Operator's Manual - Barbeques GaloreBarbeques Galore is the expert on this product and trained to...

Manual # P80151157A - Date:2019/04/22

Failure to comply with these instructions couldresult in a fire or explosion that could causeserious bodily injury, death or property damage.Whether this grill was assembled by you orsomeone else, you must read this entire manualbefore using your grill to ensure the grill isproperly assembled, installed and maintained.Use your grill at least 3 feet away from anywall or surface. Use your grill at least 3 feetaway from combustible objects that can melt orcatch fire such as vinyl or wood siding, fencesand overhangs or sources of ignition includingpilot lights on water heaters and live electricalappliances.THIS GAS APPLIANCE IS DESIGNED FOROUTDOOR USE ONLY.Never use your gas grill in a garage, porch,shed, breezeway or any other enclosed area.Never obstruct the flow of ventilation airaround your gas grill housing.Never disconnect the gas regulator or any gasfitting while your grill is lit. A lit grill can igniteleaking gas and cause a fire or explosion whichcould result in property damage, personal injuryor death.

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WARNING! !

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Grill Information Center:

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NOTE TO ASSEMBLER / INSTALLER:Leave this manual with the consumer.

NOTE TO CONSUMER:Keep this manual for future reference.

RECORD YOUR SERIAL #__________________(see silver CSA label on main body of grill)

IMPORTANT:

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FREE HELPFROM THE GRILL EXPERTS

Barbeques Galore is the expert on thisproduct and trained to help you with:

visit www.grandhall.com or call:

1-800-474-5587Monday - Friday 8:30am-4:30pm PST

Assembly QuestionsGrill OperationReplacement of Damaged or Missing parts

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Liquid Propane Gas (LPG) GrillModels B4019LPNatural Gas (NG ) GrillModels B4019NG

Operator's Manual

Table of ContentsPrimary Safety Warnings............................1-3Pre-Assembly Instructions...............................3Part Diagrams and Lists............................4-8Assembly Instructions.................................9-12Use & Care Instructions:• Gas Safety and Leak Tests..............13-16• Natural Gas Connection............................17• Lighting Instructions...............................18-19• Troubleshooting...........................................20• Rotisserie Instruction ............................ ..21-23Cleaning and Maintenance ...................... ..24-25Cooking Guide .......................................... ..A1-A5Frequently Asked Questions ................. ..A6-A7Warranty...........................................Back Cover

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Do not store or use gasoline or otherflammable liquids or vapors in thevicinity of this or any otherappliances.An LP cylinder not connected foruse shall not be stored in the vicinityof this or any other appliance.

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• LPG models must be used with Liquid PropaneGas and the regulator assembly supplied. NaturalGas models must be used with Natural Gas only.Any attempt to convert the grill from one fuel typeto another is extremely hazardous and will void thewarranty.

Keep gas regulator hose away from hot grill sur-faces and dripping grease. Avoid unnecessary twist-ing of hose. Visually inspect hose prior to each usefor cuts, cracks, excessive wear or other damage.If the hose appears damaged do not use the gasgrill. Call 1-800-474-5587 for a certified replace-ment hose.

California Proposition 65Combustion byproducts produced when using thisproduct contain chemicals known to the State of Cali-fornia to cause cancer, birth defects, or other reproduc-tive harm.

Brass components on the grill, such as hose fittings,propane cylinder valves (sold separately) and burnervalve stems, contain lead which is known to the Stateof California to cause cancer, birth defects, or otherreproductive harm.

Never use charcoal or lighter fluid in this gas grill.Failure to comply with these instructions could resultin a grease fire or explosion that could cause seriousbodily injury, death or property damage.

Before each use of your grill: Inspect the Grease Tray,Grease Tray Heat Shield and inside of the Grill Bowl tobe sure there is no excessive grease and debrisbuildup. Clean the Grease Tray, Grease Tray HeatShield and inside of the Grill Bowl frequently to elimi-nate grease/debris build-up and to prevent greasefires. Failure to comply with these instructions couldresult in a grease fire and even a subsequent explo-sion that could cause serious bodily injury, death orproperty damage.

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!This appliance, when installed, must be electri-cally grounded in accordance with local codesor, in the absence of local codes, with theNational Electrical Code, ANSI/NFPA 70, or theCanadian Electrical Code, CSA C22.1.Keep any electrical supply cord and the fuelsupply hose away from any heated surfaces.

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WARNING !

DANGER! !1.2.3.4.

If you smell gas:Shut off gas to the appliance.Extinguish any open flame.Open lid.If odor continues, keep away fromthe appliance and immediately callyour gas supplier or your firedepartment.

WARNING! !

WARNING! !

Never cover or wrap the Cooking Grids, bottomof the Grill Bowl, Grease Tray with aluminum foilor any other material that will absorb grease.

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Pre-Assembly Instructions For Your Safety

WARNING

CAUTION! !Failure to comply with these instructions may resultin a hazardous situation which, if not avoided, mayresult in injury.

For safe operation ensure the Gas Valve Assem-bly Orifice is inside the Burner Tube before usingyour grill. (See figure). If the Orifice is not insidethe Burner Tube, lighting the Burner may causeexplosion and/or fire resulting in serious bodilyinjury and/or property damage.

METHOD 1: Bend a stiff wire or wire coat hangerinto a small hook as shown and run the hookthrough the Burner Tube and inside the Burnerseveral times to remove debris.

METHOD 2: Use a bottle brush with a flexiblehandle and run the brush through the BurnerTube and inside the Burner several times toremove any debris.

METHOD 3: Use an air hose to force air througheach Burner Tube. The forced air should passdebris or obstructions through the Burner and outthe Ports.

TO CLEAN BURNER TUBE,INSERT HOOKHERE

Burner Tube9

3

Burner Port Foot

1.

2.

3.

4. Refer to the figure below and perform one of these3 cleaning methods:

Carefully lift each Burner up and away from the GasValve Orifice.

Check and clean Burner/Venturi Tubes for insectsand insect nests. A clogged tube can lead to a firebeneath the grill.

Spiders and small insects can spin webs and nestin the grill Burner Tubes during transit and ware-housing which can lead to a gas flow obstructionresulting in a fire in and around the Burner Tubes.This type of "FLASHBACK FIRE" can cause seriousgrill damage and create an unsafe operating con-dition for the user.

To reduce the chance of FLASHBACK FIREyou must clean the Burner Tubes as followsbefore initial use. Also do this at least once amonth in summer and fall or whenever spiders areactive in your area, and if your grill has not beenused for an extended period of time.

Remove the screws from the rear of each Main Burnerusing a Phillips Head Screwdriver or wrench.

WARNING: Grease can get very hot. Always handle the GreaseTray with a flame retardant BBQ mitt. Before removing theTray, always be sure that the grill has properly cooled. Beaware that the Tray does contain grease and be extremelycareful when removing the Tray to prevent spillage. Failure tofollow these instructions could cause serious bodily injury orproperty damage.

Grill Installation CodesThe installation must conform with local codes or, in theabsence of local codes, with either the National Fuel GasCode, ANSI Z223.1/NFPA 54, Natural Gas and PropaneInstallation Code, CSA B149.1, or Propane Storage andHandling Code, B149.2.

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PRE-ASSEMBLYRead and perform the following pre-assembly instruc-tions:

Tools Required for Assembly:protective work glovesprotective eyewear

You will need assistance from another person to handlethe grill head and other large, heavy parts.

Open lid of shipping carton. Remove top sheet ofcardboard and packing materials. Lay cardboard sheeton floor and use as a work surface to protect floor andgrill parts from scratches.

You may slice the carton front corners with a utility knifeto lay open the carton front panel. This allows you toraise the Lid and remove the components packed inside,making it easier to lift.

Use the Hardware and Part Diagrams to ensure all itemsare included and free of damage.

Do not throw away the bags of hardware that are in-cluded with boxed parts. These are required for assem-bly.

Do not assemble or operate the grill if it appearsdamaged. If there are damaged or missing parts whenyou unpack the shipping box or you have questions dur-ing the assembly process call 1-800-474-5587 M-F 8:30AM-4:30PM PST for assistance.

CAUTION !When using electrical appliances, basic safetyprecautions should always be used.

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Orifice Burner TubeGas Valve Assembly

Phillips Head Screwdriver

Hardware Parts List for Models B4019LP/NG

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*One Battery/AA included

PART # PART DESCRIPTION QTY PURPOSE OF PARTP06013026A Hardware Pack 1 For use in assembly of B4019ALP/NG ModelsS112G04041 Phillips Head Screws 1/4"x1/4" 2 Install Transformer Bracket to the Left Panel of the Bowl FrameS182G03061 Pan Head Screw 3/16"x3/8" 2 Install the LP Regulator Brackets (for B3816BLP Models)S182G03061 Pan Head Screw 3/16"x3/8" 3 Install the Tank Tray Set (for LP Models)

Phillips Head Screw1/4"x1/4"Qty. 4Part # S112G04041

Pan Head Screw3/16"x3/8"Qty. 5Part # S182G04061

Parts Diagram for Model B4019LP/NG

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Important: Use only Barbeques Galore’s replacement parts. The use of any part that is not a Barbeques Galore’s replacementpart can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral andfor part replacement.

For the repair or replacement parts you need:Call 1-800-474-5587 M-F 8:30 AM - 4:30 PM PST

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. Thefollowing information is required to ensure you receive the correct parts:1. Model and Serial Number (see CSA label on grill)2. Part Number3. Part Description4. Quantity of parts needed

1

23

4

5

67

15

16

8

9

11

10

28

33

A531

32B

29A4

30

A3

24

2526

27

22

20

21

12

13

18

17 19

23

A1

A2

14

A6

A7

B1

B2

B4

B5B6

32A

35

36

34

B3

14

14

37

Parts List for Model B4019LP/NG

KEY DESCRIPTION PART NO. QTY.

1 Lid Assembly P0011982AA 1

2 Temperature Gauge Seat P00614031A 1

3 Temperature Gauge P00601551A 1

4 Lid Handle Bracket P00303234B 2

5 Lid Handle Heat-Insulating Spacer P06801002A 2

6 Lid Handle P00205126B 1

7 Cooking Rack/Secondary P01517009B 1

8 Cooking Grid P01606047B 3

9 Smoker Box P06701020A 1

10 Flame Tamer/Rack P01720044B 1

11 Flame Tamer/Ceramic P01804002A 8

12 Grill Bowl Assembly P0073970BC 1

13 Protective Pad P05518112K 4

14A Lid Hinge with Nut P05501167A 2

14B Lid Spring P05504117A 2

15 Burner Bracket P02206314A 1

16 Burner/Main P02001070B 4

17 Infrared Burner P02005020A 2

18 Grease Draining Tray Heat Shield P06904069C 1

19 Grill Bowl Panel, Rear P0071647BC 1

20 Gas Collector Box with Electrode P02610020A 2

21 Infrared Burner Dual Electrode P02625010A 1

22 Electric Wires Set - Electrode P02615208A 1

23 Electric Ignitor, 6-Ports P02505025G 1

24 Electric Ignitor Heat Shield P06909011C 1

25 Electric Wires Set P02627029A 1

26 Gas Valve/Manifold Assembly-NG Y0060888 1

27 Grease Tray Slide Set P05516149M 1

28 Grease Tray Assembly Y0270033 1

29 Control Panel P02916233S 1

30 Name Plate P00407014C 1

31 Control Knob Seat P03447024A 7

32A Control Knob - Main Burner P03448014A 6

32B Control Knob - Back Burner P03448024A 1

33 Lighting Stick Assembly P05507140M 1

34 Regulator with Hose (NG) P03614005C 1

35 Regulator with Hose(LPG) P03635005A 1

36 Regulator Hose Connector (LPG) P03901056C 1

37 Tank Tray Set (LPG) Y0340055 1

A1 Transformer P05374021B 1

A2 Transformer Bracket P03328057A 1

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Parts List for Model B4019LP/NGKEY DESCRIPTION PART NO. QTY.

A3 Lamp Wires Set P05352030B 1

A4 Switch for Lamp P05360003B 1

A5 Electric Wires Set - LED Light P05383029B 1

A6 Lamp P05352028B 2

A7 Lamp Cover P05352013E 2

B1 Back Burner Assembly P020050374 1

B2 Back Burner Orifice P06534048A 1

B3 Back Burner Hose P03701036A 1

B4 Back burner Thermocouple P05305072B 1

B5 Back Burner Electrode P02614071C 1

B6 Back Burner Thermocouple Protector P03328050C 1

Rotisserie Kit Y0250221 1

Operator's Manual P80151157A 1

Rotisserie Assembly Parts Diagram for B4019LP/NG

Rotisserie Assembly Parts List

Hardware for Rotisserie

Grill Information Center: If you have questions about assembly or grill operation, or if there are damagedor missing parts when you unpack this unit from the shipping box, call us 8:00 am - 8 pm CST, Mondaythrough Friday at: 1-888-317-7642

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Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged or missingparts when you unpack this unit from the shipping box, Call 1-800-474-5587 M-F 8:30 AM-4:30 PM PST

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2 44

2

3

68

5

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KEY

1.2.3.4.5.6.7.8.

PART#DESCRIPTION QTY

13121122

Rot. CollarRot. Thumbscrew 1/4"x1/2"Rot. SpitRot. Holding ForkRot. Motor BracketRot. Motor/ACRot. Phillips Head Screw 3/16"x1/2" UNCRot. Washer 3/16"

P05508254AS196G04081P05508231AP055082125P03308012CP07101039BS112G03081S411G03061

Rotisserie Screw3/16"x1/2" UNCQty. 2Part # S112G03081

Rotisserie Washer3/16"Qty. 2Part # S411G03061

Rotisserie Thumbscrew1/4"x1/2"Qty. 3Part # S196G04081

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Assembly Instructions for B4019LP&B4019NGCAUTION : While it is possible for one person to assemble this grill, obtain assistance from another personwhen handling some of the larger, heavier pieces.

Install the Transformer. Connect the Transformer to Power Source and Turn on the Lights.2 Install the Transformer Mounting Bracket to the underside of the Left Panel of the Bowl Frame using2 Phillips Head Screws 1/4"x1/4" and 2 Plain Washers 1/4" and tighten securely (see Fig. 1).Attach the Transformer to the Transformer Mounting Bracket by inserting the two stud bolts on the transformerbracket into the two key holes on the Mounting Bracket as shown. Press the Transformer downward untilit rests in place. (see Fig. 2 & Fig. 3).Insert Transformer-Plug into Transformer-Socket and tighten securely. (see Fig. 4).Depending on your island construction, you may need to make one hole on your Rear Island Panel. Makesure the cord doesn't touch the ground. Connect the Transformer power supply cord plug into a properlygrounded 120VAC outlet.Turn on the Grill Lights by pushing the Left Light Switch on the Control Panel.Turn on the Control Knob Seat LED Lights by pushing the Right LED Switch on the Control Panel.

Fig. 4

Fig. 2Fig. 3

1 Install Grill HeadWith the help of your assistants, place the Grill Head into the cutout of your grill island (See Diagram).NOTE: The grill head is designed to fit into an island of your own design. The island shown inthe diagram is for illustration purposes only. The diagram is not drawn to scale. An island is notincluded with the purchase of this grill head.

Plain Washer 1/4"Qty. 2Part # S411G04011

Phillips Head Screw1/4"x1/4"Qty. 2Part # S112G04041

Wire

Transformer-socket

Transformer-plug

AC-plug

Fig. 1

Note: The Transformer canbe attached to the top twoholes or the lower two holes.For illustration purposes, theBowl is not shown.

Note: Make sure theplug does not touchthe ground.

NOTE: The total of the ventilation openings must be a mini-mum of 20 sq. inches.For NG Model: The total of the UPPER ventilation openingsmust be a minimum of 10 sq. inches.For LPG Model: The total of the LOWER ventilation openingsmust be a minimum of 10 sq. inches.Upper and lower ventilation openings MUST BE PROVIDEDon both sides of built-in construction. The top of the upperventilations openings must be located within 5" from thetop of the island. The bottom of the lower ventilation open-ings must be at least 1" or less from the floor of the island.The top of the lower ventilation openings cannot be morethan 5" from the floor of the island. Every ventilation open-ing must have a minimum of 1/8" wide.

TransformerTransformer Mount-ing Bracket

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3 Install NG RegulatorInstall the NG Regulator to the Manifold Extension Fitting and tighten securely.Proper ventilation must be added to the island.

Pan Head Screw3/16"x3/8"Qty. 5Part# S182G03061

Install Regulator, Tank Tray Set and Liquid Propane(LP) Gas Tank4

5/8" UNF malethread

stainless steel flexible connec-tor (Not provided) must compy with theStandard for connectors for Outdoor GasAppliances and Manufactured Homes,ANSI Z21.75•CSA 6.27, and suitable foroutside installation.The maximum length of the connectionshall be 6ft.(1.82m).

NOTE: To comply with the standarad, a built-in appliance for use with a remote self-contained LPgas supply system must use rigid pipe,semi-rigid pipe or a connector complying with the Standardfor Connectors for Gas Appliances, ANSI Z21.24/CSA 6.10, or the Standard for Connectors forOutdoor Gas Appliances and Manufactured Homes, ANSI Z21.75/CSA 6.27 to connect the applianceto the remote self-contained gas supply system. For safety consideration, we suggest to use astainless steel flexible connector as shown. But, if using semi-rigid tubing, do not use materialsmade of aluminum or aluminum alloy tubing. The connector should be installed at the locationvisible when opening the door.On the proper location, drill 2 holes on the island left side panel for installing the regulator bracket. Theninstall the regulator using 2 Pan Head Screws 3/16"x3/8" and tighten securely.On the proper location, drill 3 holes on the island left bottom panel for installing the tank tray set. Theninstall tank tray set using 3 Pan Head Screws 3/16"x3/8" and tighten securely.Connect the stainless steel flexible connector to the manifold and regulator, then use a clamp to holdthe stainless steel flexible connector as shown for securing.Place the LP gas tank into the tank tray set. Make sure the tank valve facing the right rear corner ofleft island. Tighten the wing bolt to secure the LP gas tank. ( See Fig.3)Connect the LP regulator onto the LP gas tank.CAUTION: There shall be a minimum clearance of 2 inches (50.8 mm) between the floor of the LP-gas cylinderenclosure and the ground. Proper ventilation must be added to the island.

Manifold Extension Fitting

NG Regulator

Fig. 3

Island BottomPanel

Tank Tray Set

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5 Install Partition Panel

Ignitor Cap

Ignitor Slot

AA Battery

Spring

Install Ignitor BatteryRemove Ignitor Cap from Control Panel.Place supplied AA battery into the Ignitor Slot with positive pole facing you.Position the Cap and Spring over the AA battery and tighten onto Control Panel.

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Partition Panel(above the Gas Tank)

Fig. 4

Tank Tray Set

5"

22-24"21"

1"

17-19"

5"

Vent Openingsmust be at least1/8" wide

Install the Partition Panel (not included in this unit) onto the left island.Make sure there is 22-24" of clearance between the partition panel and the TankHolder Assembly.CAUTION: Build your grill island before installing the LP Gas Tank and Partition Panel (Not includedin this unit). Refer to the heights listed in Fig. 4 for constructing your grill island. An island unit isnot included with the purchase of your Grill Head.

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Final Grill Assembly StepWhen you have finished assembling your grill,be sure that all screws are tightened for safeoperation of your grill.

Before each use of the grill, make sure theGrease Tray is fully seated under the Grill Bowl.

CAUTION: Before each use of your grill, inspectthe Grease Tray, Grease Tray Heat Shield and in-side of the Grill Bowl to be sure there is no exces-sive grease and debris buildup. Clean the GreaseTray, Grease Tray Heat Shield and inside of theGrill Bowl frequently to eliminate grease/debrisbuild-up and to prevent grease fires.

Cooking Rack/Secondary

Cooking Grids

Spark Electrode Tip

Spark Receiver

Spark Gap 3/16"

Gas CollectorBox

AA Battery may be installed backwards.Electric wires may be loose. Remove the AABattery and inspect the Ignitor Junction Boxfound behind the Control Panel and recon-nect any loose wires.

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Main Burner Electrode CheckWith the assistance of another person,perform this Electrode Check beforeproceeding.

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Be sure all Control Knobs are set to "OFF" andopen the Grill Lid.Have your assistant stand to the right of thegrill and look toward the front of the grill bowl.Never put your face inside the Grill Head.Push and turn Burner Control Knob to HI/ andyou will hear a "clicking" sound as the burneris being ignited. Your assistant should see ablue spark within each Gas Collector Box. Ifa spark is present the Electrode Tips areproperly positioned.If no spark is seen, the Spark Gap needs tobe adjusted as follows:

This test will ensure that the Spark ElectrodeTips are properly positioned so your grill lightseasily.

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If the gap between the Spark Electrode Tipand Receiver is more than 3/16" wide useneedle nose pliers to gently squeeze theGas Collector Box to narrow gap.Recheck the Electrode again, if no "clicking"sound is heard:

Infrared Burner and Rotisserie BurnerElectrode Check8Push and turn Infrared Burner Control Knob &Rotisserie Burner Control Knob to HI/ . Lookfor spark between electrode tip and sparkreceiver tip.If you don't see a spark from the InfraredBurner Electrode or Rotisserie Burner, adjustthe gap between the electrode tip and sparkreceiver tip to 3/16" wide.

Install Cooking Components9Place the Flame Tamer Rack inside the GrillBowl. Position it onto the lower ledge of theBowl above the burners. Next, place the FlameTamers on the Flame Tamer Rack. Make surethe flame tamer side with the wider holes isplaced downwards. (See the diagrams onright)Place the Cooking Grids on the ledge abovethe Flame Tamers.Place the Secondary Cooking Rack into theslots on Grill Bowl Side Panels.

Flame tamer

Flame tamer Rack

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USE AND CARE INSTRUCTIONSCORRECT USE OF LP GAS TANK

The LP Gas tank must be constructed and marked inaccordance with the Specifications for LP-Gas Cylindersof the U.S. Department of Transportation (D.O.T.) or theNational Standard of Canada, CAN/CSA-B339, Cylinders,Spheres and Tubes for Transportation of DangerousGoods, and Commission; as applicable.

The LP Gas tank must have a shutoff valve, terminatingin an LP Gas supply tank valve outlet, that is compatiblewith a Type 1 tank connection device. The LP Gas tankmust also have a safety relief device that has a directconnection with the vapor space of the tank.

The tank supply system must be arranged for vaporwithdrawal.

The LP Gas tank must have a collar to protect the tankvalve.

Never connect an unregulated LP gas tank to your gasgrill. The gas regulator assembly supplied with your gasgrill is adjusted to have an outlet pressure of 11" watercolumn (W.C.) for connection to an LP gas tank. Onlyuse the regulator and hose assembly supplied with yourgas grill. Replacement hose and regulator assemblymust be identical to those listed in the parts list of thisOperator's Manual as specified by Barbeques Galores..

Have your LP Gas dealer check the release valve afterevery filling to ensure it remains free of defects.

Always keep LP Gas tank in upright position.

Do not subject the LP Gas tank to excessive heat.

Never store an LP Gas tank indoors. If you store yourgas grill in the garage always disconnect the LP Gastank first and store it safely outside.

LP Gas tanks must be stored outdoors in a well-ventilated area and out of the reach of children.

Disconnected LP Gas tanks must not be stored in abuilding, garage or any other enclosed area.

The regulator and hose assembly can be seen byopening the cart or island doors. They must be inspectedbefore each use of the grill. If the hose is damaged inany way, it must be replaced prior to using the grill again.

Any attempt to convert the grill from one fuel type toanother is extremely hazardous and will void the war-ranty.

Never light your gas grill with the lid closed or beforechecking to ensure the burner tubes are fully seated overthe gas valve orifices.

Never allow children to operate your grill. Do not allowchildren or pets to play near your grill. Always supervisechildren and pets if they are in the vicinity of the unit.

! WARNING !

Keep fire extinguisher readily accessible. In theevent of a oil/grease fire, do not attempt to extinguishwith water. Use type B extinguisher or smother withdirt, sand or baking soda.In the event of rain, turn off the burners and gassupply. Wait for the grill to cool, and then place acover on it.Use your grill on a level, stable surface in an areaclear of combustible materials.

LP Gas grill models are designed for use with a standard20 lb. Liquid Propane Gas (LP Gas) tank (sold sepa-rately). Never connect your gas grill to an LP Gas tankthat exceeds this capacity. A tank of approximately 12inches in diameter by 18-1/2 inches high is the maximumsize LP Gas tank to use. You must use an "OPD" gastank which has a listed Overfill Prevention Device. Thissafety feature prevents tank from being overfilled whichcan cause a malfunction of the LP Gas tank.

Do not leave grill unattended when in use.Do not move the appliance when in use.Allow the grill to cool before moving or storing.Do not use your grill as a heater.

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Use your grill at least 3 feet away from any wall orsurface.Use your grill 3 feet away from any combustibleobjects that can melt or catch fire such as vinyl orwood siding, fences, overhangs (See Diagram Be-low), or any other sources of ignition; including pilotlights and live electrical appliances.Do not use your grill under any overhead combus-tible construction.Never use your gas grill in a garage, porch, shed,breezeway, or any other enclosed area.Never use your gas grill on a balcony, deck, or patioabove the ground floor of your home.

•

!Do not store a spare LP-Gas tank under or near thisappliance.Never fill the tank beyond 80 percent full; andIf the information in "(a)" and "(b)" is not followedexactly, a fire causing death or serious injury mayoccur.

A.

B.C.

WARNING !

Use of alcohol, prescription or non-prescription drugscan impair your ability to properly assemble and safelyoperate your grill.

Never use charcoal or lighter fluid in this grill.

This grill is not intended to be installed in or onrecreational vehicles and/or boats.The grill is not intended for commercial use.

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USE AND CARE INSTRUCTIONS

! WARNING !Refer to the this table when designing the island unitfor the B3812BLP/NG & BAI12BLP/NG. Side* andRear* show the minimum amount of distance the unitmust be from combustibles (ex. Vinyl or wood siding,fences and overhangs) or sources of ignition (ex. Pilotlights on water heaters and live electrical appliances).Height* shows the minimum height the island unitmust be starting from the ground up. Proper ventilationis required for all gas types.

Brush soapy solution onto LP Gas tank in the ar-eas indicated by the arrows. See diagram.If growing bubbles appear do not use or move theLP Gas tank. Call an LP Gas Supplier or your FireDepartment.

NOTE about LP Gas Tank Exchange ProgramsMany retailers that sell grills offer you the option ofreplacing your empty LP Gas tank through an exchangeservice. Use only those reputable exchange compa-nies that inspect, precision fill, test and certify theirtanks. Exchange your tank only for an OPD safety fea-ture-equipped tank as described in the LP Gas tanksection of this guide.

How to Leak Test your LP Gas Tank

Use a clean paintbrush and a 50/50 mild soap andwater solution.

For your safety:

Leak test new and exchanged LP Gas tanks BEFOREconnecting one to your grill.

Always keep new and exchanged LP Gas tanks in anupright position during use, transit or storage.

All leak tests must be repeated each time your LPGas tank is exchanged or refilled.

When checking for gas leaks do not smoke.

Do not use an open flame to check for gas leaks.

Your grill must be leak tested outdoors in a well-ven-tilated area, away from ignition sources such as gasfired or electrical appliances. During the leak test, keepyour grill away from open flames or sparks.

Do not use household cleaning agents. Damage togas assembly components can result.

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If growing bubbles appear do not use or move theLP Gas tank. Contact an LP Gas Supplier or yourfire department!

WARNING! !

Side*

Depth

Height

Width

Non-combustibleConstruction

Rear*

6" minimumclearance fromcutout (for lid)

Height*

Model Height Width Depth Side* Rear* Height*B4019BLP/NG

10" 38-1/2" 23 36" 36" 29"


15

Secure a 20lb LP Gas Tank to Gas Grill

Note: You can only use a 20lb LP Gas Tank in thisGas Grill.NOTE: When using Propane, EXTREME CAUTIONshould be used to provide ample ventilation of vaporfrom the enclosure. LP Gas vapor is heavier than airand SERIOUS INJURY from a DANGEROUS EXPLO-SION could occur if LP Gas is allowed to accumulatein an enclosure and then ignited. Both the Barbecueenclosure and LP cylinder enclosure require ventingthat must be provided at the floor level of the enclo-sure to allow any leaking LP Gas vapor to escape(see Fig. 1).NOTE: When installing a barbecue equipped for liquidpropane in an island, the propane tank must be ina separate enclosure that is completely isolated fromthe barbecue. It must be cross-ventilated in accor-dance with the current standards. The propane tankMUST NEVER be installed directly under the barbe-cue.NOTE: The total of the upper ventilation openingsmust be a minimum of 20 sq. inches. The total ofthe lower ventilation openings must be a minimumof 10 sq. inches. Upper and lower ventilation open-ings MUST BE PROVIDED on both sides of built-inconstruction. The top of the upper ventilations open-ings must be located within 5" from the top of theisland. The bottom of the lower ventilation openingsmust be at least 1" or less from the floor of the island.The top of the lower ventilation openings cannot bemore than 5" from the floor of the island. Everyventilation opening must have a minimum of 1/8" (SeeFig. 4 on page 22). Contact a Barbeques Galore’sassociate for more details.

Fig. 1Stainless Steel Tube (Referto the Note below).

5/8" UNFThread

The built-in appliance for use with a remote self-contained LPGas supply system must use rigid pipe, semi-rigid tubing or aconnector complying with the Standard for Connections forGas Appliances, ANSI Z21.24/CSA6.10, or the standard forConnectors Outdoor Gas Appliance and ManufacturedHomes, ANSI21.75/CSA 6.27 and suitable for outside installa-tion. The maximum length of the connection shall be 6 ft(1.82m).The connector should be installed at the location visiblewhen opening the door.The connector must be away from any sharp points or sharpedges.When using semi-rigid tubing, do not use materials made ofaluminium or aluminium alloy.

Note:

Air Vents

Partition Panel

Non-CombustibleConstruction, such asstone, marble, cement

16

WARNING!

LP Gas Model only:Connect Regulator with Hose to your LP Gas Tank

Turn all Control Knobs to the OFF position.Inspect the valve connection port and regulatorassembly for damage or debris. Remove any de-bris. Never use damaged equipment.Connect the regulator assembly to the tank valveand HAND TIGHTEN nut clockwise to a full stop. DONOT use a wrench to tighten because it coulddamage the Quick Coupling Nut and result in a gasleak/fire hazard.Open the tank valve 1/4 to 1/2 of a full turn(counterclockwise) and use a soapy water solutionto check all connections for leaks before attempt-ing to light your grill. See "Check All Connectionsfor LP Gas Leaks." If a leak is found, turn the tankvalve off and do not use your grill until the leak isrepaired.


1.

WARNING! !Do not store spare LP cylinder within10 feet (3m) of this appliance.Do not store or use gasoline or otherflammable liquids and vapors within 25feet (8m) of this appliance.When cooking with oil/grease, do notallow the oil/grease to get hotter 350°F(177°C).Do not leave oil/grease unattended.4.

2.

3.

Check all connections for LP Gas LeaksNever test for leaks with an open flame. Prior to firstuse, at the beginning of each season, or every timeyour LP Gas tank is changed, you must check for gasleaks. Follow these three steps:

Make a soap solution by mixing one part liquiddetergent and one part water.

Turn the grill Control Knobs to the full OFF position,then turn the gas ON at source.

Apply the soap solution to all gas connectionsindicated by the arrows. (See diagram). If bubblesappear in the soap solution the connections arenot properly sealed. Check each fitting and tightenor repair as necessary.

Type 1 connection per ANSIZ21.58b-2012/CSA 1.6b-2012

QuickCoupling Nut

CAUTION: When the appliance is not in use the gas mustbe turned off at the tank. Place dust cap on cylinder valveoutlet whenever the cylinder is not in use. Only install thetype of dust cap on the cylinder valve outlet that is providedwith the cylinder valve. Other types of caps or plugs mayresult in leakage of propane.

If you have a gas leak that cannot be repaired,turn off the gas at the source and disconnect thefuel line from your grill. Call 1-800-474-5587 or yourgas supplier for repair assistance.

!

Disconnecting A Liquid Propane Gas (LPG)Tank From Your Grill

Make sure the Burner Valves and LP Gas tank valveare off. (Turn clockwise to close.)

Detach the hose and regulator assembly from theLP Gas tank valve by turning the Quick CouplingNut counterclockwise. Do not use a wrench or anytools when turning the Quick Coupling Nut.

(for B4019BLP Model)

WARNING !Failure to read and follow the Use and CareInstructions could result in a fire or explosionthat could cause serious bodily injury, death, orproperty damage.

!

LP Gas Tank

Gas Valve/ManifoldAssembly

Regulatorwith Hose (LPG)

Stainless Steel Tube(not included in this kit)

17

Natural Gas Connection

Natural Gas Model only:Connecting Natural Gas To Your Grill

Check all connections for Natural Gas LeaksNever test for leaks with an open flame. Prior to first useand at the beginning of each season, you must checkfor gas leaks. Follow these three steps:

Make a soap solution by mixing one part liquiddetergent and one part water.

Turn the grill Control Knobs to their full OFFpositions. Next, turn the gas ON at the source.

Apply the soap solution to all gas connectionsindicated by the arrows. See Fig.3. If bubblesappear in the soap solution the connections arenot properly sealed. Check each fitting and tightenor repair as necessary.

Fig.2

Gas SupplyInside Wall

Outside Wall

Male Fitting

To Grill

LockingShut Off

Shut Off

QuickDisconnect

Your natural gas grill is designed for use withnatural gas (NG) only. The gas pressure Regu-lator supplied with this appliance must be in-stalled and used on your grill. The unit andRegulator are set to operate with an outletpressure of 4" W.C.

Install a Shutoff Valve at the gas supply sourceoutdoors at a point after the gas pipe exits theoutside wall and before the quick-disconnect hose.Or install it at the point before the gas line pipingenters the ground. See Fig. 2.

Pipe sealing compound or pipe thread tape resis-tant to the action of natural gas must be used on allmale pipe thread connections.

Disconnect your gas grill from fuel source when thegas supply is being tested at high pressures. Thisgas grill and its individual shutoff valve must bedisconnected from the gas supply pipe systemduring any pressure testing of that system at pres-sure in excess of 1/2 psi (3.5kpa).

Turn off your gas grill when the gas supply is beingtested at low pressures. The grill must be isolatedfrom the gas supply pipe system by closing itsindividual manual shutoff valve during any pres-sure testing of the gas supply pipe system atpressures equal to or less than 1/2 psi (3.5kpa).

Natural Gas Safety Instructions

Connect the Swivel nut of the 12' Natural GasHose to the horizontal fitting of NG Regulatoras shown in Fig.1. Connect the other hose end(male plug) to the gas supply line from yourhome. Read and follow the "Natural Gas SafetyInstructions" below.

Fig.3

Fig.1

NG Regulator

Swivel Nut

If the length of line required does not exceed 50feet, use a 5/8" O.D tube. One size larger shouldbe used for lengths greater than 50 feet.Gas piping must be copper tubing, type K or L;polyethylene plastic tube, with a minimum wallthickness of 0.62 inch; or standard weight (sched-ule 40) steel or wrought iron pipe.Copper tubing must be tin-lined if the gas con-tains more than 0.3 grams of hydrogen sulfide per100 cubic feet of gas.Plastic tubing is suitable only for outdoor, under-ground use.Gas piping in contact with earth, or any othermaterial which may corrode the piping, must beprotected against corrosion in an approved man-ner.Underground piping must have a minimum of 18'cover.

Gas Line Piping:

Gas Valve / Mani-fold Assembly

NG Regulator

(for B4019ANG Models)


18

5.

8.

7.

9.

6.

Set Control Knobs to OFF and open the LP Gas tank valveSLOWLY 1/4 of a turn. For Natural Gas open the Shut OffValve at source.

Push and turn Right Main Burner Control Knob to Ingitor/HI.You will hear a clicking sound as the burner is being ignited.Always light the RIGHT Main Burner first.

If ignition does not occur in 5 seconds, turn the BurnerControl(s) off, wait 5 minutes, and repeat the lightingprocedure. If ignition still does not occur, turn the burnercontrol(s) and gas source OFF. Wait 5 minutes for gas toclear and then conduct a leak test of ALL gas connectionsand gas sources as explained in the Use and Care sectionof this manual. If no leaks are detected, wait 5 minutes forany gas to clear and repeat the lighting procedure.

After one Burner is lit, turn the tank valve SLOWLY onemore 1/4 of a turn.

Turn each other burner knob to Ingitor/HI to light. Note:When lighting all main burners, start with the burner fur-thest from fuel source location, then light remaining burn-ers in sequence moving toward fuel source.

Failure to replace a faulty hose, secure gas supplyconnections or to open the Lid before proceeding tothe Lighting Procedures could result in a fire orexplosion that could cause serious bodily injury,death, or property damage.

WARNING! !

Grill Lighting Instructions1.

Main BurnerRotisserieBurner

InfraredBurner

Open LP Gas tankOFF

Ingitor/HI

LO

Rotisserie Burner Lighting InstructionsFollow steps 1 through 5 of the Grill Lighting Instruc-tions.

Push and turn Control Knob to Ingitor/HI and holdknob in.

Keep pressing and hold in 5 - 10 seconds beforereleasing.

If ignition does not occur in 5 seconds, turn the BurnerControl(s) off, wait 5 minutes, and repeat the lightingprocedure. If ignition still does not occur, turn theburner control(s) and gas source OFF. Wait 5 minutesfor gas to clear and then conduct a leak test of ALL gasconnections and gas sources as explained in the Useand Care section of this manual. If no leaks aredetected, wait 5 minutes for any gas to clear andrepeat the lighting procedure.

After Burner is lit, turn the tank valve SLOWLY one more1/4 of a turn.

IMPORTANT: Do not use the Rotisserie Burner and MainBurners at the same time. Rotisserie burner is for Rotis-serie Cooking only.

1.

2.

4.

3.

5.

Before each use, check all hoses for cracks, nicks, cuts,burns or abrasions. If a hose is damaged in any way, donot use your grill before replacing the hose with anauthorized part from the Parts List. Also make sure allgas supply connections are securely tightened.Familiarize yourself with all Safety and Use and Careinstructions in this manual. Do not smoke whilelighting your grill or when checking the gas supplyconnections.Be sure that the LP Gas tank is filled, and lockCasters (if the grill is a cart model) to preventmovement during grill operation.Open the Grill Lid.4.

3.

2.

OFF

LO

Ingitor/HI

OFF

Ingitor/HI

Infrared Burner Lighting InstructionsFollow steps 1 through 5 of the Grill LightingInstructions.

Push and turn Control Knob to Ingitor/HI. You will heara clicking sound as the burner is being ignited.

If ignition does not occur in 5 seconds, turn the BurnerControl(s) off, wait 5 minutes, and repeat the lightingprocedure. If ignition still does not occur, turn theburner control(s) and gas source OFF. Wait 5 minutesfor gas to clear and then conduct a leak test of ALL gasconnections and gas sources as explained in theUse and Care section of this manual. If no leaks aredetected, wait 5 minutes for any gas to clear andrepeat the lighting procedure.

After Burner is lit, turn the tank valve SLOWLY onemore 1/4 of a turn.

1.

4.

3.

2.

Manually Lighting Your Grill By Paper Match

19

To light your gas grill by match, insert a match into theLighting Stick and follow steps 1 through 5 of the GrillLighting Instructions to light the infrared burners. Then,light the match and place Lighting Stick through theCooking Grids on the grill to light the main burners. Turnthe correlated Control Knob to the Ingitor/HI setting torelease gas. The Burner should light immediately.

OFF

LO

Ingitor/HI


20

Never lean over the grill cooking area while lightingyour gas grill. Keep your face and body a safedistance (at least 18 inches) from the front of grillwhen lighting your grill by match.

WARNING! !If ignition does not occur in 5 seconds, turn the ControlKnob(s) and gas source OFF and conduct a leak testas explained in the Use and Care section of this guide.If no leaks are detected, wait 5 minutes for any gasto clear and repeat the lighting procedure.

WARNING! !

WARNING !!Should a FLASHBACK fire occur in or around the BurnerTubes, follow the instructions below. Failure to complywith these instructions could result in a fire or explosionthat could cause serious bodily injury, death, or propertydamage.

Shut off gas supply to the gas grill.Turn the Control Knobs to OFF position.Open the Grill Lid.Put out any flame with a Class B fireextinguisher.Once the grill has cooled down, clean theBurner Tubes and Burners according to thecleaning instructions in this Use and CareGuide.

üüüü

ü

TroubleshootingIf the grill fails to light :

Misalignment of Burner Tubes over OrificesCorrection: Reposition Burner Tubes over Orifices.Obstruction in gas lineCorrection: Remove fuel line from grill. Do not smoke! Opengas supply for one second to clear any obstruction from fuelline. Close off gas supply at source and reconnect fuel lineto grill.Plugged OrificeCorrection: Remove Burners from grill by removing thescrew from the rear of each Burner using a Phillips HeadScrewdriver. Carefully lift each Burner up and away fromgas valve Orifice. Remove the Orifice from gas valve andgently clear any obstruction with a fine wire. Then reinstallall Orifices, Burners, screws and cooking components.If an obstruction is suspected in Gas Valves or Manifold,call the Grill Information Center 1- 800-474-5587Monday - Friday 8:30am-4:30pm PST.Obstruction in Burner TubesCorrection: Follow the Burner Tube cleaning procedure onpage 36 of this Operator's Manual.Misalignment of Ignitor on BurnerCorrection: Check for proper position of the Electrode Tipas shown in steps 7 & 8 on page 12. The gap betweenthe Spark Electrode Tip and Spark Receiver should beapproximately 3/16" wide. Adjust if necessary. With thegas supply closed, turn any Main Burner Control Knob to Ingitor/HI, push in, and watch for the presence of a sparkat the end of the ElectrodeDisconnected Electric WiresCorrection: Inspect the Ignitor Junction Box found behind theControl Panel. Connect loose Electric wires to Junction Boxand try to light the grill.Weak AA batteryCorrection: Remove the Ignitor Cap and replace the bat-tery.If the grill still does not light you may need to purgeair from the gas line or reset the regulator excess gasflow device. Note: This procedure should be done everytime a new LP Gas tank is connected to your grill.

Turn gas off at source and turn Control Knobs to OFF. Waitat least 5 minutes for gas to clear, then retry.If your grill still fails to light, check gas supply andconnections.Repeat lighting procedure. If your grill still fails to oper-ate, turn the gas off at source, turn the Control Knobs toOFF, then check the following:

1.

2.

3.

To purge air from your gas line and/or resetthe regulator excess gas flow device:

Turn Control Knobs to the OFF position.Turn off the gas at the tank valve. For NaturalGas close Shut Off Valve.Disconnect regulator from LP Gas tank.For Natural Gas disconnect regulator from12 ft. Natural Gas Hose.Let unit stand 5 minutes to allow air to purge.Reconnect regulator to the LP Gas tank.For Natural Gas reconnect regulator to12 ft. Natural Gas Hose.Turn tank valve on SLOWLY 1/4 of a turn.For Natural Gas open Shut Off valve.Open the Grill Lid.Push and turn the Right Main Burner Control Knobto Ingitor/HI and you will hear a clicking soundas the burner is being ignited.


21

CORRECT ROTISSERIE USERead all instructions before initial use.IMPORTANT: When using electrical appliances, basic safetyprecautions should always be used.The Rotisserie Motor is set for 120V, 60Hz AC current.The Rotisserie is for outdoor use only.Do not equip your rotisserie with meat in excess of 10-12pounds.Do not let children operate or play nearby your grill orRotisserie. Always supervise children and pets if they arein the vicinity of the unit.Connecting RotisserieAlways attach the assembled Rotisserie to your grill firstand then plug the Cord into a properly grounded outlet.Operating RotisserieDo not operate the Rotisserie if the cord or plug has beendamaged in any manner. Do not use the Rotisserie if itcannot be operated safely.Do not immerse Electrical Cord, Plug or Motor in water orexpose to rain, as this may result in an electrical shock.Disconnect RotisserieBe careful as all surfaces will be hot, both grill and Rotis-serie parts. Use protective mitts to handle the Rotisserie.Unplug the Rotisserie from electrical outlet when not in useand before cleaning. Allow to cool before adding or remov-ing parts.When Rotisserie cooking place a Cooking Pan under thefood to be cooked as this will capture the drippings andkeep your grill clean of excess grease which could causea fire.CAUTION: Handle with care when moving a Cooking Panwith hot oils.Should a grease fire occur, turn the burners and gas off andleave the grill lid closed until the fire is out.Store the Rotisserie indoorsWhen Rotisserie is not in use, store it indoors in a dry place.

WARNING! !California Proposition 65The electrical supply cord and plug of the Rotis-serie and Transformer contain chemicals, includinglead, known to the State of California to causecancer, and birth defects or other reproductiveharm. Wash hands after handling.

WARNING! !This appliance, when installed, must beelectrically grounded in accordance withlocal codes or, in the absence of localcodes, with the National Electrical Code,ANSI/NFPA 70, or the Canadian ElectricalCode, CSA C22.1.Keep any electrical supply cord and the fuelsupply hose away from any heated surface.

CORRECT TRANSFORMER AND LIGHT USERead all instructions before initial use.IMPORTANT: When using electrical appliances, basic safetyprecautions should always be used.The Transformer is set for 120V, 60Hz, 28W, AC input and12V, 1800mA, 22W, AC output . The Light is set for 12V,10W.Do not let children operate or play nearby your grill orTransformer. Always supervise children and pets if they arein the vicinity of the unit.Connecting TransformerAlways attach the assembled Transformer to your grill firstand then plug the Cord into a properly grounded outlet, thenturn on the Lights.Operating Transformer and LightDo not operate the Transformer if the cord or plug becomesdamaged, or if the Transformer or Light malfunctions orhave been damaged in any manner.Do not operate the Transformer if the cord or plug has beendamaged in any manner. Do not use the Transformer andLight if it cannot be operated safely.Do not immerse Electrical Cord or Plug in water or exposeto rain, as this may result in an electrical shock.Disconnect TransformerBe careful as all surfaces will be hot, including grill, Trans-former and the Light. Turn off the Lights and unplug theTransformer from electrical outlet when not in use andbefore cleaning.

To protect against shock hazard risk, connect only to properly Grounded Outlet.

CAUTION! !

To protect against electrical shock, do not immerseelectrical cord, plugs or motor in water or expose torain. Protect electrical elements from burners, hot grillsurfaces and grease.

WARNING! !

ELECTRICAL EQUIPMENT USETo protect against electric shock, do not immerse cordor plugs in water or other liquid.Allow Rotisserie and Grill to cool before putting on or tak-ing off parts.Do not operate any outdoor cooking gas appliance with adamaged cord, plug, or after the appliance malfunctionsor has been damaged in any manner.Call 1-800-474-5587 for repair.Do not let the cord hang over the edge of a table ortouch hot surfaces.Do not use an outdoor cooking gas appliance for pur-poses other than its intended use.When connecting, first connect plug to the outdoor cook-ing gas appliance then plug appliance into the outlet.Use only a Ground Fault Interrupter (GFI) protected circuitwith this outdoor cooking gas appliance.Never remove the grounding plug or use with an adapterof 2 prongs.Use only extension cords with a 3 prong grounding plug,rated for the power of the equipment, and approved foroutdoor use with a W-A marking.

1.

2.

3.

5.

4.

6.

7.

8.

9.

22

Rotisserie Instructions

1. Remove all components from the carton.

Attach the Motor Bracket on the outside of the left grill bowl panel. Align the two holes of the Bracket withthe holes on the grill bowl. Tighten securely using two Screws 3/16"x1/2" UNC and Plain Washers provided.

2.

Make sure Rollers are fixed in position. Slide the Holding Forks onto the Spit as shown. Place the food betweenthe forks and tighten the Thumbscrews to keep the Holding Forks in position.

3.

Rotisserie Screw 3/16"x1/2" UNCQty. 2Part # S112G03084

Rotisserie WasherQty. 2Part # S411G03064

Outside of left grill bowl panel

Rotisserie Thumbscrew1/4"x1/2"Qty. 3Part # S196G04081

Holding Forks

Rot. Thumbscrew1/4"x1/2"

Collar

Spit

Rot. Thumbscrew1/4"x1/2"

23

Install the AC (alternating current) Rotisserie Motor onto the Motor Bracket as shown below. Be sure the Motorattaches to the Bracket with the electrical cord down. This installation insures that once the Spit is insertedinto the Motor it will also rest securely into the slot of your grill bowl.

4.

Insert the assembled Rotisserie into the Motor as shown below. The Motor should be on the left side of yourgrill. Place the right side of the Rotisserie Spit onto the Rollers (installed in the Bowl Side Panel/Trim Plate,Right). The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly. Plugthe Rotisserie into an outlet and turn on to test.

5.

CAUTION: BEFORE rotisserie cooking you will need to remove the Cooking Grid(s), Cooking Rack/Secondary and possibly the Flame Tamer/Rack from your grill. When rotisserie cooking place a CookingPan under the food to be cooked. This will capture the drippings and keep your grill clean of excessgrease which could cause a fire. Use caution when moving a Cooking Pan containing hot oils.

Rotisserie Motor

Motor Bracket

Holding Forks

Spit

Thumbscrew

Collar

Motor

Cleaning Exterior Stainless Steel Surfaces:Routine care and maintenance is required to preservethe appearance and corrosion resistance of stainlesssteel. The fact is stainless steel can corrode, rust anddiscolor under certain conditions. Rust is caused whenregular steel particles in the atmosphere become at-tached to the stainless steel surface. Steel particles canalso become attached to your grill if you use steel woolor stiff wire brushes to clean the grill instead of non-abrasive cloth, sponge or nylon cleaning tools. In coastalareas rust pits can develop on stainless surfaces thatcannot be fully removed. Bleach and other chlorine basedsolutions used for household and pool cleaning canalso cause corrosion to stainless steel. Weathering,extreme heat, smoke from cooking and machine oilsused in the manufacturing process of stainless steelcan cause stainless steel to turn tan in color. Althoughthere are many factors which can affect the surface ap-pearance of stainless steel, they do not affect the integ-rity of the steel or the performance of the grill.

To help maintain the finish of stainless steel follow thesecleaning procedures for the best results:After every use (after your grill has cooled down), wipestainless surfaces with a soft, soapy cloth or spongethen rinse with water. Be sure to remove all food particles,sauces or marinades from stainless steel because thesecan be highly acidic and damaging to stainless surfaces.Never use abrasive cleaners, scrubbers or stiff wirebrushes of any type on your grill.Use a heat resistant Stainless Steel Cleaner and rub orwipe in the direction of the stainless steel grain or polishlines. Do not polish against the grain.

1.

3.

2.

WARNING! !Failure to comply with these instructions couldresult in a fire or explosion that could causeserious bodily injury, death or property damage.

Keep grill area clear and free from combustiblematerials, gasoline and other flammable vaporsand liquids.Do not obstruct the flow of air for combustion andventilation.Keep the ventilation openings of the tank enclo-sure cabinet free and clear of debris.Visually check burner flames occasionally to en-sure proper flame pattern as shown below.

•

•••

MAGNIFIED VIEW OF GRILL MAIN BURNER, INFRAREDBURNER AND ROTISSERIE BURNER FLAME THROUGHOPEN LID.

24

CLEANING AND MAINTENANCEProper care and maintenance will keep your grill in top operatingcondition and prolong its life. Follow these cleaning procedureson a timely basis and your grill will stay clean and operate withminimum effort.CAUTION: Be sure your grill is OFF and cool before cleaning.

Before initial use, and periodically thereafter, wash yourCooking Grids in a mild soap and warm water solution.You can use a wash cloth or vegetable brush to clean yourCooking Grids.

You should periodically wash the Flame Tamers in asoap and warm water solution. Use a vegetable brush toremove stubborn burnt-on cooking residue. Dry the FlameTamers thoroughly before you reinstall them into thecooking bowl.

To reduce the chance of fire, the Grease Tray should bevisually inspected before each grill use. Remove anygrease and wash Grease Tray with a mild soap and warmwater solution.

Grease can build up on the inside of the Grill lid over time.This grease can drip onto your deck or patio when the lidis opened. Visually inspect the inside of the Grill Lidbefore each grill use. Remove any grease and wash witha mild soap and warm water solution.

Cleaning the Cooking Grids

Cleaning the Flame Tamers

Cleaning the Grease Tray

Cleaning the Inside of the Grill Lid

10.11.

1.

4.

5.6.

7.

8.

9.

Burning-off excess food after every cookout will keep itready for instant use. However, at least every 3 monthsyou must give the entire grill a thorough cleaning tominimize your risk of grease fire and keep the grill in topshape. Follow these steps:Turn all Control Knobs to the full OFF position.Turn the LP gas tank valve to the full OFF position.Disconnect the regulator from the gas tank. Inspect thehose with regulator assembly for cracking, cuts or anyother damage, and replace as neccessary. Refer to theParts List in this Use and Care Guide.Remove and clean the Flame Tamers, Cooking Grids,Cooking Rack and Grill Burners.Cover each Gas Valve Orifice with aluminum foil.Brush the inside and bottom of the grill with a fiber pad ornylon brush and wash with a mild soap and warm watersolution. Rinse thoroughly and let dry.Remove aluminum foil from Orifices and check eachOrifice for obstruction.Check each Spark Electrode, adjusting as needed. Thespace between the Spark Electrode Tip and Spark Re-ceiver should be approximately 3/16".Replace the Burners and adjust the Gas Collector Box.The edge of the collector box should be overlapping theBurner Port.Replace Flame Tamers and Cooking Grids.Reconnect the gas source and observe the Burner flamefor correct operation.

Routine Cleaning of The Grill Interior

3.2.

WARNING! !Do not leave the grill unattended during burn off. Emptyand clean the grease tray before doing burn-off.

To reduce the chance of FLASHBACK FIRE you must cleanthe Burner Tubes as follows at least once a month insummer and fall or whenever spiders are active in yourarea, and if your grill has not been used for an extendedperiod of time.

Regardless of which Burner cleaning procedure youuse, we recommend that you also complete the follow-ing cleaning regimens to help prolong Burner life.

For safe operation, make sure the Orifices areinside the Burner Tubes before using your grill.See figure. If the Orifice is not inside the BurnerTube, lighting the Burner may cause explosion and/or fire resulting in serious bodliy injury and/orproperty damage.

1.

2.

3.

4.

5.

6.

7.

8. Refer to Figure 1 and perform one of these threecleaning methods:

25

Turn all Burner Valves to the full OFF position.

Turn the LP Gas tank valve to the full OFF position.For Natural Gas, shut off Natural Gas Valve.

Remove the screws from the rear of each Main Burnerusing a Phillips Head Screwdriver. Remove screwsalong all sides of the Infrared Burner using a PhillipsHead Screwdriver.

Remove the Cooking Grids, Flame Tamers, andGrease Tray from your grill.

Carefully lift each Burner up and away from the GasValve Orifice.

Check and clean burner/venturi tubes for insects andinsect nests. A clogged tube can lead to a fire beneaththe grill.

Detach the LP Gas regulator assembly from your gasgrill.

CLEANING THE BURNER TUBES AND BURNER PORTS2.2.

WARNING! !

Tube Burner

After each use of the main grill or infrared cooking zoneit is necessary to burn off food particles and drippingswhich can clog Burner ports and reduce Burner perfor-mance. OPEN the grill Lid, ignite the burner(s) andoperate grill on Hi setting for 3 to 5 minutes. You can closethe Lid if only main Burners are lit, but NEVER close theLid over a lit Infrared Burner.

Use a nylon brush, blower or vacuum to remove accu-mulated ash from the outer surface of each Burner.Clogged tube style Burner ports can be cleaned with astiff wire, such as an open paper clip. DO NOT use a stiffbrush or sharp tool of any type on the fragile infraredBurner.

Inspect each Burner for damage (cracks or holes) and ifsuch damage is found, order and install a new Burner.After installation, check to ensure that the Gas ValveOrifices are correctly placed inside the ends of the BurnerTubes. Also check the position of your Spark Electrode.

Figure 1

TO CLEAN BURNERTUBE, INSERT HOOKAS INDICATED BY THEARROW

Burner Tube

FootBurner Port

Infrared Burner



9

METHOD 1: Bend a stiff wire or wire coat hangerinto a small hook as shown and run the hookthrough the Burner Tube and inside the Burnerseveral times to remove debris.

METHOD 2: Use a bottle brush with a flexiblehandle and run the brush through the BurnerTube and inside the Burner several times toremove any debris.

METHOD 3: Use an air hose to force air througheach Burner Tube. The forced air should passdebris or obstructions through the Burner andout the Ports.

A-1

Cooking Instructions

Preheating

ü

üü

Greasing the cooking surface will help keep foods fromsticking during the cookout and reduces the amount ofcleanup required. Use a brush to apply a thin layer ofcooking oil or vegetable shortening onto each CookingGrid before each cookout. We do not suggest spray typeoils unless they are specified for high-temperaturecooking. Be sure to coat the entire cooking surface.

Prepare Cooking Grids for Grilling

The suggested heat settings and cooking times shownin the following pages are approximate. Unlike the con-trolled environment inside your kitchen, variables includ-ing outside temperatures, direction and conditions ofwind, as well as grill location will affect your grill's heatdistribution. Because these conditions vary, and no twobackyards are alike, we offer these tips as generalguidelines for your reference. We recommend you moni-tor your grill closely and rotate foods as needed to preventovercooking and ensure the most delicious results everytime.

To preheat your grill, light all main burners on HI, lowerthe Lid and follow the recommended times below. Topreheat the infrared burner the Lid must be open.For high temperature cooking, preheat grill 10 to 15

minutes.For low temperature cooking, preheat grill 3 minutes.To slow cook, preheating is not necessary.

Cooking TemperaturesHigh setting: The HI Control knob setting should be usedto pre-heat your grill and for burning food residue off.Besides, please refer to the Direct Cooking Method of thismanual.

An Important Note About Cooking Temperatures

Medium to Low Settings: Most recipes specify mediumto low settings, including all smoking and cooking leancuts such as fish.

The indirect cooking method can also be used with thesupplied Cooking Grids. To cook indirectly, the foodshould be placed on the left or right side of your grill withthe main Burner lit on the opposite side. Orplace your food on the Secondary Cooking Rack andlight the outer main Burners. Either way, indirect cook-ing must be done with the Lid down.

Indirect Cooking using Main BurnersBefore cooking on your gas grill for the first time, youshould "burn off" the grill to eliminate any odor or foreignmatter. Ignite the main burners, lower the Lid, and oper-ate grill on HI setting for 10 to 15 minutes. The Lid mustbe open if the infrared burner is lit.CAUTION: Operating your grill on the HI setting for longerthan 15 minutes may damage certain parts of your grill. Donot leave your grill unattended when in use.

Burn-Off

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The infrared cooking area is for quick searing. Onceseared, reduce heat and continue cooking or move foodto the primary cooking area to finish cooking.

The middle and back primary cooking areas offer highheat for grilling.

The Secondary Cooking Rack offers medium heat forpreparing breads and firm vegetables.

The front primary cooking area offers less heat and isideal for preparing delicate foods and for keeping cookedfoods warm.

Direct Cooking using Main Burners or Infrared Burner

The direct cooking method can be used with the suppliedCooking Grids and food placed directly over the lit grillBurners. Direct Cooking requires the Grill Lid to beopen. This method is ideal for searing and grilling whenyou want an open-flame barbecued taste.

The fats and juices dripping from grilled food can causeflare-ups which impart a favorably, distinctive taste andcolor to food. They should be accepted up to a point. Tominimize flare-ups:

Trim excess fat from meats and poultryPreheat the grill properlyClean grill regularly to remove food and grease build-upReposition your food often to avoid flare-ups

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Failure to comply with these instructions could resultin a fire or explosion that could cause serious bodilyinjury, death or property damage.

Never cover the cooking grids, Flame Tamers, bot-tom of grill bowl or Grease Tray with charcoal, alumi-num foil, sand or any substance that can absorbgrease.

Before each use of your grill: Inspect the GreaseTray, Grease Tray Heat Shield and inside of the GrillBowl to be sure there is no excessive grease anddebris buildup. Clean the Grease Tray, Grease TrayHeat Shield and inside of the Grill Bowl frequently toeliminate grease/debris build-up and to preventgrease fires.

Use your grill at least 3 feet away from any wallor surface. Use your grill at least 3 feet away fromcombustible objects that can melt or catch fire(such as vinyl, wood siding, fences and overhangs)or sources of ignition (including pilot lights on waterheaters and live electrical appliances).

Never use your gas grill in a garage, porch, shed,breezeway or any other enclosed area.

Never use your gas grill on a balcony, deck, patioabove the ground floor of your home.

Your grill will get very hot. Always wear a flameretardant BBQ Mitt when cooking on your grill. Neverlean over cooking areas while using grill. Do not touchcooking surfaces, Lid, grill housing or other partswhile grill is in operation, or until the grill has cooleddown after use.

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WARNING! !

Flare-Ups

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CAUTION: Before preheating the grill, check the GreaseTray, Grease Tray Heat Shield and inside of the GrillBowl to be sure there is no excessive grease and debrisbuildup. As needed, you may clean them. Refer to"Cleaning Instructions" on page 35. Failure to complywith these instructions could result in a grease fire.

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Guide to Grilling using the Main Burners and Direct Cooking MethodGrilling Steak and Ribs

Turn the grill Burners on HI, close the Lid and preheat yourgrill 10 to 15 minutes. Open Lid and place the meat on theCooking Grid directly above the lit Burners. Cook the meat onboth sides until seared. Reduce the heat to MEDIUM andcook meat until done. Grilling times will vary according tomeat thickness.

Grilling Hamburgers and Sausages

Turn the grill Burners on HI, close Lid and preheat your grill10 to 15 minutes. Open Lid and place the meat on theCooking Grid directly above the lit Burners. Cook the meat onboth sides until seared. Reduce the heat to MEDIUM andcook the meat until done. Grilling times will vary according tomeat thickness.

Grilling Poultry

Turn the grill Burners on HI, close Lid and preheat your grill10 to 15 minutes. Then raise the Lid, reduce heat to MEDIUMand cook poultry directly over lit Burners until done. Poultryskin is fatty so you should expect some flare-ups when usingthis direct method.

To minimize flare-ups, try grilling poultry using the indirectmethod. Place the poultry on one side of the grill with theopposing Burners on MEDIUM heat, and lower the grill Lid.Grilling times will vary based on the size of your poultry.

Grilling Pork

Turn Burners on HI and preheat your grill 10 to 15 minuteswith the Lid closed. Raise Lid, place pork on Cooking Gridand cook until seared. Reduce heat to MEDIUM and cook untildone. Grilling times will vary according to meat thickness.

Whole Fish and Whole Fillets

Preheat your grill on HI for 10-15 minutes with the Lid down.Raise lid and turn Burners to MEDIUM heat. Place fish (skindown) on grill and cook over direct heat until done. Usecooking time as a guide or until fish is opaque but still moist.

Smaller Fish Fillets and Cubes

Follow the directions from above, using approximate cookingtimes shown at right. Place a small piece of aluminum foil onthe Cooking Grids if the fish pieces are small enough to dropbetween the Cooking Grids.

Vegetables and Fruit

Prepare your fruit or vegetables and brush with butter orbasting sauce if desired. To cook indirectly, the food shouldbe placed on the left or right side of your grill with the Burnerlit on the opposite side and the grill lid down. Or center yourfood on the Secondary Cooking Rack and light the outer grillBurners. Either way, indirect cooking must be done with theLid down.

In some instances, you may want to grill vegetables and fruitdirectly over the heat, using the supplied Cooking Grids.Foods that work best with direct heat are relatively soft andrequire a short cooking time: mushrooms, zucchini, toma-toes and skewered fruit such as apricots, peaches, pineapple,strawberries and kiwis. Remember the Grill Lid must remainup when cooking directly.

Cut of Meat

T-bone steakSirloin steakBeef spare ribsPorterhouse steakNew York strip steak

HamburgersSausages

Chicken breast(cook with bone down)Chicken wingsDrumsticks

Whole bird(cook with breast up)

ChopsLoinsCutlets

Whole fishWhole fish fillets

Fish filletsBoneless cubes

Approximate Cooking Times

Rare: 4-8 minutesMedium: 10-14 minutesWell done: 15-20 minutes

Rare: 4-6 minutesMedium: 8-10 minutesWell done: 10-15 minutes

Direct method:approximately 15 minutes

Indirect method:up to 30 minutes

Indirect method:approximately 1 hour

Medium: 10-14 minutesWell done: 15-20 minutes

10-12 minutes per pound oruntil fish is opaque

4-5 minutes each sideor until fish is opaque

For very firm vegetables, particularly potatoes and yams, werecommend that you partially boil until almost cooked,before placing them on the grill. Cooking times using theindirect method with the lid down will be similar to those foryour kitchen oven. However, there are many factors such asoutside temperature, wind conditions and location of grillthat affect your grill performance so we suggest you watchthe temperature gauge and adjust the heat accordingly.

Cooking times for foods prepared with the direct methodwill be much shorter because of the direct heat source.Timing will be comparable to normal pan frying or grilling.

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Guide to Searing using the Infrared Cooking Zone

Searing Steak and Ribs

Turn the Infrared Burner on HI and preheat for 10 to 15minutes with the Lid open. Then place the meat on theCooking Grid and sear each side for approximately 2 minutes.Reduce the Infrared Burner to LOW or move meat to theprimary grilling area and finish cooking. Grilling times willvary according to meat thickness.

Searing Hamburgers and Sausages

Turn the Infrared Burner on HI and preheat for 10 to 15minutes with the Lid open. Then place the meat on theCooking Grid and sear each side for approximately 2 minutes.Reduce the Infrared Burner to LOW or move food to theprimary grilling area and finish cooking. Grilling times willvary according to meat thickness.

Hamburgers and sausages are fatty so you should expectsome flare-ups when cooking these foods. To minimizeflare-ups follow the instructions on page A-1. You may alsoconsider grilling these and other fatty foods using the primarygrill area and the indirect cooking method.

Cut of Meat

T-bone steakSirloin steakBeef spare ribsPorterhouse steakNew York strip steak

HamburgersSausages

Approximate Total CookingTime

Rare: 4 minutesMedium: 6-7 minutesWell done: 8-10 minutes

Rare: 4 minutesMedium: 5 minutesWell done: 6-7 minutes

Important notes about using the Infrared Burner

Whether you are a seasoned chef or a newcomer to gasgrilling, infrared cooking is quite different than grilling over atraditional burner. Although the primary grill burners will alsosear meat, the Infrared Burner produces a more intense andconcentrated heat that sears the meat more quickly. Thisquick searing produces a crisp and flavorful outer crust andlocks in the meat's natural flavor and juices.

Follow the cooking guidelines provided. Then take sometime to experiment with your Infrared cooking zone. Also, readthe Cooking Instructions on page A-1 so you understand theimportance of pre-heating, cooking temperatures and safetywarnings.

Once lit, leave the Infrared Burner on High and sear bothsides of meat using the guidelines below.

Once seared, adjust the Infrared Burner to Low andcontinue cooking until desired doneness. You can alsomove the seared meat to the primary grilling area to finishcooking. This method allows you to sear and preparelarger amounts of meat.

NEVER attempt to douse a flare-up with water which candamage the Burner. To control flare-ups:

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The Lid must always be open when the Infrared Burneris lit.

Infrared cooking times will be much shorter than tradi-tional grilling so do not leave the grill unattended.

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Trim excess fat from meats and poultry.

Preheat the Burner properly.

Clean the Burner regularly to remove food and greasebuild-up. See Burner Tube cleaning instructions inthis manual.

Reposition your food often and consider moving theseared meat to the primary grilling area to finishcooking.

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Fish 145ºF/63ºCPork 160ºF/71ºCEgg Dishes 160ºF/71ºCSteaks and Roasts of Beef, Veal orLamb

145ºF/63ºC

Ground Beef, Veal or Lamb 160ºF/71ºCWhole Poultry (Turkey, Chicken,Duck, etc.)

165ºF/74ºC

Pieces of Poultry (Chicken Breast,etc.)

165ºF/74ºC

Safe Minimum Internal Temperatures

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Type of Food

Beef

Lamb

VealPorkChickenDuckFishTurkey, under 16 poundsTurkey, over 16 pounds

How Cooked

RareMediumWell done

MediumWell done

Approximate Cooking Times

18 minutes per pound23 minutes per pound27 minutes per pound

18 minutes per pound23 minutes per pound

27 minutes per pound30-33 minutes per pound20-25 minutes per pound25 minutes per pound10 minutes per pound20-25 per pound + 30 minutes18-23 per pound + 15 minutes

An Important Note About Heat Settings

The suggested heat settings shown are approximate. Thereare many factors such as outside temperature, wind condi-tions and grill location that affect your grill performance. Weoffer these cooking times as general guidelines, but suggestyou watch the temperature gauge and adjust the heat accord-ingly.

Preparing to Roast

Roasting uses the indirect cooking method. Therefore, thefood should be placed on the left or right side of your grill withthe Burner lit on the opposite side. You can also use thesupplied Cooking Grid with an aluminum drip pan underneathallowing you to collect juices for making gravies. Remember,indirect cooking requires the Lid of your grill to be down.

Preheating your grill is not required for slow cooking methodssuch as roasting. If you do choose to preheat your grill beforeroasting, turn the Burners on HI and close Lid for approximately2-3 minutes.

Oven TemperatureSlow 300° - 340° FModerate 355° - 390° FHigh 410° - 480° F

Recommended Grill SettingBoth outside Burners on LOW1 outside Burner on Hi and 1 outside Burner on LOWBoth outside Burners on Hi

Warning: Do not use the infrared burner when indirect cooking (roasting and baking) oranytime when the grill lid is down.

Guide to Roasting and Baking Using the Main BurnersFood preparation

Trim meat of excess fat. Truss meat and poultry with cookingstring to retain shape if desired. Bacon strips can be used tocover the outside surface of lean meat and poultry to helpprevent it from drying out. Another method for keeping foodmoist during roasting is to put water in a cooking pan, thencover with foil. The foil should be removed for the first or thelast part of the cooking time to ensure proper browning.

Tips for roasting

Except when roasting with water in a roasting pan, the juicesthat collect in the pan can be used as the base for a tastysauce or gravy. Place a cooking pan directly over the heat, addextra butter if needed, then add several spoonfuls of flour tothicken sauce. Finally, add sufficient chicken or beef stock toobtain the desired consistency.

Once the meat is cooked, remove it from your grill and coverwith a piece of foil. Allow it to stand for 10-15 minutes whichallows the juices to settle. This will make carving easier andensure a tender, juicy roast.

BAKING TECHNIQUES

From casseroles and cornbread to delicious desserts likefondue fruit skewers or crumble cake, baking on the grill is aseasy as baking in the kitchen.

Preparing to Bake

To bake in your new grill you'll need a baking dish or cast-ironcooking pan, and a pair of flame retardant BBQ Mitts. If thecooking pan is cast-iron be sure to season the pan before use.

Preheat your grill 3-5 minutes, then lower heat to achieve thebaking temperature desired. Baking uses the indirect cook-ing method. Therefore, your cooking pan should be placed onthe left or right side of your grill with the burner lit on the oppositeside.

Tips for Baking

Prepare your favorite recipe as you would in the kitchen.Foods cooked in the grill for long periods of time shouldalways be covered in aluminum foil to retain moisture. Youwill need to stir the food several times as it bakes, and addadditional liquid if required.

Watch the temperature, and adjust to cook according to yourrecipe directions.

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Vegetables are generally easy to cook on the grill. TheSecondary Cooking Rack makes it convenient because youcan still use the main cooking area while the vegetables aresuspended above the grids.

Pre-cook hard vegetables by briefly boiling or microwavingthem before cooking on the grill. Wrap vegetables in a doublethickness of foil to protect them while cooking on the grill.Then, remove the foil if desired, 10-15 minutes before theend of cooking, brush vegetables with butter or oil and finishcooking.

Guide to Using the Secondary Cooking Rack

The Secondary Cooking Rack can be used for purposesother than just the obvious. Consider using the rack forwarming French bread, garlic bread, croissants or evenbagels.

A small whole fish wrapped in foil also cooks well on theSecondary Cooking Rack. Parcels of seafood such asscallops, prawns and sliced fish fillets prepared in a sauceand portioned into small foil wraps cook well this way, too.

Slow Cooking with a Rotisserie

Rotisserie cooking produces foods that are moist, flavor-ful and attractive. The rotisserie system is most com-monly used for cooking meat or poultry and is designedto cook food slowly.

The cooking times on a rotisserie will be approximately thesame as for oven cooking.

Balancing the Food

In rotisserie cooking, balancing the food is of utmostimportance. The rotisserie must turn evenly or the stop-ping and starting action will cause the food to cookunevenly and possibly burn the heavier side.

The easiest foods to balance are those of uniform shapeand texture. To test if the food is balanced correctly whensecured, place the ends of the rotisserie spit loosely in thepalms of your hands. If there is no tendency to roll, give thespit a quarter turn. If it is still stable, give it a final quarterturn. It should rest without turning in each of these posi-tions. It can then be attached to your grill.

Food Preparation

When preparing poultry, truss the birds tightly so that wingsand drumsticks are close to the body of the bird. The cavity ofthe bird may be stuffed prior to this. Pull the neck skin downand, using a small skewer, fix it to the back of the bird. Pushthe rotisserie spit through lengthwise, catching the bird in thefork of the wishbone. Center the bird and tighten with theholding forks. Test the balance as described before.

A rolled piece of meat requires the rotisserie skewer to beinserted through the center of the length of meat, then se-cured and balanced.

For meats that contain bones, it is best to secure the rotis-serie skewer diagonally through the meaty sections. If pro-truding bones or wings brown too quickly, cover with piecesof foil.

Guide to Rotisserie Cooking

Preparing to Smoke

Smoking gives food a distinctive, delicious flavor. You will finda variety of wood chips available for use in smoking grilledfoods. Pre-soaking of wood chips may be required so readand follow the manufacturer's instructions for preparingsmoking chips prior to use.Note: It is our experience that many smoking chip productsdo not actually produce a smoke but instead infuses thefood with flavor. Please read product labels carefully and ifin doubt, ask your retailer for details.

Using A Smoker Box

There are many optional smoker boxes available forpurchase. Follow these guidelines and always refer to thelabel of your smoking chips for specific directions.

Raise your Grill Lid and light the grill. Lower the Grill Lidallowing your grill to reach the desired cooking tempera-ture for the food you are grilling. Fill your smoker box withyour prepared smoking chips. Dried herbs and spices mayalso be added to produce different flavors. Wear a flameretardant BBQ Mitt and place your smoker box on a Cook-ing Grid or Flame Tamer directly above a lit grill Burner. Theheated smoking chips will flavor your foods.

Tips for Smoking

You can reduce the strength of the smoke flavor by onlysmoking for half or three quarters of the cooking time. Theheat required for smoking is normally LOW to MEDIUM.

Foods naturally high in oils lend themselves well to smok-ing, while drier foods benefit from a marinade.

Guide to Smoking

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Tuna steaks, marinated in Asian flavors of sesameoil, soy sauce and sherry.Pork fillets, rubbed with ginger, orange rind andbrushed with maple syrup.Mussels, brushed with lemon rind and chili oil.Lamb cutlets, marinated in virgin olive oil, lemon,oregano and black pepper. The same marinade canbe used for a whole leg or rack of lamb.Chicken, boneless chicken pieces—especially slicedbreasts.Fish, sliced fillets of firm fish, assorted seafood suchas prawns, scallops and calamari.Pork, sliced fillets, diced or minced pork, sliced legsteak, sliced chops.Beef, sliced fillet, rib-eye, round, rump, sirloin.Lamb, sliced fillet, round, loin.

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Question:Sometimes I hear a humming sound coming from myregulator. What causes this? And - My grill has a lowflame and sometimes will not light. Why?

Answer:The humming sound is gas flowing through the regulator.A low volume of sound is normal and will not interferewith the operation of your grill. Loud or excessive regulatorhumming and/or low flow and intermittent lighting maybe caused by the regulator's excess gas flow device.Opening the tank valve all the way or too quickly is whattriggers the regulator's safety device to restrict gas flow,preventing excess gas flow to your grill. Lighting the mainBurner farthest from the fuel source every time will helpeliminate air pockets in the manifold. Note: Thisprocedure should be done every time a new LP Gastank is connected to your grill.

Question:Can I convert my grill from one fuel type to another inother words from LPG to NG or vice versa?

Answer:

Never lean over the grill cooking area whilelighting your gas grill. Keep your face and bodya safe distance (at least 18 inches) from the frontof grill when lighting your grill by match.

WARNING !!

Where do I use my grill for safer operation and betterperformance?

Question:

Answer:Strong winds and low temperatures can affect theheating and performance of your gas grill so factorin these elements when positioning your grilloutdoors for cooking.

In windy conditions, always position the front ofgrill to face oncoming wind to reduce smoke andheat blowing in your face and prevent potential haz-ards to yourself and grill.

Use your grill at least 3 feet away from any wall orsurface.

Use your grill at least 3 feet away from combustibleobjects that can melt or catch fire (such as vinyl,wood siding, fences and overhangs) or sources ofignition (including pilot lights on water heaters andlive electrical appliances).

Never use your gas grill in a garage, porch, shed,breezeway or any other enclosed area.

Never use your gas grill on a balcony, deck, orpatio above the ground floor of your home.

Never obstruct the flow of ventilation air aroundyour gas grill housing.

No, your gas grill is manufactured to exact specificationsand is certified for LPG (Liquid Propane Gas) or NG(Natural Gas) use only. For your safety, conversion kitsare not available, nor will we sell or otherwise provideparts or information to be used to convert your grill. Anyattempt to convert your grill is dangerous and will voidyour warranty.

If your ignition fails to work or your battery needs replac-ing, you can manually light your grill by paper match.Insert a paper match into the silver Lighting Stick andfollow the Manual Grill Lighting Instructions. Next, lightthe match and place the Lighting Stick through a Cook-ing Grid or Lighting Tube (if the unit is equipped withone). Turn the correlated Control Knob to the HI settingto release gas. The Burner should light immediately.

Question:If my ignitor or battery is not working how can I lightmy grill manually?And - Why would I need the silverlighting stick that hangs from the side of my grill?

Answer:

Turn gas off at source and turn Control Knobs OFF.Wait at least 5 minutes for gas to clear, then retry.

Question:My grill will not light properly. Why?

Answer: Always light the Main Burner farthest from the fuel source

first. This will draw gas across the manifold helpingprevent air pockets which obstruct gas-flow and preventproper grill lighting. Also try this procedure:

3.

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2.

If no leaks are detected, wait 5 minutes for any gas toclear and repeat the lighting procedure.

If your grill still fails to light, turn the Burner ControlKnob(s) and gas source OFF and conduct a leak testof ALL gas connections and gas sources as explainedin the Use and Care section of this manual.

Question:Are the serial and model numbers of my grill listed

somewhere for reference?Answer:

The serial and model numbers are listed on a silverCSA label placed on the grill. This label is located on theRotisserie Burner Wind Shield.

Turn all Control Knobs to the OFF position.Turn off the LP Gas tank at the tank valve.For Natural Gas close Shut Off Valve.Disconnect regulator from LP Gas tank.For Natural Gas disconnect regulator from12 ft. Natural Gas Hose.Let unit stand for 5 minutes.Reconnect regulator to the LP Gas tank.For Natural Gas reconnect regulator to 12 ft.Natural Gas Hose.Open grill Lid.Turn the tank valve slowly ¼ of one turn.For Natural Gas open Shut Off valve.Light main Burner farthest from fuel source.Turn the tank valve slowly one more ¼ of oneturn for ½ of one complete turn.Continue to light Burners moving towardsthe fuel source.Do not turn tank valve more than ½ of oneturn on LPG models.

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You may also review FAQ’s, Troubleshootingand Care & Maintenance Tips online atwww.grandhall.com.

After every use (after your grill has cooled down), wipestainless surfaces with a soft, soapy cloth or spongethen rinse with water. Be sure to remove all food particles,sauces or marinades from stainless steel becausethese can be highly acidic and damaging to stainlesssurfaces.

Never use abrasive cleaners, scrubbers or stiff wirebrushes of any type on your grill. Use a heat resistantStainless Steel Cleaner and rub or wipe in the directionof the stainless steel grain or polish lines. Do not polishagainst the grain.

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Question:The Regulator and Hose supplied with my gas grilldoes not fit the older LP Gas tank I’ve used for years.Why not?

Answer:The U.S. Government regulates gas appliances andLP Gas tanks. When regulations are changed the LPGas tank fittings are altered to insure compliance. Ifyour LP Gas tank does not fit the Regulator and Hosesupplied with your new grill, the tank is outdated andmust be replaced. Note: Effective April 1, 2002 all LPGas tanks sold must include an “OPD” Overfil lPrevention Device. The OPD tanks are identified by theirtriangular-shaped valve wheel. This internal deviceprevents the LP Gas tank from being overfilled. Tankswithout an OPD valve can not be refilled.

Question:What causes grill parts to rust and what effect doesit have on my grill?

Answer:Rusting is a natural oxidation process and will not affectthe short term performance of your grill.

To slow the rusting process on Cooking Grids, werecommend greasing the grids before and after eachcookout. Use a brush to apply a thin layer of cooking oilor vegetable shortening onto each grid. We do notsuggest spray type oils unless they are specified forhigh-temperature cooking. If your Cooking Grids arePorcelain coated, be sure to coat the entire cookingsurface including edges and any areas with chippedporcelain.

Routine care and maintenance is required to preserve theappearance and corrosion resistance of stainless steel.The fact is stainless steel can corrode, rust and discolorunder certain conditions. Rust is caused when regularsteel particles in the atmosphere become attached to thestainless steel surface. Steel particles can also becomeattached to your grill if you use steel wool or stiff wirebrushes to clean the grill instead of non-abrasive cloth,sponge or nylon cleaning tools. In coastal areas rust pitscan develop on stainless surfaces that cannot be fully re-moved. Bleach and other chlorine based solutions usedfor household and pool cleaning can also cause corro-sion to stainless steel.

Weathering, extreme heat, smoke from cooking and ma-chine oils used in the manufacturing process of stainlesssteel can cause stainless steel to turn tan in color. Al-though there are many factors which can affect the surfaceappearance of stainless steel, they do not affect the integ-rity of the steel or the performance of the grill. To help main-tain the finish of stainless steel follow these cleaning pro-cedures for the best results:

Barbeques Galore will warrant to the ORIGINAL PURCHASER of this product that it will be free of defectsin material and workmanship for set periods below from the date of purchase when used under normaloutdoor use and correct assembly.

Cooking Grids - Limited Lifetime Warranty (No rust through or burn through)Burners - Limited Lifetime Warranty (No rust through or burn through) on BurnersInfrared Ceramic Burners - 2 years Limited WarrantyFlame Tamers, Valves and Plastic Components - 2 Years Limited WarrantyElectronic Components - 1 Year WarrantyPaint coatings - 2 Years Limited Warranty for color fading or peelingAll other Stainless Parts - Limited Lifetime Warranty

Barbeques Galore will require reasonable proof of your date of purchase. Therefore, you should send inthe owner registration card and save your receipt in case it is required as proof of purchase.

This Limited warranty is limited to replacement of parts at Barbeque Galore's option that proved to bedefective under normal use and service. You will be charged for shipping and handling of the replacementparts. The above items with a Limited Lifetime Warranty are applicable for only the expected life of theunit. The manufacture has set an expected life of 7 years for this unit.

Barbeques Galore may require the return of defective parts for examination before issuing replacement parts.If you are required to return defective parts, shipping charges must be prepaid by the customer.

Upon examination and to Barbeque Galore's determination, if the original part is proven defective, Barbeque'sGalore may approve your claim and elect to replace such parts without charge. In any instance, customeris responsible for shipping and handling of the replacement parts. Labor to remove and replace defectiveparts are not covered by this warranty.

This Warranty does not cover any failures or operating difficulties due to accidents, abuse, misuse, alteration,misapplication, vandalism, improper installation, maintenance or service, damages caused by flashback fireor grease fires, as set out in the Operator's Manual.

This warranty does not cover scratches, dents, corrosion or discoloration caused by weather, heat, abrasiveand chemical cleaners, pool or spa chemicals, and/or any tools used in the assembly or installation ofthis unit. This warranty does not cover paint loss, surface rust, corrosion or stainless steel discolorationwhich is considered normal wear and tear. This warranty does not cover the cost of any inconvenience,personal injury or property damage due to improper use or product failure.

Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes, tsunamis,tornadoes, terrorism, discoloration due to exposure to chemicals either directly or in the atmosphere, Actsof God/Forces of Nature are not covered by this Limited Warranty.

No part returns will be accepted without prior authorization from Grand Home Holdings dba Barbeques Galore.Authorization for parts and/or the return of parts may be requested by calling 1-800-474-5587,8:30am-4:30pm PST, Monday-Friday.For technical troubleshooting and/or service inquiries, please call 1-800-474-5587, 8:30am-4:30pmPST, Monday-Friday.

Warranty Restrictions This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This product is certified for safe use only in the country where purchased; Modification for use in any other location is a safety hazard and immediately voids the warranty. This warranty is void if the product is used for commercial or rental purposes. This warranty is non-transferable. We will only provide coverage to units purchased at authorized retailers.Manufacturer:Grand Hall Enterprise Co., Ltd.9th Fl., No. 298, Rueiguang Rd., Neihu,Taipei, Taiwan (114)

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Grand Home Holdings dba Barbeques GaloreLimited Lifetime Warranty

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