Optimised Motion Series Electric cylinder EPCO and motor ... · Highlights Simple ... EMMS-ST –...
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www.festo.com Highlights Simple • A single order code for product selection and configuration • Optimised, fixed combina- tion of drive and motor Fast • Configuration of motion and position via Web-Config and Web-Diag Low-cost • Quick and easy operation and commissioning • Top value for the money Flexible • Freely selectable: position, force and speed • Freely definable motion profile Easy for you! The cylinder All 3 sizes with permanently mounted, ideally matched motor, linear drive with ball screw and non-rotating piston rods with plain bearing guide are fully- assembled. End-position cushioning reduces noise upon entering the end-positions and impact energy during homing. Including easy cleaning thanks to CleanLook and a long service life with running performance of 10,000 km. ServoLite! The CMMO-ST is a complete, closed-loop servo-controller for stepper motors with minimal heat generation, monitored safe positions and a smooth-running motor. Complete: Optimised Motion Series with EPCO Easy configuration, reliable ordering of the right size and combination with the type code: with the cylinder EPCO including motor, pre-assembled cables which are suitable for use with energy chains and stepper motor controller CMMO-ST. Plus: quick commissioning via web server/browser concept. Simple selection with PositioningDrives sizing software. Optimised Motion Series – the system: low-cost with optimised performance. A package that makes positioning easier than ever before – and significantly less expensive than conventional electric positioning systems. Electric cylinder EPCO with stepper motor EMMS-ST – simple like a pneumatic cylinder but with the advantages of electric drives and motor controller CMMO-ST in the ServoLite mode. Optimised Motion Series Electric cylinder EPCO and motor controller CMMO-ST
Transcript of Optimised Motion Series Electric cylinder EPCO and motor ... · Highlights Simple ... EMMS-ST –...
www.festo.com
Highlights
Simple•Asingleordercodeforproductselectionandconfiguration
•Optimised,fixedcombina-tionofdriveandmotor
Fast•ConfigurationofmotionandpositionviaWeb-ConfigandWeb-Diag
Low-cost•Quickandeasyoperationandcommissioning
•Topvalueforthemoney
Flexible•Freelyselectable:position,forceandspeed
•Freelydefinablemotionprofile
Easy for you!
The cylinderAll3sizeswithpermanentlymounted,ideallymatchedmotor,lineardrivewithballscrewandnon-rotatingpistonrodswithplainbearingguidearefully-assembled.End-positioncushioningreducesnoiseuponenteringtheend-positionsandimpactenergyduringhoming.IncludingeasycleaningthankstoCleanLookandalongservicelifewithrunningperformanceof10,000km.
ServoLite!TheCMMO-STisacomplete,closed-loopservo-controllerforsteppermotorswithminimalheatgeneration,monitoredsafepositionsandasmooth-runningmotor.
Complete: Optimised Motion Series with EPCOEasyconfiguration,reliableorderingoftherightsizeandcombinationwiththetypecode:withthecylinderEPCOincludingmotor,pre-assembledcableswhicharesuitableforusewithenergychainsandsteppermotorcontrollerCMMO-ST.Plus:quickcommissioningviawebserver/browserconcept.SimpleselectionwithPositioningDrivessizingsoftware.
Optimised Motion Series – the system: low-cost with optimised performance. Apackagethatmakespositioningeasierthaneverbefore–andsignificantlylessexpensivethanconventionalelectricpositioningsystems.ElectriccylinderEPCOwithsteppermotorEMMS-ST–simplelikeapneumaticcylinderbutwiththeadvantagesofelectricdrivesandmotorcontrollerCMMO-STintheServoLitemode.
Optimised Motion SeriesElectric cylinder EPCO and motor controller CMMO-ST
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A complete system: Optimised Motion Series
CleanLook with smooth surfaces•Minimumsusceptibilitytocontamination
•Easytoclean
Spindle drive•Ballscrew•2pitchespersize•Non-rotatingspindle•Life-timelubrication
End-position cushioning•Absorbsimpactenergyinbothend-positions
•Reducedloadandnoise
Diverse cylinder mounting options, e.g.•Footmounting•Flangemounting•Swivelmounting•Adapterkit
Simple positioning: Optimised Motion SeriesAnewgenerationofsystemsissteppinguptothestartinglinewiththeOptimisedMotionSeries:fixedcombinationsforsimplerpositioningprocedures.Positioningbecomessimpler,engineer-ingbecomesfasterandmorereliable,andtheentiresystemisconsiderablylessexpensiveonthewholeasaresult.
You’llbesurprised!
Cylinder EPCO •3sizes:16,25and40•Feedforce:max.650N•Speed:upto500mm/s
•Protection:IP40
Diverse piston rod accessories, e.g.•Rodeye•Rodclevis•Coupling
2012/12–subjecttochange–electriccylinderEPCOandmotorcontrollerCMMO-ST 3
Easy confi guration with•Web-Configor•FCTsoftware–FestoConfigurationTool
Mounting options for motor controller CMMO-ST (IP 40 protection)
Flatbackmounting Bookspinemounting H-railmounting
Cables for power supply (load) and encoder•Pre-assembled,upto10mlong•Suitableforusewithenergychains•ConnectiontechnologyandmotorwithIP54protection
Motor mounting•Short,compactdesign•Freelyselectableoutletdirectionformotorcables:4x90°
•Standardoutlet:up
I/Ointerface
Display(7-segmentdisplay)
Motorcable
EncodercableEthernetinterface(RJ45)
Referenceswitch Safetyfunction:safetorqueoff(STO)
Powersupply(separateforlogicandload)
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Simpler and easier than ever before: configuration
Here’s how: configuration via Web-Config
Quick and simple system configuration with the web server/browser concept•EstablishInternetconnectionwiththeFestoparameterscloudviathecontroller-specificIPaddressatthecomputer
•Enterthetypecode(ordercode)oftheEPCOsystem
•Downloadtheparametersfileforthespecificproductconfigurationfromthecloudtothecomputer
•ConnectthemotorcontrollerCMMO-STtothecomputerviatheEthernetinterface(RJ45)
•Savethedatarecordtothemotorcontroller
•SelecttheparametersetsandsavethemdirectlytotheCMMO-ST
Valve profile control mode (7)•Simplecontrolofupto7freelydefinablepositionsviainputsandoutputs,atwhichmotion
isstartedandarrivalatthetargetpositionisindicatedinanallocatedfashion
The Optimised Motion Series with EPCO can be configured in two ways:VerysimplyandquicklywithWeb-Configandtheparameterscloudontheserver.Predefined,testedcombinationsareincludedinthecataloguewithallofthenecessarydata.You’refinishedinnotimeflatandtravelispossibletoasmanyas7freelydefinablepositions.
Time savings of 70% – take advantage of 31 positioning options –add more diagnostic functionsConfigurationwiththeFestoConfigurationTool(FCT)–theFestosoftwareplatformforelectricdrivesolutions–isabitmorecomplicated.Butyou’llstillhavetimesavingsofupto70%incomparisonwithconventionalsolutions!
Data from the parameters cloud! Controller-specificIPaddressfordatadownloadsfromtheFestoparameterscloudviaInternetandserver.
2012/12 – subject to change – electric cylinder EPCO and motor controller CMMO-ST 5
Configure complex tasks quickly and easily with the Festo Configuration Tool FCT
AsasoftwareplatformforelectricdrivesolutionsfromFesto,FCTsimplifiesconfigura-tionandcommissioningofaxissystems.Representedinaclear-cutmanner,allofthedriveswithinagivensystemcanbemanagedandarchivedininasingleproject.FCTguidestheuserthroughconfigurationstepbystep–whetherofflineatone’sdeskoronlineatthemachine.
The individual steps:•DownloadFCTsoftware•OpenFCTandselectthecontrollerCMMO-STandthedriveEPCOaspartofaproject
•Select“binaryprofile31”controlmode
•Guidedconfigurationofallcontrollersettings
•Aftercompletingtheproject,connectthePCtothecontrollerCMMO-STwithaLANcable
•Thecontroller’sIPaddressisdetectedautomaticallyandenteredtotheproject
•DownloadallprojectdatafromthePCtothecontroller
•Offyougo!
Take advantage of further benefits:•RemotecontroloperationforcommissioningordiagnosticsdirectlyfromthePC–withoutaPLC
• Integrated:diagnosticfunctionintheformofa4-channeloscilloscopefordigitalandnumericdata
Newcombinationsevolvethroughtheattachmentoffurthercomponentstothefront-endofthecontrollerandthesteppermotor–orbyexpandingtheapplication.
Stepper motor controller CMMS-ST + electric cylinder EPCOApplicationexpansion:•Fieldbusconnection•Safetyfeatures
Configuration in 9 steps:1.Select“binaryprofile31”controlmode
2.Specifycontrollerfunction3.Definelimitvaluessuchasaccelerationandspeed
4.Determineanddescribethehomingmethod
5.ControllerdatafromthefixedEPCOproductcombinationcanbeadapted
6.Selectinchingoperationasanoption
7.Setpositioningrecordsandpositioningcommands,includingallparameters–e.g.forposition,speed,accelera-tion,forceandjerklimiting
8.Definitionofthefollowingmessages:motioncomplete,controllerdeviation,standstillmonitoring
9.Definitionoferrormanage-ment:Whicherrorsarereportedandhow?
Stepper motor controller CMMO-ST + stepper motor EMMS-ST + electric drives such as:•ToothedbeltaxisELGR/ELGG•ToothedbeltaxisELGA-TB•ToothedbeltorspindleaxisEGC-TB/-BS
•RotarymoduleERMBApplicationexpansion:•Alternativemechanicalsystems•Highloadratings•Additionaltypesofmotion
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Optimised Motion Series – additional combinations which can be configured via FCT
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Convenient purchasing: 1 order code = 1 system
EPCO - 16 - 150 - 3P - F - 10E - A - ST - E - B - R + 5EA + C5 DIO N
Electriccylinder Motor Cable Controller
Asingleordercodefortheentiredrivepackage:electriccylinderwithpermanentlyattachedmotorincludingcablesandmotorcontroller
Confi guration via Ethernet
Web-Configwithvalveprofilecontrolmodefor7freelydefinablepositions
FCT–FestoConfigurationToolwithbinaryprofilecontrolmodefor31freelydefinable,extensivecontrolrecords
Web-Configwithvalveprofile
ControllerCMMO-ST,standardplugforconnectingmotorandencoder,aswellasforthereferenceswitchandtheSTOsafetyfunction
CablesformotorandencoderwithIP54connectiontechnologyatthecylinder
Controller,e.g.CECC
24VDCpowersupplyCACNforlogicandload
System setup
Itdoesn’tgetanymoreconvenientthanthat:justenterthetypecodeandyoureceivethecompletedrivepackagepreciselywhereyouwanttoinstalltheEPCO.Incidentally,selectionisverysimplewithPositioningDrivessizingsoftware!
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Lifting/stacking Positioningworkpieces Transfer Stopping/separating
Tilting Liquidfilling/removalofspecimens
Pressfitting Settingdeflectors
Versatile: the range of applications
www.festo.com 135440en2012/12
Optimised Motion SeriesElectric cylinder EPCO and motor controller CMMO-ST
Technical characteristics and options – EPCO
Technical characteristics, interface and functions – CMMO-ST
Key technical data•Logicvoltage:24VDC(isolatedfromload)
•24VDCloadvoltage•Maximummotorcurrent:5A•Switchinglogic:PNPorNPN•Safety:STO/cat.3,PLd•Protection:IP40
ServoLite•Steppermotorwithservomotorperformancethankstoencoder
•Fullclosed-loopoperation:speed,position,force
•Nosteploss•Smoothandresonance-free
Interfaces•Ethernetforconfigurationanddiagnostics,optionallyforcontroltasksaswell
•Motorconnectionfor2-phasesynchronousmotors
•3-channelencoderconnection(A,B,Z)forRS422signals.
• I/Oprocessinterfacewith11digitalI/Oseach
•3-pindigitalinputforreferencesignal
•Safetorqueoff,SIL2fordigitalinputs
Optional position sensing•Specifythe“positionsensing”optionwhenordering
•Selectyourpreferredsensorbracket:- Sensorrail(aluminium)- Mountingkit(plastic)
Cylinder•Femalepistonrodthread•Pistonrodextension
Motor•Holdingbrakeonmotor•Encoderonmotor:- closed-loopServoLiteoperationwithencoder- Cost-optimised:open-loopoperationwithoutencoder
- Selectyourpreferredsensor/proximitysensor(SMT-8orSME-8)dependingonyourapplication
•Bondthesensorbracketintoplaceyourself,mountthesensorandyou'redone!
EN–Subjecttochange
Technical data for electric cylinder EPCO
Size 16 25 40
Cylindersize [mm] 30x30 40x40 55x55
Strokerange [mm] 50...200 50...300 50...400
Spindlepitch [mm/r] 8 3 10 3 12.7 5
Feedforce [N] 50 125 105 350 250 650
Speed [mm/s] 300 125 500 150 460 180
Effectivehorizontalload [kg] 8 24 20 60 40 120
Effectiveverticalload [kg] 4 12 10 30 20 60
Repetitionaccuracy [mm] ±0.02 ±0.02 ±0.02
Functions•7freelydefinablepositionsviadirectlyallocatedI/Os
•31controlpositionsforfreelyadjustabletravelprofiles
•Recordlinking•Accelerationwithjerklimiting•Monitoringoffreelydefinablepositionsandtorqueranges
•Monitoringofdifferentprocessvariablessuchastorque,speed,positionandtime
