of advanced components and systems · (iso ts 16949, iso 9001, iso 14001 and vda 6.1). Industry...
Transcript of of advanced components and systems · (iso ts 16949, iso 9001, iso 14001 and vda 6.1). Industry...
1 Falun, Sweden2 Köping 1, Sweden3 Köping 2, Sweden4 Falköping, Sweden5 Tidaholm, Sweden6 Riga, Latvia7 Rezekne, Latvia8 St. Petersburg, Russia9 Detmold, Germany10 Mezökövesd, Hungary11 Curitiba, Brazil12 Chennai, India13 Kunshan, China
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Leax Group
Since founded, LEAX Group has developed into a leading manufacturer of complete systems, subsystems and vital components as well as a service provider of mechanical solutions.
We serve major industries such as: • Commercial Vehicles• Mining and Construction• Agriculture
• General Industry• Telecom
We do not only manufacture and deliver products, but we also work closely with our customers to find an optimal solution in all aspects regarding design, material sourcing, production and logistics.
LEAX Group has expanded and got a global footprint since it started in 1982 thanks to
following a chosen strategy with a clear mission and vision. By keeping to our core values whereof the main one is “The day we cease getting better is the day we stop being good” –continuous improvements is a part of our daily work. To listen to our customers is for us very important as well as being present where they are by following them out in the world.
With our dedicated and skilled personnel we have continued to develop and to move forward with LEAX, together with our customers. We are your partner for a long term relationship.
“We are big enough to make things happen, but small enough to care!”
Lean manufacturinG – WorldWide
LEAX offers a global footprint with locations on 3 continents and a workforce of over 1.200 people.
SaLeSMEUR
2002
400
300
200
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020122007 201920172003 20132008 20202004 201420092005 201520102006 201820162011
pLantS 5 in Sweden, 2 in Latvia, 1 in Germany, Hungary, Brazil and China
equipment > 500 machines for primary and secondary operations
Roger BerggrenCEO and President
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Serial production is our cardinal process. We build flexible production cells according to your requirements and annual volumes. For us, small volume projects mean just as much as high volume projects. our choice of factories allows us to find the best home for your products.
In many cases we have proven that we can produce better than our competi-tors – and even better than our customers, who often decide to outsource their production to us completely and gain time for other business matters.
our fLexibLe production SoLutionS
Lean manufacturinG exceLLence
Hard-to-beat competitiveness For high volume serial production, we use modern and efficient production
equipment with a high level of automation. The resulting salary share of only 15% allows us to keep producing in our home country.
We use more manual or semi-automated production methods when volumes and requirements are lower and often implement these projects in best cost countries.
We use “lean” as a mind-set in all activities, resulting in annual productivity improvements. Another factor for high efficiency is the increased use of multi-operations machines.
VehicLe componentS
engine• Timing gears• Exhaust manifolds• Flywheel Housings
Rear axle• Shafts (input shafts, drive shafts, output shafts)• differentials (casted housings, forged housings)• Gears (planetary and sun gears, helical gears)
Gearbox• Shafts (main, input, lay) and gear shift components• Gears• planetary carriers
GeneraL induStry componentS
• Bearings and housings• Shafts
• robot parts• pump housings
mininG & conStruction componentS
• Shank adapters• drill bits
• rod ends• dtH components
product ranGe
components and systems
our core processes are• cnc soft machining• Case and induction hardening• cnc hard machining
• Surface treatment• Assembly
aSSembLed SyStemS
• Industrial gearboxes• power take-offs (ptos)• propeller shafts
• Hub reductions• drive units
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your partner
tHrougHout tHe life cycle of your part
time
pLanninG StaGe
appLicationenGineerinG
Spare partS
deSiGn Support
Leax production SyStem
production after SaLeS
SerVice &retrofit
ramp / Launch
contractmanufacturinG
volu
me
SerVice
ramp / Launch
contract
Leax Production SyStem (LPS)
Every good product is the result of fundamental research. At the Tech Center, our research on future electrical support concepts for engines, gearboxes and axles takes place. A close cooperation with our customers and also with our collaborating univer-sities guarantees the best end-product possible.
product design and prototyping are the subsequent steps in the development process of a new product. Engineering teams in our locations worldwide use standard tools like 3d cad design, fem and fmea analysis, amongst others, to create reliable products that also follow dfm/dfa principles.
reSearch, deVeLopment and deSiGn
tHe start of tHe value cHain
compLete proceSS chain
one-stop solution
We cover a wide range of processes throughout the value chain, starting with pre- production processes like research, development, prototyping and sourcing. obviously,
serial production is our core process supported by value adding processes like heat and surface treatment and assembly. Spare part and after sales service is a part of our daily business in the automotive industry.
enGineerinG and project manaGement
• development and co-engineering• prototyping
tech center (reSearch and deveLoPment)
• research and development on electrical support concepts for engines, gearboxes and axles
after SaLeS
• spare parts
production
Soft and hard cnc machining• End milling• Turning• Milling• Gear and spline cutting• Broaching• deep hole drilling• Grinding• Multi-operation machines
heat treatment• Case hardening and induction hardening
assembly operations• Manual• Automated
Surface treatment• Welding• Thermal spraying• painting
quality control• Stable processes• Measuring• Testing• Evaluation
• Material sourcing expertise• i ndustrialisation and ramp-up
optimized production
quaLity and enVironment
From the very first step, the quality of your product is our main focus. For us, quality assurance and the protection of the environment is very important. Therefore,
we develop stable processes that follow the guidelines of our certifications (iso ts 16949, iso 9001, iso 14001 and vda 6.1).
Industry standard quality assurance tools like measuring, function tests and metal-lurgical examination ensure that our customers will only receive products of the highest quality.
• Minimized production cost • leaX production system (lps) • LEAX Industrial System (LIS)• Secured Quality & Efficiency
• coordinated outsourcing & ramp-up • Leveraging LEAX´s automated processes • 5S Workshops
Leax production System (LpS) leaX production system ensures stable processes and continuous improvements. lps
supports leaX´s growth through lean manufacturing by eliminating waste and releasing assets and resources that is reinvested in the production.
Leax industrial System (LiS) LEAX Industrial System is critical success factors along with developed core competence
areas for managing industrial enterprises. LIS reinforces the LEAX brand and is applicable to any industrial system. lis adds further dimensions to the lps. by following lis, leaX achieves a higher level of maturity in being a world class manufacturer with global
competitiveness.
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LogiSticS exceLLence – speed
High delivery precision is a standard requirement from our customer base. We are flexible to fulfill such needs on logistics. our offering ranges from pick-up by the customer to Just-In-Sequence (JIS) deliveries where we have proven results of zero default over several years.
faSt time to market
We have decades of experience in industrialisation of products. We will find the right production set-up and we will ensure that your project will be implemented in the fastest possible way. Thanks to our global footprint, we are able to start one project in several locations simultaneously so even very challenging projects with numerous components and a variety of needed processes can be managed fast.
When implementation timing is critical we often buy used machines, because they are much faster available than new machines. our expe-rienced maintenance technicians rebuild them as necessary to suit production needs. Moreover, we have a comprehensive network of suppliers for machining tools that secure shortest possible lead times on tooling.
juSt-in-Sequence deLiVery
Manufacturing sequence
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Wide product ranGe
certificateS and quaLity manaGement
Quality- and environmental questions are important to the LEAX Group and we possess the following certificates:• iso 9001 • iso 14001• iso/ts 16949, vda 6.1
commerciaL VehicLeS
mininG and conStruction GeneraL induStry
aGricuLture
referenceS
leading oems and tier 1 suppliers
proud member of swedish powertrain
Leax Group ab
nya hamnvägen 4731 36 Köpingsweden
phone +46 221 - 346 00 fax +46 221 - 186 50e-mail [email protected]
www.leax.com