ONE SYSTEM - ONE SOLUTION Turn your organization into real ... · Existing PIMS OPC Server....
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ONE SYSTEM - ONE SOLUTION Turn your organization into real-time today April 2017
Transcript of ONE SYSTEM - ONE SOLUTION Turn your organization into real ... · Existing PIMS OPC Server....
ONE SYSTEM - ONE SOLUTIONTurn your organization into real-time today
April 2017
Agenda
Status QuoThree StepsIn A NutshellUse CasesDetailed FeaturesSummary
Industrial production is becoming increasingly interlinked with moderninformation and communication technology. From the foundation of intelligentdigitally-networked systems, a largely self-organized production will be possible.
In Industrie 4.0, people, machinery, plants, logistics and productswill communicate and cooperate directly.
To connect these different strands, a unified, flexible, high-performancesystem is needed to provide company-wide, real-time, information flow.
Status Quo: Industrial Production & Industrie 4.0
Three Steps to the System of Systems
• Complete, secure, uninterrupted real-time data communication.
• Freeing systems from operating in isolation and abolish “data silos”.
• High-Resolution data support at sub-millisecond scale and below.
• Unlimited scalability. Compatibility with legacy systems.
• Close gap between IT and OT.• New insight into business
performance.• Increase ease of future system
integration.• Lower effort and TCO, both on setup
and lifecycle maintenance.• Provide added value for all business
layers by FAST DATA integration.
Challenges Desired OutcomesIdeal Solution
• Single, all-purpose software solution to unite data sources across enterprise.
• Mobile system that makes information available to company decision makers.
• High performance, high resolution data historian.
• Future-proof, flexible, scalable infrastructure.
The System of Systems
It securely and efficiently gathers data from manufacturing, process control and IT systems all around the globe, contextualizes it and transforms it into
actionable information, which is presented to every decision-maker on any device, anytime, at any location.
In a Nutshell
Infin
ite s
cala
bilit
y
Global (or regional) Data Center, e.g. HQ Local Production Facility (may exist 1-n times)
Corporate Virtual Private Network
Level 4 Network (OFFICE/ERP) Level 4 Network (OFFICE/ERP)
Level 3 Network (MES) Level 3 Network (MES)
Mobile Users
Central System Configuration
On-SiteSystem User
VisualKPI Web Server
inmation Connector
inmationCore Server
Level 2 Network (DCS/S-PLC Interfaces)
DynamicNoSQL Storage(1-n MongoDB
instances)
inmation Relayinmation
Connector
Existing Database Server (e.g. MES,
Batch, Lab, …)
ISP
Site Firewall
Router
Existing PIMS OPC Server
Existing PIMS Server (e.g. OSI PI, Aspen IP.21, …)
10GbE Option
Real-Time Replication OptionSharding Option
Multiple DC Option
inmation Connector
Existing OPC DA Server
inmation ConnectorExisting DCS
OPC A&E Server
inmation Connector
Existing S-PLC OPC DA Server
inmation Connector
Existing S-PLC OPC A&E Server
Sam
ple
arch
itect
ure
| Use Cases
| OIL AND GASLeading Pipeline Operator (USA)Company-wide IT Monitoring
| PROCESS INDUSTRYWorld Market Leader in Chemical Production (DEU)Global Real-time Data Infrastructure
| DISCRETE MANUFACTURINGWorld Market Leader in Consumer Products (NLD)Site-wide High Speed Data Collection
| MACHINE PRODUCTIONWorld Market Leader in Packing Machines (DEU)The Global Machine Cloud
| Use Case 1 - Discrete ManufacturingWorld Market Leader in Consumer Products (NLD)Site-wide High Speed Data Collection
SituationProduction of personal lifestyle products for the entire world at one location2000 employees, ~1000 machines, 25 million units per year.
DevelopmentSite-wide, data collection, historization and availability at sub-millisecond sampling rate.
GoalsHundreds of Connector components with a historian backbone of 20 terabyte units, horizontalplug and play expansion, reaching petabyte capacity, towards ‘Zero Defect Manufacturing’.
| Use Case 2 - Machine ProductionWorld Market Leader in Packing Machines (DEU)The Global Machine Cloud
Situation1000 machines worldwide and a deployment of over 70 new production lines per year, one of the leading companies in the field of packaging automation.
DevelopmentComplete upgrade of company’s legacy line management software. Launch of new business models with global cloud technology. All the machines and system components of a production line (including third party components) were completely standardized in the OPC Unified Architecture.
GoalsComplex standard is supported at any depth, scaling factors within line management meet the high Track & Trace standards of the food industry. ERP systems for the end user are simplified by the flexibility of the inmation system interface. All production lines have a secure cloud connection to enable worldwide monitoring by the service and support units.
| Use Case 3 – Process IndustryWorld Market Leader in Chemical Production (DEU)Global Real-time Data Infrastructure
SituationOne of the largest chemical companies in the world with a system connecting production locations worldwide to the headquarters in Germany with more than 50 distributed system services. enterprise:inmation was selected as a platform to achieve ‘Global Manufacturing Intelligence’ aims.
DevelopmentField device data, alarm and event streams, process and performance data are consolidated worldwide and are passed on to various, central analysis systems.
GoalsDozen applications now covered, more to follow. Including predictive maintenance, efficiency monitoring, global infrastructure monitoring or any other performance-oriented Fast Data application. Use of hundreds of CPU cores on distributed computers worldwide, with simple, centralized management of the entire system.
| Use Case 4 – Oil and GasLeading Pipeline Operator (USA)Company-wide IT Monitoring
SituationDiverse and technical IT structure across US operations. Many tools and systems in place, but operating in isolation not providing an integrated view of the US wide IT performance.
DevelopmentMultiple backup, file transfer and inventory systems were integrated and periodically transfer all log data and inventory information to a harmonized history repository. Automatic aggregations and assignment processes for a highly structured real-time KPI model. Fully automated dashboard, now used by CIO and employees as the most vital control element in decision making and problem solving.
GoalsIn the first three months of use, the quality of IT processes across the group have already improved markedly. In the now running 2nd phase, ten more data sources are being ‘live’ connected to Networker, Netapp, Tivoli, Veeam, MaxDB, R-MAN, Litespeed, ADDM und PRTG.
Features I
One Solution• One software from any data source
to the enterprise cloud• Includes secure and efficient
network tunneling, consolidation of namespaces and calculations of any depth
• Single point of information access to all operations data globally
Connectivity: Flexible and Compatible• OPC Classic, OPC UA, ODBC, web
access, structured files • Communicate remotely through any
number of network boundaries• Connect to any and all legacy and
future (production) systems
Scalability: Unlimited and Fully Adaptable • From a single machine to any
number of worldwide distributed computers
• Horizontal scalability – any number of Connector and Core services. Any number of data sources
• NoSQL database for “natural” storage scalability
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Features II
Flexibility & Adaptability• Consolidation of any number of data
sources of any data type. • Interface with any legacy or future
production system • Provides OPC Servers to integrate
3rd party products• Unlimited Scale - from a single
machine to any number of CPUs
Secure Access• Centralized control of security for all
aspects of system• Role-based access to users through
configurable profiles• Allow access to outside partners by
defining virtual namespaces containing only necessary information
• Compliant with OPC security specifications
Decision Support & Technical Analysis• Trend analysis for real-time and
historical data• Integration of Alarms & Events• Complete perspective - Overview an
entire process or drill down to view individual events
• Create KPIs, monitor performance and process data
• Customize system with Lua scripting
Features III
Unify your entire data source network!• Free up “data silos” and prevent
isolation of system components only used by very few specialists
• Easy deployment of remote Connector services to free up previously inaccessible data sources
• Access to the entire data source network through one central management system
Make data accessible to your people! • Put information in the hands of your
company decision makers – anyplace, anytime and on any device
• Contextualize real-time and historical data with KPIs, geolocations, trends, alerts and group information.
• Powerful analysis and data processing environment for data scientists plus zero-training data-driven dashboards
Close the gap between IT and OT!• Improve operational efficiency
through intelligently linked industrial systems
• Integrate data communication across all areas of business
• Create information continuity within the enterprise
• Distributed, multi-layered, object-oriented,in-memory, real-time database • Easy to deploy hundreds of services worldwide • Powerful working environment (DataStudio) for the
central administration of a worldwide infrastructure
• Horizontal scalability on all levels • Minute remote installation (with little effort: a single executable, no dependencies)
• DataStudio contains a wealth of tools for data analysis, effective automation, fast prototyping
• Exclusive NoSQL technology (MongoDB) for data persistence to the yottabyte range
• Comprehensive interface support (OPC Classic, OPC UA, Structured Files, Sockets, Databases...)
• Data-driven performance dashboards are automatically created on the inmation KPI model -without web programming
• OPC Unified Architecture Information Model • Plug & Play Integration of namespaces of external devices
• HTML5-based process images support interaction with equipment monitoring models (e.g., alarm boundary changes, mute circuits)
• HTML-based, terminal-independent, fully data driven performance dashboards
• Comprehensive automation options using rules and scripts
• Fully automated update process brings the system up to date in minutes. New functions are quickly usable.
• Fast, powerful, distributed script engine (Lua) • Fully automated access to existing algorithms worldwide
• Secure, compressed, bi-directional communication between all connected levels via individual TCP ports
Technology User FriendlinessFunctionality
Summary
Software made by industrial system integration pros, in close cooperationwith industry leaders
Business performance in real-time,anytime, anywhere, for all decision-makers - that is
