Operating Instruction Electrical Part-Turn Actuator OI ... · PDF fileYou must read these...

Operating Instruction OI/RHDE8000_16000-EN

Electrical Part-Turn ActuatorRHDE8000 ... 16000 (Contrac)

Rated torque8000 … 16000 Nm (5900 ... 11800 lbf-ft)

in Explosion Proof design

Blinder Text

2 RHDE8000 ... 16000 (Contrac) OI/RHDE8000_16000-EN

Electrical Part-Turn Actuator RHDE8000 ... 16000 (Contrac)

Operating Instruction OI/RHDE8000_16000-EN

04.2016

Rev. B

Translation of the original instruction

Manufacturer: ABB Automation Products GmbH Process Automation

Schillerstraße 72 32425 Minden Germany Tel.: +49 571 830-0 Fax: +49 571 830-1806

Customer service center

Phone: +49 180 5 222 580 [email protected]

© Copyright 2016 by ABB Automation Products GmbH Subject to changes without notice

This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.

Contents

Contents

OI/RHDE8000_16000-EN RHDE8000 ... 16000 (Contrac) 3

1 Safety ............................................................................................................................................................. 5

1.1 General information and notes for the reader ................................................................................................ 5

1.2 Intended use ................................................................................................................................................... 5

1.3 Target groups and qualifications .................................................................................................................... 5

1.4 Warranty provisions ........................................................................................................................................ 5

1.5 Plates and symbols ........................................................................................................................................ 6

1.5.1 Safety- / warning symbols, note symbols ................................................................................................ 6

1.5.2 Name plate .............................................................................................................................................. 7

1.6 Transport safety information........................................................................................................................... 8

1.7 Storage conditions .......................................................................................................................................... 8

1.8 Installation safety information ......................................................................................................................... 9

1.9 Safety information for electrical installation .................................................................................................... 9

1.10 Operating safety information ........................................................................................................................ 10

1.11 Maintenance safety information ................................................................................................................... 10

1.12 Safety instructions related to the raw materials and supplies ...................................................................... 11

1.13 Returning devices ......................................................................................................................................... 11

1.14 Integrated management system ................................................................................................................... 12

1.15 Disposal ........................................................................................................................................................ 12

1.15.1 Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment) ................. 12

1.15.2 RoHS Directive 2002/95/EC ................................................................................................................. 12

2 Ex relevant safety instructions ................................................................................................................. 13

2.1 Operation via frequency transformer ............................................................................................................ 13

2.2 Preventing electrostatic charging ................................................................................................................. 13

3 Design and function ................................................................................................................................... 14

4 Mounting ..................................................................................................................................................... 16

4.1 Actuator check .............................................................................................................................................. 16

4.2 Installation instructions ................................................................................................................................. 16

4.3 Fastening the actuator .................................................................................................................................. 16

4.4 Installation position ....................................................................................................................................... 17

4.5 Assembly with the valve ............................................................................................................................... 18

4.5.1 Preparation for mounting with lever ...................................................................................................... 18

4.5.2 Adjusting the stops in dependence of the travel ................................................................................... 19

4.5.3 Adjusting the stops in dependence of the torque .................................................................................. 19

4.6 Installation variants ....................................................................................................................................... 20

4.6.1 Locking and fastening elements ........................................................................................................... 20

4.6.2 Mounting with lever ............................................................................................................................... 20

4.6.3 Installation with additional drive elements ............................................................................................. 21

4.7 Dimensions ................................................................................................................................................... 22

4.7.1 Lever for RHDE8000 ............................................................................................................................. 22

4.7.2 Lever for RHDE16000 ........................................................................................................................... 24

5 Electrical connections ............................................................................................................................... 26

5.1 Cable shield .................................................................................................................................................. 27

5.1.1 Signal part ............................................................................................................................................. 27

5.1.2 Motor ..................................................................................................................................................... 27

5.2 Terminal connection diagrams ..................................................................................................................... 28

5.2.1 Power Electronic Unit EBS853 (Contrac) / EBS861 (Contrac) ............................................................. 28

5.2.2 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) ............................................................. 30

6 Operation..................................................................................................................................................... 31

Contents


6.1 Automatic mode / Handwheel mode ............................................................................................................ 31

6.2 Manual operation .......................................................................................................................................... 31

6.2.1 Handwheel operation in combination with positioning time-out function .............................................. 32

7 Maintenance ................................................................................................................................................ 33

7.1 Inspection and overhaul ............................................................................................................................... 33

7.2 Removing the motor and adjusting the brakes............................................................................................. 34

7.3 Oil change .................................................................................................................................................... 34

7.3.1 Oil types ................................................................................................................................................ 34

7.3.2 Filling capacity ....................................................................................................................................... 34

8 Trouble shooting ........................................................................................................................................ 35

8.1 Electrical test values ..................................................................................................................................... 35

9 Specifications ............................................................................................................................................. 36

9.1 Technical data for the cable set (for Ex-relevant range) .............................................................................. 37

10 Appendix ..................................................................................................................................................... 38

10.1 Approvals and certifications ......................................................................................................................... 38

Safety


1 Safety

1.1 General information and notes for the reader

You must read these instructions carefully prior to installing and commissioning the device.

These instructions are an important part of the product and must be kept for future reference.

These instructions are intended as an overview and do not contain detailed information on all designs for this product or every possible aspect of installation, operation and maintenance.

For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of any previous or existing agreement, promise or legal relationship nor is it intended to change the same.

This product is built based on state-of-the-art technology and is operationally safe. It has been tested and left the factory in perfect working order from a safety perspective. The information in the manual must be observed and followed in order to maintain this state throughout the period of operation.

Modifications and repairs to the product may only be performed if expressly permitted by these instructions.

Only by observing all of the safety instructions and all safety/warning symbols in these instructions can optimum protection of both personnel and the environment, as well as safe and fault-free operation of the device, be ensured.

Information and symbols directly on the product must be observed. They may not be removed and must be fully legible at all times.

1.2 Intended use

The actuators are used exclusively for operating final control elements (valves, vanes, etc.). They may only be operated using an appropriate Contrac electronic unit for field or rack installation. Using these actuators for any other purpose will introduce the risk of personal injury and can also damage or impair the device's operational reliability. In addition to this operating instruction, the relevant documentation for the power electronic unit and software tools must be observed.

1.3 Target groups and qualifications

Installation, commissioning and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator accordingly. The specialist personnel must have read and understood the manual and must comply with its instructions.

The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair, and maintenance of electrical products.

1.4 Warranty provisions

Using the device in a manner that does not fall within the scope of its intended use, disregarding this instruction, using underqualified personnel, or making unauthorized alterations releases the manufacturer from liability for any resulting damage. This renders the manufacturer's warranty null and void.

Safety


1.5 Plates and symbols

1.5.1 Safety- / warning symbols, note symbols

DANGER – <Serious damage to health / risk to life>

This symbol in conjunction with the signal word "Danger" indicates an imminent danger. Failure to observe this safety information will result in death or severe injury.

DANGER – <Serious damage to health / risk to life>

This symbol in conjunction with the signal word "Danger" indicates an imminent electrical hazard. Failure to observe this safety information will result in death or severe injury.

WARNING – <Bodily injury>

This symbol in conjunction with the signal word “Warning“ indicates a possibly dangerous situation. Failure to observe this safety information may result in death or severe injury.

WARNING – <Bodily injury>

This symbol in conjunction with the signal word "Warning" indicates a potential electrical hazard. Failure to observe this safety information may result in death or severe injury.

CAUTION – <Minor injury>

This symbol in conjunction with the signal word “Caution“ indicates a possibly dangerous situation. Failure to observe this safety information may result in minor or moderate injury. This may also be used for property damage warnings.

NOTICE – <Property damage>!

The symbol indicates a potentially damaging situation.

Failure to observe this safety information may result in damage to or destruction of the product and/or other system components.

IMPORTANT (NOTE)

This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation.

Safety


1.5.2 Name plate

Fig. 1

1 Full name of model 2 Serial no. / NL no. (no. of non-list

version) 3 Rated torque / Year of manufacture 4 Permissible ambient temperature /

Degree of protection / CE mark with information about the monitoring authority

5 Min., max. operating angle / max. operating speed / heater (option)

6 Filled oil types 7 Associated Contrac electronic unit 8 Explosion protection class 9 Approval body and inspection no. 10Blank for customer-specific information

M00305

Antrieb / Actuator: CONTRAC ....

F

-Nr./No NL -/-

= Jahr/Year

Ta = IP 66

Öl / Oil:

für/for Elektronik/Electronics EBN.../EBS...

ZELM 04 ATEX 0209 X

1

2

3

4

5

6

7

8

9

10

00

44

II 2G ck Ex de [ib] ib IIB T4 II 2D ck Ex t T130°CGb, b IIIC

s = min. ..... max. ......

F

v = .......... mm/s

II 2GII 2D

ABB Automation Products GmbHSchillerstrasse 72D-32425 MindenMade in Germany

Safety


1.6 Transport safety information

WARNING - Falling or toppling loads!

Risk of death or serious injury due to the device falling down or toppling over!

• Do not stand under suspended loads!

• Do not detach the hoisting equipment until installation is complete!

• Only use the dedicated load pick-up devices (eyebolts) for suspending the components!

Check the devices for possible damage that may have occurred during transport. Damages in transit must be recorded on the transport documents. All claims for damages must be claimed without delay against the shipper and before the installation.

Ensure that the specified environmental conditions in the Technical Data chapter are complied with.

1.7 Storage conditions

IMPORTANT (NOTE)

The storage data provided below assumes that the devices are fully closed and thus comply with the degree of protection stated in the technical specifications. When devices are supplied, their degree of protection is guaranteed. If they have been subsequently tested or commissioned, the degree of protection must be ensured again before they are put into storage.

The devices may be stored under moist and corrosive conditions for a short time. The equipment is protected against external corrosive influences. However, direct exposure to rain, snow, etc., must be avoided.

The permissible storage and transport temperatures must be observed.

Devices equipped with a heater are also protected by desiccant, which is placed in the following locations where condensation may be a problem:

Position sensor: In connection chamber

Electronic unit: In electrical connection chamber

The desiccant guarantees sufficient protection for approximately 150 days. It can be regenerated at a temperature of 90 °C (114 °F) within 4 h. Remove the desiccant prior to commissioning the actuator or the electronic unit.

If you intend to store or transport the device for a long period of time (> 6 months), we recommend that you wrap it in plastic foil and add desiccant.

Protect uncovered metallic surfaces with an appropriate long-term corrosion inhibitor.

The relevant long-term storage temperatures must be observed.

Safety


1.8 Installation safety information






• Only qualified specialists who have been trained for these tasks are authorized to mount and adjust the control actuator, and to make the electrical connection.

• When working on the actuator itself or the electronics always observe the locally valid accident prevention regulations and the regulations concerning the construction of technical installations.

• Make sure that no process forces are exerted on the control element.

• Do not use the motor or handwheel to lift the actuator.

• The load pick-up device on the actuator (eyebolt) must only be loaded in a vertical direction. Only use the load pick-up device for lifting/lowering the actuator (without final control element mounted).

1.9 Safety information for electrical installation o

• The electrical connection may only be made by authorized specialist personnel and in accordance with the electrical circuit diagrams.

• The electrical connection information in the manual must be observed; otherwise, the type of electrical protection may be adversely affected.

• Safe isolation of electrical circuits which are dangerous if touched is only guaranteed if the connected devices satisfy the requirements of DIN EN 61140 (VDE 0140 Part 1) (basic requirements for safe isolation).

• To ensure safe isolation, install supply lines so that they are separate from electrical circuits which are dangerous if touched, or implement additional isolation measures for them.

Safety


1.10 Operating safety information

WARNING - risk of crushing!

Risk of injuries due to crushing between the lever and the stops or between the lever and the coupling rod, respectively!

• Do not reach into the danger zone!

• Exclusively start the actuator with the lever cover installed!

Before switching on, make sure that the environmental conditions specified in the "Technical specifications" chapter or data sheet are complied with and that the power supply voltage corresponds to the voltage of the actuator.

If there is a chance that safe operation is no longer possible, take the device out of operation and secure it against unintended startup.

When the actuator is installed in areas that may be accessed by unauthorized persons, the operator must put appropriate protective measures in place.

The handwheel must always be secured with a cotter pin to prevent it being activated unintentionally. While the handwheel is being operated, the power supply to the motor must be switched off.

1.11 Maintenance safety information

WARNING - risk of injury!

Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released or the motor is removed! Make sure that process forces are not exerted on the lever.

• When changing the oil of the actuator, thoroughly remove any oil that may have run down on the floor during the procedure to avoid accidents.

• Dispose of old oil according to local regulations. Make sure that no oil reaches the water cycle.

• Make sure that any oil leaking from the device cannot come into contact with hot parts.

• Switch off the supply voltage for the power electronic unit and, if necessary, disconnect the separately supplied anti-condensation heater (option) when working on the actuator or related subassemblies and take precautions to prevent unintentional switch-on.

Safety


1.12 Safety instructions related to the raw materials and supplies

Observe the manufacturer's regulations and safety data sheets!

• Mineral oil and grease can contain additives that, under special conditions, may lead to adverse effects.

• Skin contact with oil or grease may cause skin damage (skin irritations, inflammations, allergies). Avoid long-term, excessive or repeated skin contact. If lubricants contact your skin, immediately wash with water and soap! Do not allow lubricants to get in contact with open wounds!

• If lubricant splashes into the eye, rinse with plenty of water for at least 15 minutes and then consult a doctor!

• When handling lubricants use appropriate skin protection and care products or wear oil-resistant gloves.

• Lubricants that have run down to the floor are a potential source of danger, due to the slip hazard. Spread sawdust or use oil adsorbent to bind and remove the lubricants.

1.13 Returning devices

Use the original packaging or suitably secure shipping containers if you need to return the device for repair or recalibration purposes. Fill out the return form (see the Appendix) and include this with the device.

According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes:

All devices delivered to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkalis, solvents, etc.).

Please

Please contact Customer Center Service acc. to page 2 for nearest service location.

Safety


1.14 Integrated management system

ABB Automation Products GmbH operates an integrated management system, consisting of:

• Quality management system to ISO 9001:2008

• Environmental management system to ISO 14001:2004

• Occupational health and safety management system to BS OHSAS 18001:2007 and

• Data and information protection management system

Environmental awareness is an important part of our company policy.

Our products and solutions are intended to have a minimal impact on the environment and on people during manufacturing, storage, transport, use, and disposal.

This includes the environmentally-friendly use of natural resources. We conducts an open dialog with the public through our publications.

1.15 Disposal

This product is manufactured from materials that can be reused by specialist recycling companies.

1.15.1 Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)

This product is not subject to WEEE Directive 2002/96/EC or relevant national laws (e.g., ElektroG in Germany).

The product must be disposed of at a specialist recycling facility. Do not use municipal garbage collection points. According to the WEEE Directive 2002/96/EC, only products used in private applications may be disposed of at municipal garbage facilities. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials.

If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee.

1.15.2 RoHS Directive 2002/95/EC

With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European Directives 2002/96/EC (WEEE) and 2002/95/EC (RoHS) are translated into national law. ElektroG defines the products that are subject to regulated collection and disposal or reuse in the event of disposal or at the end of their service life. ElektroG also prohibits the marketing of electrical and electronic equipment that contains certain amounts of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenyl ethers (PBDE) (also known as hazardous substances with restricted uses).

The products provided by ABB Automation Products GmbH do not fall within the current scope of the directive on waste from electrical and electronic equipment according to ElektroG. If the necessary components are available on the market at the right time, in the future these substances will no longer be used in new product development.

Ex relevant safety instructions


2 Ex relevant safety instructions als

IMPORTANT (NOTE)

Technical modifications to the actuator or motor cancel the explosion protection.

• Before installing the actuator, review the information on the name plate regarding device class, Ex category, Ex zone and temperature class to make sure the actuator is approved for operation in the relevant hazardous area. In the event of deviations, the actuator may not be put into operation.

• Check the oil level and mounting position prior to commissioning the device in explosive atmospheres.

• Only use levers for the shaft that are specified by the manufacturer. Use of other levers requires ATEX certification.

IMPORTANT (NOTE)

Read the information in the section "Installation with additional drive elements", page 21.

2.1 Operation via frequency transformer

• The frequency converter may not installed or used within the Ex area.

• Check whether the actuator is connected to the right electronic unit, see section "Specifications".

• Check whether the associated electronic unit has been configured using the correct actuator parameters. To do this, check the relevant information on the name plate of the actuator and the electronic unit with respect to actuator type, ambient temperature range of actuator, and NL number, if applicable.

• On delivery, the positioning time-out function of the electronic unit associated with the actuator is activated. Deactivating this setting is not permitted.

• Rapid traverse mode is not allowed to be used on Ex actuators. Therefore, it is not possible to select it via the user interface.

• Activating the breakaway function is not permitted.

• Activating the "Position dependent switch-off" function with 2x torque/force is not permitted.

• The Contrac power electronic unit must be upstream of the motor temperature monitoring unit SD241-B or a similar, certified tripping unit.

2.2 Preventing electrostatic charging

Due to the possibility of impermissible electrostatic charging of the housing occurring, the effects of high-voltage sources on the equipment must be prevented. Electrostatic charging can also occur if the device is wiped with a dry cloth or if large amounts of dust flow around the device in dusty environments. To prevent charging of this type from occurring, the device may only be cleaned using a damp cloth. Dust flowing round the device should be prevented by installing a flow restrictor or partition.

Design and function


3 Design and function

Fig. 2: (illustrations may differ from actual installation)

1 Ball-and-socket joint 2 Damper lever 3 Handwheel crank 4 Handwheel 5 Handwheel release

6 Servo motor 7 Intermediate gears 8 Gear case 9 Adjustable stops (under the lever cover) 10Output drive shaft (under the lever cover)

Functionality

Compact actuator for the operation of final control elements with preferably 90° rotary movement such as vanes, ball valves, etc.

The rated torque is transferred via the lever.

A special power electronic unit controls the actuator. The electronic unit serves as the interface between actuator and control system.

During continuous positioning the power electronic unit varies the motor torque steplessly until the actuator force and the restoring process forces are balanced. High response sensitivity and high positioning accuracy with short stroke time ensure excellent control quality and a long actuator life.

Design and function


Process Control System/ Controller

mains115 V AC / 230 V AC

Motor TemperatureMonitoring Unit(e.g., SD241B)

Contrac powerelectronic unit

Contrac actuatorin Explosion Proof design

M00190

non Ex

Ex

Motorwith temperature sensor

brake

Motor/brake line(shielded)

Sensor line (shielded)

Signal line from / to controlsystem / controller (shielded)

Motor connection area

Sensor connection area(anti-condensation heater, optional)

Sensor electronic unit

Actuator sensor

Gearing

Temperature sensor line

Fig. 3: Ex design

Mounting


4 Mounting






4.1 Actuator check

Before you start to install the actuator make sure that the delivery status corresponds to the ordered status and to the intended use.

• Check the oil level when installing the device in positions other than IMB 3.

• Once the actuator is installed, fasten the vent valve in the uppermost bore.

• Prior to commissioning the device, make sure that the motor and the connection chambers are free of dirt, moisture and corrosion.

4.2 Installation instructions

• Make sure that the actuator is accessible from all sides to ensure convenient handwheel operation, electrical connection, and replacement of assemblies.

• Avoid direct exposure to rain, snow and other environmental influences.

• RHDE8000 and RHDE16000 actuators must be mounted on a level, vibration-free or vibration-dampening and torsionally rigid support.

• The drive elements (lever/coupling rod) must not cause additional vibration loadings (e.g., use spring couplings or vibration absorbers in the coupling rod.)

• When mounting the actuator close to heat sources use an insulating layer or shielding.

• Ensure that the ambient temperature does not exceed 60 °C (140 °F) or 40 °C (104 °F) for the low-temperature version. If necessary, use a cover to provide protection against direct sunlight.

• The maximum tilt angle of 140° may not be exceeded.

4.3 Fastening the actuator

1. Place the actuator on the fixing device in the correct position. Pay attention to the rotating direction in combination with the final control element.

2. Fasten the actuator with four screws. Use the biggest possible screw diameter and observe the tightening torque (see table “Locking and fastening elements”).

Mounting


4.4 Installation position

The spur gears of the actuators RHDE8000 ... 16000 (Contrac) are oil-lubricated. The actuator is delivered factory-filled with the quantity of oil appropriate for IMB 3. Once the actuator is installed replace the uppermost check plug by the separately supplied venting plug.

IMB 3 IMB 6 IMB 7 IMV 6

1 2

M00314

Fig. 4

1 Inspection plug 2 Venting plug

All mounting orientations shown in fig. Fig. 4 are permissible. To facilitate mounting and maintenance, however, it is recommended that you use orientation IMB 3. For each mounting position, check the prescribed oil level prior to commissioning (see chapter 7.3.2 “Filling capacity”).

IMPORTANT (NOTE)

For the RHDE16000, only position IMB 3 is allowable.

It is important that sufficient cooling air is supplied and sufficient space is available should components need to be replaced. To achieve this, allow for the following minimum distances:

Actuator Space

RHDE8000 / RHDE16000 80 mm (3.15 inch)

Mounting


4.5 Assembly with the valve



• Prior to starting any mechanical work on the device, switch off the voltage supply to the motor and take precautions to prevent unintentional switch-on.

CAUTION

Vibrational loading may cause the lever cover to come off!

Secure the lever cover with the appropriate screw locking devices!

IMPORTANT (NOTE)

Before finally coupling the actuator to the valve, let it once overshoot the actual OPEN and CLOSED end positions by at least 10 %.

4.5.1 Preparation for mounting with lever

WARNING – Electrical voltage risk!

When working on the actuator or the related subassembly, switch off the supply voltage for the power electronic unit and separate anti-condensation heater (option), and take precautions to prevent unintentional switch-on.

1. Make sure that the shaft and lever bore surface are clean and free of grease.

2. Determine the length of the coupling tube (not included in the scope of delivery).

3. Move the valve to the "CLOSED" position.

4. Use the handwheel to move the actuator into the proper end position. Observe the permissible angle.

5. Refer to chapter 4.7 “Dimensions“ for the required length of the connection pipe.

6. In order to fasten the second ball-and-socket joint, provide a cone in the lever of the final control element, according to the dimensional drawing.

7. Insert the ball-and-socket joint, and secure with crown nut and split-pin.

8. Remove the welding bushings and weld them to the coupling tube.

9. Insert the link rod between the two ball-and-socket joints and screw it in.

10. If required adjust “L” by turning the link rod.

11.When all adjustment steps are finished, fasten the counter nuts.

Mounting


4.5.2 Adjusting the stops in dependence of the travel

1. Remove the lever cover.

2. Move the driver lever / valve to the end position requiring fine adjustment.

3. Put the stop onto the toothing as close to the output lever as possible and fasten it with screws.

4. The mechanical limit stops may not be fixed within the adjusted operating range.

5. Move the driver lever towards the stop using the handwheel; turn the link rod for fine adjustment.

6. Fasten the counter nuts.

7. Fasten the stop in the other mounting position close to the end position, depending on the toothing.

8. Attach the lever cover. Observe the tightening torque!

4.5.3 Adjusting the stops in dependence of the torque

1. First proceed as described in the "Travel-dependent stop adjustment" chapter (steps 1 … 4).

2. Prior to re-fastening the counter-nut, turn the link rod with the handwheel locked in place to provide pretension in the valve’s "CLOSED" position.

3. Lock the handwheel.

4. Turn the link rod or slightly shift the mechanical stop to get a small gap between the lever and the stop. The procedure depends on the stiffness of the linkage arrangement.

5. Tighten the counter-nuts and limit stop screws.

6. Attach the lever cover. Observe the tightening torque!

Mounting


4.6 Installation variants

4.6.1 Locking and fastening elements

Clamping screws of mechanical stops

Tightening torque: 670 Nm (494.17 lbf-ft)

Lever clamping screws

Tightening torque: 1400 Nm (1032.59 lbf-ft)

Lever cover:

Tightening torque: 30 Nm + 5 Nm (22.13 lbf-ft + 3.69 lbf-ft)

Mounting screw (property class 8.8)

Bore diameter: 39 mm (1.54 inch)

Tensile strength: ≥ 800 N/mm2 (≥ 116032 pounds/square inch)

Yield strength: ≥ 640 N/mm2 (≥ 93550 pounds/square inch)

Specifications for linkage of ball-and-socket valve in driver lever cone

Actuator Ball-and-socket joint Thread Tightening torque

RHDE8000 / RHDE16000 Ball-and-socket joint B50 M30 x 1.5 258 Nm (190 lbf-ft)

4.6.2 Mounting with lever

310

M00315

1 23

5

46

7

Fig. 5

1 Output lever 2 Mechanical limit stop with clamping

screws 3 lever clamping screw 4 Fixing screws

5 Flap lever 6 Rigid, level support 7 Link rod α 20° β based on requirements of the valve

manufacturer

Mounting


4.6.3 Installation with additional drive elements

When mounting an additional drive element instead of the standard lever, the following installation conditions must be observed:

Max. permissible shaft load:

Type radial force at distance x

N (lbf)

Distance x from shaft edge mm (inch)

axial force

N (lbf)

max. rated torque

RHDE8000 28284 (6358) 103 (4.04) 4911 (1104) Occasionally, twice the rated torque

RHDE16000 45255 (10173) 103 (4.04) 7858 (1767) Occasionally, twice the rated torque

M00347

XFR

Fig. 6: Stub shaft

Configuring the drive element hub

The new drive element is mechanically connected to the drive shaft via a hole with feather key groove . This connection must be constructed so that the rated torque and any possible rated torque is transmitted accurately. The drive element must be mounted securely on the output drive shaft with suitable measures to prevent axial shift. For the new drive element, you can use the current mechanical stops.

The following parameters must be observed:

Type Bore diameter

mm (inches)

Key width mm (inch) Hub length mm (inch)

Minimum yield strength of hub Rp 0.2

N/mm2 (pounds / square inch)

RHDE8000 110 +0.09/+0.036 (4.33 +0.00354/+0.00142)

28 -0.022/-0.074

(1.1023 -0.00087/-0.00291) 205 (8.07)

320 (46412.80)

RHDE16000 120 +0.09/+0.036 (4.73 +0.00354/+0.00142)

32 -0,026/-0,088

(1.2599 -0.001023/-0.003464)205 (8.07)

250 (36260.0)

Mounting


4.7 Dimensions

4.7.1 Lever for RHDE8000

M00118

Ø3

8

30,537

141

42,5

50

50

135

...165

135

...165

I=

L-

300

L

180

205

120

570152,5

3842,5

Ø76

Ø68-0,1

18

10

30

°

3

2

1

116,4+0,2

110+0,090+0,036

400

28-0,022-0,074

4

Fig. 7: Dimensions in mm 1 Cone 1: 10 2 welding bushings are part of shipment 3 Connection pipe 3" EN 10255/ISO 65 Size "L" acc. to

requirements. The pipe is not included in shipment.

4 Angular deflection of ball and socket joint: Pointing towards the actuator: max. 3° Pointing away from the actuator: max. 10°

Mounting


M00118

Ø1

.50

1.201.46

5.55

1.67

1.9

7

1.9

7

5.3

1...6.5

05.3

1...6.5

0

I=

L-

11.8

1

L

7.0

98.0

7

4.72

22.446.00

1.50

1.67

Ø2.99

Ø2.68 -0.004

0.7

1

0.3

9

30

°3

2

1

4.58+0.008

4.33+0.004+0.001

15.75

1.10-0.0001-0.002

4

Fig. 8: Dimensions in inch 1 Cone 1: 10 2 welding bushings are part of shipment 3 Connection pipe 3” schedule 80 pipe “L” acc. to requirements.

The pipe is not included in shipment.


Mounting


4.7.2 Lever for RHDE16000

30°

M00120

Ø4

5

60

50

18

14

5..

.1

85

I =L

-3

30

L

20

52

00

500 125

685

218,5

54,550

174,5

Ø76

Ø68-0,1

- 0,026

- 0,088

+ 0,036+ 0,090

10

3

2

1

127,4+0,2

120

32

14

5..

.1

85

4

Fig. 9: Dimensions in mm 1 Cone 1: 10 2 Welding bushings are part of shipment 3 Connection pipe 3" EN 10255/ISO 65 Size "L" acc. to



Mounting


30°

M00120

Ø1

.77

2.3

5

1.9

7

0.7

1

5.7

1..

.7

.28

I =L

-1

2.9

9L

8.0

77

.87

19.69 4.92

26.97

8.60

2.151.97

6.87

Ø2.99

Ø2.68-0.004

0.3

93

2

1

4

5.02+0.008

4.72

1.26

5.7

1..

.7

.28

- 0.0010

- 0,0035

- 0.0014- 0,0035

Fig. 10: Dimensions in inch 1 Cone 1: 10 2 Welding bushings are part of shipment 3 Connection pipe 3” schedule 80 pipe size “L” acc. to



Electrical connections


5 Electrical connections

Each actuator requires a Contrac electronic unit which is loaded with the type-specific software.

IMPORTANT (NOTE)

Observe the instructions for the actuator and compare the specifications on the name plates of the actuator and the electronic unit in order to ensure the hardware and software assignment is correct.

Instructions concerning use in Ex applications

The electrical connection between the Contrac electronic unit and the Contrac actuator can be established using the cable set (order code 695). The cable set is not part of the Ex type examination certificate and must, therefore, be tested by the installer or operator to ensure it functions safely within the the complete installation.

In this respect, the following issues must be taken into consideration:

• The specific regulations governing the installation of electrical systems in potentially explosive atmospheres must be observed during electrical installation work. The regulations as set out in EN 60079-14 must be observed, particularly in respect of installing the shield bonding and potential compensation between the actuator, electronic unit, and motor protection equipment. See Chapter „Cable shield“, page 27 and page 28 ff.

• The motor and position sensor may only be connected using IP 66 Ex cable glands in accordance with EN 60079 ff with EU type examination certificate in accordance with Directive 2014/34/EU.

• The motor may be connected using cable lugs or a solid conductor bent into a "U" shape.

• Make sure that sufficient strain relief measures are in place for all cable connections.

• Provide all cable cores in the connection areas with sufficient protection against contact with metal surfaces. A gap of at least 6 mm (0.24 inch) must be maintained between conductive components.

• Remove the desiccant in the connection area of the motor and position sensor.

• Do not change the factory-set installation position of the motor junction box.

• Seal any cable entries that are not required using ATEX-certified IP 66 sealing plugs.

• For thermal motor monitoring purposes, the motor must be connected to a tested tripping unit. A permissible tripping unit is:

- ABB motor temperature monitoring unit SD241-B; with integrated tripping unit 3 RN 1011-1 CK 00, designation Ex II (2) GD , PTB 01 ATEX 3218, Siemens



5.1 Cable shield

5.1.1 Signal part

M007563

2

1

Fig. 11

1. Screw in screw (1).

2. Unscrew the cover for the connection area or disconnect the connectors (3).

M00754

6

7

54

6

5

4

4

Fig. 12: Installing the cable shield

3. Cut the cable sheath (6) to the required length.

4. Separate the cable shield and pull it back over the outer sheath (7).

5. Push the cable through the cable gland and fasten it with the clamp (4).

6. Make sure that the cable shield is in contact with the clamp (1) and the housing (5).

7. Connect the cable as described in section 5.2 “Terminal connection diagrams”.

8. Check the cable connections to ensure they are seated firmly and fasten the cable gland.

9. Screw the cover of the connection area (3) back on tight.

IMPORTANT (NOTE)

When installing the connection area cover, ensure that the sealing ring is not damaged. If the sealing ring is damaged, contact the manufacturer.

10.Unscrew screw (1).

IMPORTANT (NOTE)

Unscrew screw (1) until it is pressing against the cover (2). Make sure the screw is in a recess on the cover (3).

5.1.2 Motor

The cable shield must be connected to the motor in a proper manner.



5.2 Terminal connection diagrams

5.2.1 Power Electronic Unit EBN853 (Contrac) / EBN861 (Contrac)

5.2.1.1 Analog / digital

IMPORTANT (NOTE) The electrical connection is established via screw terminals on the actuator and on the electronic unit.

M00208

10

1817 19 20 21 22 23 24U V W Br Br PE

PE

H1 H2

11

+RB

+ -

28 29

U1 V1 70 171 2W1 1 2 17 19 20 21 22 23 24

1

+ - + - + - + -

72 83 94 10 135 11 146 12 15 30

+ - -+RB

+ -

31

I

U

L N

Uv24V

SD241-B

26 27

24V

3~ M

ϑ

mains

M00208

motor brake Contrac Ex-actuator

sensorsEx

non-Ex

heater approx 6 W (option)

screen connected to both endso n e - s i d e d s c r e e n i n gin further wiring possible

transmitter4...20mA

Setpoint+ HART

0/4...20mAact. pos.

0/4...20mADO 1

o.k./faultDO 2

endp. 0%DO 3

endp. 100%DI 1

MAN/AUTDI 2

MAN(+)DI 3

MAN (-)Uvout

sub distribution board

Contrac electronic unit

ext. fuse

motorconn. chamber

sensorconn. chamber

115 V AC / 230 V AC

1)

1) 1)

1)1)

Fig. 13 1) See also Page 26



5.2.1.2 PROFIBUS DP

Fig. 14 :

1) See also Page 26



5.2.2 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac)

5.2.2.1 Analog / digital

IMPORTANT (NOTE) The electrical connection is established via screw terminals on the actuator and on the electronic unit.

Fig. 15 1) See also Page 26

IMPORTANT (NOTE) *If you are using a separate heat supply, install 2 … max. 6 A medium time-lag fuses (e.g., Neozed D01CE14) to protect the heater.

Operation


6 Operation



• Do not reach into the danger zone!

• Exclusively start the actuator with the lever cover installed!

IMPORTANT (NOTE)

The actuator is supplied with activated positioning loop monitoring in the power electronic unit as default settings. Do not de-activate this setting.

6.1 Automatic mode / Handwheel mode

WARNING - Live components!

Risk of death or serious injuries due to electricity and unexpected machine movements!

In automatic mode the motor is always under power, even at standstill!

The motor triggered by the power electronic unit controls the drive shaft via the oil-lubricated gearing. This transmits the rated torque to the valve via a lever with ball-and-socket joints and a coupling rod. The position sensor detects backlash-free the current position of the drive shaft.

Adjustable limit stops prevent overloading of the valve in the event of an operating error. The motor brake locks the actuator in the current position if the power supply is cut off.

6.2 Manual operation

Handwheel mode allows you to move the actuator when the supply voltage is switched off.

CAUTION - Risk of injury!

When pressing the hand wheel lock, restoring force from the valve may be present in the hand wheel. To prevent the handwheel from turning unintentionally, hold the handwheel with one hand.

1. Remove the cotter pin.

2. Press the handwheel lock.

IMPORTANT (NOTE)

When the handwheel is turned to the right, this causes a left turn of the driver lever (rotating direction with view to the handwheel shaft or output drive shaft).

3. Turn the handwheel to move the driver lever to the desired position.

4. Release the lock.

5. Insert the cotter pin.

Operation


6.2.1 Handwheel operation in combination with positioning time-out function

The positioning time-out function of the Contrac power electronic unit monitors the actuator's behavior. It monitors whether the travel commands trigger the corresponding processes.

When the supply voltage is switched off, the positioning time-out function is disabled and handwheel operation is no longer monitored. If the actuator is moved via the handwheel while the supply voltage is switched on, the positioning time-out function recognizes this state as "Travel without travel command". A corresponding signal is output.

There are several options for resetting this positioning loop error:

• Resetting via the commissioning and service field

• Resetting via the graphical user interface

• Changing the setpoint signal by at least 3 % for more than 1 s

• Wiring of binary inputs DI2 or DI3 (not with step controller)

In the case of actuators with an Ex design, the positioning time-out function may not be deactivated.

Maintenance


7 Maintenance

WARNING - Live components!

Risk of death or serious injuries due to electricity and unexpected machine movements!

In automatic mode the motor is always under power, even at standstill!

WARNING - General risks!

All maintenance activities may only be performed by properly qualified persons.

Contrac actuators feature a robust construction. As a result, they are highly reliable and require minimal maintenance. The maintenance intervals depend upon the effective load and are therefore not specified here.

The built-in microprocessor evaluates the actual load factors (e.g. torques, forces, temperatures, etc.) and derives the remaining operating time until the next routine maintenance is required.

Use the configuration program to view this information.

7.1 Inspection and overhaul

• Only use genuine spare parts such as ball bearings, gaskets and oil may be used to overhaul the actuators.

• Maintenance activities should be performed once the remaining calculated time has expired.

• Inspection or maintenance is due once the intervals specified in the table have passed, at the very latest.

Overhaul intervals:

Interval Measures

1 x per year Visual check of the gaskets for leaks. Remove and replace if leaks are present.

Every 2 years functional check: Drive the actuator 2 x through the entire stroke range and check for correct speed reduction.

Every 4 years Check oil level

Max. every 10 years, preferably once the calculated time before the next maintenance operation has expired

Replace oil, roller bearings, and gaskets on motor and gears.

Check gear wheels for wear; replace if necessary.

Make sure that no chippings or other materials get into the gears during maintenance work.

Do not move the actuator during the oil level check.

If the actuators are used within a II2D classified area, clean the surfaces regularly in order to avoid dirt deposits of more than 5 mm (0.20 inch). In order to avoid electrostatic charging use a damp cloth to clean the lacquered surfaces and the lever cover.

Maintenance


7.2 Removing the motor and adjusting the brakes

WARNING - risk of injury!

The actuator position may be changed accidentally by the repelling power of the valve when the motor is removed or the brake is released. Make sure that process forces are not exerted on the lever.

Since the brake is permanently released in AUT mode it is not exposed to mechanical wear. Any readjustment is not necessary. Use the test function of the configuration software to check the brake.

7.3 Oil change

NOTICE!

Do not mix oils for different temperature ranges. Dispose of old oil according to local regulations. Make sure that the oil does not enter the water cycle.

Proceed as follows to drain or change the oil:

1. Provide a container capable of holding the expected oil quantity acc. to chapter 7.3.2 “Filling capacity”.

2. Open and remove the vent valve, see Fig. 4.

3. Unscrew the lowermost drain plug and drain the oil.

4. Make sure all the oil is out of the actuator.

5. Screw in and tighten the oil drain plug.

6. Fill the container with the proper oil quantity and tighten the vent valve.

7.3.1 Oil types

Ambient temperature Oil types

(default oil filled with delivery)

-25 ... 60 °C (-13 ... 140 °F) Mobil SHC 629

-30 ... 40 °C (-22 ... 104 °F) Mobil SHC 626

7.3.2 Filling capacity

RHDE8000

Installation position: IMB 3 IMB 6 IMB 7 IMV 6

Minimum oil quantity, approx.:

63 l (16.64 gal.1))

62 l (16.34 gal.1))

74 l (19.53 gal.1))

53 l (14.00 gal.1))

Min. oil level under inspection plug:

90 mm (3.54 inch)

90 mm (3.54 inch)

45 mm (1.77 inch)

85 mm (3.35 inch)

RHDE16000 Installation position: IMB 3 IMB 6 IMB 7 IMV 6

Minimum oil quantity, approx.:

90 l (23.78 gal.1)) For these installation positions, please contact the manufacturer. Min. oil level under

inspection plug: 100 mm (3.94 inch)

1) US liquid gallon

Trouble shooting


8 Trouble shooting

This chapter only covers hardware-related errors. For additional troubleshooting information, refer to the online help for the operator interface.

Error Possible cause Troubleshooting Valve cannot be moved by actuator. Failure either on the actuator or the

valve (e.g., stuffing box tightened too much).

Disconnect actuator from valve. If the actuator moves, the valve is the possible cause. If the actuator does not move, the actuator is the possible cause.

The actuator does not respond. Incorrect electronic unit or incorrect data record.

Compare information on name plates for actuator and electronic unit.

Incorrectly configured electronic unit.

Check / change. Change the settings via the parameterization software.

No communication with the control system.

Check wiring.

Incorrect wiring between actuator and electronic unit.

Check wiring.

Defective motor / brake. Check the winding resistance of the motor and brake. Check the brake lock.

Binary inputs on the electronic unit are not wired.

Make connection.

Brake does not release (no mechanical "click").

Check the brake air gap (approx. 0.25 mm (0.010 inch)) and electrical connection to the brake. Check winding resistance of the brake coil.

Actuator does not run in AUT mode, although “AUT” is selected in the user interface.

Digital input 1 (DI 1) not wired. Make connection. Check the software settings for the digital inputs.

Actuator does not respond to control (LED 5 flashing at 1 Hz) (software version 2.00 and higher).

Actuator to manual mode (MAN) via commissioning and service field.

Switch actuator to automatic mode (AUT).

LEDs in the commissioning and service field are flashing synchronously.

Actuator is not adjusted properly. Adjust actuator.

LEDs flash alternately. Electronic unit / drive malfunction. Drive the actuator beyond the adjusted end position, either manually or using the buttons on the commissioning and service field; (if necessary disconnect from valve before). Drive the actuator back into the operating range and connect it to the valve. Readjust the actuator for the operating range.

Malfunction when approaching the end position.

Actuator in limit range of positioning sensor.

8.1 Electrical test values

The specified resistance values for the motor refer to measurements between the external conductors.

BD 90 L2-4B BD 112 M-4B Winding resistance ± 5 % at 20 °C (68 °F)

Motor 3,88 Ω 1,51 Ω Brake 648 Ω 575 Ω

Specifications


9 Specifications

RHDE8000 ... 16000 (Contrac) Operating mode S9; stall-proof acc. to IEC 60034-1 / EN 60034-1 Degree of protection IP 66 acc. to IEC 60529 / EN 60529, Ex protection IP6x acc. to EN 60079-31 Humidity ≤ 95 % annual average; condensation not permitted Ambient temperature -25 … 60 °C (-13 … 140 °F)

-30 … 40 °C (-22 … 104 °F) (reduced operating speed at rated load and below -10 °C (14 °F)

Transport and storage temperature

-30 ... 60 °C (-22 … 140 °F)

Long-term storage temperature -30 ... 40 °C (-22 … 104 °F) Installation position for RHDE8000

IMB3, IMB6, IMB7, IMV6; preferably IMB3 acc. to IEC 60034-7 / EN 60034-7

Installation position for RHDE16000

IMB3 acc. to IEC 60034-7 / EN 60034-7

Coating 2-layer component epoxy (RAL 9005, black) Anti-condensation heater Motor winding: Directly from the electronic unit.

Signal space: Separate heating resistor; separately supplied or power feed from Contrac electronic unit Electrical connection Terminals in Ex e area; separately for motor and signals

Connecting cable for electronic unit – actuator available as an option (see ordering information for electronic unit)

Power supply for motor and sensors

Only via special electronic unit (refer to the data sheet for the electronic unit)

Type RHDE8000-15 RHDE8000-80 Rated torque 8000 Nm (5900 lbf-ft), adjustable to 0.5, 0.75 or 1x rated torque Starting torque 1.2 x rated torque (break-away torque in end positions for short time 2 x rated torque) Rated time for 90°, adjustable 15 … 900 s 80 … 900 s Rated positioning speed, adjustable

6,0 … 0,1 °/s 1,12 … 0,1 °/s

Operating angle Typically 90° (min. 35°, max. 140°). See instructions for limited operating angle if actuator is equipped with lever and limit stop.

Weight (including lever) Approx. 710 kg (1565 lb) Approx. 725 kg (1598 lb) Associated electronic unit For field installation: For rack installation:

Model EBN861 1) Model EBS862 2)

Model EBN853 3) Model EBS852 4)

Thermal motor monitoring With motor temperature monitoring equipment SD241-B 5) or similarly certified tripping unit for PTC temperature sensors

Motor type BD 112 M 4B BD 90 L2-4B Sensors Position and temperature sensor always available.

1) Data Sheet EBN861: 10/68-8.22 2) Data Sheet EBS862: 10/68-8.25 3) Data Sheet EBN853: 10/68-8.27 4) Data Sheet EBS852: 10/68-8.24 5) Data Sheet SD241B: 10/68-8.30

Type RHDE16000-30 Rated torque 16000 Nm (11800 lbf-ft), adjustable to 0.5, 0.75 or 1x rated torque Starting torque 1.2 x rated torque (break-away torque in end positions for short time 1,5 x rated torque) Rated time for 90°; adjustable 30 … 900 s Rated positioning speed, adjustable

3,0 … 0.1°/s

Operating angle Typically 90° (min. 35°; max. 140°), see manual for reduced angle with lever and limit stop Weight (including lever) Approx. 1030 kg (2270 lb) Associated electronic unit For field installation: EBN861 1)

For rack installation: EBS862 2) Thermal motor monitoring With motor temperature monitoring equipment SD241-B 3) or similarly certified tripping unit for PTC

temperature sensors Motor type BD 112 M 4-B Sensors Position and temperature sensor always available.

1) Data Sheet EBN861: 10/68-8.22 2) Data Sheet EBS862: 10/68-8.25 3) Data Sheet SD241-B: 10/68-8.30

Specifications


9.1 Technical data for the cable set (for Ex-relevant range)

Motor connection Motor temperature monitoring Signal terminal (option) Wire conductor: 8 x 1,5 2 x 1,5 8 x 0,5 Mat. no.: 9280271 9280272 9280183 Manufacturer: Huber+Suhner Huber+Suhner Bröckskes (HeluKabel) Type: RX125 S2 B 8g1.5 mm2 BK

RX125 S2 2x1.5 mm2 BK

So-LTG-PUR-8 x 0.5 (HK-So-Li12YC11Y-OB-8 x 0.5)

Sheathing diameter: 14.3 ± 0.4 mm (0.56 ± 0.02 inch)

8.0 ± 0.4 mm (0.31 ± 0.02 inch)

8.5 ± 0.4 mm (0.33 ± 0.02 inch)

Rated voltage Uo / U (Uo also applies to wire / shielding):

≥ 600 / 1,000 V ≥ 600 / 1,000 V ≥ 300 / 500 V

Wire-wire test voltage: ≥ 3.5 kV ≥ 3.5 kV ≥ 1.2 kV Temperature range: moving: -25 ... 125 °C (-13 ... 257 °F) -25 ... 125 °C (-13 ... 257 °F) -40 ... 90 °C (-40 ... 194 °F) fixed: -40 ... 125 °C (-40 ... 257 °F) -40 ... 125 °C (-40 ... 257 °F) -50 ... 90 °C (-58 ... 194 °F) Protective conductor: GNYE Environment: UV-resistant and weather-proof UV-resistant and weather-proof UV-resistant and weather-proof Cable gland 13.5 … 18 / M25 x 1.5 Exe 4 … 8.5 / M25 x 1.5 Exe Mat. no.: 9287589 9287588 Manufacturer: Rabe-System-Technik Rabe-System-Technik Type: CMDEL-T ADE 1F Item no.: 00222574 00816674 Cable diameter: 13.5 ... 18 mm

(0.53 ... 0.71 inch) 4 ... 8.5 mm (0.16 ... 0.33 inch)

Material: Brass, nickel-plated Brass, nickel-plated Standard seal insert: Neoprene Neoprene O-ring: Perbunan Neoprene Temperature range: -40 ... 100 °C (-40 ...212 °F) -40 ... 100 °C (-40 ...212 °F) Degree of protection: IP 68 - 10 bar (140,04 psi) IP 68 - 5 bar (72,52 psi) Certificate: LCIE 97 ATEX 6005 X / 01 LCIE 97 ATEX 6008 X / 03 Designation:

II 2 G D Ex e II / Ex tD Ex II 2 G D, Exe II

Option Manufacturer: Pflitsch Pflitsch Type: blue globe ATEX blue globe ATEX Diameter: M25 x 1.5 KAD20-16/16-11 M20 x 1.5 KAD14-9/9-5 Item no.: bg225 msex bg220 msex Temperature range: -40 … 115 °C (-40 ... 239 °F) -40 … 115 °C (-40 ... 239 °F) Degree of protection: IP 68 IP 68 Certificate: PTB 06 ATEX 1036 X PTB 06 ATEX 1036 X Designation:

II 2 G Ex e II II 2 D Ex tD A21 IP68

IMPORTANT (NOTE) If the specified cable set does not meet all safety-relevant requirements, a more suitable installation material must be used.

Appendix


10 Appendix

10.1 Approvals and certifications

CE mark

0044

The version of the device as provided by us meets the requirements of the following EU directives:

- EMC directive 2014/30/EU

- Machinery directive 2006/42/EC / 2006/42/EG

- ATEX directive 2014/34/EU

Explosion Protection

Identification for intended use in potentially explosive atmospheres according to:

- ATEX directive (marking in addition to CE marking)

IMPORTANT (NOTE)

All documentation, declarations of conformity and certificates are available in ABB's download area.

www.abb.com/actuators

0044 = Refer to the device name plate for information on the monitoring authority

IMPORTANT (NOTE)

The original EC declaration of conformity is delivered with the device.

Appendix


Appendix


Statement on the contamination of devices and components

Repair and / or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

Otherwise, the device / component returned may be rejected. This statement form may only be completed and signed by authorized specialist personnel employed by the operator.

Customer details:

Company:

Address:

Contact person: Telephone:

Fax: E-mail:

Device details:

Type: Serial no.:

Reason for the return/description of the defect:

Was this device used in conjunction with substances which pose a threat or risk to health?

Yes No

If yes, which type of contamination (please place an X next to the applicable items)?

Biological Corrosive / irritating Combustible (highly / extremely combustible)

Toxic Explosive Other toxic substances

Radioactive

Which substances have come into contact with the device?

1.

2.

3.

We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances.

Town/city, date Signature and company stamp

n

Notes


Notes

Notes


ABB has Sales & Customer Support expertise in over 100 countries worldwide. www.abb.com/actuators

The Company’s policy is one of continuous product improvement and the right is reserved to modify the

information contained herein without notice.

Printed in the Fed. Rep. of Germany (04.2016)

© ABB 2016

OI/R

HD

E80

00_1

6000

-EN

R

ev.

B

3KXE111017R4201

ABB Limited Process Automation Howard Road, St. Neots Cambridgeshire, PE19 8EU UK Tel: +44 (0)870 600 6122 Fax: +44 (0)1480 213 339 Mail: [email protected]

ABB Inc. Process Automation 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183

ABB Automation Products GmbH Process Automation Schillerstr. 72 32425 Minden Germany Tel: +49 571 830-0 Fax: +49 571 830-1806

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