freq=phase(S(2,1))[0,::]-phase(S(2,1))[1,::]=-179.97

900.0MHz

Figure 27. Phase difference simulation of the dual band BPSK modulator (ADS).

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Figure 28. Layout of the dual band BPSK modulator (1.3x1.3 mm).

4. Active GaAs IC Designs

The focus of the 2nd pass was predominantly the 400 to 450 MHz frequency band, but there was also a desire to have a broadband or dual band application since the commercial RFICs are typically capable below 1 GHz with the proper external matching circuits, which then tend to narrowband the system design. As with the 1st pass tile, the designs were part of a multi-die fabrication so several active design variations were included to meet various design goals. Since the band of interest was lower in frequency and since inductors and capacitors grow in size as the frequency is lowered, the larger 4x4 mm QFN package was targeted for packaging the die. A 95x95 mil (2.41x2.41 mm) size was chosen. This could allow up to eight designs of this size to be included in a single quarter tile prototype fabrication. The previous 1st pass designs tried to maximize the number of design variations over many frequency bands and targeted either 3x3 or 4x4 mm QFN packages, such that only the BPSK modulator and power amplifier could be squeezed into the smaller die size at the lower frequency. The larger die size allowed for increasing the size of the lumped elements to retune designs to a slightly lower frequency

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(425 MHz versus 450 MHz) and allowed for the inclusion of the modulator, power amplifier, TR switch, and low noise amplifier in a single die. There are four active design variations targeting 50 mW at 2.8 V, 100 mW at 2.8 V, at least 50 mW for either 2.8 V or 3.6 V, and a dual band design at 425 or 900 MHz using the broadband power amplifier design with a newly designed broadband BPSK modulator design. The fifth active design is a test circuit with the narrowband 50-mW power amplifier, the narrowband 100-mW power amplifier, the narrowband 3-mA low noise amplifier, and the broadband TR switch design for individual probe testing. Later, passive GaAs IC designs to improve the system level performance by integrating the external RFIC matching circuits into a single IC are discussed. Following is a brief description of each active design in the 2nd pass ARL tile following a similar naming convention to the 1st pass designs. The numbers start with 21 and go to 29 with some additional letters to designate frequency or other variations.

The following are descriptions of the active designs:

• ARL21M425―This 425-MHz design contains a BPSK modulator, a 100-mW power amplifier for 2.8 V, a narrowband low DC power consumption low noise amplifier, and a TR switch using positive voltage control inputs with negative threshold depletion PHEMTs. It is a 95x95 mil die.

• ARL22M425―This 425-MHz design contains a BPSK modulator, a 50-mW power amplifier for 2.8 V, a narrowband low DC power consumption low noise amplifier, and a TR switch using positive voltage control inputs with negative threshold depletion PHEMTs. It is a 95x95 mil die.

• ARL23M425―This 425-MHz design contains a BPSK modulator, a 50/75-mW power amplifier for 2.8/3.6 V, a narrowband low DC power consumption low noise amplifier, and a TR switch using positive voltage control inputs with negative threshold depletion PHEMTs. This design is intended to operate over a broader range of battery voltages. It is a 95x95 mil die.

• ARL24DB―This dual band design contains a BPSK modulator for 425 or 900 MHz, the broadband 50/75-mW power amplifier for 2.8/3.6 V, a broadband moderate DC power consumption low noise amplifier, and a TR switch using positive voltage control inputs with negative threshold depletion PHEMTs. This design is intended to operate at either the 425 or 900 MHz frequency bands. It is a 95x95 mil die.

• ARL25―This is a test circuit of the individual subcircuits from the previous four design variations. It contains a 100-mW power amplifier for 2.8 V, a 50-mW power amplifier for 2.8 V, a narrowband low DC power consumption low noise amplifier, and a TR switch. It is a 95x95 mil die.

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27

The full designs were initially simulated in MWO, but then were re-simulated with ADS. It was easy to reuse the ADS templates from the 1st pass IC designs. As expected, results of the full IC with power amplifier, TR switch, BPSK modulator, and low noise amplifier are comparable to the combined individual simulations of the subcircuits.

All layouts were designed to a 2.41x2.41 mm die size to fit in the cavity of a 4x4 mm QFN package. RF input to the transmit chain is placed in the upper left of each layout. The RF output of the receive chain or low noise amplifier, is placed in the lower left of each layout. A common RF connection to the antenna is placed in the lower right of each layout. One intent of this layout is to separate the RF front end into a selectable module for a higher level package assembly. While the designs have similar layouts, one could interchange the designs depending on battery supply voltage (typically, 2.8 or 3.6 V), output power desired (currently 50 or 100 mW), and possibly frequency of operation (425 MHz, or both 425 and 900 MHz). Another goal of this design effort was to integrate the many lumped element matching circuits required as board level components for an RFIC transceiver into a single small IC package. The matching circuit portion of the tile of IC designs are discussed in a following section.

The design designated as ARL21M425 contains a BPSK modulator in the upper left of the layout, a power amplifier optimized for 100 mW at 2.8 V in the upper right of the layout, a TR switch in the lower right of the layout, and a low current (3-mA) low noise amplifier in the lower left of the layout (figure 29). A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 30.

Figure 29. Layout of ARL21M425 (2.41x2.41 mm die).

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28

RFIN

RFOUT ANT

VA VB P28

L28 TA TB

Figure 30. Wire-bond diagram of ARL21M425 in a 4x4 mm QFN package.

The design designated as ARL22M425 contains a BPSK modulator in the upper left of the layout, a power amplifier optimized for 50 mW at 2.8 V in the upper right of the layout, a TR switch in the lower right of the layout, and a low current (3-mA) low noise amplifier in the lower left of the layout (figure 31). A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 32. This design is identical to ARL21M425 except for the power amplifier which is targeted for half as much RF and DC power.

Page 39: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

29

Figure 31. Layout of ARL22M425 (2.41x2.41 mm die).

RFIN

RFOUT ANT

VA VB P28

L28 TA TB

Figure 32. Wire-bond diagram of ARL22M425 in a 4x4 mm QFN package.

Page 40: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

30

The design designated as ARL23M425 contains a BPSK modulator in the upper left of the layout, a broadband power amplifier optimized for 50 mW at 3.6 V in the upper right of the layout, a TR switch in the lower right of the layout, and a low current (3-mA) low noise amplifier in the lower left of the layout (figure 33). A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 34. This design is identical to ARL21M425 and ARL22M425 except for the broadband power amplifier whose design was used in the 1st pass designs. The power amplifier has good efficiency over a range of supply voltages but is expected to have less than the desired 50 mW of output power with a 2.8-V supply. If a 3.6-V supply is used, the output power should be greater than 50 mW with good efficiency.

Figure 33. Layout of ARL23M425 (2.41x2.41 mm die).

Page 41: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

31

RFIN

RFOUT ANT

VA VB P28

L28 TA TB

Figure 34. Wire-bond diagram of ARL23M425 in a 4x4 mm QFN package.

The design designated as ARL24DB contains a dual band 425/900-MHz BPSK modulator in the upper left of the layout, a broadband power amplifier optimized for 50 mW at 3.6 V in the upper right of the layout, a TR switch in the lower right of the layout, and a moderate current (9-mA) broadband low noise amplifier in the lower left of the layout (figure 35). A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 36. This design is similar to ARL23M425 except for the dual band BPSK modulator and the broadband higher current low noise amplifier, whose design was slightly modified from the broadband low noise amplifier in the 1st pass designs. As with ARL23M425, the power amplifier has good efficiency over a range of supply voltages but is expected to have less than the desired 50 mW of output power with a 2.8-V supply. If a 3.6-V supply is used, the output power should be greater than 50 mW with good efficiency. The broadband low noise amplifier uses more current than the narrowband 425-MHz design in the other three designs, but it is also expected to have 3 dB more of gain.

Page 42: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

32

Figure 35. Layout of ARL24DB (2.41x2.41 mm die).

RFIN

RFOUT ANT

VA VB P28

L28 TA TB

Figure 36. Wire-bond diagram of ARL24DB in a 4x4 mm QFN package.

Page 43: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

33

The design designated as ARL25 has individual subcircuits for test. It contains a power amplifier optimized for 50 mW at 2.8 V (ARL22M425) in the upper left of the layout, a broadband power amplifier optimized for 100 mW at 2.8 V (ARL21M425) in the upper right of the layout, a TR switch in the lower right of the layout, and a low current (3-mA) low noise amplifier in the lower left of the layout (figure 37). Since this is a test circuit, a wire-bond diagram is not shown, but it could be packaged for individual subcircuit testing with wire bonds. Note that the layout of ARL24DB has a probe testable layout of the moderate current (9-mA) broadband low noise amplifier. The only subcircuits not directly testable as individual elements are the narrowband and dual band BPSK modulators.

Figure 37. Layout of the ARL25 test cells (2.41x2.41 mm die).

The full IC designs were simulated to include the performance of the combined subcircuits, including the insertion loss affects of the TR switch. Figure 38 shows the full schematic of ARL21M425. A simulation of the transmit chain including the BPSK modulator, power amplifier, and TR switch is shown in figure 39. The receive chain simulation including the low noise amplifier and TR switch is shown in figure 40. Performance of the transmit and receive modes of ARL21M425 are shown in tables 7 and 8. As expected the output power, efficiency, and noise figure are slightly degraded by the insertion loss of the TR switch.

Page 44: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

VD

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34

Page 45: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

35

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-25

-20

-15

-10

-5

0

5

10

15

20

-30

25

freq, GHz

dB(S

(2,1

))

m1

dB(S

(1,1

))

m6

dB(S

(2,2

))

m1freq=dB(S(2,1))=22.667Vbias=0.000000

425.0MHzm6freq=dB(S(1,1))=-18.947Vbias=0.000000

425.0MHz

Figure 39. S-parameter simulation of ARL21M425 transmit (ADS).

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-20

-15

-10

-5

0

5

10

-25

15

freq, GHz

dB(S

(3,2

))

m7

dB(S

(3,3

))

m8

dB(S

(2,2

))

m7freq=dB(S(3,2))=12.288Vbias=2.800000

425.0MHzm8freq=dB(S(3,3))=-20.390Vbias=2.800000

425.0MHz

Figure 40. S-parameter simulation of ARL21M425 receive (ADS).

Page 46: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

36

Table 7. Simulated performance of transmit chain for ARL21M425.

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 6.66 2.36 22.66 –14 8.65 3.72 22.65 –12 10.64 5.86 22.64 –10 12.60 9.17 22.60 –8 14.51 14.12 22.51 –6 16.25 20.92 22.25 –4 17.66 28.89 21.66 –2 18.64 37.34 20.64 0 19.39 44.22 19.39 2 19.81 48.94 17.81

Table 8. Simulated performance of receive chain for ARL21M425.

Frequency (GHz) DB(NF()) DB(|S(2,1)|)

0.3 5.21 3.54 0.35 3.34 9.96

0.4 2.65 12.25

0.45 2.49 11.98

0.5 2.54 11.04

0.55 2.65 10.09 0.6 2.77 9.28

0.65 2.89 8.61

0.7 3.01 8.06

0.75 3.12 7.60 0.8 3.23 7.21

0.85 3.32 6.88

0.9 3.40 6.59

0.95 3.47 6.33

1 3.53 6.10

Figure 41 shows the full schematic of ARL22M425. A simulation of the transmit chain including the BPSK modulator, power amplifier, and TR switch is shown in figure 42. The receive chain simulation including the low noise amplifier and TR switch is shown in figure 43. Performance of the transmit and receive modes of ARL22M425 are shown in tables 9 and 10. As expected the output power, efficiency, and noise figure are slightly degraded by the insertion loss of the TR switch.

Page 47: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

37

VG

S

VD

S

Use

500

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400

ohm

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w=5

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17

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1W

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m

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7

Ng=

1W

=wd2

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13

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ance

Nam

e[4]

=S

imIn

stan

ceN

ame[

3]=

Sim

Inst

ance

Nam

e[2]

=S

imIn

stan

ceN

ame[

1]="

SP

1"S

wee

pVar

="V

bA"

PA

RA

ME

TER

SW

EE

P

Par

amS

wee

pS

wee

p1

Ste

p=2.

8S

top=

2.8

Sta

rt=0

Sim

Inst

ance

Nam

e[6]

=S

imIn

stan

ceN

ame[

5]=

Sim

Inst

ance

Nam

e[4]

=S

imIn

stan

ceN

ame[

3]=

Sim

Inst

ance

Nam

e[2]

=S

imIn

stan

ceN

ame[

1]="

SP

1"S

wee

pVar

="V

bias

"

PA

RA

ME

TER

SW

EE

P

S_P

aram

SP

1

Ste

p=0.

025

GH

zS

top=

2 G

Hz

Sta

rt=0.

1 G

Hz

S-P

AR

AM

ETE

RS

tqpe

d_ca

pC

1c=

106

pF

tqpe

d_ca

pC

4c=

117

pF

tqpe

d_re

sR

13

w=3

5 um

R=3

Ohm

tqpe

d_re

sR

14

w=3

5 um

R=3

Ohm

Atte

nuat

orA

TTE

N1

VS

WR

=1Lo

ss=1

dB

Por

tP

10N

um=6

tqpe

d_pa

dP

2

tqpe

d_re

sR

28

w=4

um

R=1

00 O

hm tqpe

d_re

sR

29

w=4

um

R=1

35 O

hm

VA

RV

AR

15w

d2=2

Eqn

Var

V_D

CS

RC

11V

dc=2

.8 V

tqpe

d_ca

pC

6c=

4.65

pF

t

tqpe

d_ph

ssQ

14

Ng=

1W

=wd2

um

tqpe

d_eh

ssQ

15

Ng=

1 t

W=1

2 um

t

tqpe

d_ca

pC

18c=

38.5

pF

t

tqpe

d_ca

pC

5c=

4.25

pF

t

tqpe

d_m

rind

L12

LVS

_Ind

="LV

S_V

alue

"n=

40s=

10 u

mw

=16

umtq

ped_

res

R27

w=3

um

R=3

kO

hm

tqpe

d_ca

pC

19c=

39 p

Ftq

ped_

res

R10

w=3

um

R=2

kO

hm

tqpe

d_re

sR

11

w=2

um

R=3

50 O

hmtq

ped_

ehss

Q16

Ng=

4 t

W=1

5 um

t

tqpe

d_pa

dP

45

tqpe

d_sv

iaV

7

L L26

R=

L=10

0000

0 nH

I_P

robe

I_P

robe

1

tqpe

d_re

sR

25

w=3

um

R=4

000

Ohm

V_D

CS

RC

10V

dc=V

off V

tqpe

d_pa

dP

41

L L3 R=

L=10

00 n

H

tqpe

d_re

sR

18

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

19

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

17

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

16

w=3

um

R=2

000

Ohm

tqpe

d_ph

ssQ

8

Ng=

6W

=100

um

tqpe

d_ph

ssQ

10

Ng=

6W

=100

um

tqpe

d_ph

ssQ

1

Ng=

8W

=150

um

tqpe

d_ph

ssQ

9

Ng=

8W

=150

um

tqpe

d_m

rind

L25

LVS

_Ind

="LV

S_V

alue

"l2

=445

um

l1=5

40 u

mn=

28

tqpe

d_m

rind

L24

LVS

_Ind

="LV

S_V

alue

"l2

=445

um

l1=5

40 u

mn=

28

tqpe

d_m

rind

L14

LVS

_Ind

="LV

S_V

alue

"l2

=500

um

l1=4

80 u

mn=

28s=

10 u

m

tqpe

d_ca

pC

16c=

7.52

pF

tqpe

d_ca

pC

15c=

7.52

pF

tqpe

d_re

sR

15

w=3

um

R=8

000

Ohm

tqpe

d_re

sR

5

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

2

w=3

um

R=4

000

Ohm

tqpe

d_de

ml

D3

w=1

0 um

tqpe

d_de

ml

D2

w=1

0 um

tqpe

d_re

sR

3

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

4

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

8

w=3

um

R=8

000

Ohm

tqpe

d_re

sR

6

w=3

um

R=4

000

Ohm

tqpe

d_eh

ssQ

6

Ng=

6W

=133

um

tqpe

d_eh

ssQ

3

Ng=

6W

=133

um

tqpe

d_eh

ssQ

5

Ng=

6W

=133

um

tqpe

d_eh

ssQ

4

Ng=

6W

=133

um

V_D

CS

RC

3V

dc=V

DS

V

Term

Term

3

Z=50

Ohm

Num

=3P

ort

P32

Num

=9

Por

tP

15N

um=1

5tqp

ed_s

via

V6

Term

Term

2

Z=50

Ohm

Num

=2

tqpe

d_pa

dP

29

L L5 R=

L=10

00 n

H

L L4 R=

L=10

00 n

H

Por

tP

5N

um=1

tqpe

d_sv

iaV

3

tqpe

d_sv

iaV

2

tqpe

d_pa

dP

1

Term

Term

1

Z=50

Ohm

Num

=1

tqpe

d_pa

dP

3

tqpe

d_pa

dP

4

V_D

CS

RC

1V

dc=V

bias

N V

V_D

CS

RC

2V

dc=V

bias

V

Por

tP

6N

um=2

Por

tP

20N

um=2

0

Por

tP

13N

um=1

3

Por

tP

18N

um=1

8

tqpe

d_pa

dP

23

tqpe

d_pa

dP

31

L L18

R=

L=10

00 n

H

tqpe

d_pa

dP

22

tqpe

d_pa

dP

30

L L17

R=

L=10

00 n

H

V_D

CS

RC

6V

dc=V

bA V

V_D

CS

RC

5V

dc=V

bAN

V

L L6 R=

L=10

0000

0 nH

VA

RV

AR

4

VG

S=0

.52

VD

S=2

.7

Eqn

Var

VA

RV

AR

3

VG

S=0

.52

VD

S=3

.6

Eqn

Var

tqpe

d_in

clud

eN

ET1

capm

od=1

Sta

tistic

al_I

nfo=

On

Sta

tistic

al_A

naly

sis=

Off

Gat

e_Le

akag

e=N

omin

alta

u_gd

=Slo

wkE

GC

S=1

.0kR

hv=1

.0kM

IM=1

.0kI

s=1.

0kR

ni=1

.0kR

sh=1

.0kV

pe=0

kVpd

=0pH

EM

T_M

odel

=TO

M3

TQP

ED

Net

list I

nclu

de

Fig

ure

41. S

chem

atic

of

AR

L22

M42

5 50

mW

2.8

V (

AD

S).

Page 48: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

38

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-25

-20

-15

-10

-5

0

5

10

15

20

-30

25

freq, GHz

dB(S

(2,1

))

m1

dB(S

(1,1

))

m6

dB(S

(2,2

))

m1freq=dB(S(2,1))=20.672Vbias=0.000000

425.0MHzm6freq=dB(S(1,1))=-15.269Vbias=0.000000

425.0MHz

Figure 42. S-parameter simulation of ARL22M425 transmit (ADS).

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-20

-15

-10

-5

0

5

10

-25

15

freq, GHz

dB(S

(3,2

))

m7

dB(S

(3,3

))

m8

dB(S

(2,2

))

m7freq=dB(S(3,2))=12.288Vbias=2.800000

425.0MHzm8freq=dB(S(3,3))=-20.390Vbias=2.800000

425.0MHz

Figure 43. S-parameter simulation of ARL22M425 receive (ADS).

Page 49: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

39

Table 9. Simulated performance of transmit chain for ARL22M425.

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 4.64 2.81 20.64 –14 6.62 4.40 20.62 –12 8.58 6.85 20.58 –10 10.52 10.55 20.52 –8 12.41 15.92 20.41 –6 14.20 23.11 20.20 –4 15.75 31.16 19.75 –2 16.93 38.06 18.93 0 17.76 43.19 17.76 2 18.21 46.66 16.21

Table 10. Simulated performance of receive chain for ARL22M425.

Frequency (GHz) DB(NF()) DB(|S(2,1)|)

0.3 5.19 3.54 0.35 3.31 9.96

0.4 2.61 12.25

0.45 2.45 11.98

0.5 2.50 11.04

0.55 2.62 10.09 0.6 2.74 9.28

0.65 2.87 8.61

0.7 2.98 8.06

0.75 3.09 7.60 0.8 3.19 7.21

0.85 3.27 6.88

0.9 3.34 6.59

0.95 3.41 6.33

1 3.47 6.10

Figure 44 shows the full schematic of ARL23M425. A simulation of the transmit chain including the BPSK modulator, power amplifier, and TR switch is shown in figure 45. The receive chain simulation including the low noise amplifier and TR switch is shown in figure 46. Performance of the transmit and receive modes of ARL23M425 are shown in tables 11, 12, and 13. Output power and efficiency are shown at both 2.7 and 3.6 V. The results shown at 2.7 V, should be slightly better using the expected 2.8-V supply. As expected the output power, efficiency, and noise figure are slightly degraded by the insertion loss of the TR switch.

Page 50: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

40

Vds

Vgs

Use

500

ohm

s, 2

400

ohm

s fo

r 3.3

-3.6

VU

se 5

00 o

hms,

190

0 oh

ms

for 2

.7V

tqpe

d_eh

ssQ

2

Ng=

6 t

W=8

0 um

t

tqpe

d_ph

ssQ

7

Ng=

1W

=wd2

um

tqpe

d_eh

ssQ

17

Ng=

1W

=6 u

m

Por

tP

14N

um=1

4P

ort

P11

Num

=11

tqpe

d_ph

ssQ

10

Ng=

6W

=100

um

Por

tP

44N

um=4

4P

ort

P43

Num

=43

tqpe

d_re

sR

9

w=4

um

R=1

900

Ohm

t

tqpe

d_ca

pC

8c=

50.4

pF

t

tqpe

d_m

rind

L9 LVS

_Ind

="LV

S_V

alue

"n=

5s=

10 u

mw

=10

um

tqpe

d_ca

pC

7c=

31.1

pF

t

Por

tP

12N

um=1

2

tqpe

d_m

rind

L11

LVS

_Ind

="LV

S_V

alue

"n=

36s=

10 u

mw

=10

um

tqpe

d_re

sR

28

w=4

um

R=1

00 O

hm

tqpe

d_re

sR

7

w=4

um

R=5

00 O

hmtq

ped_

cap

C23

c=48

.0 p

F t

tqpe

d_ca

pC

10c=

54.6

pF

t

VA

RV

AR

13

VbA

N=2

.7 -

VbA

Vof

f=2.

7V

bA=0

Eqn

Var

VA

RV

AR

14

VbA

N=2

.7 -

VbA

Vof

f=2.

7V

bA=2

.7

Eqn

Var

V_D

CS

RC

3V

dc=2

.8 V

L L6 R=

L=10

0000

0 nH

Por

tP

49N

um=4

9

tqpe

d_pa

dP

48

tqpe

d_sv

iaV

9

tqpe

d_sv

iaV

4

tqpe

d_pa

dP

16

tqpe

d_re

sR

14

w=3

5 um

R=3

Ohm

Por

tP

42N

um=4

2

tqpe

d_re

sR

12

w=4

um

R=4

33 O

hm

tqpe

d_re

sR

1

w=3

um

R=4

000

Ohm

Por

tP

47N

um=4

7tqpe

d_ca

pC

17c=

7.52

pF

Por

tP

7N

um=3

tqpe

d_sv

iaV

8

Por

tP

9N

um=5

tqpe

d_re

sR

26

w=3

um

R=4

000

Ohm

Por

tP

33N

um=1

0

Por

tP

8N

um=4

tqpe

d_m

rind

L13

LVS

_Ind

="LV

S_V

alue

"n=

40s=

10 u

mw

=10

um

VA

RV

AR

1

Lh18

0=17

.7Ll

180=

17.7

Cl1

80=7

.1C

h180

=7.1

WF=

100

Vbi

asN

=3 -

Vbi

asV

bias

=0N

F=6

Eqn

Var

Par

amS

wee

pS

wee

p3

Ste

p=2.

7S

top=

0S

tart=

-2.7

Sim

Inst

ance

Nam

e[6]

=S

imIn

stan

ceN

ame[

5]=

Sim

Inst

ance

Nam

e[4]

=S

imIn

stan

ceN

ame[

3]=

Sim

Inst

ance

Nam

e[2]

=S

imIn

stan

ceN

ame[

1]="

SP

1"S

wee

pVar

="V

bA"

PA

RA

ME

TER

SW

EE

P

Par

amS

wee

pS

wee

p1

Ste

p=2.

8S

top=

2.8

Sta

rt=0

Sim

Inst

ance

Nam

e[6]

=S

imIn

stan

ceN

ame[

5]=

Sim

Inst

ance

Nam

e[4]

=S

imIn

stan

ceN

ame[

3]=

Sim

Inst

ance

Nam

e[2]

=S

imIn

stan

ceN

ame[

1]="

SP

1"S

wee

pVar

="V

bias

"

PA

RA

ME

TER

SW

EE

P

S_P

aram

SP

1

Ste

p=0.

025

GH

zS

top=

2 G

Hz

Sta

rt=0.

1 G

Hz

S-P

AR

AM

ETE

RS

tqpe

d_ca

pC

1c=

106

pF

tqpe

d_ca

pC

4c=

117

pF

tqpe

d_re

sR

13

w=3

5 um

R=3

Ohm

Atte

nuat

orA

TTE

N1

VS

WR

=1Lo

ss=1

dB

VA

RV

AR

15w

d2=2

Eqn

Var

V_D

CS

RC

11V

dc=2

.8 V

tqpe

d_ca

pC

6c=

4.65

pF

t

tqpe

d_ph

ssQ

14

Ng=

1W

=wd2

um

tqpe

d_eh

ssQ

15

Ng=

1 t

W=1

2 um

t

tqpe

d_ca

pC

18c=

38.5

pF

t

tqpe

d_ca

pC

5c=

4.25

pF

t

tqpe

d_m

rind

L12

LVS

_Ind

="LV

S_V

alue

"n=

40s=

10 u

mw

=16

umtq

ped_

res

R27

w=3

um

R=3

kO

hm

tqpe

d_ca

pC

19c=

39 p

Ftq

ped_

res

R10

w=3

um

R=2

kO

hm

tqpe

d_re

sR

11

w=2

um

R=3

50 O

hmtq

ped_

ehss

Q16

Ng=

4 t

W=1

5 um

t

tqpe

d_pa

dP

45

tqpe

d_sv

iaV

7

L L26

R=

L=10

0000

0 nH

I_P

robe

I_P

robe

1

tqpe

d_re

sR

25

w=3

um

R=4

000

Ohm

V_D

CS

RC

10V

dc=V

off V

tqpe

d_pa

dP

41

L L3 R=

L=10

00 n

H

tqpe

d_re

sR

18

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

19

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

17

w=3

um

R=2

000

Ohm

tqpe

d_re

sR

16

w=3

um

R=2

000

Ohm

tqpe

d_ph

ssQ

8

Ng=

6W

=100

um

tqpe

d_ph

ssQ

1

Ng=

8W

=150

um

tqpe

d_ph

ssQ

9

Ng=

8W

=150

um

tqpe

d_m

rind

L25

LVS

_Ind

="LV

S_V

alue

"l2

=445

um

l1=5

40 u

mn=

28

tqpe

d_m

rind

L24

LVS

_Ind

="LV

S_V

alue

"l2

=445

um

l1=5

40 u

mn=

28

tqpe

d_m

rind

L14

LVS

_Ind

="LV

S_V

alue

"l2

=500

um

l1=4

80 u

mn=

28s=

10 u

m

tqpe

d_ca

pC

16c=

7.52

pF

tqpe

d_ca

pC

15c=

7.52

pF

tqpe

d_re

sR

15

w=3

um

R=8

000

Ohm

tqpe

d_re

sR

5

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

2

w=3

um

R=4

000

Ohm

tqpe

d_de

ml

D3

w=1

0 um

tqpe

d_de

ml

D2

w=1

0 um

tqpe

d_re

sR

3

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

4

w=3

um

R=4

000

Ohm

tqpe

d_re

sR

8

w=3

um

R=8

000

Ohm

tqpe

d_re

sR

6

w=3

um

R=4

000

Ohm

tqpe

d_eh

ssQ

6

Ng=

6W

=133

um

tqpe

d_eh

ssQ

3

Ng=

6W

=133

um

tqpe

d_eh

ssQ

5

Ng=

6W

=133

um

tqpe

d_eh

ssQ

4

Ng=

6W

=133

um

Term

Term

3

Z=50

Ohm

Num

=3P

ort

P32

Num

=9

Por

tP

15N

um=1

5tqpe

d_sv

iaV

6Te

rmTe

rm2

Z=50

Ohm

Num

=2

tqpe

d_pa

dP

29

L L5 R=

L=10

00 n

H

L L4 R=

L=10

00 n

H

Por

tP

5N

um=1

tqpe

d_sv

iaV

3

tqpe

d_sv

iaV

2

tqpe

d_pa

dP

1

Term

Term

1

Z=50

Ohm

Num

=1

tqpe

d_pa

dP

3

tqpe

d_pa

dP

4

V_D

CS

RC

1V

dc=V

bias

N V

V_D

CS

RC

2V

dc=V

bias

V

Por

tP

6N

um=2

Por

tP

20N

um=2

0

Por

tP

13N

um=1

3

Por

tP

18N

um=1

8

tqpe

d_pa

dP

23

tqpe

d_pa

dP

31

L L18

R=

L=10

00 n

H

tqpe

d_pa

dP

22

tqpe

d_pa

dP

30

L L17

R=

L=10

00 n

H

V_D

CS

RC

6V

dc=V

bA V

V_D

CS

RC

5V

dc=V

bAN

V

VA

RV

AR

3

VG

S=0

.52

VD

S=3

.6

Eqn

Var

tqpe

d_in

clud

eN

ET1

capm

od=1

Sta

tistic

al_I

nfo=

On

Sta

tistic

al_A

naly

sis=

Off

Gat

e_Le

akag

e=N

omin

alta

u_gd

=Slo

wkE

GC

S=1

.0kR

hv=1

.0kM

IM=1

.0kI

s=1.

0kR

ni=1

.0kR

sh=1

.0kV

pe=0

kVpd

=0pH

EM

T_M

odel

=TO

M3

TQP

ED

Net

list I

nclu

de

Fig

ure

44. S

chem

atic

of

AR

L23

M42

5, 5

0 m

W 2

.8/3

.6 V

(A

DS

).

Page 51: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

41

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-25

-20

-15

-10

-5

0

5

10

15

20

-30

25

freq, GHz

dB(S

(2,1

))

m1

dB(S

(1,1

))

m6

dB(S

(2,2

))

m1freq=dB(S(2,1))=18.003Vbias=0.000000

425.0MHzm6freq=dB(S(1,1))=-8.351Vbias=0.000000

425.0MHz

Figure 45. S-parameter simulation of ARL23M425 transmit (ADS).

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-20

-15

-10

-5

0

5

10

-25

15

freq, GHz

dB(S

(3,2

))

m7

dB(S

(3,3

))

m8

dB(S

(2,2

))

m7freq=dB(S(3,2))=12.288Vbias=2.800000

425.0MHzm8freq=dB(S(3,3))=-20.390Vbias=2.800000

425.0MHz

Figure 46. S-parameter simulation of ARL23M425 receive (ADS).

Page 52: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

42

Table 11. Simulated performance of transmit chain for ARL23M425 (2.7 V).

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 1.99 1.62 17.99 –14 3.98 2.57 17.98 –12 5.96 4.05 17.96 –10 7.93 6.39 17.93 –8 9.87 10.02 17.87 –6 11.71 15.63 17.71 –4 13.31 23.93 17.31 –2 14.41 33.61 16.41 0 14.78 39.55 14.78 2 14.74 41.75 12.74

Table 12. Simulated performance of transmit chain for ARL23M425 (3.6 V).

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 1.99 1.12 17.99 –14 3.98 1.76 17.98 –12 5.97 2.79 17.97 –10 7.95 4.40 17.95 –8 9.92 6.92 17.92 –6 11.86 10.81 17.86 –4 13.74 16.73 17.74 –2 15.42 25.14 17.42 0 16.41 33.61 16.41 2 16.69 38.15 14.69

Table 13. Simulated performance of receive chain for ARL23M425.

Frequency (GHz) DB(NF()) DB(|S(2,1)|)

0.3 5.17 3.54 0.35 3.28 9.96

0.4 2.58 12.25

0.45 2.43 11.98

0.5 2.48 11.04

0.55 2.59 10.09 0.6 2.72 9.28

0.65 2.85 8.61

0.7 2.96 8.06

0.75 3.06 7.60 0.8 3.15 7.21

0.85 3.24 6.88

0.9 3.31 6.58

0.95 3.38 6.33

1 3.45 6.10

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43

Figure 47 shows the full schematic of ARL24DB. A simulation of the transmit chain including the BPSK modulator, power amplifier, and TR switch is shown in figure 48. The receive chain simulation including the low noise amplifier and TR switch is shown in figure 49. Performance of the transmit and receive modes of ARL24DB are shown in tables 14 through 18. Output power and efficiency are shown for the frequencies 425 and 900 MHz as well as supply voltages of 2.7 and 3.6 V. As expected the output power, efficiency, and noise figure are slightly degraded by the insertion loss of the TR switch.

Vds

Vgs

Us e 500 ohm s , 2400 ohm s for 3 .3-3 .6VUs e 500 ohm s , 1900 ohm s for 2 .7V

VARVAR14

VbAN=2.7 - VbAVoff=2.7VbA=2.7

EqnVar

VARVAR13

VbAN=2.7 - VbAVoff=2.7VbA=0

EqnVar

PortP9Num =5

PortP8Num =4

tqped_dem lD3w=10 um

tqped_c apC15c =9 pF t

tqped_m rindL21

LVS_Ind="LVS_Value"l2=540 uml1=620 um tn=32

tqped_m rindL20

LVS_Ind="LVS_Value"l2=540 uml1=620 um tn=32

tqped_m rindL29

LVS_Ind="LVS_Value"l2=380 uml1=400 um tn=24s =10 um

tqped_c apC27c =9 pF t

tqped_res

R3

w=3 umR=4000 Ohm

tqped_resR4

w=3 umR=4000 Ohm

tqped_resR5

w=3 umR=4000 Ohm

tqped_c apC2c =9 pF t

tqped_c apC3c =3.4 pF t

tqped_m rindL1

LVS_Ind="LVS_Value"l2=380 um

l1=400 um tn=24s =10 um

tqped_c apC26c =2.1 pF t

tqped_resR2

w=3 umR=4000 Ohm

tqped_resR1

w=3 umR=4000 Ohm

tqped_phs sQ18

Ng=4W=10 umPort

P53Num =3

Port

P42Num =42

tqped_resR25

w=3 umR=4000 Ohm

PortP13Num =13

PortP33Num =10

tqped_resR6

w=3 umR=4000 Ohm

tqped_resR8

w=3 umR=8000 Ohm

PortP11Num =11

PortP12Num =12

PortP2Num =2

S_ParamSP1

Step=0.025 GHzStop=2 GHzStart=0.1 GHz

S-PARAMETERS

Param SweepSweep1

Step=2.8Stop=2.8Start=0Sim Ins tanc eNam e[6]=Sim Ins tanc eNam e[5]=Sim Ins tanc eNam e[4]=Sim Ins tanc eNam e[3]=Sim Ins tanc eNam e[2]=Sim Ins tanc eNam e[1]="SP1"SweepVar="Vb ias "

PARAMETER SWEEP

tqped_c apC28c =2.1 pF t

PortP51Num =51

tqped_s v iaV7

tqped_s v iaV8

PortP52Num =52

tqped_dem lD2w=10 um

TermTerm 1

Z=50 OhmNum =1

tqped_padP1

PortP5Num =1

tqped_ehs sQ4

Ng=6W=133 um

tqped_ehs sQ5

Ng=6W=133 um

VARVAR2

VGS=0.52RB=360wd2=2VDS=2.8

EqnVar

PortP18Num =18TermTerm 3

Z=50 OhmNum =3

tqped_padP22

tqped_resR10

w=4 umR=RB Ohm

tqped_ehs sQ19

Ng=6 tW=75 um t

tqped_resR29

w=4 umR=1100 Ohm t

S2PSNP1Fi le="E450V3I21.S2P"

21

R e f

V_DCSRC11Vdc =VDS V

tqped_c apC25c =30 pF t

tqped_c apC6c =25 pF t

tqped_c apC5c =25 pF t

tqped_m rindL26

LVS_Ind="LVS_Value"n=5s =10 umw=10 um

tqped_padP50

tqped_s v iaV1

LL28

R=L=1000000 nH

I_ProbeI_Probe1

Param SweepSweep3

Step=2.7Stop=0Start=-2.7Sim Ins tanc eNam e[6]=Sim Ins tanc eNam e[5]=Sim Ins tanc eNam e[4]=Sim Ins tanc eNam e[3]=Sim Ins tanc eNam e[2]=Sim Ins tanc eNam e[1]="SP1"SweepVar="VbA"

PARAMETER SWEEP

tqped_ehs s

Q2

Ng=6 tW=80 um t

tqped_phs sQ7

Ng=1W=wd2 um

tqped_ehs sQ17

Ng=1W=6 um

PortP14Num =14

tqped_phs sQ10

Ng=6W=100 um

tqped_resR9

w=4 umR=1900 Ohm t

tqped_c apC8c =50.4 pF t

tqped_m rindL9

LVS_Ind="LVS_Value"n=5s =10 umw=10 um

tqped_c apC7c =31.1 pF t

tqped_m rindL11

LVS_Ind="LVS_Value"n=36s =10 umw=10 um

tqped_resR28

w=4 umR=100 Ohm

tqped_resR7

w=4 umR=500 Ohmtqped_c apC23c =48.0 pF t

tqped_c apC10c =54.6 pF t

V_DCSRC3Vdc =2.8 V

LL6

R=L=1000000 nH

PortP49Num =49

tqped_padP48

tqped_s v iaV9

tqped_s v iaV4

tqped_padP16

tqped_resR14

w=35 umR=3 Ohm

tqped_resR12

w=4 umR=433 Ohm

tqped_resR26

w=3 um

R=4000 Ohm

VARVAR1

Lh180=17.7L l180=17.7Cl180=7.1Ch180=7.1WF=100Vbias N=3 - VbiasVbias =0NF=6

EqnVar

tqped_c apC1c =106 pF

tqped_c apC4c =117 pF

tqped_resR13

w=35 umR=3 Ohm

AttenuatorATTEN1

VSWR=1Los s =1 dB

V_DCSRC10Vdc =Voff V

tqped_padP41

LL3

R=L=1000 nH

tqped_resR18

w=3 umR=2000 Ohm

tqped_resR19

w=3 umR=2000 Ohm

tqped_resR17

w=3 umR=2000 Ohm

tqped_resR16

w=3 umR=2000 Ohmtqped_phs s

Q8

Ng=6W=100 um

tqped_phs sQ1

Ng=8W=150 um

tqped_phs sQ9

Ng=8W=150 um

tqped_resR15

w=3 umR=8000 Ohm

tqped_ehs sQ6

Ng=6W=133 um

tqped_ehs sQ3

Ng=6W=133 um

Port

P32Num =9

PortP15Num =15tqped_s v ia

V6TermTerm 2

Z=50 OhmNum =2

tqped_padP29

LL5

R=L=1000 nH

LL4

R=L=1000 nH

tqped_padP3

tqped_padP4

V_DCSRC1Vdc =Vbias N V

V_DCSRC2Vdc =Vbias V

PortP20Num =20

tqped_padP23

tqped_padP31

LL18

R=L=1000 nH

tqped_padP30

LL17

R=L=1000 nH

V_DCSRC6Vdc =VbA V

V_DCSRC5Vdc =VbAN V

VARVAR3

VGS=0.52VDS=3.6

EqnVar

tqped_inc ludeNET1

c apm od=1Statis tic a l_ In fo=OnStatis tic a l_Analy s is =OffGate_Leak age=Nom ina ltau_gd=Slowk EGCS=1.0k Rhv =1.0k M IM =1.0k Is =1.0k Rni=1.0k Rs h=1.0k Vpe=0k Vpd=0pHEM T_M odel=TOM 3

TQPEDNetl is t Inc lude

Figure 47. Schematic of ARL24DB, 425/900 MHz and 2.8/3.6 V (ADS).

Page 54: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

44

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00.0 1.1

-10

-5

0

5

10

15

-15

20

freq, GHz

dB(S

(2,1

))

m1m10 m11m12

dB(S

(1,1

))

m6 m13

dB(S

(2,2

))

m1freq=dB(S(2,1))=17.783Vbias=2.800000

425.0MHz

m6freq=dB(S(1,1))=-10.185Vbias=0.000000

425.0MHz

m10freq=dB(S(2,1))=18.665Vbias=0.000000

425.0MHzm11freq=dB(S(2,1))=17.941Vbias=2.800000

900.0MHzm12freq=dB(S(2,1))=17.627Vbias=0.000000

900.0MHz

m13freq=dB(S(1,1))=-9.215Vbias=2.800000

900.0MHz

Figure 48. S-parameter simulation of ARL24DB transmit (ADS).

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-10

-5

0

5

10

15

-15

20

freq, GHz

dB(S

(3,2

))

m7

dB(S

(3,3

))

m8

dB(S

(2,2

))

m7freq=dB(S(3,2))=15.355Vbias=2.800000

425.0MHzm8freq=dB(S(3,3))=-8.189Vbias=2.800000

425.0MHz

Figure 49. S-parameter simulation of ARL24DB receive (ADS).

Page 55: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

45

Table 14. Simulated performance of transmit chain for ARL24DB (425 M/2.7 V).

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 2.58 1.86 18.58 –14 4.57 2.94 18.57 –12 6.55 4.65 18.55 –10 8.51 7.31 18.51 –8 10.43 11.44 18.43 –6 12.22 17.75 18.22 –4 13.71 26.63 17.71 –2 14.58 35.08 16.58 0 14.83 39.66 14.83 2 14.74 41.21 12.74

Table 15. Simulated performance of transmit chain for ARL24DB (425 M/3.6 V).

Power (dBm) Pout 0.425 GHz PAE 0.425 GHz Gain 0.425 GHz –16 2.57 1.28 18.57 –14 4.56 2.02 18.56 –12 6.55 3.19 18.55 –10 8.53 5.03 18.53 –8 10.49 7.89 18.49 –6 12.41 12.30 18.41 –4 14.25 18.87 18.25 –2 15.76 27.44 17.76 0 16.50 34.24 16.50 2 16.73 37.94 14.73

Table 16. Simulated performance of transmit chain for ARL24DB (900 M/2.7 V).

Power (dBm) Pout 0.90 GHz PAE 0.90 GHz Gain 0.90 GHz –16 1.63 1.49 17.63 –14 3.63 2.36 17.63 –12 5.61 3.74 17.61 –10 7.59 5.90 17.59 –8 9.55 9.28 17.55 –6 11.45 14.56 17.45 –4 13.17 22.68 17.17 –2 14.50 33.46 16.50 0 15.06 40.93 15.06 2 15.16 44.03 13.16

Page 56: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

46

Table 17. Simulated performance of transmit chain for ARL24DB (900 M/3.6 V).

Power (dBm) Pout 0.90 GHz PAE 0.90 GHz Gain 0.90 GHz –16 1.58 1.02 17.58 –14 3.58 1.61 17.58 –12 5.57 2.54 17.57 –10 7.56 4.01 17.56 –8 9.54 6.33 17.54 –6 11.50 9.94 17.50 –4 13.43 15.50 17.43 –2 15.24 23.81 17.24 0 16.54 33.79 16.54 2 17.00 39.59 15.00

Table 18. Simulated performance of receive chain for ARL24DB.

Frequency (GHz) DB(NF()) DB(|S(2,1)|)

0.3 2.31 15.44 0.35 2.25 15.41

0.4 2.21 15.38

0.45 2.19 15.33

0.5 2.18 15.28

0.55 2.17 15.22 0.6 2.16 15.15

0.65 2.16 15.08

0.7 2.16 15.01

0.75 2.16 14.93 0.8 2.16 14.84

0.85 2.17 14.75

0.9 2.17 14.66

0.95 2.18 14.56

1 2.19 14.46

The circuits that make up the full RFIC were initially simulated with MWO. They were later simulated with ADS with similar results. Most of these subcircuits were included on the test chip ARL25, so those individual layouts were simulated with Sonnet’s 2.5-D Simulator. This helps to verify the actual layout connections, which are also verified with a layout versus schematic check (see section 7). Also, this checks the layout for unsimulated coupling, which caused a stability issue with the 2.4-GHz low noise amplifier from the 1st pass designs. Since ADS and MWO do not simulate the full coupling of the actual layout, only the Sonnet EM simulator showed an indication of the stability problem that occurred in that particular amplifier design. The Sonnet EM simulations assumes lossless 2-D metallization to reduce simulation times, so the losses will be underestimated, but unsimulated coupling and parasitics will be included. Results of the Sonnet simulations of the individual 50-mW power amplifier, 100-mW power

Page 57: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

47

amplifier, 425-MHz low noise amplifier, and the 425-MHz BPSK modulator agreed well with the ADS and MWO simulations.

Test chip ARL25 contains a copy of the narrowband 425-MHz low noise amplifier included on the first three designs. The simulation results using ADS are similar to MWO with a slight increase in the noise figure (figures 50, 51, and 52). Sonnet was used to simulate the actual layout (figure 53) to check for any unsimulated parasitics. The three PHEMT connections are simulated as internal ports, and then the S-parameter file created for the Sonnet simulation is combined with the PHEMTs in ADS (or MWO) for comparison to the original simulations. Figures 54 and 55 show good agreement between the original simulations and the Sonnet simulations of the actual physical layout. Since the Sonnet EM simulation used lossless 2-D metal, the low noise amplifier gain tends to be slightly higher and the noise figure slightly lower, but overall agrees very well with the linear ADS/MWO simulations.

70.5 uV

70.5 uV 70.5 uV

70.5 uV

70.5 uV

70.5 uV

560 mV

560 mV560 mV

560 mV560 mV

560 mV

560 mV560 mV 560 mV

560 mV

560 mV

2.80 V

2.80 V

2.80 V2.80 V

2.80 V

2.80 V

2.78 V

2.78 V2.78 V

0 V

0 V0 V

0 V

560 mV

560 mV

2.78 V

426 uA

0 A

-2.38 fA

tqped_phssQ5

Ng=1W=wd2 um

VARVAR1

VGS=0.52RB=720wd2=2VDS=2.8

EqnVar

426 uA

-426 uA

0 A

tqped_ehssQ4

Ng=1 tW=12 um t

-2.72 mA

tqped_mrindL13

LVS_Ind="LVS_Value"n=40s=10 umw=10 um

0 Atqped_capC6c=4.65 pF t

0 Atqped_capC7c=38.5 pF t

0 Atqped_capC5c=4.25 pF t

0 A

tqped_mrindL12

LVS_Ind="LVS_Value"n=40s=10 umw=16 um0 A

tqped_resR12

w=3 umR=3 kOhm

0 Atqped_capC8c=39 pF

-6.37 nA

tqped_resR10

w=3 umR=2 kOhm

-57.3 uA

tqped_resR11

w=2 umR=350 Ohm

2.78 mA

-2.78 mA

6.37 nA

tqped_ehssQ2

Ng=4 tW=15 um t

-3.21 mA

V_DCSRC2Vdc=VDS V

PortP6Num=3

PortP5Num=2

PortP7Num=4Port

P4Num=1

0 A

TermTerm2

Z=50 OhmNum=1

0 A

tqped_padP3

0 A

tqped_padP2

0 A

tqped_padP1

3.21 mA

tqped_sviaV1

-3.21 mALL6

R=L=1000000 nH

2.78 mA

I_ProbeI_Probe1

0 A

TermTerm1

Z=50 OhmNum=2

Figure 50. Schematic of the 425-MHz low noise amplifier, ARL25 (ADS).

Page 58: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

48

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-20

-15

-10

-5

0

5

10

-25

15

freq, GHz

dB

(S(2

,1))

m8

dB

(S(1

,1)) m11

dB

(S(2

,2))

m12

m8freq=dB(S(2,1))=12.197

425.0MHz

m11freq=dB(S(1,1))=-4.533

425.0MHzm12freq=dB(S(2,2))=-20.446

425.0MHz

Figure 51. S-parameter simulation of the 425-MHz low noise amplifier, ARL25 (ADS).

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

1

2

0

3

freq, GHz

NF

min

nf(2

)

m1

m1freq=nf(2)=2.246

425.0MHz

Figure 52. Noise figure simulation of the 425-MHz low noise amplifier, ARL25 (ADS).

Page 59: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

49

Figure 53. Sonnet EM layout simulation of the 425-MHz low noise amplifier, ARL25 (ADS).

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-20

-15

-10

-5

0

5

10

-25

15

freq, GHz

dB

(S(2

,1))

m8

dB

(S(1

,1))

m11

dB

(S(2

,2))

m12

dB

(ln

a4

25

m..

S(2

,2))

dB

(ln

a4

25

m..

S(1

,1))

dB

(ln

a4

25

m..

S(2

,1))

m8freq=dB(S(2,1))=13.532

425.0MHz

m11freq=dB(S(1,1))=-5.294

425.0MHzm12freq=dB(S(2,2))=-13.030

425.0MHz

Figure 54. Sonnet (dotted) vs. ADS S-parameter simulation of the 425-MHz low noise amplifier, ARL25.

Page 60: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

50

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

1

2

0

3

freq, GHz

NF

min

nf(

2)

m1

lna

42

5m

..nf(

2)

lna

42

5m

..NF

min

m1freq=nf(2)=2.024

425.0MHz

Figure 55. Sonnet (dotted) vs. ADS noise figure simulation of the 425-MHz low noise amplifier, ARL25.

A broadband low noise amplifier design that worked well from the 1st pass designs was slightly modified to reduce the current consumption. Modifying the feedback and stabilizing resistors to 1100 and 360 ohms as well as reducing the size of the active load PHEMT from a 4x15 to 4x10 µm, reduced the current consumption of the low noise amplifier, while still providing sufficient broadband gain and good performance. Figures 56, 57, and 58 show the ADS schematic and simulations of the modified broadband amplifier used in ARL24DB. This low noise amplifier subcircuit is included as a probe-able test circuit at the bottom center of the layout.

Page 61: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

51

0 V

0 V

1.95 V

1.95 V

1.95 V

1.95 V 1.95 V

180 uV

180 uV

180 uV

2.80 V

1.66 mV

1.66 mV 1.66 mV

480 mV 480 mV

480 mV480 mV

480 mV1.95 V1.95 V 1.95 V 1.95 V

1.95 V

0 V

VARVAR3

VGS=0.52RB=360VDS=2.8

EqnVar

1.33 mA

tqped_resR10

w=4 umR=RB Ohm

-8.18 mA

8.18 mA

0 A

tqped_phssQ3

Ng=4W=10 um

6.84 mA

-6.84 mA

8.81 nA

tqped_ehssQ2

Ng=6 tW=75 um t

1.33 mAtqped_resR9

w=4 umR=1100 Ohm t

S2PSNP1File="E450V3I21.S2P"

21

Ref

-8.18 mA

V_DCSRC2Vdc=VDS V

0 Atqped_capC7c=30 pF t

0 Atqped_capC6c=25 pF t

0 Atqped_capC5c=25 pF t

6.84 mA

tqped_mrindL9

LVS_Ind="LVS_Value"n=5s=10 umw=10 um

0 A

tqped_padP3

0 A

tqped_padP2

0 A

tqped_padP1

8.18 mA

tqped_sviaV1

0 A

TermTerm2

Z=50 OhmNum=1

-8.18 mA

LL6

R=L=1000000 nH

8.18 mA

I_ProbeI_Probe1

0 A

TermTerm1

Z=50 OhmNum=2

Figure 56. Schematic of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS).

1 20 3

-10

-5

0

5

10

15

-15

20

freq, GHz

dB

(S(2

,1))

m4

dB

(S(1

,1))

m6dB

(S(2

,2))

m2

ou

r_m

axg

m4freq=dB(S(2,1))=15.732

400.0MHz

m6freq=dB(S(1,1))=-6.895

400.0MHzm2freq=dB(S(2,2))=-7.962

400.0MHz

Figure 57. Simulation of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS).

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52

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

1

2

0

3

freq, GHz

NF

min

nf(2

)

m1

m1freq=nf(2)=1.939

400.0MHz

Figure 58. NF simulation of the modified (8 mA) broadband low noise amplifier, ARL24DB (ADS).

Test chip ARL25 contains a copy of the narrowband 425 MHz 100 mW PA included on the first design (ARL21M425). The simulation results using ADS are similar to MWO (see figures 59, 60, and 61). Sonnet was used to simulate the physical layout (figure 62) to check for any unsimulated parasitics. The three PHEMT connections are simulated as internal ports, and then the S-parameter file created for the sonnet simulation is combined with the PHEMTs in ADS (or MWO) for comparison to the original simulations. Figure 63 shows good agreement between the original simulation and the Sonnet simulation of the physical layout.

2.80 V

2.80 V

2.80 V

2.80 V2.80 V

1.73 mV

1.73 mV

1.73 mV

1.73 mV1.73 mV

639 mV

639 mV

639 mV

639 mVVGS

2.60 V2.60 V

2.60 V

639 mV

639 mV

639 mV

0 V

0 VVin

0 VVout0 V

2.60 VVDS426 uA

-426 uA

0 A

tqped_ehssQ6

Ng=1W=6 um

426 uA

0 A

-2.38 fA

tqped_phssQ7

Ng=1W=W2 um

0 Atqped_capC12c=62.5 pF

0 Atqped_capC14c=17.7 pF

482 nAtqped_resR5

w=4 umR=100 Ohm

0 A0 Atqped_capC15c=23.2 pF

0 A

TermTerm2

Z=25 OhmNum=2

0 A

TermTerm1

Z=50 OhmNum=1

78.3 mA

78.7 mA

-78.7 mA

PortP5Num=2

0 A-78.7 mA

PortP7Num=4

0 A I_ProbeIIn

0 A I_ProbeIOut

78.3 mA

-78.3 mA

482 nA

tqped_ehssQ5

Ng=10W=96 um

-78.3 mA

0 Atqped_capC13c=31.2 pF

482 nA tqped_resR3

w=5 umR=35 Ohm

-482 nA

tqped_resR4

w=4 umR=120 Ohm

Figure 59. Schematic of the 425-MHz, 100-mW power amplifier, ARL25 (ADS).

Page 63: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

53

0.5 1.0 1.5 2.0 2.5 3.0 3.50.0 4.0

-20

-15

-10

-5

0

5

10

15

20

-25

25

freq, GHz

dB(S

(2,1

)) m4

m7

dB(S

(1,1

))

m6

dB(S

(2,2

))

m2

m4freq=dB(S(2,1))=2.626

2.400GHz

m7freq=dB(S(2,1))=24.183

425.0MHz

m6freq=dB(S(1,1))=-15.440

425.0MHzm2freq=dB(S(2,2))=-7.146

425.0MHz

Figure 60. Simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS).

-14 -12 -10 -8 -6 -4 -2 0 2-16 4

6

8

10

12

14

16

18

20

4

22

10

20

30

40

50

0

60

RFpower

dB

m(V

ou

t[::

,1])

m1

PA

E1

m2

m1indep(m1)=plot_vs(dBm(Vout[::,1]), RFpower)=18.095

2.000

m2indep(m2)=plot_vs(PAE1, RFpower)=58.999

2.000

Figure 61. Power simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS).

Page 64: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

54

Figure 62. Sonnet EM layout simulation of the 425-MHz, 100-mW power amplifier, ARL25 (ADS).

0.5 1.0 1.5 2.0 2.50.0 3.0

-20

-15

-10

-5

0

5

10

15

20

-25

25

freq, GHz

dB

(S(2

,1)) m4

m7

dB

(S(1

,1))

m6

dB

(S(2

,2))

m2

dB

(pa

42

5m

_1

00

m_

v28

..S

(2,2

))d

B(p

a4

25

m_

10

0m

_v2

8..

S(1

,1))

dB

(pa

42

5m

_1

00

m_

v28

..S

(2,1

))

m4freq=dB(S(2,1))=1.387

2.400GHz

m7freq=dB(S(2,1))=23.973

425.0MHz

m6freq=dB(S(1,1))=-9.741

425.0MHzm2freq=dB(S(2,2))=-12.905

425.0MHz

Figure 63. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband 100-mW power amplifier, ARL25.

Page 65: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

55

A copy of the narrowband 425-MHz, 50-mW power amplifier from the second design (ARL22M425) is also included on test chip ARL25. The simulation results using ADS are similar to MWO (figures 64, 65, and 66). Sonnet was used to simulate the physical layout (figure 67) to check for any unsimulated parasitics. The three PHEMT connections are simulated as internal ports, and then the S-parameter file created for the sonnet simulation is combined with the PHEMTs in ADS (or MWO) for comparison to the original simulations. Figure 68 shows good agreement between the original simulation and the Sonnet simulation of the physical layout.

VGS

0 V

0 V

2.75 VVDS

2.80 V

0 VVin

0 VVout

426 uA

-426 uA

0 A

tqped_ehssQ6

Ng=1W=6 um

-39.5 mA

0 A

tqped_capC17c=12 pF

0 Atqped_capC15c=30.9 pF

0 A

tqped_capC16c=1.5 pF

0 A

240 nA tqped_resR3

w=5 umR=30 Ohm

-240 nA

tqped_resR4

w=4 umR=135 Ohm

0 Atqped_capC12c=62.5 pF

39.5 mA

-39.5 mA

240 nA

tqped_ehssQ5

Ng=6W=80 um

0 A I_ProbeIOut

0 A I_ProbeIIn

PortP7Num=4

-39.9 mA0 APort

P5Num=2

-39.9 mA

39.9 mA

39.5 mA

0 A

TermTerm1

Z=50 OhmNum=1

0 A

TermTerm2

Z=25 OhmNum=2

426 uA

0 A

-2.38 fA

tqped_phssQ7

Ng=1W=W2 um240 nA

tqped_resR5

w=4 umR=100 Ohm

0 Atqped_capC14c=17.7 pF 0 A

tqped_capC13c=31.2 pF

Figure 64. Schematic of the 425-MHz, 50-mW power amplifier, ARL25 (ADS).

Page 66: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

56

0.5 1.0 1.5 2.0 2.5 3.0 3.50.0 4.0

-20

-15

-10

-5

0

5

10

15

20

-25

25

freq, GHz

dB(S

(2,1

))

m4m7dB

(S(1

,1))

m6

dB(S

(2,2

))

m2

m4freq=dB(S(2,1))=21.347

425.0MHz

m7freq=dB(S(2,1))=21.347

425.0MHz

m6freq=dB(S(1,1))=-19.152

425.0MHzm2freq=dB(S(2,2))=-3.361

425.0MHz

Figure 65. Simulation of the 425-MHz, 50-mW power amplifier, ARL25 (ADS).

-14 -12 -10 -8 -6 -4 -2 0 2-16 4

6

8

10

12

14

16

18

20

4

22

10

20

30

40

50

0

60

RFpower

dB

m(V

ou

t[::

,1])

m1

PA

E1

m2

m1indep(m1)=plot_vs(dBm(Vout[::,1]), RFpower)=16.30

2.000

m2indep(m2)=plot_vs(PAE1, RFpower)=50.015

2.000

Figure 66. Power simulation of the 425-MHz, 50-mW power amplifier, ARL25 (ADS).

Page 67: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

57

Figure 67. Sonnet EM layout simulation of the 425-MHz, 50-mW power

amplifier, ARL25 (ADS).

0.5 1.0 1.5 2.0 2.50.0 3.0

-20

-15

-10

-5

0

5

10

15

20

-25

25

freq, GHz

dB

(S(2

,1))

m4

m7

dB

(S(1

,1))

m6dB

(S(2

,2))

m2

dB

(pa

42

5m

_5

0m

_v2

8_

nb

..S

(2,2

)d

B(p

a4

25

m_

50

m_

v28

_n

b..

S(1

,1)

dB

(pa

42

5m

_5

0m

_v2

8_

nb

..S

(2,1

)

m4freq=dB(S(2,1))=-3.770

2.400GHz

m7freq=dB(S(2,1))=20.979

425.0MHz

m6freq=dB(S(1,1))=-12.129

425.0MHzm2freq=dB(S(2,2))=-3.767

425.0MHz

Figure 68. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband 50-mW power amplifier, ARL25

Page 68: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

58

The TR switch design that worked well from the 1st pass design, but had higher than desired insertion loss, was modified for the 2nd pass to reduce the insertion loss to an expected 0.5 dB while retaining the positive control logic. ADS was used to re-simulate the TR switch (figure 69 shows the schematic) and the simulations are similar to that obtained with MWO (figure 70).

2 V

2 V

2 V2 V2 V

2.00 V

2.00 V 2.00 V2.00 V

2.00 V

2 V

2 V 2 V

2 V

2 V

0 V

0 V

0 V

2.00 V

0 V 0 V2.00 V

0 V 0 V

0 V2.00 V

2.00 V

2.00 V0 V0 V 0 V

About 8 Ohms Extra Resistance?Also, designed with 25pf caps, but built with 14-15 pF caps!

PortP13Num=7

-36.2 nA

LL3

R=L=1000 nH

-36.2 nAV_DCSRC3Vdc=Voff V

0 A

tqped_padP6

0 Atqped_capC2c=100 pF

0 Atqped_capC3c=100 pF

0 Atqped_capC5c=100 pF

0 Atqped_capC1c=100 pF

0 A SRLSRL1

L=0 nHR=0 Ohm

12.1 nA

12.1 nA

-24.1 nA

tqped_phssQ9

Ng=8W=150 um

-6.04 nA

6.04 nA

567 fA

tqped_phssQ1

Ng=8W=150 um

6.04 nA

6.04 nA

-12.1 nA

tqped_phssQ10

Ng=6W=100 um

-12.1 nA

12.1 nA

283 fA

tqped_phssQ8

Ng=6W=100 um

284 fAtqped_resR16

w=3 umR=2000 Ohm

-12.1 nAtqped_resR17

w=3 umR=2000 Ohm

567 fAtqped_resR19

w=3 umR=2000 Ohm

-24.1 nAtqped_resR18

w=3 umR=2000 Ohm

18.1 nA

tqped_resR25

w=3 umR=4000 Ohm

18.1 nA

tqped_resR26

w=3 umR=4000 Ohm

0 A

TermTerm3

Z=50 OhmNum=3

0 A

TermTerm2

Z=50 OhmNum=2

0 A

tqped_padP4

0 A

tqped_padP5

0 A

tqped_sviaV1

PortP10Num=4

PortP11Num=5

PortP12Num=6

PortP7Num=1

0 A

TermTerm1

Z=50 OhmNum=1

0 A

tqped_padP2

VARVAR3

VbAN=2 - VbAVoff=2VbA=0

EqnVar

36.2 nA

V_DCSRC1Vdc=VbA V

0 A

tqped_padP1

0 A

tqped_padP3

36.2 nALL1

R=L=1000 nH

-850 fALL2

R=L=1000 nH

-850 fA

V_DCSRC2Vdc=VbAN V

PortP9Num=3

PortP8Num=2

Figure 69. Schematic of the TR switch, ARL25 (ADS)

Page 69: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

59

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-20

-15

-10

-5

-25

0

freq, GHz

dB(S

(1,1

))m2

dB(S

(2,2

))dB

(S(3

,3))

m4

m2freq=dB(S(1,1))=-19.928

425.0MHzm4freq=dB(S(3,3))=-0.930

425.0MHz

0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.80.0 2.0

-40

-35

-30

-25

-20

-15

-10

-5

-45

0

freq, GHz

dB(S

(2,3

))dB

(S(1

,2))

m3

dB(S

(1,3

))

m1

m3freq=dB(S(1,2))=-0.267

425.0MHzm1freq=dB(S(1,3))=-44.725

425.0MHz

Figure 70. Simulation of the TR switch, ARL25 (ADS)

The BPSK modulators, both the narrowband 425-MHz and the dual 425/900-MHz designs were not included as standalone test circuits. A narrowband version was very slightly retuned from the original 1st pass design to shift the center frequency from 450 to 425 MHz. The dual 425/ 900-MHz modulator adds two more elements to the high pass and low pass filters to provide a broadband 180° phase shift. The topology of low pass filter was reduced to two series inductors rather than three to save space. Only the narrowband modulator was simulated with Sonnet for comparison to ADS. The schematic and simulation results for the 425-MHz BPSK modulator using ADS are shown in figures 71, 72, and 73. Sonnet was used to simulate the physical layout (figure 74) to check for any unsimulated parasitics. The four switching PHEMTs were not part of the Sonnet EM simulation. For comparison, the S-parameter file created for the layout using Sonnet is combined with the PHEMT switches in ADS (or MWO) with good agreement to the original simulations. Figures 75 and 76 show good agreement between the original simulations

Page 70: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

60

and using Sonnet to simulate the physical layout. Since the Sonnet EM simulation used lossless 2-D metal, the modulator insertion loss tends to be underestimated, but otherwise agrees very well with the linear ADS/MWO simulations.

tqped_mrindL24

LVS_Ind="LVS_Value"l2=445 uml1=540 umn=28

V_DCSRC1Vdc=VbiasN V

V_DCSRC2Vdc=Vbias V

LL4

R=L=1000 nH

LL5

R=L=1000 nH

tqped_resR15

w=3 umR=8000 Ohm

tqped_padP2

TermTerm2

Z=50 OhmNum=2

tqped_mrindL25

LVS_Ind="LVS_Value"l2=445 uml1=540 umn=28

tqped_mrindL14

LVS_Ind="LVS_Value"l2=500 uml1=480 umn=28s=10 um

tqped_capC16c=7.52 pF

tqped_capC17c=7.52 pF

tqped_capC15c=7.52 pF

tqped_resR5

w=3 umR=4000 Ohm

tqped_resR2

w=3 umR=4000 Ohm

tqped_demlD3w=10 um

tqped_demlD2w=10 um

tqped_resR3

w=3 umR=4000 Ohm

tqped_resR4

w=3 umR=4000 Ohm

tqped_resR8

w=3 umR=8000 Ohmtqped_res

R6

w=3 umR=4000 Ohm

tqped_ehssQ6

Ng=6W=133 um

tqped_ehssQ3

Ng=6W=133 um

tqped_ehssQ5

Ng=6W=133 um

tqped_ehssQ4

Ng=6W=133 um

tqped_resR1

w=2 umR=2000 Ohm

PortP9Num=5

PortP8Num=4

PortP7Num=3

tqped_sviaV3

tqped_sviaV2

tqped_padP10

tqped_padP4

PortP6Num=2

tqped_padP1

TermTerm1

Z=50 OhmNum=1

Figure 71. Schematic of the 425-MHz BPSK modulator (ADS).

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-25

-20

-15

-10

-5

-30

0

freq, GHz

dB(S

(2,1

))

m1

dB(S

(1,1

)) m6

dB(S

(2,2

))

m1freq=dB(S(2,1))=-1.174Vbias=0.000000

425.0MHzm6freq=dB(S(1,1))=-14.880Vbias=0.000000

425.0MHz

Figure 72. Insertion loss simulation of the 425-MHz BPSK modulator (ADS).

Page 71: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

61

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.1 1.0

-180

-135

-90

-45

0

45

90

135

-225

180

freq, GHz

phas

e(S

(2,1

))

m2

m3

phas

e(S

(2,1

))[0

,::]

-pha

se(S

(2,1

))[1

,::]

m7

m2freq=phase(S(2,1))=98.015Vbias=3.000000

425.0MHzm3freq=phase(S(2,1))=-84.102Vbias=0.000000

425.0MHz

m7freq=phase(S(2,1))[0,::]-phase(S(2,1))[1,::]=-182.117

425.0MHz

Figure 73. Phase simulation of the 425-MHz BPSK modulator (ADS).

Figure 74. Sonnet EM layout simulation of the 425-MHz BPSK modulator.

Page 72: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

62

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.0 1.0

-25

-20

-15

-10

-5

-30

0

freq, GHz

dB(S

(2,1

))

m1

dB(S

(1,1

))

m6

dB(S

(2,2

))dB

(bps

k_42

5m..S

(2,2

))dB

(bps

k_42

5m..S

(1,1

))dB

(bps

k_42

5m..S

(2,1

))

m1freq=dB(S(2,1))=-0.677Vbias=0.000000

425.0MHzm6freq=dB(S(1,1))=-16.859Vbias=0.000000

425.0MHz

Figure 75. Sonnet (dotted) vs. ADS S-parameter simulation of the narrowband BPSK modulator.

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.90.1 1.0

-180

-135

-90

-45

0

45

90

135

-225

180

freq, GHz

phas

e(S

(2,1

))

m2

m3

phas

e(S

(2,1

))[0

,::]

-pha

se(S

(2,1

))[1

,::]

m7

phas

e(bp

sk_4

25m

..S

(2,1

))[0

,::]

-pha

se(b

psk_

425m

..S

(2,1

))[1

,::]

m2freq=phase(S(2,1))=97.056Vbias=3.000000

425.0MHzm3freq=phase(S(2,1))=-85.107Vbias=0.000000

425.0MHz

m7freq=phase(S(2,1))[0,::]-phase(S(2,1))[1,::]=-182.163

425.0MHz

Figure 76. Sonnet (dotted) vs. ADS phase simulation of narrowband BPSK modulator.

Page 73: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

63

5. Integration of RFIC Matching Circuits

Most RFIC transceivers require quite a few external matching elements. Not only do these elements take up board space in the system, but they also tend to narrow the operation to a specific frequency band. For instance the Texas Instruments (TI) CC1000 sub-1 GHz transceiver and the more recent TI CC1100 sub-1 GHz transceiver were of interest for targeting a combined RFIC with the booster IC. While the transceiver may theoretically operate over several bands, the RFIC manufacturers expect the system to include all of the matching elements external to their RFIC. Multiple matching circuits are recommended depending on which band is desired. It would be difficult to broadband the matching circuits required by the RFIC. Also, it would save considerable board space if the matching circuits and balun circuits for the various RFIC transceivers could be integrated into a single small IC or package. A broadband or dual band antenna will be needed for the system, but we do not discuss that issue here. A small compact efficient system would include the RFIC, a small packaged IC incorporating all of the matching/balun elements, and the active booster IC to improve the RF performance for enhanced operating range or bandwidth. Figure 77 illustrates the concept of integrating the typical matching elements required between the RFIC and the antenna. The antenna connection in the figure can easily be extended to a booster IC plus the antenna for enhanced performance.

Figure 77. Concept of integrating RFIC matching elements into an IC for size, weight, and power (SWAP).

Page 74: Optimized (2nd Pass) Gallium Arsenide (GaAs) Integrated ...

64

To demonstrate the integration of matching elements for improved SWAP, the data sheets for the CC1000 and CC1100 were used for initial designs of an integrated matching circuit. These two designs illustrate some of the difficulties and pitfalls of designing and integrating these matching circuits required by the RFIC. The older CC1000 design has a separate single ended RF input and RF output but the recommended matching circuit combines these two connections to a single antenna connection. It is not clear from the data sheet what the affect of this internal TR switch has on using the RF input and RF output as separate connections. Also, in attempts to simulate the recommended matching circuits and match to the specified impedances, there seem to be discrepancies for every frequency band. Unfortunately, there were no systems available with these RFICs to take direct measurements of the impedances and discern the best approach for matching. To complicate matters further, the newer design of the CC1100 has a very different set of impedances and recommended matching circuits that are not compatible with the earlier CC1000 RFIC. Likewise the simulations of the recommended CC1100 matching circuits do not seem to match the specified impedances. The CC1100 has the further complication that the RF connections are differential with a single pair of pads for a single RF input/output. Recall that the CC1000 RF connections were separate single ended connections combined into a single matching circuit with the possibility of some unspecified affect from an internal TR switch. At least the CC1100 looks promising in that the impedances recommended seem much closer to the center of a 50-ohm Smith chart, making their use more likely to be tolerant of matching errors and discrepancies. It would appear that the CC1100 is more tolerant of matching circuit variation than the older CC1000. However, there is no RFIC system available to make direct measurements for verifying the data sheets information.

Given the time constraints, the lumped element matching circuits were designed based on the best understanding of the data sheets for the CC1000 and CC1100. The main target was for the 425 MHz operation of each RFIC as well as a dual band matching circuit for the newer CC1100 design which uses switches to operate at either the 425 MHz band or the 900 MHz band. This was intended to be combined with the ARL24DB Booster IC to provide a small wireless system using the CC1100 RFIC, the integrated matching circuit, and the Booster IC for a switchable dual band operation at 425/900 MHz. At the least, the circuits will demonstrate the feasibility of the size advantages of integrating the matching elements for the RFIC into a single packaged IC. TriQuint does offer a high performance GaAs passive fabrication process (TQRLC) which is less expensive and requires fewer processing steps by omitting the active PHEMT devices, extra masks, and processing steps.

The following are descriptions of the passive designs:

• ARL26DB―This dual band design contains a matching circuit plus RF switches to connect the integrated matching circuit for a TI CC1100 RFIC for operation at either 425 or 900 MHz. One side of the design connects to the differential RF connections of the CC1100 RFIC and the other side switches to one of two single ended RF connections,

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intended to be either an input to a transmitter/power amplifier and the other an output from a receiver/low noise amplifier. It is a 95x95 mil die.

• ARL27M425―This design contains discrete lumped elements circuits for an integrated match at 425-MHz circuit for a TI CC1000 RFIC. It separates the recommended matching circuit into an RF input and RF output match for separate connections as either an input to a transmitter/power amplifier or an output from a receiver/low noise amplifier rather than a single-ended connection to an antenna. It is a 95x50 mil die.

• ARL28M900―This design contains discrete lumped elements circuits for an integrated match at 900-MHz circuit for a TI CC1000 RFIC. It separates the recommended matching circuit into an RF input and RF output match for separate connections as either an input to a transmitter/power amplifier or an output from a receiver/low noise amplifier rather than a single-ended connection to an antenna. It is similar to ARL27M425 except for the frequency of operation. It is a 95x50 mil die.

• ARL29M425―This single band design contains a matching circuit to connect the integrated matching circuit for a TI CC1100 RFIC for operation at 425 MHz. One side of the design connects to the differential RF connections of the CC1100 RFIC and the other side connects to a single-ended RF connections, intended to be the antenna connection. It is a 95x50 mil die.

• ARL29M425S―This single band design contains a matching circuit to connect the integrated matching circuit for a TI CC1100 RFIC for operation at 425 MHz. One side of the design connects to the differential RF connections of the CC1100 RFIC and the other side connects to RF switches intended for connection to the input of a transmitter/power amplifier or an output from a receiver/low noise amplifier rather than the single-ended connection to an antenna of ARL29M425 which is a similar design. It is a 95x50 mil die.

The circuit designated as ARL26DB is designed for matching the CC1100 at 425 MHz and also 900 MHz, using PHEMT switches to choose between the two frequency bands (figure 78). The values of the lumped elements and the topologies of the matching circuits used are the ones recommended in the CC1100 data sheet Connections to the CC1100 on the upper-left and lower-left sides of the layout use a differential RF connection while the right-hand side of the layout has switches with a separate control to select between one of two RF single-ended connections, presumably the transmit and receive paths of the booster IC. A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 79. Note that this circuit is mostly passive, i.e., uses lumped matching elements, but also uses PHEMTs as switches to choose the frequency band, and to choose one of two single-ended RF connections.

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Figure 78. Layout of ARL26DB (2.41x2.41 mm die).

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FA

RFOUT2

RFIN2

RFOUT1

TA

TB

RFIN1

FB

Figure 79. Wire-bond diagram of ARL26DB in a 4x4 mm QFN package.

The circuit designated as ARL27M425 is designed for matching the CC1000 at 425 MHz (figure 80). The values of the lumped elements in the matching circuits are those recommended in the CC1000 data sheet. However, the topology is split into an RF input and an RF output. The CC1000 has two single ended RF connections, one intended for input and one intended for output with an internal TR switch whose effect on the impedance is not specified in the data sheets. Originally, the topology connects a shunt inductor/series capacitor matching element to each of the CC1000 RF connections, which then connect to a simple low pass filter leading to a single RF antenna connection. Since the booster IC has a separate transmit path and receive path, the topology of this design uses two separate paths with two separate low pass filters, each connected to a series inductor/shunt capacitor combination for matching. In the layout, the upper-left connects to the booster low noise amplifier/receive path and the lower-left connects to the CC1000 RF input. Likewise, the upper right connects to the Booster power amplifier/transmit path and the lower right connects to the CC1000 RF output. A preliminary wire-bond diagram of the die in a 4x4 mm, SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 81. Note that this circuit is entirely passive, i.e., uses only lumped elements.

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Figure 80. Layout of ARL27M425 (2.41x1.27 mm die).

RFIN2

RFOUT2 RFOUT1

RFIN1

Figure 81. Wire-bond diagram of ARL27M425 in a 4x4 mm QFN package.

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The circuit designated as ARL28M900 is designed for matching the CC1000 at 900 MHz (figure 82). The values of the lumped elements in the matching circuits are those recommended in the CC1000 data sheet. This circuit’s topology is exactly the same as that described for ARL27M425, the difference is the change of lumped element values to suit the higher frequency band. In the layout, the upper left connects to the booster low noise amplifier/receive path and the lower left connects to the CC1000 RF input. Likewise, the upper right connects to the booster power amplifier/transmit path and the lower right connects to the CC1000 RF output. A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 83. Note that this circuit too is entirely passive, i.e., uses only lumped elements.

Figure 82. Layout of ARL28M900 (2.41x1.27 mm die).

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RFIN2

RFOUT2 RFOUT1

RFIN1

Figure 83. Wire-bond diagram of ARL28M900 in a 4x4 mm QFN package.

The circuit designated as ARL29M425 is designed for matching the CC1100 at 425 MHz (figure 84). The values of the lumped elements and the topologies of the matching circuits are those recommended in the CC1100 data sheet. In the layout, connections to the CC1100 are on the upper-left and lower-left sides of the layout creating a differential RF connection while the right-hand side of the layout is a single-ended RF connection, intended to be the antenna. This circuit will demonstrate the improved SWAP by integrating the matching elements for the CC1100. However, this design has a single RF connection, while the booster IC has a separate single ended RF connection for the transmit and receive paths—see ARL29M425S. A preliminary wire-bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 85. Note that this circuit is entirely passive, i.e., uses only lumped elements.

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Figure 84. Layout of ARL29M425 (2.41x1.27 mm die).

RFOUT1

RFOUT2

ANT

Figure 85. Wire-bond diagram of ARL29M425 in a 4x4 mm QFN package.

The circuit designated as ARL29M425S is designed for matching the CC1100 at 425 MHz (figure 86) and is based on the ARL29M425 design. The difference between the designs is the addition of a single pole double throw TR switch to connect the single-ended “antenna”

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connection to either the transmit or receive RF connections of the booster IC. In the layout, the differential RF connection to the CC1100 is on the upper-left and lower-left sides while the right-hand side has a TR switch to connect to either a singled-ended RF connection to the right or to the bottom. A preliminary wire bond diagram of the die in a 4x4 mm SEMPAC, 20-pin, 4x4 mm QFN package is shown in figure 87. Note that this circuit is mostly passive, i.e., uses lumped matching elements, but also uses PHEMTs as switches to choose between one of two single ended RF connections.

Figure 86. Layout of ARL29M425S (2.41x1.27 mm die).

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RFOUT1

RFOUT2 RFIN1

RFIN2

VR VA VB

Figure 87. Wire-bond diagram of ARL29M425S in a 4x4 mm QFN package.

The CC1110 data sheet gives the differential port impedance towards the antenna as 116 + j41 Ω at 433 MHz, and 86.5 + j43 Ω at 868 MHz. For the CC1000, the singled-ended receive mode impedance is at 70 + j26 Ω 433 MHz and 52 + j4 Ω at 915 MHz, while the singled-ended transmit mode impedance is at 140 Ω 433 MHz and 80 Ω at 868 MHz. Simulations of recommended matching circuits for both the CC1100 and CC1000 resulted in slightly different answers for both sets of circuits. Also, the simulations for the CC1000 seemed to be very narrowly resonant circuits that were not near the 50-ohm match point of the Smith chart. At least the CC1100 matching circuit simulations seemed to have a wider resonance and were closer to the 50-ohm match point of the Smith chart. At these relatively low frequencies, the lumped element parasitics should be fairly small. A design kit of the suggested 0402 Murata chip capacitor and chip inductor elements was obtained for Agilent’s ADS program, and the matching circuits were re-simulated with results similar to using ideal elements. There were no boards for either the CC1000 or CC1100 RFICs to measure and verify the discrepancies in the data sheets. So, it is likely that these matching circuit designs will not be ideal for this 1st pass of designs. From the simulations, it would appear that the CC1100 circuits are more likely to be “close” to the desired impedance match. At least, the matching circuits should demonstrate the system SWAP improvement and feasibility of integrating the many lumped element matching elements required by a typical RFIC transceiver into a single compact IC. Also, it should be noted that the data sheet for the CC1000 has a component designated as C41, which TI recommends omitting

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for the CC1000 UltraCSP package. But that omission may be the cause of some problems seen in a tag design by Sandia. Their experience seems to indicate that the system works better if you include C41, an indication that impedance matching for the CC1000 may be critical and very sensitive, in addition to verifying an error in the data sheet.

The schematic for the CC1100 matching circuit at 433 MHz is shown in figure 88 and for 900 MHz in figure 89. Note that they are similar but slightly different topologies. It would be good to explore the possibility of creating a single broadband topology of lumped elements that could create the desired match for both bands without having to use the switched topology approach used in the ARL26DB design. Simulations showing similar agreement between the TriQuint element matching circuit and the original ideal element match are shown in figure 90 for the 433-MHz design and figure 91 for the 900-MHz design. A layout was created for the 900-MHz matching circuit but it was not included in this tile for fabrication, only the 433-MHz design was created as ARL29M425 with a single RF connection to an antenna, and as ARL29M425S, which includes a TR switch to connect to the transmit and receive RF connections of the booster IC.

Figure 88. Schematic of the CC1100 matching circuit for 425/433 MHz using TriQuint elements.

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Figure 89. Schematic of the CC1100 matching circuit for 900 MHz using TriQuint elements.

Figure 90. Simulation of the CC1100 matching circuit for 425/433 MHz (TQS and ideal).

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Figure 91. Simulation of the CC1100 matching circuit for 900 MHz (TQS and ideal).

The schematic for the CC1000 matching circuit at 433 MHz is shown in figure 92 and for 900 MHz in figure 93. Note that they are identical except for the capacitor (C41), which is recommended for the lower frequency bands if the UltraCSP package is not used. It would be good to explore a single broadband topology of lumped elements that could create the desired match for both bands, but it looks like it would be very difficult for this part based on these simulations. Also, the topology of the matching circuit assumes a single RF connection to an antenna. For use with the booster IC, the matching circuits were split into a separate transmit and receive path as shown in figure 94. Figure 95 shows a Smith chart simulation of the RF input and RF output impedances for the recommended matching circuits of the CC1000 at 315, 433, and 868 MHz. It is a cluttered plot, but what is evident is that each band seems to have a narrow resonance that is not as close to the 50-ohm Smith chart center as one would want. Also the simulated impedances do not match the recommended values, and there is the possibility that the internal TR switch of the CC1000 has some effect on the impedances that is not documented. For simulation purposes, the matching circuits were split into a low pass filter and two series capacitor/shunt inductor matching elements for the RF input and output. Then these sub circuits using TriQuint elements were tuned to match the corresponding ideal element versions, shown in the simulations at 433 MHz (figure 96). The only dual band matching design was for the newer CC1100 RFIC parts. Figure 97 shows the schematic of ARL26DB where a set of three switches

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select either the matching circuits at 433 or 900 MHz followed by a switch to select either the transmit or receive RF connection of the booster IC.

Figure 92. Schematic of the CC1000 matching circuit for 433 MHz using ideal elements.

Figure 93. Schematic of the CC1000 matching circuit for 900 MHz using ideal elements.

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Figure 94. Split of the CC1000 matching circuit into separate transmit and receive circuits.

Figure 95. Simulation of the CC1000 matching circuits for 315, 433, and 900 MHz (ideal).

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Figure 96. Simulation of the CC1000 split matching circuits for 433 MHz (TQS and ideal).

Figure 97. Schematic of the CC1100 dual band matching circuit (ARL26DB).

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6. Design Rule Checking (DRC)

All designs within the tile must be checked according to the process design rules supplied by TriQuint. TriQuint has design rules for their fabrication processes that work with the open-source ICED program. Design verification typically consists of design rule checking (DRC) and layout versus schematic checking (LVS). For fabrication feasibility, TriQuint only cares that the tile passes DRC checks and can be fabricated. While some design rules may be oriented towards maximizing yield and are not fatal errors, any violations of the design rules must be removed or granted a waiver to fabricate by the foundry. Additionally, it is up to the designer to verify that the designs are connected as desired and that parameter values are correct by doing additional LVS checking. After completing DRCs with ICED, a final DRC check was performed on the tile layout using TriQuint’s “mailDRC” service. TriQuint provides a free e-mail based service to provide a final DRC check using Cadence’s Assura software. Next, there is a checklist for the foundry to verify higher level fabrication issues such as labeling. Each individual die must have a unique label using the correct metal layer and be of sufficient size. Every die name starts with the letters “ARL” to help identify the customer so that the individual dice can be sorted and returned appropriately. The second ARL tile passed the mailDRC checking by TriQuint and was accepted for integration into the fabrication process.

7. Layout versus Schematic (LVS) Checking

Each design is verified against a schematic (i.e., a netlist), which can be generated from MWO or ADS. Both tools require manual editing of the generated netlist, which typically requires an iterative LVS check until all device connections are verified. Foundries do not require LVS checking, only DRC checking, but it is imperative for the designer to verify the connections in the layout. A DRC correct layout does not guarantee that there are no shorts or opens that could cause the circuit to fail. Verifying the connections requires LVS checking followed by a final DRC check if any layout changes occur. If the design passes DRC and LVS checking, then the probability of functional success is extremely high. In addition to checking the connections, the LVS check also notes parametric differences between the schematic and layout. If the capacitors, resistors, or PHEMTs differ in size, type, or value, the LVS check will list the mismatches. Inductors are not checked parametrically, only their connectivity is verified. All of the designs on the second ARL tile passed LVS checking. The LVS checks did find at least one major error in connectivity that was not found by DRC checks alone.

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Another check beyond DRC and LVS checks are electrical rules. It is a good idea to check the high current paths in every design—i.e., the active designs for this tile. The path for drain current to the PHEMTs in the power amplifiers is the most likely area for concern. A minor increase in a line width for the drain connection to the 50-mW, 425-MHz power amplifier was performed after examining the designs.

8. Tile Layout

The prototype fabrication offered by TriQuint provides a 5x10 mm quarter tile, which the designer can partition into multiple designs. There are a number of limitations, for example, all the rows and columns must align. Typically the row and column dimensions are limited to a few choices and may even use multiples of some fixed value. Since these designs were targeted for a 4x4 mm QFN package, the 95-mil dimension was chosen to provide the maximum circuit design area. Die size versus the number of different designs is a tradeoff in the tile layout. For the smaller matching circuits, the width was made 95 mils to fit in the 4x4 mm QFN package, but the height was reduced to 50 mils to yield an extra row of designs (two). Half of the 10 designs in the tile are active booster IC designs and half are dedicated to integrating the RFIC matching circuits into a single IC to improve SWAP. Figure 98 shows a plot of the final 4.82x9.77 mm ARLTILE2. Table 19 lists the design locations within the tile. Each design will get diced into individual gel packs with typically 50 copies of each of the 10 designs for test.

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Figure 98. Layout plot of ARLTILE2 (10 designs–4.8x9.8 mm)

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Table 19. Map of design layout within ARLTILE2.

Die Size ( Y µm)

Row 2410 X µm

C1 C2

1270 R1 ARL29M425S ARL28M900

1270 R2 ARL29M425 ARL27M425

2410 R3 ARL26DB ARL25

2410 R4 ARL23M425 ARL24DB

2410 R5 ARL21M425 ARL22M425

The designs were submitted August 24, 2010, to TriQuint for fabrication. It is expected that they will be returned in late October 2010 when probe testing of the individual die will be performed. Designs will also be packaged for testing the die plus package. The goal is to integrate the most promising designs into a wireless system to demonstrate the enhanced performance and improved SWAP of the booster IC and integrated matching circuit designs.

9. Conclusion

While I performed the designs, the end product was a team effort. A design review held with many participants, mostly in the RDRL-SER-E branch, was very helpful in making sure that these were the best designs achievable under the existing constraints. A number of people helped with the testing, reviewing, and documenting of the 1st pass booster IC designs, which were then used as a basis for these optimized 2nd pass designs. For further documentation of the 1st pass designs and TriQuint design package for the 2nd pass, see the references 1–5.

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10. References

1. Mitchell, G.; Penn, J. Preliminary Gallium Arsenide (GaAs) Integrated Circuit Design for Radio Frequency Booster Chips at 450, 900, and 2400 MHz; ARL-TR-4970; U.S. Army Research Laboratory: Adelphi, MD, September 2009.

2. Penn, J. GaAs Microwave Integrated Circuit Designs Submitted to TriQuint Semiconductor for Fabrication; ARL-TN-0381; U.S. Army Research Laboratory: Adelphi, MD, December 2009.

3. Mitchell, G.; Penn, J. Results of Bare Die Probing for RF Booster Chip at 400, 900, 2400 MHz; ARL-TR-5170; U.S. Army Research Laboratory: Adelphi, MD, April 2010.

4. Penn, J. Testing of GaAs Microwave Integrated Circuit Designs in QFN Packages; ARL-TR-5131; U.S. Army Research Laboratory: Adelphi, MD, March 2010

5. Penn, J. GaAs Microwave Integrated Circuit Designs Submitted to TriQuint Semiconductor for Fabrication (ARL Tile #2); ARL-TN-0404; U.S. Army Research Laboratory: Adelphi, MD, September 2010.

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List of Symbols, Abbreviations, and Acronyms

ADS Advanced Design System

AWR Applied Wave Research

BPSK binary phase shift keying

CAD computer-aided design

DMODE depletion mode

DRC design rule checking

EM electromagnetic

EMODE enhancement mode

GaAs gallium arsenide

IC integrated circuit

ICED Integrated Circuit Editor

LVS layout versus schematic checking

MMIC monolithic microwave integrated circuit

MWO Microwave Office

PAE power added efficiency

PHEMT pseudomorphic high electron mobility transistor

QFN quad flat no lead

RF radio frequency

RFIC RF integrated circuit

TI Texas Instruments

TR transmit/receive

UHF ultra-high frequency

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NO. OF COPIES ORGANIZATION 1 DEFENSE TECHNICAL (PDF INFORMATION CTR only) DTIC OCA 8725 JOHN J KINGMAN RD STE 0944 FORT BELVOIR VA 22060-6218 1 DIRECTOR US ARMY RESEARCH LAB IMNE ALC HRR 2800 POWDER MILL RD ADELPHI MD 20783-1197 1 DIRECTOR US ARMY RESEARCH LAB RDRL CIM L 2800 POWDER MILL RD ADELPHI MD 20783-1197 1 DIRECTOR US ARMY RESEARCH LAB RDRL CIM P 2800 POWDER MILL RD ADELPHI MD 20783-1197 9 DIRECTOR US ARMY RESEARCH LAB RDRL SER PAUL AMIRTHARAJ RDRL SER E ROMEO DEL ROSARIO GREG MITCHELL JAMES WILSON GLEN BIRDWELL ROB REAMS JOHN PENN ED VIVEIROS RDRL SER M ERIC ADLER 2800 POWDER MILL RD ADELPHI MD 20783-1197

NO. OF COPIES ORGANIZATION 1 CERDEC I2WD RDER IWR CI BOB GROSS SUITE D 6240 GUARDIAN GATEWAY APG MD 21005 1 I2WD STEVE HAUGHT CDR, USACERDEC RDER-IWR-CI FT MONMOUTH, NJ 07703 ABERDEEN PROVING GROUND 1 DIR USARL RDRL CIM G (BLDG 4600)