Operator Aboard Battery Extractor Systems - BHS Global EBE.pdf · Operator Aboard. BHS offers a...

G L O B A L , L T D .

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Battery Extractor SystemsOperator Aboard

BHS offers a variety of distinct Operator Aboard Battery Extractor Systems. Each system is designed and built for a specific application, yet all share common features and benefits which make them the most versatile, reliable and cost-effective Battery Extractors in the industry.

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Features & Benefits

Not all battery extraction applications demand the same handling solutions, equipment or stacking requirements. To suit a variety of needs, BHS offers several distinct Operator Aboard Battery Extractor Systems.

Strict Quality ControlBHS inspects every product made including manufactured parts, powered equipment and all Battery Extractor Systems which provides the highest quality product to meet all performance needs. Every Operator Aboard Battery Extractor System undergoes up to ten hours of actual run time prior to shipment in order to confirm quality assurance.

Battery Extractor SystemsOperator Aboard

Available Systems

Single Side System (EBE-SS) EBE-36-1-SS

Single Level System (EBE-SL) EBE-24-2-SL EBE-36-2-SL EBE-42-1-SL EBE-42-2-SL

Double Stack System (EBE-DS) EBE-24-2-DS EBE-36-2-DS EBE-42-1-DS EBE-42-2-DS

Triple Stack System (EBE-TS) EBE-24-2-TS EBE-36-2-TS EBE-42-1-TS EBE-42-2-TS

Quad Stack System (EBE-QS) EBE-24-2-QS EBE-36-2-QS EBE-42-2-QS

Competitor Replacement System (EBE-MS) EBE-22-2-SL EBE-14-4-SL

Competitor Replacement System (EBE-MT) EBE-24-2-SLN EBE-36-2-SLN EBE-24-2-DSN EBE-36-2-DSN EBE-24-2-TSN EBE-36-2-TSN

• Heavy-duty steel frame handles the toughest applications

• Low maintenance design reduces preventative maintenance intervals

• No exposed components for added safety

• Durable, two-part epoxy finish resists both acid and scratches

• Manual control of hydraulics for easy operation

• Vacuum extraction reduces wear and tear on batteries (standard on all Battery Extractors except EBE-MS)

• Non-proprietary hydraulic and electrical components lower replacement part costs

• Lowest power requirements in the industry for economical operation

• Strobe Light notifies bystanders when machine is in operation

• Horn is utilized by the operator to alert pedestrians

• Overhead Guard protects the operator from falling objects

• Quiet running dual floor drive system provides positive traction on wet or dry surfaces*

• Operator Shield separates the operator platform from the battery compartment*

• Five hydraulic-powered rollers per compartment provide a brake for safe, easy battery transfer*

• Four equalized lift cylinders, in combination with four-point equalization, assures smooth and level vertical handling of the roller bed – even while it’s fully loaded*

• Roller-lever limit switch disables floor drive to protect equipment when the extraction arm is extended outside the Battery Extractor perimeter*

• Escape Ladder on multi-level Battery Extractors provides an easy exit in case machine loses power

• EBE-TS and EBE-QS contain Lanyard Mount anchoring point welded to overhead guard for connection of operator’s safety harness

• Rubber End Stops protect the system and prevent equipment from running off guidance track

• Single Guide Track provides alignment and guidance of the Battery Extractor

• Energy Rail System provides power to the Battery Extractor for maximum life with minimum maintenance

• Lift Truck Staging Rail-102 mm/152 mm provides a means for lift truck alignment during battery change-out and prevents damage to the Battery Extractor

Note: All Operator Aboard Battery Extractor Systems use Single Guide Track, Energy Rail System, Lift Truck Staging Rail, and Rubber End Stops. All sold separately.

* Not available on EBE-MS or EBE-SS

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Available Options

Audible Alarm (EBE-AUDALM) Alarm is activated while machine is in operation to notify pedestrians that the Battery Extractor is in use

Custom Lasered Logo (EBE-LOGO) Custom logo can be added to the front panel of the Battery Extractor

Extended Reach (EBE-EXTRCH) Increases the reach of the extractor arm and is ideal for use with forklifts with outriggers (not available with Magnet)

Extractor Electronic Key (EBE-KEYTROLLER) Requires operator login to prevent unauthorized use, as well as the ability to schedule maintenance, pre-operation checklists, and operator training (system programming may be completed by PC or directly from the Keytroller keypad)

Level Assist Indicator (EBE-LAI) An LED on the dash of the Battery Extractor alerts operator when proper vertical alignment with stands is achieved

EBE-SS EBE-SL EBE-DS EBE-TS EBE-QS EBE-MS EBE-MT

Audible Alarm • S S S S S SCustom Lasered Logo • • • • • • •Extended Reach • • • • SExtractor Electronic Key • • • • • • •Level Assist Indicator • • • • •Magnet Extraction • • • • • SOn-board Water Cart • • • • •Power Roller Cut-Out • • • S •Spare Parts Kit • • • • • • •

Magnet Extraction (EBE-MAG) Ideal when batteries are too narrow for vacuum extraction

On-Board Water Cart (EBE-WC) Allows quick, easy battery maintenance from the Battery Extractor during battery change-out

Power Roller Cut-Out (EBE-PRC-1/-2) Disengages powered rollers requiring additional input from operator to discharge battery from extractor

Spare Parts Kit (EBE-SPK) Contains all items recommended by factory to keep on hand to minimize downtime due to minor breakdowns that may occur under normal operating conditions Note: Contact BHS Representative for model-specific Spare Parts Kit

• indicates option is availableS indicates standard feature

Complete the Package

System Roller StandsThe BHS System Roller Stands are designed and constructed with heavy-guage steel, creating a safe and reliable environment for the Battery Extractor System. For spark protection and durability, system stands come standard with poly-coated rollers. Custom designs and additional features are also available to meet any specific battery changing requirement.

Battery Fleet Management SystemThe BHS Fleet Tracker Battery Fleet Management System maintains a complete and convenient inventory of every battery in a system. The Fleet Tracker has built-in benefits of an advanced battery management solution, prolonging the life of a battery fleet, while cutting maintenance costs, saving time and increasing productivity.

Triple Stack System Stand Fleet Tracker


The BHS Triple Stack System (EBE-TS) offers a greater opportunity to optimize floor space for valuable warehousing functions. This system is ideal for a battery fleet of up to 299 batteries. Like all BHS Battery Extractor Systems, the Triple Stack System is designed and built to expand as battery handling needs grow.

Triple Stack System

EBE-TS

The BHS Double Stack System (EBE-DS) is designed for applications with a battery fleet containing up to 149 batteries. As with all BHS Operator Aboard Battery Extractor Systems, the Double Stack System is a safe, cost-effective solution to battery handling requirements and saves vital floor space, increasing the capacity of a battery room.

Double Stack System

EBE-DS

The BHS Single Level System (EBE-SL) is the perfect solution for lower capacity applications with a battery fleet containing up to 99 batteries. The Single Level System makes removing and replacing discharged batteries faster and easier than ever.

Single Level System

EBE-SL

The BHS Single Side System (EBE-SS) features a heavy-duty structure with various available options to meet specific needs. The Battery Extractor is fully-hydraulic, track-mounted, and floor driven for added convenience. The vehicle’s control console is located on the rear of the machine for unobstructed operation. The EBE-SS also features eight load rollers and 203 mm poly-drive wheel. (Pictured without overhead guard.)

Single Side System

EBE-SS

The BHS Competitor Replacement System (EBE-MS) is specifically designed for battery systems with aisles as narrow as 1321 mm (52”). The extra heavy duty base design allows for greater load handling capacity. Access to each compartment on the Battery Extractor is quick with the hydraulic powered, multi-axis extractor arm. The EBE-MS utilizes magnet extraction. Twelve load rollers on model EBE-22-2-SL and twenty-four load rollers on model EBE-14-4-SL allow for better load and wear distribution. The roller bed divider is easily removable to accomodate larger batteries as needed. Alignment is easy with the center line marked on the lead rollers.

BHS also offers the Competitor Replacement System (EBE-MT) models:Single Level (EBE-SLN), Double Stack (EBE-DSN), and Triple Stack (EBE-TSN). Each machine is designed and built for applications utilizing a 1828 mm (72”) aisle width.

Competitor Replacement System


EBE-14-4-SL

EBE-36-2-TSN

The BHS Quad Stack System (EBE-QS) offers the best solution for large battery changing operations. The Quad Stack System provides optimum floor savings while providing the latest technological advancements in battery changing equipment. Quad Stack models are designed for fleets with 300 or more batteries.

Alarm & Strobe

Control Console

Gate SwitchFoot Switch

Operator ShieldPowered Rollers

Operator Compartment

Quad Stack System

EBE-QS

Single Side System

Product Specifications EBE-36-1-SS

Travel Speed 0–0.25 m/s

Raise - Lower Speed 0–0.3 m/s

Draw bar Pull Vacuum (300 mm Round Cup) 450 kg

Draw bar Pull Magnet 360–540 kg

Vacuum Attach Time < 1 s

Vacuum Release Time < 1 s

Input Voltage 400 VAC/50Hz/3Ph

AC Current Draw 3.8 amp

Control Circuit Voltage 24 VDC

Hydraulic Power Unit 1.49 kW

Hydraulic Pump 6.4 l/m

Vacuum Pump 0.25 kW

Vacuum 305 mbar

Full Load Capacity 2041 kg

Weight (Empty) 1161 kg

Total Compartment Rollers 6

Guide Track 51 mm x 64 mm Angle

Overall Dimensions (L x W x H) 3048 mm x 1740 mm x 1721 mm

Extractor Arm Reach (Beyond Roller Bed) 228 mm

Extractor Arm Travel Speed 0–0.08 m/s

Wheel Base (Front to Back) 1924 mm

Wheel Base (Side to Side) 1426 mm

Battery Compartment Width 924 mm

Maximum Battery Dimensions (L x W x H) 1140 mm x 890 mm x 910 mm

Minimum Battery Width (w/ magnet) 280 mm

Minimum Battery Length 610 mm

Minimum Battery Height 483 mm

Roller Height 140 mm min / 647 mm max

Note: Specifications may vary +/- 5% due to temperature, floor considerations and operator efficiency. Values represented under normal operating conditions.

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Single Level System

Product Specifications EBE-24-2-SL EBE-36-2-SL EBE-42-2-SL

Travel Speed 0–0.82 m/s 0–0.82 m/s 0–0.82 m/s

Raise - Lower Speed 0–0.04 m/s 0–0.04 m/s 0–0.04 m/s

Powered Roller Speed 0–0.16 m/s 0–0.16 m/s 0–0.16 m/s

Arm Traverse Speed 0–0.08 m/s 0–0.08 m/s 0–0.08 m/s

Arm Rotation Time 6–8 s 6–8 s 6–8 s

Draw bar Pull Vacuum (300 mm Round Cup) 450 kg 450 kg 450 kg

Draw bar Pull Magnet 360–540 kg 360–540 kg 360–540 kg

Vacuum Attach Time < 1 s < 1 s < 1 s

Vacuum Release Time < 1 s < 1 s < 1 s

Input Voltage 400 VAC/50Hz/3Ph 400 VAC/50Hz/3Ph 400 VAC/50Hz/3Ph

AC Current Draw 14 amp 14 amp 14 amp

Control Circuit Voltage 24 VDC 24 VDC 24 VDC

Hydraulic Power Unit 3.73 kW 3.73 kW 3.73 kW

Hydraulic Pump 25 l/m 25 l/m 25 l/m

Power Unit Hydraulic, Variable Displacement Hydraulic, Variable Displacement Hydraulic, Variable Displacement

Operating Pressure 103 bar 103 bar 103 bar

Vacuum Pump 0.09 kW 0.09 kW 0.09 kW

Vacuum 305 mbar 305 mbar 305 mbar

Full Load Capacity 4535 kg 4535 kg 4535 kg

Weight (Empty) 2635 kg 2815 kg 2950 kg

Total Compartment Rollers / Powered 11/5 11/5 11/5

Guide Track 51 mm x 64 mm Angle 51 mm x 64 mm Angle 51 mm x 64 mm Angle

Overall Dimensions (L x W x H) 3460 mm x 1829 mm x 1705 mm 4069 mm x 1829 mm x 1705 mm 4374 mm x 1829 mm x 1705 mm

Vacuum Arm Reach 115 mm - 355 mm 115 mm - 355 mm 115 mm - 355 mm

Magnet Arm Reach 175 mm - 380 mm 175 mm - 380 mm 175 mm - 380 mm

Wheel Base 2432 mm 3042 mm 3346 mm

Drive Wheel Centerline 1346 mm 1346 mm 1346 mm

Battery Compartment Width 610 mm 915 mm 1067 mm

Maximum Battery Dimensions (L x W x H) 1220 mm x 580 mm x 910 mm 1220 mm x 890 mm x 910 mm 1220 mm x 1040 mm x 910 mm

Minimum Battery Width (w/ magnet) 155 mm 155 mm 155 mm

Minimum Battery Height 450 mm 450 mm 450 mm

Ground Clearance 15 mm 15 mm 15 mm

Roller Height 165 mm min / 670 mm max 165 mm min / 670 mm max 165 mm min / 670 mm max




Product SpecificationsEBE-24-2-DS EBE-36-2-DS EBE-42-2-DS







Draw bar Pull Magnet 360 - 540 kg 360 - 540 kg 360 - 540 kg
















Overall Dimensions (L x W x H)RaiseLower

3454 mm x 1829 mm x 4255 mm3454 mm x 1829 mm x 2946 mm










Minimum Battery Length 420 mm 420 mm 420 mm




Double Stack System

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Triple Stack System

Product Specifications

EBE-24-2-TS EBE-36-2-TS EBE-42-2-TS

















Vacuum Pump .09 kW .09 kW .09 kW






Overall Dimensions (L x W x H) 3975 mm x 1829 mm x 4040 mm 4585 mm x 1829 mm x 4040 mm 4890 mm x 1829 mm x 4040 mm














Quad Stack System

Product Specifications EBE-24-2-QS EBE-36-2-QS EBE-42-2-QS























Overall Dimensions (L x W x H) Raised Lowered

4268 mm x 1880 mm x 5845 mm 4268 mm x 1880 mm x 5241 mm















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EBE-22-2-SL EBE-14-4-SL

Travel Speed 0–0.78 m/s 0–0.78 m/s

Raise - Lower Speed 0.03 / 0.05 m/s Empty, 0.03 / 0.06 m/s Loaded

0.03 / 0.05 m/s Empty, 0.03 / 0.06 m/s Loaded

Arm Traverse Speed 0–0.16 m/s 0–0.16 m/s

Magnet Size 102 mm x 305 mm 102 mm x 305 mm

Magnet Carrier Traverse Speed 0–0.18 m/s 0–0.18 m/s

Draw bar Pull Magnet* 270 -540 kg 270 -540 kg

Input Voltage 400VAC/3Ph/50Hz 400VAC/3Ph/50Hz

AC Current Draw 11.1 amp 11.1 amp

Control Circuit Voltage 24 VDC 24 VDC

Hydraulic Power Unit 3.7 kW 3.7 kW

Hydraulic Pump 21 l/m 21 l/m

Power Unit Hydraulic - Fixed Gear Hydraulic - Fixed Gear

Operating Pressure 83 bar 83 bar

Full Load Capacity 4080 kg 4080 kg

Weight (Empty) 1205 kg 1205 kg

Total Compartment Rollers / Powered 6 Per Compartment 6 Per Compartment

Guide Track Inverted “V” 32 mm x 32 mm x 6 mm on 6 mm x 102 mm Flat

Inverted “V” 32 mm x 32 mm x 6 mm on 6 mm x 102 mm Flat

Overall Dimensions (L x W x H) 2693 mm x 1600 mm x 1880 mm 3023 mm x 1600 mm x 1880 mm

Magnet Arm Reach 158 mm Stand Side, 400 mm Truck Side

158 mm Stand Side, 400 mm Truck Side

Wheel Base 2051 mm 2384 mm

Drive Wheel Centerline 1118 mm 1118 mm

Battery Compartment Width (2) 558 mm or (1) 1117 mm (4) 355 mm or (2) 710 mm

Min/Max Battery Length 508 mm min, 1016 mm max 508 mm min, 1016 mm max

Min/Max Battery Width 152 mm min, (2) 546 mm or (1) 1092 mm max (4) 152 mm min, (2) 700 mm max

Min/Max Battery Height 482 mm min, 838 mm max 482 mm min, 838 mm max

Ground Clearance 32 mm 32 mm

Roller Height 153 mm min, 558 mm max 153 mm min, 558 mm max


* Varies with battery case thickness and condition


G L O B A L , L T D .

P.O.Box12429•St.Louis,MO63132USA•+13144232075•Fax:+13144233034•Email:[email protected]•Web:BHS1GLOBAL.com Specifications are subject to change without notice. ©2012 Battery Handling Systems Inc. St. Louis, MO Data Sheet: GPL-1100-CE 02/13




EBE-24-2-SLN EBE-36-2-SLN EBE-24-2-DSN EBE-36-2-DSN EBE-24-2-TSN EBE-36-2-TSN






Draw Bar Pull Vacuum (300 mm Round Cup) 450 kg 450 kg 450 kg

Vacuum Attach Time / Release Time < 1 s / < 1 s < 1 s / < 1 s < 1 s / < 1 s











Weight (Empty) 2404 kg 2585 kg 2495 kg 2767 kg 3402 kg 3538 kg



Overall Dimensions (L x W x H) 3302 mm x 1702 mm x 1651 mm

3912 mm x 1702 mm x 1651 mm

3252 mm x 1829 mm x 2286 mm

3861 mm x 1702 mm x 2286 mm

3975 mm x 1702 mm x 4015 mm

4585 mm x 1702 mm x 4015 mm

Vacuum Arm Reach 115–355 mm 115–355 mm 115–355 mm

Wheel Base 2432 mm 3042 mm 2432 mm 3042 mm 2489 mm 3099 mm


Battery Compartment Width 610 mm 915 mm 610 mm 915 mm 610 mm 915 mm

Maximum Battery Dimensions (L x W x H)

1220 mm x 580 mm x 910 mm

1220 mm x 890 mm x 910 mm

1220 mm x 580 mm x 910 mm

1220 mm x 890 mm x 910 mm

1220 mm x 580 mm x 910 mm

1220 mm x 890 mm x 910 mm

Minimum Battery Width 305 mm 305 mm 305 mm





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