OPERATION MANUALG-5001A Operation manualVer.08.00Taiwan, HEADQUARTER OKTEK CORPORATION ADD: 15F-1~2, No. 880, Chung Cheng Road, Chung-Ho District, New Taipei City 235, Taiwan TEL: +886-2-2222-5799 FAX: +886-2-2222-5886ShenZhen, CHINA SHENZEN OKANO TECHNOLOGY LTD. ADD: Shenzen Baoan Xixiang Gushu, Zhuao Gong Ye Yuan E Dong 4 Lou Zhi 2, Postal Code 518101, China TEL: +86-755-8312-14668312-1422 FAX: +86-755-8331-7960Kunshan, CHINA OKANO TESTEC (KUNSHAN) CO., LTD. ADD: No. 298, Yucheng South Road, Kunshan City, Jiangsu Prov. 215316, China TEL: +86-512-5778-5402 FAX: +86-512-5778-5405

G-5001A Operation ManualThank you for choosing OKTEK Multifunction SMD Chip Counter. spirit to offer excellent quality equipments and services to our customers. We wish you receive quality experience and keep supporting our manufacturing machinery for future to come.We highly recommend the user to carefully read the following operation manual, and understand how to maintain durability and expand the life span of the machine for prolonged use.We are the best production equipment supplier and use our

G-5001A Operation ManualTable of ContentsChapter 1FeaturesInstallation5-2Operation ProcedurePanel Explanation5-1Instructions for CountingSpecificationMatters of AttentionTroubleshootingDetail Lists of PartsMeter InstructionBarcode InstructionP-1P-1P-2P-3P-5P-9P-14P-13P-11P-10EDITION2011/04/14Loss-Detect AdjustmentP-15Chapter 3Chapter 2Chapter 6Chapter 4Chapter 8Chapter 5Chapter 9Chapter 7Chapter 10

1G-5001A Operation ManualChapter 1Features1. Fully automated counting system and provides material and inventory operation..2. Convenient auto save function for each setup value.3. Suitable for any sized SMD reel parts.4. Anti-lock protection device setup.5. Built-in backup power supply. Allows counting during power /electrical failures. 6. Automatic loss detecting; detect missing pieces for accuracy. (0% Margin of Error)7. Automatic stop and reverse function. Easy to operate.8. Includes 3 (4000 counts) Auto ranging multi-meter. Convenient with simpleoperation procedure. Allows measurements of materials value anytime.9. Graphical LCD monitor.10. Option to add barcode printer to increase management efficiency.11. Fashionable design with traditional streamline form.Chapter 2Matters of Attention1. Please check if all parts are included with the box2. Please select the correct voltage setting before using the machine3. Please read this manual carefully before using the machine.4. Connect the chassis ground wire to ensure personal & parts safety.1/11/1

2G-5001A Operation ManualPower:Weight:AC110V 60 Hz / AC220V 50 Hz30 W-99999 ~ 9999999999.OPTIONMax Resistance 40MMax Capacitance 100uFDiode S/O 50 370L * 610W * 180H mmApprox. 10 KGReel Diameter: MAX 382mmWidth: 8, 12, 16, 24, 32, 44, 56mmPitch: No Limit

Power Rate:Count Capacity:Loss Detect:Electric Meter:Dimension:Application:Chapter 3Specification1/1

3G-5001A Operation Manual1. Please check the following parts inside the boxMain Machine 1 setPower Cord (American Specification) 1 setTool: Manual Wrench 1 pieceTool: Hexagon wrench (M1.5) 1 pieceTest Probe 1 set (red, black)G-5001A Operation Manual 1 piece2. Select the voltage specification (AC110V/AC220V), and shift the voltage selector in the back of the machine.

3. Connect the power cord to the AC socket located on the back of the machine, then to the wall outlet. (Diagram 1)

4. Place the machine on a flat surface while in use.

5. Please connect the chassis ground wire for safety. Diagram 1Chapter 4Installation1/2

4G-5001A Operation ManualDiagram 2AChapter 4Installation2/26. Turn on the power on the back of the machine as seen

on , Diagram 2

7. Installation is complete. You may start using the SMD Chip Counter.A

+5G-5001A Operation ManualLCM MonitorModelKeypadFunctionalKeysMotors control key for countingPanel ExplanationParameter Setup KeysClear/EnterChapter 5Instructions for Counting1/5Panel ExplanationSection 1

6G-5001A Operation Manual1. LCM Monitor:Set your demanded quantityCount ResultLoss QuantityMachine Status2. SET set the number of quantity.Pitch of parts to partsLoss Detect ModeMachine Status (Meter)Test ModeTest ValueMeter StatusCounting Status3. PITCH sets up the reel pitch4. FUN converts function from counter to meter or meter to counter.Panel Explanation0Shows the position of lossSection 1Chapter 52/5Counting StatusInstructions for Counting

7G-5001A Operation Manual5. Type : Setup the loss detect mode / meter mode6. PRINT : To start up the printing label function7. Figure keys (0~9) : To input the quantity you want to count from the figure key Loss Detect Mode0Standard mode (includes paper taping reel)For transparent plastic taping reelFor opaque taping reelMeter ModeR : Resistance Measurement

: Diode Check

: S/O Test

C : Capacitance MeasurementChapter 53/5Panel ExplanationSection 1Instructions for Counting

8G-5001A Operation Manual8. CLEAR/BACK Counter Mode 1. To clear the counted volume 2. Backspace (for deleting)Meter Mode 1. To zero offset the contact resistance or stray capacitance of the inner machine .ENTER Press to confirm input after keying in the volume.11. STOP To stop the counting motor. COUNT To start Reverse Counting.COUNT To start up the counting motor. - Forward Counting - Panel ExplanationSection 1Chapter 54/5Instructions for Counting

1. Confirm the voltage specification and connect the power cord to the machine. Switch power on.

2. Place the parts on the left tray and the empty reel on the right tray.

3. Pull the adjusting rod to the top position and push the slingshot shape fixing tray.

4. Pull and fixate the tape on the empty reel while moving the tape to the middle space between the empty and first parts, aiming towards the U gap. Push the slingshot shape fixing tray back.

After fixed, push down the adjusting rod, and press the key to zero the count.9Operation ProcedureSection 2Chapter 55/5Instructions for CountingG-5001A Operation Manual5. If the tape is not long enough to be fixed at the empty reel, please pull it until the length it is fixable and press the key.6. [Loss-Detect Mode Only] Turn the adjusting rod according to the reel width. Adjust the height of the sensor to scale, exactly in the center of the loss detect hole. If successful, the red light on the sensor amplifier will turn on.

7. Press key to input the value you want, then press the key to continue. 8. Press key for the volume you want to count, then press key to continue.9. [Standard Mode] Press to start. As the counting volume is reached, the counting will automatically stop.

[Loss-Detect Mode] Under Type 1 & 2 Mode, once any loss is detected, it will automatically stop. The user can read the position of the loss through the LCM monitor . To continue counting, press to resume. The counter will continue until finished or another loss is detected.10. Cut down the parts tray at the U gap when completed.

11. Reverse Function: Press the key when collecting the reel. The balanced parts will automatically roll back to the left reel. (Same function as Step 9).

1. Press : change the display on the LCM monitor from Counter to Meter.10G-5001A Operation Manual2. Connect the red/black test probe to the banana pocket on the front of the machine.3. Press to switch the function you want to repeat.RResistance test : efficiency range 0 ~ 40 M Diode test Open short test : efficiency range 0 ~ 50 CCapacitance : efficiency range 0.01n ~ 100 UF 4. The machine will try to learn and adapt through the measurements gained from the resistance or capacitance as it finds contact impedance (test probe short) or stray capacitance (test probe open) problems.

If the is displayed on the screen when is pressed before

testing begins, this means the system will automatically deduct the contact impedance and stray capacitance values to figure out its correct value.The following is the pattern for repeat: Chapter 61/1Meter Instructions

11G-5001A Operation Manual1. Press the key to change the LCM display into Print Mode.bdef3. Character input for print according to above sequence.Diagram Example (filled)4. After input, PRESS ENTER TO PRINT will appear at the bottom of screen. If all information is correct, press ENTER to continue.Chapter 71/2Barcode Instruction2. The system will offer 6 parameter of input: (Ex. Diagram in #3 below) a. Input the name of the company or products (max: 8 characters) b. Date (Year/Month/Day). c. Item No. (Barcode printout, max: 16 characters) d. Spec of item (max: 16 characters) e. Reel Pith (max: 2-figure number) 2 numerals f. Quantity of item (max: 5 numerals)Diagram Example (not filled) ca

12G-5001A Operation Manual5. Keyboard explanation for printing use. A. 1~9 key to input Numerical and English Alphabets.B. CLEAR/BACK keyback to last field, clear character input C. ENTER keyconfirm/jump to next fieldD. STOP keydelete all inputted data1 A B C D2 E F G H3 I J K L4 M N O P5 Q R S T7 Y Z ! #8 $ % & ,9 ( ) * +0 - . / \6 U V W XCorresponding CharactersValid Key AreaChapter 72/2Barcode Instruction

13G-5001A Operation ManualReel TrayHandleThe fiber amplifier light of loss detectSocket for Test ProbeOperation DisplayAdjust Loss Detect Height Adjust Fixing UnitLoss Detect DeviceSlingshot Shaped Fixing Unit Chassis Ground SocketPower ON/OFFPrinter PortVoltage SelectorPower Socket (INPUT)Loss-Detect Table ScaleChapter 81/1Detail List of Parts

14G-5001A Operation ManualTrouble SolutionThe AC Power is normal, but when switched is on, there is no data on the LCM monitor.1. Check if the voltage selector matches the voltage on the wall outlet.Check if the fuse on the machine is OK.Loss Detect is set but when it detects, the system doesnt begin.Battery is out of energy. Please recharge and try again.When the switch is turned on during battery mode, no data is seen on the LCM monitor.Check and adjust if the fiber SENSOR is set correctly.Make sure the TYPE mode is set to 0. If your problem is not listed above, or it cannot be solved, please contact us ! http://www.oktek.com/The parts tape is coming off while it is counting.Check the parts tray and wheel is closely secured and tight.Check if the lever on the fixed tray is firmly pushed down.Chapter 91/1Troubleshooting

15G-5001A Operation ManualAdjustments necessary for optical fibers sensitivity will be discussed here.The sensitivity will be adjusted appropriately if certain conditions cannot be achieved duringadjustment process.Chapter 101/1Loss-Detect AdjustmentSTEP 1: When counting using the loss-detect, please select suitable modes according to the reel material. TYPE 0 No loss-detect (paper reel) TYPE 1 Transparent plastic taping reel TYPE 2 Opaque plastic taping reel

STEP 2: Optimal sensitivity settings for the optical fiber amplifier1. Black Opaque Taping ReelUse loss-detect mode TYPE 2. Set sensitivity between 2 and 3 until completion. No need to readjust sensitivity. 2. Transparent ReelUse loss-detect mode TYPE 1. If parts pitch is 4 or under 4mm, adjust the optical fiber amplifier between 1 and 2. If pitch grows, raise the optical fiber amplifier between 2 and 3.3. Slate Black Translucent ReelUse loss-detect mode TYPE 2. Adjust the optical fiber amplifier between 1 and 2.4. Paper ReelNot suitable for loss-detect counting.

STEP 3: Adjustment VerificationParts will start moving along a path as it begins. When the central position (A) of the reel section without parts starts to pass the sensor, the status of the lights (red and green light) on the optical fiber amplifier will react in the following way: red light on (no flicker), green light on (flicker or no flicker). When the central position (B) is placed within the sensors, the red light will turn off.

While transparent reel is under test, please pay close attention to allow the sensor ray pass through the curved, concave (C) place because the sensor ray has to penetrate the reel for counting to perform well.