NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement â€” Level 2

Evidence of completed work - Check list Element A 1.1

Unit A1 - G (C & G Component 001) Contract with customers to provide for their needs. NAME Element A 1.1 Advise and infonn customers of current and anticipated vehicle needs

This element covers the initial meeting with the customer in order to determine the vehicle particulars. the vehicle needs and the work to be undertaken on the customer's behaH.

JOB No ........... . JOB No ........... .

Perfonnance criteria

1.1.1 Appropriate infonnation is gathered from customers regarding perceived vehicle needs.

Type of Information Obtained Type of Information Obtained

1.1.2 Customers are advised about tests appropriate to the identification and continuation of vehicle needs.

Possible Tests Required Possible Tests Required

1.1.3 Customers are encouraged to ask questions and seek clarification.

Questions Asked Questions Asked

1.1.4 Appropriate infonnation is accessed from appropriate sources to inform the requirements for attending to vehicle needs.

Possible Parts Required Possible Parts Required

...................................................................................... . ................................................................................... . 1.1.5 Customers are advised as appropriate on alternative courses of action and the implications.

What may Occur if Not Repaired? What may Occur if Not Repaired?

1.1.6 Specific action is identified and agreed with customers.

Outcome

1.1.7 Customers are advised of estimated costs and timescales.

Approximate Cost and Time to Repair

1".·i:8··lniom;atio~· is·comm~nicaieiiclearlY·a~d ·acw~aieiYio·c~su,mers.

Customer Understands Problems and gives Go Ahead to Complete Work

Candidate's!Trainee's

Outcome



Candidate's!Trainee's signature signatura .................................................... .

Assesso~s/Supennso~s signature

Assessor's/Supervisor's ..................................................... .

signature

NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2.

© Brooks, Hirst and Whipp (Macmillan 1994). Photocopying is forbidden.

Sheet No.1

Evidence of completed work - Check list Element A 1.1

Unit A 1 - G (C & G Component 001) Contract with customers to provide for their needs. NAME ................................................ . Element A 1.1 Advise and infoRn customers of cUlTent and anticipated vehicle needs

This element covers the initial meeting with the customer in order to determine the vehicle particulars. the vehicle needs and the work to be undertaken on the customer's behalf.

JOB No ........... . JOB No ........... .

Performance criteria

1.1.1 Appropriate information is gathered from customers regarding perceived vehicle needs. Type of Infonnation Obtained Type of Infonnation Obtained

...................................................................................... . .................................................................................... . 1.1.2 Customers are advised about tests appropriate to the identification and continuation of vehicle needs.

Possible Tests Required Possible Tests Required

1.1.3 Customers are encouraged to ask questions and seek clarification. Questions Asked Questions Asked

1.1.4 Appropriate information is accessed from appropriate sources to infoRn the requirements for attending to vehicle needs. Possible Parts Required Possible Parts Required

i:i5·c~;io;;;~;~-,;;;·;;d~;;.;d~~·;;pp;;,p~t;;~-,;ii;~;ti~~·~~;~·;,t action ·~;;d·ih;·i~pli~tiOM····································· ••...••••••••••••.•.

What may Occur if Not Repaired? What may Occur if Not Repaired?

1.1.6 Specific action is identified and agreed with customers. Outcome

1.1.7 Customers are advised of estimated costs and timescales.


,..., :irl;;;o~m~tio~· is ·c;.;mm~;.;icaied·clea~iy·;;rid·ac~~aieiyio ·c~st;;mers. Customer Understands Problems and gives Go Ahead to Complete Work

Candidate's/Trainee's

Outcome



Candidate's/Trainee's signature signature •...••••••••.•.•.•.••.••••••.•••...••.•...•••.•..•.••

Assesso~s/Supenriso~s signature

Assesso~s/Superviso~s ....•••....•••••••••••••••••••.•••...•.••••.....••..••

signature



Sheet No.1

Evidence of completed work - Check list

Unit A 1 - G (C & G Component 001)

Element A 1.2

Contract with customers to provide for their needs. NAME ................................................ . Element A 1.2 Specify and record vehicle needs and agree terms and conditions for providing for vehicle needs.

This element covers the preparation of the agreed work instruction in preparation for the workshop. induding the agreed service/repair to the Vehicle.

JOB No. JOB No ........... .


1.2.1 Appropriate information is accessed from appropriate sources to inform the required actions.

Information Obtained from Element A 1.1 Information Obtained from Element A 1.1

1.2.2 Customer and vehicle details are recorded completely and accurately using approved recording systems.

Evidence of Job Instruction (Service/Repair/parts) Evidence of Job Instruction (Service/Repair/Parts)

1.2.3 Terms and conditions for providing for vehicle needs are recorded completely and accurately and are agreed and authorised by the customer.

Customer Agrees to Have Work Carried Out


1.2.4 Instructions which clearly and accurately specify action required are prepared using the approved recording systems and passed promptly to the next stage in the process.

Job Card Instruction Completed and Available


1.2.5 Where contract agreement is likely to be exceeded. customer is contacted for approval/advice.

Work Not Completed on Time - Reason Work Not Completed on Time - Reason

Further Customer Approval Obtained Further Customer Approval Obtained

1.2.6 Calculations for costings and invoices/accounts are checked for completeness and accuracy.

Invoice Completed and Available Invoice Completed and Available

Candidate's/Trainee's Candidate's/Trainee's signature signature ••••••••••••••.•••••••••...••..•••••••••••••••.••••.• . .................................................... .

Assessofs/Supenriso~s signature

Assessor's/Superviso~s signature



Sheet No.2


Unit A1 - G (C & G Component 001)

Element A 1.2

Contract with customers to provide for their needs. NAME ................................................ . Element A 1.2 Specify and record vehicle needs and agree terms and conditions for providing for vehicle needs.

This element covers the preparation of the agreed work instruction in preparation for the workshop. including the agreed service/repair to the vehicle.

JOB No. JOB No ........... .


1.2.1 Appropriate information is accessed from appropriate sources to inform the required actions.

Information Obtained from Element A 1.1 Information Obtained from Element A 1 .1

1.2.2 Customer and vehicle details are recorded completely and accurately using approved recording systems.

Evidence of Job Instruction (Service/Repair/Parts) Evidence of Job Instruction (Service/Repair/Parts)

1.2.3 Terms and conditions for providing for vehicle needs are recorded completely and accurately and are agreed and authorised by the customer.



1.2.4 Instructions which clearly and accurately specify action required are prepared using the approved recording systems and passed promptly to the next stage in the process.



1.2.5 Where contract agreement is likely to be exceeded. customer is contacted for approval/advice.

Work Not Completed on Time - Reason Work Not Completed on Time - Reason

Further Customer Approval Obtained Further Customer Approval Obtained

1.2.6 Calculations for costings and invoices/accounts are checked for completeness and accuracy.

Invoice Completed and Available Invoice Completed and Available

Candidate's/Trainee's Candidate's/Trainee's signature signature ••.••••••••••.••••.•••••.••.•••••••.••••.•••••••.•••• . .................................................... .

Assesso~s/Superviso(s signature

Assesso(s/Superviso(s signature



Sheet No.2


Unit AS - L2 (C & G Component 002)

Element AS.1 ENGINES and ANCILLARIES

Identify faults which affect system performance. NAME .............................................. . Element AB.1. Collect information and data which support the identification of faults in vehide components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited tange of test equipment and information appropriate to the vehicle and systems reported as faulty.

JOB No ........... . JOB No .......... .


8.1.1 Appropriate protective clothing and coverings are used during diagnostic activities.

8.1.2 Appropriate information is accessed from the appropriate sources to support the identification of faults.

Sources Sources

8.1.3 Appropriate diagnostic methods. equipment and procedures are selected in relation to the systems presented.

Method or Equipment or Procedures Used Method or Equipment or Procedures Used

8.1.4 Diagnostic equipment is prepared. connected and operated in accordance with the equipment manufacturer's instructions.

8.1.5 Diagnostic information is collected in a logical sequence appropriate to the methods. equipment and procedure employed.

Information Collected Information Collected

8.1.6 Sufficient and relevant diagnostic information is recorded in the appropriate format and passed to the next stage in the process.

8.1.7 Diagnostic activities are completed within approved timescales.

Work Completed on Time Work Completed on Time

8.1.8 Where diagnostic activities are likely to exceed the agreed timescale. the circumstances are reported to an authorised person.

Work NOT Completed on Time - Reason Work NOT Completed on Time - Reason

8.1.9 Diagnostic activities are performed in accordance with statutory and organisational policy and procedure for health and safety. Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's signature


Aasesso~s/Supennso~s signature

Aasessor's/Superviso~s ••••••••••••••.•••••.•••..••••••••••••.••••..••••..•••

signature

NVQ in Vehicle Mechanical and Electronic Sy'stems (Light Vehicle) Unit Replacement - Level 2


Sheet No.3




Identify faults which affect system performance. NAME ............................................. .. Element AS.1. Collect information and data which support the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systems reported as faulty.

JOB No ........... . JOB No .......... .




Sources Sources












Candidate's!Trainee's signature

candidate's!Trainee's signature

Aasesso~s/Supenriso~s signature

Aasess~s/Supenriso~s ......••••.•....•.•....••...••...•••••••.....••.•.•..•

signature

NVQ in Vehicle Mechanical and Electronic Sv.stems (Light Vehicle) Unit Replacement - Level 2


Sheet No.3



Element AS.1 COOLING SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element AB.1. Collect information and data which support the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a Hmited range of test equipment and information appropriate to the vehicle and systems reported as faulty.

JOB No ........... . JOB No •..........

Performance aiteria



Sources Sources



8.1.4 Diagnostic equipment is prepared. connected and operated in accordance with the equipment manufacturer'S instructions.












Ass~s/Superviso~s ••......•..••••••.••..••.•••••.•••••.••••••..•••••••..

signature

NVQ in Vehicle Mechanical and Electronic Sy.stems (Light Vehicle) Unit Replacement - Level 2


Sheet No.4



Element AS.1

COOLING SYSTEMS Identify faults which affect system performance. NAME ............................................. .. Element AS.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources






8.1.6 Sufficient and relevant diagnostic information is recorded in the appropriate format and passed to the next stage in the process,



8.1.8 Where diagnostic activities are likely to exceed the agreed timescale. the circumstances are reponed to an authorised person.




Candidate's/Trainee's signature .......................................................... Assesso~s/Superviso~s signature

Assesso~s/Superviso~s signature

Nva in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2


Sheet No.4



Element AS.1 HEATING SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element AS.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No •........... JOB No .......... .



8.1.2 Appropriate information is accessed from the appropriate sources to suppon the identification of faults.

Sources Sources















Assesso~s/Superviso~s •••••••••••••••••••••••••••••••••••••.••••••••••••••••

signature



Sheet No.5




Identify faults which affect system performance. NAME .............................................. . Bement AS.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No •........... JOB No •..........

Performance aiteria



Sources Sources

.......•............................................................................ 8.1.3 Appropriate diagnostic methods. equipment and procedures are selected in relation to the systems presented.


8.1.4 Diagnostic equipment is prepared. connected and operated in accordance with the equipment manufacturers instructions.












Aasess~s/Supenriso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No.5



Element AS.1

FUEL SYSTEMS Identify faults which affect system performance. NAME Element AB.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources












Candidate'srrrainee's signature

Candidate'srrrainee's signature ........................................................





Sheet No.6



Element AS.1

FUEL SYSTEMS Identify faults which affect system performance. NAME Bement AS.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No •........... JOB No •..........




Sources Sources












Candidate's/Trainee's C8nciidate's/Trainee's signature signature ..................................................... . Assessor's/Supervisor's signature

Assess~s/Supervisor's signature


. © Brooks, Hirst and Whipp (Macmillan 1994). Photocopying is forbidden.

Sheet No.6



Element AS.1 IGNITION SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element A8.1. Collect information and data which suppon the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic teSts using a limited range of teSt equipment and information appropriate to the vehicle and SJlBtems reported as faulty.

JOB No ........... . JOB No .......... .




Sources Sources













CancfJdate's/Trainee's signature

Assessofs/Supenrisofs signature

Assessofs/Supervisofs ..................................................... .

signature



Sheet No.7




Identify faults which affect system performance. NAME .............................................. . Element A8. 1. Collect information and data which support the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systems reponed as faulty.

JOB No ........... . JOB No •..........




Sources Sources













C8ndidate's/Trainee's signature


Assesso~s/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No.7



Element AS.1 EXHAUST SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Bement AB.1. Collect information and data which support the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and infonnation appropriate to the vehicle and systems reported as faulty.

JOB No ........... . JOB No .......... .


8.1.1 Appropriate protective clothing and coverings are used duririg diagnostic activities.

8.1.2 Appropriate information is accessed from the appropriate sources to support the identifICation of faults.

Sources Sources














Aasesso~s/Superviso~s signature

Aasesso~s/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature

NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2


Sheet No. 8






JOB No ........... . JOB No .......... .




Sources Sources















Assesso~s/Superviso~s ..................................................... .

signature



Sheet No.8



Element AS.1 AIR SUPPLY SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element AB.l. Collect information and data whim suppon the identification of faults in vehide components and systems.


JOB No •........... JOB No .......... .




Sources Sources












Candidata's/Trainee's signature

Candidata's/Trainee's signature

~s/Superviso~s signature

Assessor's/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 9




Identify faults which affect system performance. NAME .............................................. . Element AB.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No ........... . JOB No •..........




Sources Sources















Assessor's/Supenriso~s .•.•••••••••..••.•.•••••••.••••••••.•••••••••••••••••.

signature



Sheet No. 9


Unit AS - l2 (C & G Component 002)

Element AS.1 TRANSMISSION SYSTEMS

Identify faults which affect system performance. NAM E .............................................. . Element AB.1. Collect information and data which support the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of tsst equipment and information appropriate to the vehicle and systems reponed as faulty.

JOB No .......... .. JOB No .......... .




Sources Sources
















signature



Sheet No. 10




Identify faults which affect system performance. NAME .............................................. . Element AS. 1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No ........... . JOB No •..........




Sources Sources












Candidate's!Treinee's signature


Aasessofs/Supenrisofs signature

Aasessofs/Supenrisofs ..................................................... . signature



Sheet No. 10


Unit AS - L2 (C 8- G Component 002)

Element AS.1 STEERING SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element A8. 1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No ........... . JOB No •..........




Sources Sources















Assessor's/Superviso~s ..................................................... .

signature



Sheet No. 11





This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systBms reported as faulty.

JOB No ........... . JOB No .......... .




Sources Sources

8.1.3 Appropriate diagnostic methods, equipment and procedures are selected in relation to the systems presented.


8.1.4 Diagnostic equipment is prepared, connected and operated in accordance with the equipment manufacturer's instructions.






8.1.8 Where diagnostic activities are likely to exceed the agreed timescale, the circumstances are reported to an authorised person.



C8ndidate's{rrainee's signature

C8ndidate's{rrainee's signature

~s/Supenriso~s signature


signature



Sheet No. 11


Unit AS - L2 (C & G Component 002) Identify faults which affect system performance.

Element AS.1 BRAKING SYSTEMS

NAME .............................................. . Element AB.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No •..........




Sources Sources




8.1.5 Diagnostic information is collected in a logical sequence appropriate to the methods, equipment and procedure employed.





8.1.8 Where diagnostic activities are likely to exceed the agreed timescale, the circumstances are reponed to an authorised person.






Aasessofs/Supervisofs ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 12




Identify faults which affect system performance. NAME .............................................. . Element AB.1. Collect information and data which suppon the identification of faults in vehicle components and systems.

This element covers the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systems reponed as faulty.

JOB No ........... . JOB No .......... .




Sources Sources












Candidate'sjTrain_'s signature

Candidate's/Train_'s signature

Assessor's/Supervisor's signature

Assessor's/Supervisor's " ................................................... .

signature



Sheet No. 12



Element AS.1 SUSPENSION SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element AS.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources

8.1.3 Appropriate diagnostic methods, equipment and procedures are selected in relation to the systems presented.








8.1.8 Where diagnostic activities are likely to exceed the agreed timescale, the circumstances are reported to an authorised person.






Assessor's/Supervisor's , .................................................... .

signature



Sheet No. 13




Identify faults which affect system performance. NAME .............................................. . Element AS.1. Collect information and data which suppon the identification of faults in vehicle components and systems.

This element COI/eI'S the planning. preparation and implementation of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systems reported as faulty.

JOB No ........... . JOB No •..........




Sources Sources














Aasesso~s/Supenrisor's signature

Assessor's/Supervisor's ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 13



Element AS.1

ELECTRICAL SYSTEMS Identify faults which affect system performance. NAME .............................................. . 8ement AS.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No ......... ..




Sources Sources













Candidate's/Trainee's signature ....................................................... Assessors/Supervisofs signature


NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2


Sheet No. 14



Element AS.1 ELECTRICAL SYSTEMS

Identify faults which affect system performance. NAME .............................................. . Element AS.1. Collect information and data which support the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources













Candidate's/Trainee's signature ........................................................ Assessor's/Supervisor's signature




Sheet No. 14



Element AS.1 ELECTRONIC SYSTEMS



JOB No •........... JOB No •..........




Sources Sources



8.1.4 Diagnostic equipment is prepared. connected and operated in accordance with the equipment manufacturer'S instructions.











A5sesso~s/Supenriso~s signature

A5sessor's/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 15





This element covers the planning. preparation and implementJItion of a series of diagnostic tests using a limited range of test equipment and information appropriate to the vehicle and systems reported as faulty.

JOB No •........... JOB No .......... .




Sources Sources













C8ndidate's!Trainee's signature

~o~s/Supenriso~s signature

Assesso~s/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 15



Element AS.1 BODY CHECKS

Identify faults which affect system performance. NAME Element AB.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources














Aasessofs/Supenriso~s signature

Aasesso~s/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature

NVQ in Vehicle Mechanical and Electronic Sy.stems (Light Vehicle) Unit Replacement - Level 2


Sheet No. 16




Identify faults which affect system performance. NAME Element AB.1. Collect information and data which suppon the identification of faults in vehicle components and systems.


JOB No ........... . JOB No .......... .




Sources Sources















Assess~s/Supervisor's •••••••.••.••.•••.•.•••......•...........•............

signature



Sheet No. 16




Identify faults which affect system performance. NAM E .............................................. . Element AB.2 Evaluate information and data to confirm diagnosis of system faults

This element covers the interpretation of test information and its comparison with performance data to locate and identify faults.

JOB No ........... .

Performance Criteria

8.2.1 System or component deviation is identified accurately.

State System or Component

JOB No .......... .


8.2.2 Diagnostic information on components/systems performance is compared with known parameters to identify source of deviation.

Type of Readings Taken Type of Readings Taken

8.2.3 Deviation from operational requirements is recorded together with suggested remedial courses of action. Remedial Action Remedial Action

8.2.4 Deviation from statutory requirements on system performance. where these exist. is noted and recorded.

State any Devation from Standard State any Devation from Standard

8.2.5 Recommendations for rectification of identified faults are passed promptly to appropriate personnel.

Recommendation for Repair Recommendation for Repair

8.2.6 Documentation relating to completed diagnosis is complete and accurate and passed on to the appropriate authorised personnel promptly.

Documentation Complete ........................................ Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?

8.2.8 Diagnosis of system faults is completed within approved timescale.


8.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale. the circumstances are reported promptly to an authorised person.



Candidate's/Trainee's signature Assesso~s/Superviso~s signature

........................................................ Assesso~s/Superviso~s signature



Sheet No. 17




Identify faults which affect system performance. NAME .............................................. . Element A8.2 Evaluate information and data to confirm diagnosis of system faults

This element covers the interpretation of test information and its comparison with performance data to IocatB and identify faults.

JOB No ........... .




JOB No .......... .











Problems? Problems?





Candidate's{Trainee's signature

Candidate's{Trainee's signature Assesso~s/Supenriso~s signature


signature ..................................................... .

Nva in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2.

© Brooks, Hirst and Whipp (Macmillan 1994). Photocopying is fOrbidden.

Sheet No. 17




Identify faults which affect system performance. NAME .............................................. . Element AS.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .










Documentation Complete ........ ........ ......... .... ....... .... Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?






Candidate's/Trainee's signature Assessofs/Supervisofs signature

....................................................... Assessofs/Supervisofs signature



Sheet No. 18




Identify faults which affect system performance. NAME .............................................. . 8ement AS.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .





8.2.4 Deviation from statutory requirements on system performance. where these exist is noted and recorded.






Problems? Problems?





Candidate's!Train_'s signature

Candidate's!Train_'s signature ....................................................... Assesso~s/Supenriso~s signature

Assessofs/Superviso~s signature



Sheet No. 18




Identify faults which affect system performance. NAME .............................................. . Element AB.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .











Problems? Problems?






Candidate's/Trainee's signature Assessors/Supenriso~s signature

....................................................... Assessors/Supenriso~s signature



Sheet No. 19




Identify faults which affect system performance. NAME .............................................. . Element A8.2 Evaluate information and data to confirm diagnosis of system faults

This element covers the interpretation of test information and its comparison with performance data I'D IocatB and identify faults.

JOB No ........... .




JOB No .......... .










Documentation Complete ........................................ Documentation Complete ................•....•......•.......... 8~2. 7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?






Candidate's/Trainee's signature Aasesso~s/Superviso~s signature

...................................................... Aasess~s/Superviso~s signature



Sheet No. 19



Element AS.2 FUEL SYSTEMS

Identify faults which affect system performance. NAME Element A8.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .











Problems? Problems?



S.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale. the circumstances are reponed promptly to an authorised person.





Assessor's/Supenriso~s ••••••..•••••.•••••..••.••••••••••••••.•••.••....•....

signature ••••••••••••••••••••••••••••••••••••••••••••••••••••••



Sheet No. 20




Identify faults which affect system performance. NAME Element AB.2 Evaluate information and data to confirm diagnosis of system faults

This element covers the interpretation of test information and its comparison with performance data to /ocatB and identify faults.

JOB No ........... .




JOB No .......... .







8.2.5 Recommendations for rectification of identified faults are passed promptly to appropriate personneL



Documentation Complete ........................................ Documentation Complete ......•................................ 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?






Candidate's!Trainee's signature Assesso~s/Supenriso~s signature

Assessor's/Supenriso~s ••.•••••••••••••..••••••••••••••••••••••••.••••••...••

signature •••••••••••••••••••••••••.•••••.•.••.••.••..•••••••..•



Sheet No. 20




Identify faults which affect system performance. NAME .............................................. . Bement AB.2 Evaluate information and data to confirm diagnosis of system faults

This element covers the interpretation of test information and its comparison with performance data to Jocats and identify faults.

JOB No ........... .




JOB No .......... .











Problems? Problems?






Candidate's/Trainee's signature Assesso~s/Supenriso~s signature

...................................................... Assess~s/Supenriso~s signature



Sheet No. 21






JOB No ........... .




JOB No .......... .










Documentation Complete ............•.••........................ Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?

......................................................................................






Candidate's/Trainee's signature Assesso(s/Supennso(s signature

....................................................... Assesso(s/Supennso(s signature



Sheet No. 21




Identify faults which affect system performance. NAME .............................................. . Bement AS.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .










Documentation Complete ........ ......... .... .... ............... Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?







....................................................... Assesso~s/Superviso~s signature



Sheet No. 22






JOB No ........... .




JOB No .......... .










Documentation Complete .......... .............................. Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?







........................................................... Assesso~s/Superviso~s signature



Sheet No. 22






JOB No ........... .




JOB No .......... .











Problems? Problems?





candidate's/Trainee's signature

Gandidate's/Trainee's signature ........................................................


Assessofs/Supervisofs signature



Sheet No. 23





This element covers the interpretation of test information and its comparison with performance data to /ocate and identify faults.

JOB No •...........




JOB No .......... .











Problems? Problems?







....................................................... Assess~s/Supenriso~s signature



Sheet No. 23






JOB No ........... .




JOB No .......... .





8.2.4 Deviation from statutory requirements on system performance, where these exist. is noted and recorded.





Documentation Complete ........................... ............. Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?








......................................................... Assesso~s/Superviso~s

signature



Sheet No. 24






JOB No •...........




JOB No .......... .











Problems? Problems?



8.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale. the circumstances are reponed promptly to an authorised person.




...................................................... Assesso~s/Supenriso~s signature



Sheet No. 24





This element covers the interpretation of test information and its comparison with performance data tD /ocate and identify faults.

JOB No ........... .




JOB No .......... .





8.2.4 Deviation from statutory requirements on system performance, where these exist, is noted and recorded.






Problems? Problems?



8.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale, the circumstances are reported promptly to an authorised person.




....................................................... Assess~s/Supenriso~s signature



Sheet No. 25






JOB No ........... .




JOB No .......... .











Problems? Problems?






candidate's!Trainee's signature Assessor's/Supervisor's signature

........................................................ Assessor's/Supervisor's signature



Sheet No. 25






JOB No ........... .




JOB No •..........











Problems? Problems?






Candidate's/Trainee's signature Asse~s/Superviso~s signature

...................................................... Assessofs/Superviso~s signature



Sheet No. 26






JOB No ........... .




JOB No .......... .










Documentation Complete ....................................... . Documentation Complete 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?







...................................................... Assesso~s/Superviso~s signature



Sheet No. 26





This element covers the interpretation of test information and its comparison with performance dllta to locate and identify faults.

JOB No •...........




JOB No •..........











Problems? Problems?







...................................................... Assessofs/Supervisofs signature



Sheet No. 27


Unit AS - L2 (C Et G Component 002)


Identify faults which affect system performance. NAM E .............................................. . Element AS.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .










Documentation Complete .... ............... .............. ....... Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?





Candidate'srrrainee's signature

Candidate'srrrainee's signature Assessor's/Supervisor's signature

...................................................... Assessor's/Supervisor's signature



Sheet No. 27






JOB No ........... .




JOB No •..........











Problems? Problems?






Candidate's/Trainee's signature Assesso~s/Supenriso~s

signature

...................................................... Assessor's/Supenriso~s signature



Sheet No. 28






JOB No •...........




JOB No •..........





8.2.4 Deviation from statutory requirements on system performance, where these exist, is noted and recorded.






Problems? Problems?



8.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale, the circumstances are reported promptly to an authorised person.



Candidate's/Trainee's signature ......................................................





Sheet No. 28





This element covers the interpretation of test information and its comparison with performance data to locate and identifv faults.

JOB No •...........

Pertormance Criteria



JOB No •..........










Documentation Complete .........•.............................. Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?





Candidate's/frainee's signature

Candidate's/frainee's signature ~esso~s/Supenriso~s signature

...................................................... Assess~s/Supenriso~s signature



Sheet No. 29






JOB No ........... .




JOB No .......... .










Documentation Complete ........................................ Documentation Complete ..................................... .. 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?





Candidate's/T rainee's signature

Candidate's/Trainee's signature Assesso~s/Supennso~s signature

...................................................... Assesso~s/Supennso~s signature



Sheet No. 29




Identify faults which affect system performance. NAME EJement AB.2 Evaluate information and data to confirm diagnosis of system faults

1his element covers the interpretation of test information and its comparison with performance data to locate and identify faults.

JOB No ........... .




JOB No .......... .





8.2.4 Deviation from statutory requirements on system performance. where these exist, is noted and recorded.





Documentation Complete ........................................ Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fauh cannot be confirmed.

Problems? Problems?



8.2.9 Where the diagnosis of system faults is likely to exceed the approved timescale. the circumStances are reported promptly to an authorised person.



Candidate's/Trainee's signature Aasessofs/Supervisofs signature

...................................................... Aasessofs/Supervisofs signature


© Brooks, Hirst and Whipp (Macmillan 1994). Photocopying, is forbidden.

Sheet No. 30




Identify faults which affect system performance. NAME Element AS.2 Evaluate information and data to confirm diagnosis of system faults


JOB No ........... .




JOB No .......... .










Documentation Complete ...... ........ ..... ............ ......... Documentation Complete ...................................... . 8.2.7 Assistance is sought from appropriate sources/personnel where source of fault cannot be confirmed.

Problems? Problems?






Candidate's/Trainee's signature Assessor's/Supervisor's signature

........................................................ Assessor's/Supervisor's signature



Sheet No. 30

Evidence of completed work - Check lists Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Element A9.1 Dismantle vehicle systems to remove components/units

Element A9.1 ENGINES and ANCILLARIES

NAME ...................................................... .

This element COI/eI'S the removal of units and components which have been diagnosed as faulty or require to be removed for funher testB/inspecdon or replacement

JOB No •........... JOB No •.......... Performance criteria

Name Unit/Component Removed Name Unit/Component Removed

9.1.1 Appropriate protective clothing and coverings are used during dismantling activities.

9.1.2 Appropriate information is accessed from appropriate sources to inform the dismantling of systems.

Sources Sources

9.1.3 Equipment used in dismantling is confirmed safe prior to use and operated in the approved safe manner.

9.1.4 Dismantling is carried out in accordance with manufacturer's recommendations/procedures in respect of isolation and removal of components and units.

From where was Dismantling Information Obtained? From where was Dismantling Information Obtained?

9.1.5 Dismantling minimises risk of damage to other vehicle systems.

9.1.6 Correct specialist tools/equipment are used where required for dismantling.

State Special Tools State Special Tools

9.1.7 Additional faults or potential faults noticed are reponed to appropriate authority promptly.

Any Additional Faults Noticed? Any Additional Faults Noticed?

9.1.8 Risk of contact with/leakage of/contamination by hazardous substances is minimised.

Were Hazardous Substances Contacted? Were Hazardous Substances Contacted?

9.1.9 Where appropriate to do so, system features and characteristics are recorded clearly and accurately during dismantling.

Type of Recordings Made Type of Recordings Made

9.1.10 The dismantling is completed within approved timescales.


9.1.11 Where the dismantling is likely to exceed the approved timescales, the circumstances are reponed promptly to an authorised person.


9.·;:;2·jji~~~1ii~g·~c~~;es·a;;;·pe"ii~;~~~i;n"8Cc~~danC:;·~th·~t~t~tory ando;ganiS8ti~naj"p~icy·;;d·,;;oo8ciiire·foih;;aid;·;;~d·~f~iY: .. ·· .. ··· Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature .......... •••••• ••••• ............. ...... ............. signature ..................................................... . A5sess0~s/Supenriso~s Assesso~s/SUpenriso~s

signature •••••••• ............. ........ ................. ....... signature ..................................................... .

NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2. Sheet No. 31


Evidence of completed work - Check lists Unit A9 - L2 (C & G Component 003)

Element A9.1 ENGINES and ANCILLARIES

Remove and replace components/units. NAME ...................................................... . Element A9.1 Dismantle vehicle systems to remove components/units

This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tests/inspection or replacement

JOB No ........... . JOB No •.......... Performance criteria




Sources Sources







9.1.7 Additional faults or potential faults noticed are reported to appropriate authority promptly.








9.1.11 Where the dismantling is likely to exceed the approved timescales. the circumstances are reported promptly to an authorised person.


9.·i~;2·jji;.;;~~iii~g·~~~~iies·are·perfor;ned·inaccorda~ce·~tiistaruu,ry andorganiSationai·p~i~.:.;;~nd·p;.~~;;d;;;;;f;;;iieaith·~nd·safetY:·· ...... . Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's

signature .................................................... . signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assessofs/Supenrisofs Assessofs/Supenrisofs

signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••••



Sheet No. 31


Element A9.1 COOLING SYSTEMS

Remove and replace components/units. NAME ...................................................... . Element AS.1 Dismantle vehicle systems to remove components/units

This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further rests/inspection or replacement

JOB No ........... . JOB No .......... . Performance criteria




Sources Sources











9.1.9 Where appropriate to do so. system features and characteristics are recorded clearly and accurately during dismantling.


9.1.1 0 The dismantling is completed within approved timescales.




~i.1:12·Dis;,;~~tii~g·~~ti~t;~~·~;~··p~·rfo;;,;;;d·;~·~ccO~d~~c;;'~th'stj;t~tory ando;g~~·isaiio~~i·poit;,·~~d·p~;;C;;d~;~·fo;h;;ith·~·~d·~f~tV: ........ . Health and Safety Procedures Observed Health and Safety Procedures Observed


signature .................................................... . signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assesso~s/Supenriso~s Assesso~s/Supenriso~s

signature Signature •••••••••••••••••••••••••••••••••••••••••••••.••••••••



Sheet No. 32


Element A9.1 COOLING SYSTEMS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tssts/inspection or replacement

JOB No ........... . ·JOB No •.......... Performance criteria




Sources Sources


9.1.4 Dismantling is carried out in accordance with manufacturers recommendations/procedures in respect of isolation and removal of components and units.













9.1.11 Where the dismantling is likely to exceed the approved timescales. the circumStances are reported promptly to an authorised person.


9."i~1·i·Dis;;;~;;~i~g·ac~~ti~·a;e·p;t~m;ed i;;accorda~ce'~th' s;aMory and·~iia;;isatioo8i·p~iicY·Md·p~~;;d;;;e·for·heai1h 'a~d 'safei¥:" ...... . Health and Safety Procedures Observed Health and Safety Procedures Observed


signature •••••••••••• •••• ••••••••••••• •••• ••• •••• ••••••••••••• signature .................................................... .. ~o~s/Supenriso~s Aasess~s/Supenriso~s

signature ............ ....... ...... ......... .... .......... ..... signature ..................................................... .




Element A9.1 HEATING SYSTEMS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further rests/inspection or replacement.





Sources Sources















9.1.11 Where the dismantling is likely to exceed the approved timescales. the circumstances are reponed promptly to an authorised person.


!i;' :l'i'Di~n;a~'~i~g' ~~~~ti~~ .~~~. ~rlo~~ed i~' a~co~d~n~e'~th' s;at~tory and' 'O~g~nisaiioo~i' poiicy'and 'p~oced~;~'fo;'he~ith 'and ·safetY:········· Health and Safety Procedures Observed Health and Safety Procedures Observed


signature .................................................... . signature ..................................................... . Assessors/Supenriso~s Assesso~s/Supenrisors

signature signature ..................................................... .



Sheet No. 33


Element A9.1 HEATING SYSTEMS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tats/inspection or replacement.

JOB No •........... JOB No .......... . Performance criteria




Sources Sources















9.1.11 Where the dismantling is likely to exceed the approved tirnescales, the circumstances are reported promptly to an authorised person.


ii.l:1·2·jji~~~·~i~g·aC1i~ie~·a~;;·p;;rf~;;n;;ji;;~~oorda~~;·;;th· sU;t~tory and"c;;ga;;isaiionai·i;Oii~·Md·p~oced~;e·f~r·heaith·a~d·saf;iY:···· ..... Health and Safety Procedures Observed Health and Safety Procedures Observed


signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assess~s/Supenriso~s Assess~s/Supenriso~s




Sheet No. 33


Element AS.1 Dismantle vehicle systems to remove components/units

NAME

Element A9.1 FUEL SYSTEMS

This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tBSts/inspection or replacement.




9.1.2 Appropriate information is accessed from appropriate sour~s to inform the dismantling of systems.

Sources Sources

















9~i·:12·Disman·~i,;g·ac~~~es·are·pe.tor;,;e(i i;;~cco~dance''';';[it,staMory aniiorga;;iSaiio;;arpoiicv'and'p~oced~;e'f;;;h;;aiih';;';d 'safeiV:" ...... . Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature •••••••••• ••••••••• •••••• ••••••••••• ••••••••••••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Aasesso~s/Supenriso~s Aasesso~s/Supenriso~s

signature •••• ••••••••••••• •••• •••• •••••••• ••• •••• ••••••••••••• signature ••••••••••••••••••••••••••••••••••••••••••••••••••••••





Remove and replace components/units. NAME Element A9.1 Dismantle vehicle systems to remove components/units

This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tests/inspection or replacement.





Sources Sources

















si.·;:i '2 'jjisma~'~irig'ac~~ties 'a~e"pe'rf~;meci i;;acco~d~~ce';;';th' ~tat~tory and o;g'a;;isaiio~~i' p~it~';;~d 'p~;;ced~;e'f;;;'heaith '~'rid '~fetY:"""'"

Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's!Trainee's Candidate's/Trainee's

signature .................................................... . signature ..................................................... . Assesso~s/Supenriso~s Assesso~s/Supenriso~s

signature signature .................................................... ..



Sheet No. 34


Element A9.1 IGNITION SYSTEMS

Remove and replace components/units. NAME ...................................................... . Bement A9.1 Dismantle vehide systems to remove components/units






Sources Sources















9.1.11 Where the dismantling is likely to exceed the approved timescales, the circumstances are reported promptly to an authorised person.


9.·i:;2·Dis;nan1iing·~es ·a;;;·pe·rfo;~~d·i;;~ccmd~~ce·~th·~Mory and"c;ga;;iS8iio~~i·poiicY·;;;d·p;oc8d;,;ie·fo;·heaith ';;nd 'uf~iV:" ....... Health and Safety Procedures Observed Health and Safety Procedures Observed


signature ................................................... .. signature ..................................................... . Aase~s/Supenriso~s Aase~s/Supenriso~s




Sheet No. 35


Element A9.1 IGNITION SYSTEMS


"'is element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further rests/inspection or replacement.





Sources Sources




9.1.5 Dismantling minimises rislc of damage to other vehicle systems.





9.1.8 Rislc of contact with/leakage of/contamination by hazardous substances is minimised.








9·.1~1·2·i:iisma~·~i~g·a~tMtiesare·p;;rform;iji;;accO;'da~C;·~th·s;at~tory andorga;;i$;iii~;;aj'i;Oii~·Md·p~;;Cediiri;forheaith·ii~d·saf;iY:····· .... Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature .............. .••.••• ...... ...... .................... signature ..................................................... . Assessor's/Supervisor's Assessor's/Supervisor's signature ...... ...... ..... .••.••.••.•••• ••••. ........ ......... signature ..................................................... .




Element A9.1 EXHAUST SYSTEMS

Remove and replace components/units. NAM E ...................................................... . Bement A9.1 Dismantle vehicle systems to remove components/units






Sources Sources

















ii'i:1'i ·Dis~~~tii;;g·ac~~ti~·~~e·P;;rfo~~ed i~'~cc~~dance'';';;th'~t~tutory ando~ga;;isati~~ai' poiicv'~d 'p~oced~;i;f;;i'he~ith'a;;d ·safetY:···· ..... Health and Safety Procedures Observed Health and Safety Procedures Observed

C8ndidate's/Trainee's C8ndidate's/Trainee's

signature ••••••••••••••••..••••••••••••••••••••••••••••••••••• signature •..••••••••••••••••••••••••••••••••••••••••••••••••••• Assessor's/Supenrisor's Assessor's/Supenrisor's




Sheet No. 36


Element A9.1 EXHAUST SYSTEMS







Sources Sources

















9.·i:;·2·Dis;;,a~·~i~g· ~~~ilH 'a;,;;p;;rl;;;'m~(j l;;acc;'~da~ce'~ih's;aMory and~;'ga;;isati;'~ai' p'oiiC;V'and 'p;'ooed;;re'fo;-h;;ai1h';;~d'saf~iY:" ...... . Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's!Trainee's Candidate's!Trainee's signature •••. .••••• •••• ••• •••••••••......•• ••.••••••••• •.•...• signature ..................................................... . Assessofs/Supenriso~s Assesso~s/Supenriso~s

signature ••••....•. •••• •••.... ••••.. .•.• .•••••••... .•..•••.••• signature •........•....•••••.••.•.••••.••••••••••••••••••••••..




Element A9.1 Dismantle vehicle systems to remove components/units

Element A9.1 AIR SUPPLY SYSTEMS

NAME ...................................................... .

This element covers the removal of units and componentB which".. been d"1Ii(pti:J$ed iIS faulty or require to be removed for further tests/inspection or replacement



9.1.1 Appropriate protective clothing and coverings are used during dismantling activitias.


Sources Sources

















9.·;:;·2·Di;m;~1ii~g·ic~~~~;e·perfo;m;(ii;;~~a,~da~a;·~iiis;aMory ando;ga~·iuiio;;ai·~iiCY·Md·p~OO8d;;;;·fO':·heaiiti·a·~d·S8f;iY:····· .... Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature •••• •••• •••• ••••••• •••••••• ••••••••••••••• •••• ••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assessor's/Supervisor's Assessor's/Supervisor's signature •••••••••• ••••••••••• ••••••••••••••••• •••••• ••••••••• signature ••••••••••••••••••••••••••••••••••••••••••••••••••••••











Sources Sources

















9.·,.~i·2·Di~;;;~~·~i~g·acti~ti~s·~~e·~·rf~;;,;~di;;~cc~~da;.;ce';';';th's;~t~tory and·"c;;g~;;i~ti;mai·p~iicy·;;~d·p~~;;d~rE;f~;·he~ith·;;~d·~f~tY: ........ . Health and Safety Procedures Observed Health and Safety Procedures Observed

candidate's/Trainee's candidate's/Trainee's

signature ................................................... .. signature .................................................... .. Assessofs/Supennsofs Assessofs/Supennsofs




Sheet No. 37


Element A9.1 TRANSMISSION SYSTEMS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tBSts/inspection or replacement.





Sources Sources















9.1.11 Where the dismantling is likely to exceed the approved tirnescales. the circumstances are reported promptly to an authorised person.


9:·i:;2·jjisma~·~i~g·~c~~~es~~~·peri;;~~iji;;~COO;'d~;;c;-;;ih·~U;i~tory and~ga;;iS8ii~;;~i'p~ii~'Md'p~oc8d~;E;f~hui~'a~d'safeiV:"""'"


Candidate's/Trainee's signature •••••••••••••••••••••••••••••••••••••••••••••••••••••


Assesso~s/Supenriso~s Assesso~s/Supenriso~s




Sheet No. 38


Element AS.1 Dismantle vehicle systems to remove components/units

Element A9.1 TRANSMISSION SYSTEMS NAME ...................................................... .

This element covers the removal of units and components which have been diagnosed as fau/tv or require to be removed for further tBSts/inspection or replacement.





Sources Sources

















9." ~;'2'Di~~;i~i~g'ac~~~ ar~'perf~~ed' i;;acoo;.da~;;·~ih· sU;i~tory and orga;;isatiooai';;~iCY'and ·p~;;.;8d;.;;;;f;;;heaiih·8',;d·~fetY: .. ·· ..... Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature .... ............... .... ............. ........ ......... signature ..................................................... . Aasess~s/Supenriso~s Aasesso~s/SUpenriso~s

signature .• .......... ........... ................... ........... signature ..................................................... .





Remove and replace components/units. NAM E ...................................................... . Bement A9.1 Dismantle vehicle systems to remove components/units






Sources Sources

















g'.', :,'2 'Dis;';;a;;t1i~g'~c~~ti~s 'a~~"pe'rfo~m~d' i~"ac~~da~c~';';th'~t~t~tory and' '~~ga;;iS"aii~ai'p~iicv'a~d 'p~~ed~;~'f~;'h~ith '~'~d ·safetY:···· .. ··· Health and Safety Procedures Observed Health and Safety Procedures Observed

Candiclate's/Trainee's Candidate's/Trainee's

Signature .................................................... . signature ..................................................... . Assesso~s/Supenriso~s Assesso~s/Supenriso~s

Signature signature ..................................................... .



Sheet No. 39

Evidence of completed work - Check lists Unit A9 - L2 (C 8- G Component 003)








Sources Sources

















9.1~;"2 ·Dis;;;a~1ii~g·acti~t;es ·a;e··pe·rf~;~ed· ;~·-ac~~~da;;ce·~th· ~t-at~tory and·o;ga;;isatio~ai· poiicY·a~d ·p~OC~d~;~·fo;h~aith ·a~d ·safetY: ........ . Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate'sITrainee's Candidate'sITrainee's

signature •••••••••••••••.••••••••••••••••••••••••••••••••••••• signature •••••••••••.•••••••••••••••••••••••••••••••••••••••••• Assesso~s/Supenriso~s signature




Sheet No. 39



Remove and replace components/units. NAME ...................................................... . Bement A9.1 Dismantle vehicle systems to remove components/units






Sources Sources

















9.'; ~i'2 'Di~;;"a~'~i~g'ac~~ti~~ ·a~8"·p~rt~;;;,~iji;;~~~~~d~~~·;;,jth·~U;t~tory and '~~ga;;i;;aiio~~i' p~ii~'a~d 'p~~;;d~;~'fo;'h;;aith 'a'~d '~f~tY: ........ . Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's candidate's/Trainee's

signature •••••.•••••••••••••••••••••••••••••••••••••••••••.••• signature ••••••••••••••••••••••••.••••••••••••••••••••••.••.•.• Assesso~s/Supenriso~s

signature Assesso~s/Supenriso~s signature



Sheet No. 40


Element A9.1 BRAKING SYSTEMS







Sources Sources














Work Completed on TIme Work Completed on TIme


Work NOT Completed on TIme - Reason Work NOT Completed on Time - Reason

9·.·i:i2·Disma~·~i~g·~~ti~ii~s·a;~·;;;;ri~;mecii;;a~c~~d~;.;~e';';';th's;at~tory and··~;ga;;i~ti~;;~i·p·~ii~·~~d·p~;;c;;d;.;;~·f;;,:·h;;aith·~~d·~f;;tY:"""'"



signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assessor's/Supervisor's Assessor's/Supervisor's




Sheet No. 40


Element AS.l Dismantle vehicle systems to remove components/units

Element A9.1 SUSPENSION SYSTEMS

NAME ...................................................... .





........................................................................................ 9.1.2 Appropriate information is accessed from appropriate sources to inform the dismantling of systems.

Sources Sources


9.1.4 Dismantling is carried out in accordance with manufacturer'S recommendations/procedures in respect of isolation and removal of components and units.















9·.1:;2·Disma;;~i~g·~~~ti~·a;;;·perl'~;med·i;;acec;;.d~~ce·~ih·~U;rutory and~;ga;;isaii~~~i·p~iicv·Md·p;~;;d;,;re·fo;heai,;;·~~d·safeiY:····· .... Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/T'rainee's Candidate's/T'rainee's signature •••••• •••••••• ••••••••• •••• •••••• ••••••••••••• ••••••• signature ..................................................... . Assessor's/Supervisor's Assessor's/Supervisor's signature ...... ........ ....... ........ ......... ........ ....... signature ..................................................... .




Element A9.1 SUSPENSION SYSTEMS

Remove and replace components/units. NAM E ...................................................... . Element A9.1 Dismantle vehicle systems to remove components/units






Sources Sources

















iii.·;: ;·2 ·i:iis;na~tii~g· ac~~t;;'s ·a;;,· 'perf~;;n~;£ i~·a~c~~da~~~· ~th· s;at~tory and ·~;g·a;;i;;ati~~ai· p~iicy· ;;~d ·p~;;ced;;;;'· fo; ·tieaitii· ;;~d' saf~tY:········· Health and Safety Procedures Observed Health and Safety Procedures Observed


signature .................................................... . signature ..................................................... . Assesso~s/Supenriso~s Assesso~s/Supenriso~s




Sheet No. 41









Sources Sources

















9.'; ~1·2·i:iis;;,~~·~i~g·~~ti~ties 'are'pe'rf~r;';~d' i;;~~~o~d~n~~'~th' ~Uit~tory and ·orga;;isation~i·i;oii~·a.;d·pr~;;d~re·for·h;;aith·a~d '~f~tY:"""'" Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's!Trainee's

signature ................................................... .. signature ..................................................... . Asse~s/Supenriso~s Assesso~s/Supenriso~s




Sheet No. 42


Element A9.1 ELECTRICAL SYSTEMS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for funher tests/inspection or replacement





Sources Sources









9.1.B Risk of contact with/leakage of/contamination by hazardous substances is minimised.








9. 'i:i"2 ·Di~;;..~~·~i~g·~~ti~tie~·~~~·p~rf~~;;..;;d· i;;~~~o~d~~~~'~th' ~tat~tory and 'o~g~;;i;;atio~~i';ioii~';;~d 'p;oc~;';;e'fo;'h~ith ';;~d '~f~tY:"""'"


Candidate's{Trainee's Candidate's{Trainee's

signature •.•••••.••••••••••••••••••••••••••••••••••••••••••••• signature ••••••••••••••••••••••••••••••••••••••••••••••••.••••• Assessors/Supenrisors signature

Assessors/Supenrisors signature



Sheet No. 42


Bement AS.1 Dismantle vehicle systems to remove components/units


NAME ...................................................... .





....................................................................................... 9.1.2 Appropriate information is accessed from appropriate sources to inform the dismantling of systems.

Sources Sources

















9.1~;·2·Dis;;,a;;~i~g·a~~~tiesar;p;ri~~;d·lria~c;da~~·~th·~taMory and~~ri~iiooai"pOjicY·and·p~~;;di;;;lfo;iiNith·a-~·~f;iY:······ .. · Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's!Trainee's Candidate's!Trainee's signature .......... .••••. ........... .••. .•..• .............. .•. signature ..................................................... . Assess~s/Supenriso~s A5sesso~s/Supenriso~s

signature •• •••. •.•. .•••.. •.•.•..•. ..••.... .•.•. •••. ••••••••••. signature ..................................................... .



Evidence of completed work - Check lists Unit AS - L2 (C & G Component 003) Remove and replace components/units.

Bement A9.1 Dismantle vehicle systems to remove components/units

Element A9.1 ELECTRONIC SYSTEMS

NAME ...................................................... .






Sources Sources

















9:i:;2·Di~a; .. ~i~g·ac~~ie;·a~~·p;rf~~~(ii;.-·~c~da~ce·~ih·~U;t.nory aniio~ga;.-isatiMai·p~i~·~~d·p;~c8d~;~·f~;h~i1h·~~d·~f~tY:···· ..... Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's!Trainee's Candidate's!Trainee's signature •••••••• •••••• ••• .......... •••• ••• ••••••••••••••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Aasesso~s/Supenriso~s ~o~s/Supenrisor's

signature •••••••• ••••••••• •••••••••••••••• ••••• •••••• ••••••••• signature ••••••••••••••••••••••••••••••••••••••••••••••••••••••




Element A9.1 BODY CHECKS


This element covers the removal of units and components which have been diagnosed as faulty or require to be removed for further tBsts/inspection or replacement





Sources Sources

















9. i·:i·2 ·D;~~-;;~·~;~g· ~;;~~ti~ .~~;; 'P;;rf~;~~;j i;;-;;~;;~~d~~;;·~th· sU;t~tory and ~~;;~t;~~~i· p~ii;;Y·;;';d·p;~;;d;;;~·f~r·h;;';ith·;;~d ·saf~tY:········· Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate'sfTrainee's Candidate'sfTrainee's

signature .................................................... . signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assesso~s/Supennso~s signature




Sheet No. 44


Element A9.1 BODY CHECKS







Sources Sources

















!i'i:;'i'Di~;;:;a~'~;~g'ac~~ties'a;e"pe-rf~~;';;;d'i~'~~c~~da~~;;';;th'~;~t~tory and"~~ga;;i~t;~;;ai'p~iicv'~~d'p;~;;d~;~'f;;;h;;aith'~~d'Mf;;tV:·········



signature ••••••••••••••••••.••••••••••••••.••••••••••••••••••• signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Assesso~s/Supennso~s Assesso~s/Supennso~s




Sheet No. 44


Element A9.2

ENGINES and ANCILLARIES Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismanding of systems.

JOB No •........... JOB No ........... . Performance Criteria

Name Unit/Component.lnspected/Tested Name Unit/Component. Inspected/Tested

9.2.1 Appropriate protective clothing and coverings are used during inspection and testing activities.

9.2.2 Appropriate information is accessed from appropriate sources to inform the inspection and testing of components/units.

Sources Sources

9.2.3 Tests on components/units are performed using approved methods and equipment.

Test Equipment Used Test Equipment Used

9.2.4 Condition and performance of componenVunits are compared with required operating specifications.

Expected Test Results Expected Test Results

9.2.5 Components/units confirmed faulty are identified for repair or replacement to achieve the most cosHffec1ive outcome.

Condition of Unit/Component e.g. 1. Reconditioned, Condition of Unit/Component e.g. 1. Reconditioned, 2. Exchanged for New, 3. Not Faulty 2. Exchanged for New, 3. Not Faulty

9.2.6 Advice is sought where fault cannot be attributed to componenVunit.

Possible Alternative Faults Possible Alternative Faults

9.2.7 Documentation relating to the completed inspection and testing of componenVunit is complete and accurate and passed on to the appropriate authorised person promptly.

Documentation Completed Documentation Completed

9.2.8 The inspection and testing is completed within approved timescales.


9.2.9 Where the inspection and testing is likely to exceed the approved timescale. the circumstances are reported promptly to an authorised person.


9.2.10 Inspection and testing activities are performed in accordance with statutory and organisational policy and procedure for health and safety.


Candidate's/Trainee's Candidate's/Trainee's signature signature .................................................. .. ~~s/Supenriso~s signature

Aasess~s/Supenftso~S signature



Sheet No. 45

Evidence of completed work - Check lists Unit A9 - l2 (C & G Component 003)

Element A9,2

ENGINES and ANCILLARIES Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.

JOB No ........... . JOB No ........... . Performance Criteria

Name Unit/Component, Inspected/Tested Name Unit/Component, Inspected/Tested



Sources Sources





9.2.5 Components/units confirmed faulty are identified for repair or replacement to achieve the most cost-effective outcome.












Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assesso~s/Supervisofs signature

Assesso~s/Supervisofs signature


.. © Brooks, Hirst and Whipp (Macmillan 1994).

Photocopying is forbidden.

Sheet No. 45


Element A9.2

COOLING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty componen1S/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systBms.

JOB No •........... JOB No •........... Performance Criteria

Name Unit/Component. Inspected/Tested Name Unit/Component. Inspected/Tested


9.2.2 Appropriate information is accessed from appropriate sources to inform the inspection and testing of componen1S/units.

Sources Sources

9.2.3 Tests on componen1S/units are performed using approved methods and equipment.


9.2.4 Condition and performance of component/units are compared with required operating specifications.


9.2.5 Components/units confirmed faulty are identified for repair or replacement to achieve the most cos1-effective outcome.


9.2.6 Advice is sought where fault cannot be attributed to component/unit.


9.2.7 Documentation relating to the completed inspection and testing of component/unit is complete and accurate and passed on to the appropriate authorised person promptly.




9.2.9 Where the inspection and testing is likely to exceed the approved timescale. the circumstances are reponed promptly to an authorised person.





Candidate's/Trainee's signature .....................................................





Sheet No. 46


Element A9.2

COOLING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systsms.


Name Unit/Component. Inspected/Tested Name Unit/Component.lnspected/Tested



Sources Sources


















Candidate's!Trainee's signature ....................................................





Sheet No. 46


Element A9.2

HEATING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systBms.





Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Aasessofs/Supenriso~s signature

Aasesso~s/SUperviso~s signature



Sheet No. 47


Element A9.2

HEATING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component,. Inspected/Tested Name Unit/Component,. Inspected/Tested



Sources Sources

9.2.3 Tests on components/units are performed USing approved methods and equipment.












9.2.9 Where the inspection and testing is likely to exceed the approved timescale, the circumstances are reported promptly to an authorised person.





Candidate's/Trainee's signature ....................................................




© Brooks, Hirst and Whipp (Macmillan 1994). Photocopyin~ is forbidden.

Sheet No. 47


Element A9.2

FUEL SYSTEMS Remove and replace components/units. Bement A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and tBsting of suspected components which have been removed from the vehicle or to which access for

inspection has already been achieved by partial or fully dismantling of systems.

JOB No •........... JOB No •........... Performance Criteria




Sources Sources











9.2.S The inspection and testing is completed within approved timescales.


9.2.9 Where the inspection and testing is likely to exceed the approwd timescale. the circumstances are reported promptly to an authorised person.




Candidate's!Trainee's Candidate's!Trainee's signature signature •••••••••••••••••••••••••••••••••••••••••••••••••••• Aasesso~s/Supenriso~s signature

Aasessor's/Superviso~s signature



Sheet No. 48


Element A9.2

FUEL SYSTEMS Remove and replace components/units. Bement A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources

















Candidate'sITrainee's Candidate's/Trainee's signature signature .................................................. .. Assessor's/Supervisor's signature




Sheet No. 48


Element A9.2

IGNITION SYSTEMS Remove and replace components/units. 8ement A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources



















Assesso~s/5upennso~s

signature Assesso~s/5upennso~s

signature



Sheet No. 49


Element A9.2

IGNITION SYSTEMS Remove and replace components/units. Element AS.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved bV partial or fulJv dismantling of svstems.





Sources Sources

9.2.3 Tests on components/units are performed uSing approved methods and equipment.






















Sheet No. 49


Element A9.2

EXHAUST SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component. Inspected/T ested Name Unit/Component. Inspected/Tested



Sources Sources

9.2.3 Tests on components/units are performed USing approved methods and equipment.



















Assessofs/Superviso~s

signature



Sheet No. 50


Element AS.2

EXHAUST SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assesso~s/Supennso~s signature




Sheet No. 50


Element A9.2

AIR SUPPLY SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources













9.2.9 Where the inspection and testing is likely to exceed the approved timescale. the circumstances are reported promptly to an authorised person. Work NOT Completed on Time - Reason Work NOT Completed on Time - Reason



Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assess~s/Supenriso~s signature




Sheet No. 51


Element A9.2

AIR SUPPLY SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.

JOB No ........... . JOB No •........... Performance Criteria

Name Unit/Component,. Inspected/Tested Name Unit/Component.lnspected/Tested



Sources Sources

















Candidate's!Trainee's Candidate's!Trainee's signature signature •••••••••••••••••••••••••••••••••••••••••••••••••••• Aasess~s/Supenriso~s signature

Aasesso~s/Superviso~s signature



Sheet No. 51


Element A9.2

TRANSMISSION SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of syslBmS.





Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assesso~s/Supenriso~s signature


NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2,


Sheet No. 52


Element A9.2

TRANSMISSION SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources


















Candidate's/Trainee's signature .......................................................

Assessors/Supervisors signature

Assessors/Supervisors signature



Sheet No. 52


Element A9.2

STEERING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources





9.2.5 Components/units confirmed faulty are identified for repair or replacement to achieve the most cost-ilffective outcome.













Candidate's/Trainee's signature .........................................................



Nva in Vehicle Mechanical and Electronic Systems (Light Vehicle)' Unit Replacement - Level 2.


Sheet No. 53


Element A9.2

STEERING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources






















-© Brooks, Hirst and Whipp (Macmillan 1994). Photocopying is forbidden.

Sheet No. 53


Element AS.2

BRAKING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.





Sources Sources


















Candidate's!Trainee's signature ..............................................................


Assesso~s/Supennso~s

signature



Sheet No. 54


Element A9.2

BRAKING SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component.. Inspected/Tested Name Unit/Component.. Inspected/Tested



Sources Sources


















Candidate's!Trainee's signature ...........................................................





Sheet No. 54


Element A9.2

SUSPENSION SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAM E ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component,. InspectedfTested Name Unit/Component,. InspectedfTested



Sources Sources


















Candidate's/Trainee's signature ........................................................


Assess~s/Supennso~s signature



Sheet No. 55

Evidence of completed work - Check lists UnitA9 - L2 (C & G Component 003)

Element AS.2

SUSPENSION SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component. Inspected/Tested Name Unit/Component. Inspected/T ested



Sources Sources













9.2.9 Where the inspection and testing is likely to exceed the approved timescale, the circumstances are reponed promptly to an authorised person.


9.2.10 Inspection and testing activities are performed in accordance with statutory and organisational po/icy and procedure for health and safety.


Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Aasessofs/Supenrisofs signature




Sheet No. 55


Element A9.2

ELECTRICAL SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or tD which access for inspection has already been achieved by partial or fuHv dismantling of syslBms.


Name Unit/Component Inspected/Tested Name Unit/Component Inspected/Tested



Sources Sources



















Aasesso~s/Supenriso~s

signature Aasesso~s/Supenriso~s signature



Sheet No. 56


Element A9.2

ELECTRICAL SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . Tbis element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved bV partial or fully dismantling of systems.

JOB No ........... . JOB No •........... Performance Criteria




Sources Sources



















Assess~s/Supenriso~s signature




Sheet No. 56


Element A9.2

ELECTRONIC SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for

inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component,. Inspected/Tested Name Unit/Component,.lnspected/Tested



Sources Sources







9.2.6 Ad\lice is sought where fault cannot be attributed to component/unit.






9.2.9 Where the inspection and testing is likely to exceed the approwd timescale. the circumstances are reponed promptly to an authorised person.


9.2.10 Inspection and testing activities are performed in accordance with Statutory and organisational policy and procedure for health and safety.


Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assessors/Supenriso~s signature

Assesso~s/SUpenriso~s signature



Sheet No. 57


Element A9.2

ELECTRONIC SYSTEMS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME ......................................................... . This element covers the inspection and testing of suspected component1J which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fuJly dismantling of systems.


Name Unit/Component.lnspected/Tested Name Unit/Component.lnspected/Tested



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assesso~s/Supenriso~s signature




Sheet No. 57


Element A9.2

BODY CHECKS Remove and replace components/units. Element A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.

JOB No. . ......... . JOB No ........... . Performance Criteria




Sources Sources























Sheet No. 58


Element A9.2

BODY CHECKS Remove and replace components/units. Bement A9.2 Inspect and test suspected faulty components/units NAME This element covers the inspection and testing of suspected components which have been removed from the vehicle or to which access for inspection has already been achieved by partial or fully dismantling of systems.


Name Unit/Component. Inspecteci/Tested Name Unit/Component. Inspected/Tested



Sources Sources















9.2.1 0 Inspection and testing activities are performed in accordance with statutory and organisational policy and procedure for health and safety.


candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... . Assesso~s/Supenriso~s signature

Assesso~s/SUperviso~s signature



Sheet No. 58

Evidence of completed work - Check lists Element A9.3

ENGINES and ANCILLARIES Unit A9 - L2 (C & G Component 003) Remove and replace components/units. NAME ........................................................ . Element A9.3 Replace components/units and reassemble vehicle systems

This element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/testing of refitted components.

JOB No ........... . JOB No .......... .


9.3.1 Appropriate information is accessed from the appropriate source to inform the reassembly of vehicle systems.

Sources Sources

9.3.2 Appropriate protective clothing and coverings are used during reassembly.

9.3.3 Replacement components/units conform to vehicle specifications.

Name Component/Unit Replaced/Tested Name Component/Unit Replaced/Tested

9.3.4 Equipment used in reassembly is confirmed safe prior to use and is operated in the approved safe manner.

9.3.5 Reassembly is carried out in accordance with manufacturer's recommendations/procedures in respect of the fining of components/units.

9.3.6 Components/units are adjusted to ensure specified system operation after fining.

Adjustments Required After Fitting Adjustments Required After Fitting

9.3.7 Reassembly minimises risk of damage to the vehicle and its systems.

9.3.8 Documentation relating to the completed rectification is complete and accurate and passed to the appropriate authorised person promptly.


9.3.9 Reassembly is completed within approved timescales.


9.3.10 Where the reassembly is likely to exceed the approved timescale. an appropriate authorised person is informed promptly.


9.3.11 Reassembly is performed in accordance with statutory and organisational policy and procedure for health and safety.



Candidate's/Trainee's signature ............................................................

A£sesso~s/Supennso~s signature




Sheet No. 59


ENGINES and ANCILLARIES Unit A9 - L2 (C & G Component 003) Remove and replace components/units. NAME ........................................................ . Element AS.3 Replace components/units and reassemble vehicle systems

This element covers the refitting to vehicle sysrsms of replacement or repaired/restored components and the adjusting/testing of refitted components.

JOB No •........... JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer's recommendations/procedures in respect of the fitting of components/units.

9.3.6 Components/units are adjusted to ensure specified system operation after fitting.



9.3.8 Documentation relating to the completed rectifICation is complete and accurate and passed to the appropriate authorised person promptly.








Candidate's/Trainee's Candidate's/Trainee's signature signature •••••••.••••••••••...•••••••••••••••••..••••••.•••••• . ................................................... .

Assessors/Supervisor's signature

Assessor's/Supenrisor's signature



Sheet No. 59

Evidence of completed work - Check lists Element A9.3 COOLING SYSTEMS

Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Element A9.3 Replace components/units and reassemble vehicle systems

NAME

This element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/tBsting of refitted components.

JOB No •........... JOB No .......... .



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••.••.••••••.•••••••••••••••••••••••..••••.•••••••••• . ................................................... .





Sheet No. 60


COOLING SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No •........... JOB No •..........



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer's recommendations/procedures in respect of the fming of components/units.



9.3.7 Reassembly minimises rislc of damage to the vehicle and its systems.














© Brooks, Hirst and Whipp (Macmillan 1994). Photocopying is forbidden. . .

Sheet No. 60

Evidence of completed work - Check lists Element A9.3 HEATING SYSTEMS


Bement A9.3 Replace components/units and reassemble vehicle systems

NAME

This element covers the refitting to vehicle systems of replacement or repaired/restored component8 and the adjusting/testing of refitted components.

JOB No •........... JOB No •..........



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• . ................................................... .

Aasesso~s/SUpenriso~s signature

Aasess~s/SUpenriso~s signature

Nva in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement - Level 2,


Sheet No. 61

Evidence of completed work - Check lists Element A9.3 HEATING SYSTEMS

Unit A9 - L2 (C 8- G Component 003) Remove and replace components/units.


NAME


JOB No •........... JOB No •..........



Sources Sources






9.3.6 Components/units are adjusted to ensure specified system operation after fming.







9.3.10 Where the reassembly is likely to exceed the approved timescale, an appropriate authorised person is informed promptly.




Candidate's!Trainee's Candidate's!Trainee's signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• . ................................................... .





Sheet No. 61

Evidence of completed work - Check lists



NAME

Element A9.3

FUEL SYSTEMS


JOB No ........... . JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer'S recommendations/procedures in respect of the fitting of components/units.











Health and Safety Procedures Observed Heatth and Safety Procedures Observed


Candidate's!Trainee's signature .......................................................





Sheet No. 62


FUEL SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No •........... JOB No .......... .



Sources Sources



Name Component/Unit Replaced/fested Name Component/Unit Replaced/fested














Candidate's/Trainee's Candidate's/Trainee's signature signature .................................................... . . .................................................... .

~s/Supenriso~s signature




Sheet No. 62


IGNITION SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

8ement AS.3 Replace components/units and reassemble vehicle systems

NAME


JOB No ........... . JOB No .......... .



Sources Sources























Sheet No. 63


IGNITION SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME

This element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/resting of refitted components.

JOB No ........... . JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer'S recommendations/procedures in respect of the fming of components/units.













Candidate's!Trainee's signature .....................................................





Sheet No. 63


EXHAUST SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No ........... . JOB No .......... .



Sources Sources























Sheet No. 64


EXHAUST SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Element AS.3 Replace components/units and reassemble vehicle systems

NAME

This element covers the refitting to vehicle systBms of replacement or repaired/restored components and the adjusting/testing of refitted components.

JOB No •........... JOB No •..........



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's Signature signature ................................................... .. . ................................................... .


Aas~s/Supenriso~s signature



Sheet No. 64


AIR SUPPLY SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Bement AS.3 Replace components/units and reassemble vehicle systems

NAME


JOB No ........... . JOB No .......... .



Sources Sources



















A5sesso~s/Supennso~s signature

A5sess~s/Supennso~s signature



Sheet No. 65


AIR SUPPLY SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units. NAME ........................................................ . Element A9.3 Replace components/units and reassemble vehicle systems


JOB No •........... JOB No •..........



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature .................................................... . .....................................................





Sheet No. 65

Evidence of completed work - Check lists Element A9.3 TRANSMISSION SYSTEMS



NAME


JOB No ........... . JOB No .......... .



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• . .................................................... .


A5sess~s/Supenriso~s signature



Sheet No. 66


TRANSMISSION SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME

7bis element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/resting of refitted components.

JOB No •........... JOB No .......... .



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• . ................................................... .


Assessots/Supenriso~s signature



Sheet No. 66

Evidence of completed work - Check lists Element A9.3 STEERING SYSTEMS



NAME

This element covers the refitting to vehicle systBms of replacement or repaired/restored components and the adjusting/tBsting of refitted components.

JOB No ........... . JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer'S recommendations/procedures in respect of the fming of components/units.












Candidate's/Trainee's Candidate's/Trainee's signature signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• .. .................................................... .

~esso~s/SUpenriso~s signature

~esso~s/Supenriso~s signature



Sheet No. 67


STEERING SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No •........... JOB No .......... .



Sources Sources









9.3.S Documentation relating to the completed rectification is complete and accurate and passed to the appropriate authorised person promptly.








Candidata's/Trainee's Candidate's/Trainee's signature signature .................................................... . . ................................................... .





Sheet No. 67


BRAKING SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No ........... . JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturers recommendations/procedures in respect of the fining of components/units.


















Sheet No. 68

Evidence of completed work - Check lists Element A9.3 BRAKING SYSTEMS



NAME


JOB No ........... . JOB No .......... .



Sources Sources




















Assessor's/Superviso~s signature



Sheet No. 68


SUSPENSION SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Bement A9.3 Replace components/units and reassemble vehide systems

NAME


JOB No ........... . JOB No .......... .


9.3.1 Appropriate information is accessed from the appropriate source to inform the reassembly of vehide systems.

Sources Sources



















Assesso~s/Supennso~s

signature Assesso~s/Supennso~s signature



Sheet No. 69


SUSPENSION SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.

Bement A9.3 Replace components/units and reassemble vehide systems

NAME


JOB No •........... JOB No .......... .


9.3.1 Appropriate information is accessed from the appropriate source to inform the reassembly of vehide systems.

Sources Sources

















C8ndidate's!Tl8inee's signature

C8ndidate's/Tl8inee's signature .....................................................





Sheet No. 69


ELECTRICAL SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No ........... . JOB No .......... .



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••••.••.••••..•.•••...••.•••••..••••••..••.•.•..•.•.• . ................................................... .





Sheet No. 70


ELECTRICAL SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME

This element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/tssting of refitted components.

JOB No •........... JOB No •..........



Sources Sources

















Candidate's/Trainee's Candidate's/Trainee's signature signature ••.•••••••••••••••••••••••••••••••••••••••••••••••••• . ................................................... .

Assessors/Supenriso~s signature




Sheet No. 70


ELECTRONIC SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No •........... JOB No .......... .



Sources Sources








.......................................................................................










Candidate's/Trainee's Candidate's/Trainee's signature signature •...•••••.••••••••..•..••••.•••••.••••.•.•••...•..•.• . ................................................... .


Ass~s/SUpennso~s signature



Sheet No. 71


ELECTRONIC SYSTEMS Unit A9 - L2 (C & G Component 003) Remove and replace components/units.


NAME


JOB No ........... . JOB No .......... .



Sources Sources























Sheet No. 71


BODY CHECKS Unit A9 - L2 (C 8- G Component 003) Remove and replace components/units.


NAME


JOB No ........... . JOB No. . ........ .



Sources Sources



















Assessors/Supennso~s signature




Sheet No. 72


BODY CHECKS Unit A9 - L2 (C 8- G Component 003) Remove and replace components/units.


NAME

111is element covers the refitting to vehicle systems of replacement or repaired/restored components and the adjusting/testing of refitted components.

JOB No ........... . JOB No .......... .



Sources Sources





9.3.5 Reassembly is carried out in accordance with manufacturer'S recommendations/procedures in respect of the fitting of components/units.



..................................................................................•.












Assessors/Supenriso~s signature




Sheet No. 72


Unit A9 - L2 (C & G Component 003)

Element A9.4

ENGINES and ANCILLARIES Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the performance/operation of refittsd components and repaired vehicle systems to ensure satisfactoty operation and performance.

JOB No •........... JOB No •...........


9.4.1 Appropriate information is accessed from the appropriate source to inform the evaluation of repaired systems.

Sources Sources

9.4.2 Evaluation carried out is appropriate to type of repair and is conducted using approved methods and equipment. Test Equipment Used Test Equipment Used

9.4.3 Information collected is compared with vehicle specification to confirm rectification of system faults.

Test Values Compare to Vehicle Specification Test Values Compare to Vehicle Specification Example Example

9.4.4 Where evaluation indicates further variance in system performance, appropriate authority is informed and appropriate remedial action is taken promptly.

If Values don't Compare State Remedial Action Taken


9.4.5 Where applicable, repaired systems comply with appropriate statutory requirements.

9.4.6 Records relating to the evaluation are complete, accurate and in the approved format.

Documentation completed Documentation completed

9.4.7 Evaluation is completed within approved timescales.


9.4.8 Where evaluation is likely to exceed the approved timescale, an appropriate authorised person is informed promptly.


9.4.9 Evaluation activities are performed in accordance with statutory and organisational policy and procedure for health and safety. Health and Safety Procedures Observed Health and Safety Procedures Observed

Candidate's/Trainee's Candidate's/Trainee's signature signature .................................................... .


Aase~s/Superviso~s ..................................................... .

signature



Sheet No. 73



Element AS.4

ENGINES and ANCILLARIES Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the performance/operation of refitted components and repaired vehicle systems to ensure satisfactory operation and performance.

JOB No ........... . JOB No ........... .



Sources Sources




9.4.4 Where evaluation indicates funher variance in system performance. appropriate authority is informed and appropriate remedial action is taken promptly.



9.4.5 Where applicable. repaired systems comply with appropriate statutory requirements.

9.4.6 Records relating to the evaluation are complete. accurate and in the approved format.




9.4.8 Where evaluation is likely to exceed the approved timescale. an appropriate authorised person is informed promptly.






A£sesso~s/Superviso~s ..................................................... .

signature



Sheet No. 73



Element A9.4

COOLING SYSTEMS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources




9.4.4 Where evaluation indicates further variance in system performance. appropriate authority is informed and appropriate remedial action is taken promptly.




9.4.6 Records relating to the evaluation are complete. accurate and in the approved format








Candidate's/Trainee's signature ..........................................................


Assess~s/Superviso~s signature



Sheet No. 74



Element AS.4

COOLING SYSTEMS Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems


JOB No •........... JOB No ........... .



Sources Sources

















Aasesso(s/Supenriso(s signature

Aasesso(s/Supenriso(s ••••••••••••••••••••••••••••••••••••••.•••••••••••••••

signature



Sheet No. 74



Element A9.4

HEATING SYSTEMS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No. . ......... .



Sources Sources





















Sheet No. 75



Element A9.4

HEATING SYSTEMS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources


9.4.3 Information collected is compared with vehicle specifICation to confirm rectification of system faults.















Assess~s/Superviso~s signature


signature



Sheet No. 75



Element A9.4

FUEL SYSTEMS Remove and replace components/units. NAME Bement A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the performance/operation of refitted components and repaired vehicle systems to ensure satisfactoly operation and performance.

JOB No ........... . JOB No ........... .



Sources Sources


9.4.3 Information collected is compared with vehide specifICation to confirm rectification of system faults.












9.4.9 Evaluation activities are performed in accordance with statutory and organisational policy and procedure for health and safety. Heatth and Safety Procedures Observed Heatth and Safety Procedures Observed


Assess~s/Supenrisofs signature

Assessofs/Supervisofs ..................................................... .

signature



Sheet No. 76



Element A9.4

FUEL SYSTEMS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the performance/operation of refitted components and repaired vehicle systems to ensure satisfactory operation and perfonnance.

JOB No ........... . JOB No ........... .



Sources Sources















Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... ..



signature



Sheet No. 76



Element A9.4

IGNITION SYSTEMS Remove and replace components/units. NAME Bement A9.4 Evaluate performance of reassembled systems


JOB No •........... JOB No •...........



Sources Sources


9.4.3 Information collected is compared with vehide specification to confirm rectification of system faults.













Candidate's/Trainee's Candidate's/Trainee's signature signature ................................................... ..


~esso~s/Supenriso~s ..................................................... .

signature



Sheet No. 77



Element A9.4

IGNITION SYSTEMS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources


















Assesso~s/Supennso~s .•••••••••.••••...•.•.••...•••.•••••••••••••••.••.•..•

signature



Sheet No. 77



Element AS.4

EXHAUST SYSTEMS NAME

Bement A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources















Candidate's/Trainee's Candidate's/Trainee's signature signature •••••••••••••••••••••••••••••••••••••••••••••••••••••


Assess~s/Supenriso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 78



Element AS.4

EXHAUST SYSTEMS NAME

Element A9.4 Evaluate performance of reassembled systems


JOB No •........... JOB No •...........



Sources Sources















Candidate's!Trainee's Candidate's!Trainee's signature signature ••••••••••...•...••••••••..•••.•..••••••••.•••..••...

Aasessors/Supenriso~s signature

Aasessor's/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 78



Element AS.4

AIR SUPPLY SYSTEMS NAME


Tbis element covers the testing and evaluation of the perfotmance/operation of refitted components and repaired vehicle systems to ensure satisfactory operation and performance.

JOB No ........... . JOB No ........... .



Sources Sources















Candidate's!Trainee's Candidate's!Trainee's signature signature ................................................... ..

Assessots/Supenriso~s signature


signature



Sheet No. 79



Element A9.4

Remove and replace components/units. AIR SUPPLY SYSTEMS

NAME Element A9.4 Evaluate performance of reassembled systems


JOB No •........... JOB No ........... .



Sources Sources

















Assessofs/Superviso~s signature

Assessor's/Superviso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 79


Unit A9 - L2 (C &- G Component 003) Remove and replace components/units.

Element AS.4

TRANSMISSION SYSTEMS NAME

Bement A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources


















Assesso~s/Superviso~s Signature



Sheet No. 80



Element A9.4

Remove and replace components/units.

TRANSMISSION SYSTEMS NAME


This element covers the testing and evaluation of the performance/operation of refitted components and repaired vehicle systems to ensure satisfactoty operation and performance.

JOB No ........... . JOB No ........... .



Sources Sources


9.4.3 Information COllected is compared with vehicle specification to confirm rectification of system faults.















Assessofs/Supervisofs signature

Assessofs/Supervisofs ••..•....................•..•.....•...••....•.........

signature



Sheet No. 80



Element A9.4

STEERING SYSTEMS NAME


This element covers the testing and evaluation of the performance/operation of refitted components and repaired vehicle systems to ensure satisfactoty operation and performance.

JOB No ........... . JOB No ........... .



Sources Sources


















Assesso~s/Superviso~s

signature



Sheet No. 81



Element A9.4

Remove and replace components/units. STEERING SYSTEMS

NAME Element AS.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources





















Sheet No. 81



Element AS.4

BRAKING SYSTEMS Remove and replace components/units. NAME ..................................................... . Bement A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No •...........



Sources Sources


9.4.3 Information collected is compared with vehide specification to confirm rectification of system faults.















Aase~s/Superviso~s ..................................................... .

signature



Sheet No. 82



Element A9.4

BRAKING SYSTEMS Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources





















Sheet No. 82


Unit AS - L2 (C & G Component 003) Remove and replace components/units.

Element A9.4

SUSPENSION SYSTEMS NAME



JOB No ........... . JOB No ........... .



Sources Sources





















Sheet No. 83



Element A9.4

SUSPENSION SYSTEMS NAME



JOB No •........... JOB No •...........



Sources Sources
















A$sessofs/Supervisofs signature

A$sessofs/Supervisofs •••••••••.••.••••••..•.•••••.••.••..•..•••••••.•••••..

signature



Sheet No. 83



Element AS.4

ELECTRICAL SYSTEMS NAME



JOB No ........... . JOB No •...........



Sources Sources
















Candidate's/Trainee's signature .......................................................


Assess~s/SUperviso~s signature



Sheet No. 84



Element A9.4

ELECTRICAL SYSTEMS Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the perfonnance/operation of refitted components and repaired vehicle systems to ensure satisfactofY operation and perfonnance.

JOB No ........... . JOB No ........... .



Sources Sources








9.4.6 Records relating to the evaluation are complete, accurate and in the approved format









Assesso~s/Supenriso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 84



Element A9.4

ELECTRONIC SYSTEMS NAME



JOB No ........... . JOB No ........... .



Sources Sources















C8ndidate's/Trainee's C8ndidate's/Trainee's signature signature ................................................... ..


~esso~s/Supenriso~s ..................................................... .

signature



Sheet No. 85


Unit A9 - L2 (C Et G Component 003)

Element AS.4

ELECTRONIC SYSTEMS Remove and replace components/units. NAME ..................................................... . Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No. . ......... .



Sources Sources















Candidate's!rrainee's signature

Candidate's!rrainee's signature .............................................................





Sheet No. 85


Unit A9 - L2 (C 8- G Component 003)

Element A9.4

BODY CHECKS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems


JOB No ........... . JOB No ........... .



Sources Sources


















Assesso~s/SUpennso~s signature



Sheet No. 86


Unit A9 - l2 (C & G Component 003)

Element A9.4

BODY CHECKS Remove and replace components/units. NAME Element A9.4 Evaluate performance of reassembled systems

This element covers the testing and evaluation of the perfonnance/operation of refitted components and repaired vehicle systems to ensure satisfactory operation and performance.

JOB No •........... JOB No ........... .



Sources Sources















Candidate's/Trainee's Candidate's/Trainee's signature signature •••••••.••..••••.••..••••..••.•..••.••.••••.••.••..••


Aasesso~s/Supenriso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 86


Unit A 11 - L (C & G Component 004)

Element A11.1

Prepare new, used or repaired vehicles for customer use. NAME Bement A 11.1 Operate the range of vehicle systems to ensure conformity to vehicle specification.

This element covers the examination and testing of repaired or augmented vehicles prior to release to the customer. and the examination of new and used vehicles to ensure correct operation of all systems prior to vehicles being offered for sale.

JOB No ........... . JOB No ........... .


11.1.1 Appropriate protective clothing and coverings are used during the operation of vehicle systems.

11.1.2 Appropriate information is accessed from appropriate sources to inform the operation of vehicle systems.

Sources Sources

11.1.3 Systems are operated within the operating specifications of the vehicle using approved methods.

Items Tested/Checked Items Tested/Checked

11.1.4 Systems are operated in a manner which minimises risk to vehicle systems. people and property.

Method of Testing i.e. Road Test Method of Testing i.e. Road Test

11.1.5 Operation of vehicle systems is completed within approved timescales.


11.1.6 Where operation of vehicle systems is likely to exceed the approved timescale the circumstances are reported promptly to an authorised person.


11.1.7 Vehicle systems are operated in accordance with statutory and organisational policy and procedure for health and safety.



A$sessofs/Supenrisofs signature


A$sessofs/Supenrisofs signature



Sheet No. 87


Unit A 11 - L (C & G Component 004)

Element A 11 .1

Prepare new. used or repaired vehicles for customer use. NAME Element A 11.1 Operate the range of vehicle systems to ensure conformity to vehicle specification.

This element covers the examination and testing of repaired or augmented vehicles prior to release to the customer. and the examination of new and used vehicles to ensure correct operation of all systems prior to vehicles being offered for sale.

JOB No ........... . JOB No ........... .


11.1.1 Appropriate protective clothing and coverings are used during the operation of vehicle systems.

11.1.2 Appropriate information is accessed from appropriate sources to inform the operation of vehicle systems.

Sources Sources

11.1.3 Systems are operated within the operating specifications of the vehicle using approved methods.

Items Tested/Checked Items Tested/Checked

11.1.4 Systems are operated in a manner which minimises risk to vehicle systems. people and property.

Method of Testing i.e. Road Test Method of Testing i.e. Road Test

11.1.5 Operation of vehicle systems is completed within approved timescales.


11.1.6 Where operation of vehicle systems is likely to exceed the approved timescale the circumstances are reported promptly to an authorised person.


11.1.7 Vehicle systems are operated in accordance with statutory and organisational policy and procedure for health and safety.



A£sessors/Supennsors signature


A£sessors/Supennsors signature



Sheet No. 87

Evidence of completed work - Check lists Element A 11.2

Unit A 11 - L (C & G Component 004) Prepare new. used or repaired vehicles for customer use. NAM E ............................................... . Bement A 11.2 Compare the vehicle appearance and performance with manufacturer's specification and statutory requirements and recommend necessary adjustments.

This element covers the inspection and testing of new and used vehicles to ensure compliance with manufacturer's specifications prior to being offered for sale.

JOB No ........... . JOB No ........... .


11.2.1 Appropriate information is accessed from appropriate sources to inform the comparison process.

Sources Sources

11.2.2 Vehicle details are identified accurately and recorded in the approved format.

Type of Vehicle Check Type of Vehicle Check

11.2.3 Deviation from manufacturer's specification is established and is recorded completely and accurately in the approved format.

Types of Faults Found Types of Faults Found

11.2.4 Faults are established and are recorded completely and accurately in the approved format.

Faults Documented Faults Documented

11.2.5 Non-compliance with vehicle specification and where applicable statutory requirements is brought to the attention of an authorised person promptly.

State any Modifications to Basic Model Found State any Modifications to Basic Model Found

11.2.6 Comparison of vehicle systems is completed within approved timescales.


11.2.7 Where comparison activities are likely to exceed the approved timescale the appropriate authority is informed promptly.


Candidate's/Trainee's Candidate's/Trainee's signature

signature ................................................... .. Assesso~s/Supenriso~s signature

Assesso~s/Supenriso~s ..................................................... .

signature



Sheet No. 88


Unit A 11 - L (C & G Component 004) Prepare new, used or repaired vehicles for customer use. NAM E ............................................... . Element A 11.2 Compare the vehicle appearance and performance with manufacturer's specification and statutory requirements and recommend necessary adjustments.

This element covers the inspection and testing of new and used vehicles to ensure compliance with manufacturers specifications prior to being offered for sale.

JOB No ........... . JOB No ........... .


11.2. 1 Appropriate information is accessed from appropriate sources to inform the comparison process.

Sources Sources

11.2.2 Vehicle details are identified accurately and recorded in the approved format.

Type of Vehicle Check Type of Vehicle Check

11.2.3 Deviation from manufacturer's specification is established and is recorded completely and accurately in the approved format.

Types of Faults Found Types of Faults Found

11.2.4 Faults are established and are recorded completely and accurately in the approved format.

Faults Documented Faults Documented

11.2.5 Non-compliance with vehicle specification and where applicable statutory requirements is brought to the attention of an authorised person promptly.

State any Modifications to Basic Model Found State any Modifications to Basic Model Found

11.2.6 Comparison of vehicle systems is completed within approved timescales.


11.2.7 Where comparison activities are likely to exceed the approved timescale the appropriate authority is informed promptly.


Candidate's{Trainee's Candidate's{Trainee's signature

signature ••••••••••••••••••••••••••••••••••••••••••••••••••••• Assessofs/Supervisofs signature

Assessor's/Supervisofs ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 88



Element A 12.1

Maintain effective working relationships NAME ................................................... . Element A 12.1 Establish and develop professional relationships with customers

This element covers the development of a trusting. working relationship between customers and members of staff who earfY out work on the customer's vehicle.

JOB No ........... . JOB No ........... .


12.1.1 Details sufficient for the needs of the developing relationship are established accurately and agreed.

Type of Introduction Given Type of Introduction Given

12.1.2 Requests for information are responded to promptly and information which meets customers' needs is presented clearly, accurately and in a manner which promotes customers' understanding.

Information Required Information Required

12.1.3 Customers are provided with sufficient accurate information to verify credibility. Information Given Information Given

12.1.4 Customers are treated in a manner which assists the development of a positive relationshbip.

Customer's Reaction Customer's Reaction

12.1.5 Where professional relationships with customers meet with difficulty, prompt appropriate assistance is sought.

Problems that Occurred Problems that Occurred

Reported to: .. ............ ..... ...... ...... ..... .......... ..... Reported to: .................................................. . 12.1.6 Where information requests cannot be met immediately prompt action is taken to meet these. Alternative Solution to Problem Alternative Solution to Problem


Assessors/Superviso~s signature





Sheet No. 89



Element A 12.1

Maintain effective working relationships NAME ................................................... . Bement A 12.1 Establish and develop professional relationships with customers

This element covers the development of a trusting. working relationship between customers and members of staff who carry out work on the customer's vehicle.

JOB No ........... . JOB No ........... .


12.1.1 Details sufficient for the needs of the developing relationship are established accurately and agreed.

Type of Introduction Given Type of Introduction Given

12.1.2 Requests for information are responded to promptly and information which meets customers' needs is presented clearly. accurately and in a manner which promotes customers' understanding.

Information Required Information Required

12.1.3 Customers are provided with sufficient accurate information to verify credibility. Information Given Information Given

12.1.4 Customers are treated in a manner which assists the development of a positive relationshbip.

Customer's Reaction Customer's Reaction

12.1.5 Where professional relationships with customers meet with difficulty. prompt appropriate assistance is sought.


Reported to: ................................................... Reported to: .................................................. . 12.1.6 Where information requests cannot be met immediately prompt action is taken to meet these. Atternative Solution to Problem Alternative Solution to Problem

Candidate's/Trainee's signature Assessors/Supennso~s signature




Sheet No. 89



Element A 12.2

Maintain effective working relationships NAME .............................................. .

Element A 12.2 Maintain working relationships with colleagues

This element covers the maintenance of satisfactory working relationships between staff at aI/levels within the organisation.


Comment on Occurrences During One Week at Work Comment on Occurrences During One Week at Work

Dates Dates 12.2.1 Colleagues are treated in a manner which promotes goodwill.

12.2.2 Reasonable requests from colleagues are met promptly and willingly.

Type of Help Given Type of Help Given

12.2.3 When colleagues are meeting with work or personal difficulties assistance is offered.

Type of Assistance Given Type of Assistance Given

12.2.4 New colleagues are provided with information and suppon sufficient for their identified need

Type of Information Given Type of Information Given

12.2.5 Where a breakdown in working relationships cannot be resolved prompt reporting action is taken with an appropriate authority.


Reported to:


Reported to:

candidate's/Trainee's signature ......................................................





Sheet No. 90



Element A 12.2

Maintain effective working relationships NAME .............................................. .

Element A 12.2 Maintain working relationships with colleagues

This element covers the maintenance of satisfactory working relationships between staff at aU levels within the organisation.


Comment on Occurrences During One Week at Work Comment on Occurrences During One Week at Work

Dates Dates 12.2.1 Colleagues are treated in a manner which promotes goodwill.

12.2.2 Reasonable requests from colleagues are met promptly and willingly.

Type of Help Given Type of Help Given

12.2.3 When colleagues are meeting with work or personal difficulties assistance is offered.

Type of Assistance Given Type of Assistance Given

12.2.4 New colleagues are provided with information and support sufficient for their identified need

Type of Information Given Type of Information Given

12.2.5 Where a breakdown in working relationships cannot be resolved prompt reporting action is taken with an appropriate authority.


Reported to:

Candiclate's/Trainee's

Reported to:

Candidate's/Trainee's signature signature •••••••••••••••••••••••••••••••••••••••••••••••••••••


Assesso~s/Supenriso~s ••••••••••••••••••••••••••••••••••••••••••••••••••••••

signature



Sheet No. 90



Element A 13.1

Maintain the health. safety and security of the working environment NAME Element A 13.1 Maintain the health and safety of the individual

This element covers all aspects of health and safety as they apply to an individual worker.


Comment on Occurrences Involving Safety During One Week at Work


Dates Dates 13.1.1 Guidelines. statutory regulations and safe systems for health and safety protection are followed.

Statutory Regulations Available - Name 2 Statutory Regulations Available - Name 2

13.1.2 Identifiable hazards in the immediate working environment are removed where possible.

Hazards Removed Hazards Removed

13.1.3 Where identified hazards cannot be removed. appropriate action is taken immediately to minimise risk to own and others' health and safety.

Method of Minimising Risk Method of Minimising Risk

13.1.4 Dangerous situations are reported immediately and accurately to authorised persons.

Example if Any Example if Any

13.1.5 Suppliers' and manufacturers' instructions relating to the safety and safe use of all equipment are followed.

Example of Equipment Safety instructions Example of Equipment Safety instructions

13.1.6 Approved/safe methods and techniques are used when lifting and handling.

State a Safe Lifting Method Carried Out State a Safe Lifting Method Carried Out

13.1.7 Required personal protective clothing and equipment are wom for designated activities and in designated areas.

Special Protective Equipment Worn Special Protective Equipment Worn

13.1.8 Injuries involving individuals are reported immediately to competent firsl-aiders and/or appropriate authorised persons and appropriate interim support is organised to minimise further injury.

Injuries Reported Injuries Reported

13.1.9 Visitors are alerted to potential hazards.

Warning Advice Given to Customer Warning Advice Given to Customers


Candidate's/Trainee's signature Assessofs/Supervisofs ..................................................... .

signature ..................................................... .



Sheet No. 91



Element A 13.1

Maintain the health, safety and security of the working environment NAME Element A 13.1 Maintain the health and safety of the individual

This element covers all aspects of health and safety as they apply to an individual worker.




Dates Dates 13.1.1 Guidelines, statutory regulations and safe systems for health and safety protection are followed.

Statutory Regulations Available - Name 2 Statutory Regulations Available - Name 2

13.1.2 Identifiable hazards in the immediate working environment are removed where possible.

Hazards Removed Hazards Removed

13.1.3 Where identified hazards cannot be removed, appropriate action is taken immediately to minimise risk to own and others' health and safety.

Method of Minimising Risk Method of Minimising Risk

13.1.4 Dangerous situations are reported immediately and accurately to authorised persons.

Example if Any Example if Any

13.1.5 Suppliers' and manufacturers' instructions relating to the safety and safe use of all equipment are followed.

Example of Equipment Safety instructions Example of Equipment Safety instructions

13.1.6 Approved/safe methods and techniques are used when lifting and handling.

State a Safe Lifting Method Carried Out State a Safe Lifting Method Carried Out

13. 1.7 Required personal protective clothing and equipment are worn for designated activities and in designated areas.

Special Protective Equipment Worn Special Protective Equipment Worn

13.1.8 Injuries involving individuals are reported immediately to competent first-aiders and/or appropriate authorised persons and appropriate interim support is organised to minimise further injury.

Injuries Reported Injuries Reported

13.1.9 Visitors are alerted to potential hazards.

Warning Advice Given to Customer Warning Advice Given to Customers

Candidate's/Trainee's Candidate's/Trainee's signature Assessor's/Supervisor's signature

signature ••••••••••••••••••••••••••••••••••.••••••••••••••••••• Assessor's/Supervisor's signature



Sheet No. 91



Element A 13.2

Maintain the health. safety and security of the working environment NAME Element A13.2 Contribute to the limitation of damage to persons or property in the event of an accident or emergency

This element covers aU aspects of health and safety as they apply to the workplace.




Dates Dates .....................................•..

13.2.1 Injuries resulting from accidents or emergencies are reponed immediately to a competent firsHider or appropriate authority.

State Accidents that Occurred However Small State Accidents that Occurred However Small

13.2.2 Incidents and accidents are reponed and recorded in the accident book.

State How Many Accidents were Recorded State How Many Accidents were Recorded Where is the Accident Book Situated? ............... Where is the Accident Book Situated? ............ .

13.2.3 Where there is a conflict over limitation of damage. priority is always given to the person's safety.

State Action if an Accident Occurred State Action if an Accident Occurred

13.2.4 Professional emergency services are summoned immediately by authorised persons in the event of a fire/disaster.

State Circumstances if a Fire/Disaster Occurred State Circumstances if a Fire/Disaster Occurred

13.2.5 Alarm/alen/evacuation systems are activated immediately by authorised persons.

Where is the Alarm Situated? Where is the Alarm Situated?

13.2.6 Selection of fire extinguishers is appropriate for a given type of fire.

What Fire Extinguishers are Available? What Fire Extinguishers are Available?

13.2.7 In the event of wamings. procedures for isolating machines and evacuating the premises are foJlowed.

Comment if Action Had to be Taken Comment if Action Had to be Taken

13.2.8 Reports/records are available to authorised persons and are complete and accurate. State What Reports. if Any. Were Made State What Reports. if Any. Were Made

Candidate's/Trainee's Candidate's/Trainee's signature signature •..•••••••.•••••••.••.....••.•••.•.••••••..•••.•...•• . .................................................... . Assess~s/Superviso~s Assess~s/Supenriso~s

signature signature ..•••••••...•••..••.••.•..•.•••.•••••••••••.••...•.•..



Sheet No. 92



Element A 13.2

Maintain the health, safety and security of the working environment NAME ................................................... . Bement A 13.2 Contribute to the limitation of damage to persons or property in the event of an accident or emergency

This element covers all aspects of health and safety as they apply to the workplace.




Dates Dates ..............................•.........

13.2.1 Injuries resulting from accidents or emergencies are reponed immediately to a competent firsNider or appropriate authority.

State Accidents that Occurred However Small State Accidents that Occurred However Small

13.2.2 Incidents and accidents are reponed and recorded in the accident book.

State How Many Accidents were Recorded State How Many Accidents were Recorded Where is the Accident Book Situated? ............... Where is the Accident Book Situated? ............ .

13.2.3 Where there is a conflict over limitation of damage, priority is always given to the person's safety.

State Action if an Accident Occurred State Action if an Accident Occurred

13.2.4 Professional emergency services are summoned immediately by authorised persons in the event of a fire/disaster.

State Circumstances if a Fire/Disaster Occurred State Circumstances if a Fire/Disaster Occurred

13.2.5 Alarm/alan/evacuation systems are activated immediately by authorised persons.

Where is the Alarm Situated? Where is the Alarm Situated?

13.2.6 Selection of fire extinguishers is appropriate for a given type of fire.

What Fire Extinguishers are Available? What Fire Extinguishers are Available?

13.2.7 In the event of warnings, procedures for isolating machines and evacuating the premises are followed.

Comment if Action Had to be Taken Comment if Action Had to be Taken

13.2.8 Repons/records are available to authorised persons and are complete and accurate. State What Reports, if Any, Were Made State What Reports, if Any, Were Made

Candidate's/Trainee's

signature ................................................... ..


Assess~s/Superviso~s Assesso~s/Supennso~s signature signature ..................................................... .



Sheet No. 92

Evidence of completed work - Check lists Unit A 13 - G (C 8- G Component 006)

Element A 13.3

Maintain the health. safety and security of the working environment NAME

Element A 13.3 Maintain the cleanliness of machinery. equipment and work areas

This element covers the cleaning of the workplace. machinery and other equipment and the regulations applicable to these operations.


Complete when Workshop Cleaning Takes Place Complete when Workshop Cleaning Takes Place

Date ...................................... .. Date ....................................... .

13.3.1 Machines and equipment are isolated. where appropriate. from the mains prior to cleaning and routine maintenance operations.

Name Items That Require Isolating Name Items That Require Isolating

13.3.2 Safe and approved methods for cleaning machines/equipment are used.

Cleaning Methods Used Cleaning Methods Used

13.3.3 Appropriate cleaning and or sanitising agents are used according to manufacturer's instructions.

Cleaning Equipment Used Cleaning Equipment Used

13.3.4 Used agents are safely disposed of according to local and statutory regulations.

Where Were Used Agents Disposed? Where Were Used Agents Disposed?

13.3.5 Machinery. equipment and work areas are cleaned according to locally agreed schedules.

Type of Schedule Used . Type of Schedule Used

13.3.6 Appropriate safety clothing and equipment are used when working with hazardous cleansing agents and equipment Type of Special Protective Equipment Worn Type of Special Protective Equipment Worn

Candidate's/Trainee's Candidate's/Trainee's signature signature ..................................................... . Assessor's/Supenriso~s signature

Aas~s/Supenriso~s signature



Sheet No. 93

Evidence of completed work - Check lists Unit A 13 - G (C & G Component 006)

Element A 13.3

Maintain the health. safety and security of the working environment NAME

Bement A 13.3 Maintain the cleanliness of machinery. equipment and work areas

This element covers the cleaning of the workplace. machinery and other equipment and the regulations applicable to these operations.


Complete when Workshop Cleaning Takes Place Complete when Workshop Cleaning Takes Place

Date •..............................•........ Date ....................................... .

13.3.1 Machines and equipment are isolated. where appropriate. from the mains prior to cleaning and routine maintenance operations.

Name Items That Require Isolating Name Items That Require Isolating

13.3.2 Safe and approved methods for cleaning machines/equipment are used.

Cleaning Methods Used Cleaning Methods Used

13.3.3 Appropriate cleaning and or sanitising agents are used according to manufacturer's instructions.

Cleaning Equipment Used Cleaning Equipment Used

13.3.4 Used agents are safely disposed of according to local and statutory regulations.

Where Were Used Agents Disposed? Where Were Used Agents Disposed?

13.3.5 Machinery. equipment and work areas are cleaned according to locally agreed schedules.

Type of Schedule Used Type of Schedule Used

13.3.6 Appropriate safety clothing and equipment are used when working with hazardous cleansing agents and equipment. lYPe of Special Protective Equipment Worn Type of Special Protective Equipment Worn

Candidate's/Trainee's Candidate's/Trainee's signature signature ..................................................... . Assesso~s/Supenriso~s signature




Sheet No. 93


Unit A7 - L (C & G Component 006)

Element A 7.1

Routinely service the vehicle to maintain optimum performance NAME Element A7.1 Carry out scheduled examination of vehicle systems

This element covers examinations carried out as part of the periodic servicing of vehicles. fleet examinations or the vs/ustion of used vehicles prior to negotiating s trade-in deal or sale.

JOB No •........... JOB No •...........


7.1.1 Appropriate protective clothing and coverings are used during the examination.

7.1.2 Appropriate information is accessed from the appropriate source to inform the required examination of vehicle systems. Sources Sources

7.1.3 Vehide is examined using approved methods and equipment.


7.1.4 Vehide systems are examined according to specifications and tolerances particular to the vehicle.

Type of Service Carried Out Type of Service Carried Out

7.1.5 Vehide system requirements outside of the manufacturer's specification are recorded and appropriate action is taken promptly in compliance with the customer contract.

Extra Work Required Extra Work Required

7.1.6 Vehide examination is conducted in a manner which minimises risk of damage to the vehicle and its system.

Method of Testing Completed Work Method of Testing Completed Work

7.1.7 Records relating to the examination are complete, accurate, in the approved format and are promptly passed on to the appropriate person.

Records And Service History Completed Records And Service History Completed

7.1.8 The examination is completed within approved timescales.

Work Completed on Time. Work Completed on Time.

7.1.9 Where the examination is likely to exceed the approved timescale. the circumstances are reported promptly to an authorised person.

Work NOT Completed on Time - Reason. Work NOT Completed on Time - Reason.

7.1.10 Examination activities are performed in accordance with statutory and organisational policy and procedure for health and safety.

Health and Safety Procedures Observed Health and Safety Procedures Observed.

Candidate's/Trainee's Candidate's/Trainee's signature signature ..................................................... . Assess~s/Supenriso~s signature

Assessor's/Supenriso~s signature



Sheet No. 94


Unit A7 - L (C & G Component 006) Routinely service the vehicle to maintain optimum performance

Element A7.1 Carry out scheduled examination of vehicle systems

NAME

This element covers examinations carried out as part of the periodic servicing of vehicles. fleet examinations or the valuation of used vehicles prior to negotiating a trade-in deal or sale.

JOB No ........... . JOB No ........... .


7.1.1 Appropriate protective clothing and coverings are used during the examination.

7.1.2 Appropriate information is accessed from the appropriate source to inform the required examination of vehicle systems. Sources Sources

7.1.3 Vehicle is examined using approved methods and equipment


7.1.4 Vehicle systems are examined according to specifications and tolerances particular to the vehicle.


7.1.5 Vehicle system requirements outside of the manufacturer's specification are recorded and appropriate action is taken promptly in compliance with the customer contract.

Extra Work Required Extra Work Required

7.1.6 Vehicle examination is conducted in a manner which minimises risk of damage to the vehicle and its system.

Method of Testing Completed Work Method of Testing Completed Work

7.1.7 Records relating to the examination are complete. accurate. in the approved format and are promptly passed on to the appropriate person.

Records And Service History Completed Records And Service History Completed

7.1.8 The examination is completed within approved timescales.


7.1.9 Where the examination is likely to exceed the approved timescale. the circumstances are reported promptly to an authorised person.


7.1.1 0 Examination activities are performed in accordance with statutory and organisational policy and procedure for health and safety.

Health and Safety Procedures Observed Health and Safety Procedures Observed.

Candidate's/Trainee's Candidate's/Trainee's signature signature ..................................................... . Assesso~s/Supennso~s signature




Sheet No. 94



Element A7.2

Routinely service the vehicle to maintain optimum performance NAME Element A7.2 Carry out scheduled adjustment. replacement and replenishment of or to components and systems

This element covers routine adjustments to and replacement of components and materials carried out as part of the scheduled servicing of vehicles.

JOB No ........... . JOB No ........... .



7.2.1 Appropriate protective clothing and coverings are used during the servicing/replenishment activities.

7.2.2 Appropriate information is accessed from the appropriate source to inform the required system adjustments/replacement/replenishments.

Sources Sources

7.2.3 Adjustments and replacements of vehicle components are performed in accordance with manufacturers' current specifications for methods. equipment used. intervals and tolerances particular to the vehicle. Items Requiring Adjustment Items Requiring Adjustment

7.2.4 Replenishment of consumable materials is performed in accordance with manufacturers' current specifications for methods and intervals.

Materials Used Materials Used

7.2.5 Where system adjustments cannot be made within the manufacturers' specification. details are recorded and appropriate action taken in accordance with customer contract.

Items Requiring Further Work Items Requiring Further Work

7.2.6 Servicing activities are conducted in a manner which minimises risk of damage to the vehiCle and its systems. Method of Testing Completed Work Method of Testing Completed Work

7.2.7 Records relating to the adjustment. replacement and replenishment are complete. accurate. in the approved format and are promptly passed on to the next stage in the process.

Documentation Complete Documentation Complete

7.2.S Servicing activities are completed within approved timescales.


7.2.9 Where servicing activities exceed the approved timescale. the circumstances are reported promptly to an authorised person.


7.2.10 Servicing activities are performed in accordance with statutory and organisational policy and procedure for health and safety.

Health and Safety Procedures Observed. Health and Safety Procedures Observed.

Candidate's/Trainee's signature •••••••••••••••••••••••••••••••••••••••••.•••••••••••


Assesso~s/Superviso~s Assesso~s/Superviso~s signature signature ..................................................... .



Sheet No. 95



Element A7.2

Routinely service the vehicle to maintain optimum performance NAME Element A7.2 Carry out scheduled adjustment. replacement and replenishment of or to components and systems

This element covers routine adjustments to and replacement of components and materials CBffied out as part of the scheduled servicing of vehicles.

JOB No ........... . JOB No ........... .



7.2.1 Appropriate protective clothing and coverings are used during the servicing/replenishment activities.

7.2.2 Appropriate information is accessed from the appropriate source to inform the required system adjustments/replacemenVreplenishments.

Sources Sources

7.2.3 Adjustments and replacements of vehicle components are performed in accordance with manufacturers' current specifications for methods. equipment used. intervals and tolerances panicular to the vehicle. Items Requiring Adjustment Items Requiring Adjustment

7.2.4 Replenishment of consumable materials is performed in accordance with manufacturers' current specifications for methods and intervals.

Materials Used Materials Used

7.2.5 Where system adjustments cannot be made within the manufacturers' specification. details are recorded and appropriate action taken in accordance with customer contract.

Items Requiring Further Work Items Requiring Further Work

7.2.6 Servicing activities are conducted in a manner which minimises risk of damage to the vehicle and its systems. Method of Testing Completed Work Method of Testing Completed Work

7.2.7 Records relating to the adjustment. replacement and replenishment are complete. accurate. in the approved format and are promptly passed on to the next stage in the process.

Documentation Complete Documentation Complete

7.2.8 Servicing activities are completed within approved timescales.


7.2.9 Where servicing activities exceed the approved timescale. the circumstances are reported promptly to an authorised person.


7.2.10 Servicing activities are performed in accordance with statutory and organisational policy and procedure for health and safety.

Health and Safety Procedures Observed. Health and Safety Procedures Observed.

Candidate's{Trainee's Candidate's{Trainee's signature signature .................................................... . . .................................................... .





Sheet No. 95



Element A6.1

Reinstate the cleanliness of the vehicle NAME

Element A6.1 Clean vehicle exterior

JOB No. JOB No ........... .


State Extent of Cleaning Required State Extent of Cleaning Required

6.1.1 Appropriate protective clothing and coverings are used during cleaning operations

6.1.2 Cleaning agents are selected in accordance with specifications for vehicle type.

Type of Cleaning Agents Used Type of Cleaning Agents Used

6.1.3 Cleaning agents are used according to cleaning agent manufacturers' instructions.

State any Special Instructions with Regard to State any Special Instructions with Regard to Materials Materials

6.1.4 External surfaces of vehicle are cleaned in accordance with customer contract and to schedule.

Cleaning Completed on Time Cleaning Completed on Time

6.1.5 The cleaned vehicle is free of any residual cleaning agents. Vehicle is Cleaned to Customer Satisfaction Vehicle is Cleaned to Customer Satisfaction

6.1.6 Used cleaning agents and waste materials are safely disposed of according to statutory and organisational requirements.

Where were Used Agents Disposed? Where were Used Agents Disposed?

6.1.7 Damage to vehicle or trims is noted and reported promptly to the appropriate person.

State Type of Damage Noted and Reported State Type of Damage Noted and Reported

6.1.8 Cleaning activities are performed in accordance with statutory and organisational policy and procedure for health and safety.



candidate's/Trainee's signature ..........................................................





Sheet No. 96



Element AS.1

Reinstate the cleanliness of the vehicle NAME

Element A6.1 Clean vehicle exterior

JOB No. JOB No ........... .



6.1.1 Appropriate protective clothing and coverings are used during cleaning operations

6.1.2 Cleaning agents are selected in accordance with specifications for vehicle type.

Type of Cleaning Agents Used Type of Cleaning Agents Used

6.1.3 Cleaning agents are used according to cleaning agent manufacturers' instructions.


6.1.4 External surfaces of vehicle are cleaned in accordance with customer contract and to schedule.


6.1.5 The cleaned vehicle is free of any residual cleaning agents. Vehicle is Cleaned to Customer Satisfaction Vehicle is Cleaned to Customer Satisfaction

6.1.6 Used cleaning agents and waste materials are safely disposed of according to statutory and organisational requirements.


6.1.7 Damage to vehicle or trims is noted and reported promptly to the appropriate person.










Sheet No. 96



Element A6.2

Reinstate the cleanliness of the vehicle NAME Element A6.2 Clean the interior of vehicle/soft trim surfaces

JOB No ........... . JOB No ........... .



6.2.1 Appropriate protective clothing and coverings are used during cleaning operations.

6.2.2 Items extraneous to the vehicle interior are removed before and replaced after cleaning.

State Items Removed Before Cleaning Takes Place State Items Removed Before Cleaning Takes Place

6.2.3 Cleaning and finishing agents are used according to manufacturer's instructions.


6.2.4 Interior surfaces of the vehicle are cleaned in accordance with customer contract and to schedule.


6.2.5 Appropriate cleaning and finishing agents are applied to appropriate surfaces.

Types of Cleaning Agents Used Types of Cleaning Agents Used

6.2.6 The cleaned interior is free from residual cleaning and finishing agents.

Vehicle is Cleaned to Customer Satisfaction Vehicle is Cleaned to Customer Satisfaction

6.2.7 Used cleaning agents and waste materials are safety disposed of according to statutory and organisational requirements.

Where were Used Agents Disposed? Where were Used Agents Disposed1

6.2.8 Faults or damage to vehicle interior are promptly reported to appropriate persons.




Candidate's/Trainee's Candidate's/Trainee's signature Assessor's/Supennsor's signature

signature ••••....•..••••..•.••••••.•.•••••.•••••.••............ Assessor's/Supennsor's signature



Sheet No. 97



Element A6.2

Reinstate the cleanliness of the vehicle NAME Element A6.2 Clean the interior of vehicle/soft trim surfaces

JOB No •........... JOB No ........... .



6.2.1 Appropriate protective clothing and coverings are used during cleaning operations.

6.2.2 Items extraneous to the vehicle interior are removed before and replaced after cleaning.

State Items Removed Before Cleaning Takes Place State Items Removed Before Cleaning Takes Place

6.2.3 Cleaning and finishing agents are used according to manufacturer's instructions.


6.2.4 Interior surfaces of the vehicle are cleaned in accordance with customer contract and to schedule.


6.2.5 Appropriate cleaning and finishing agents are applied to appropriate surfaces.

Types of Cleaning Agents Used Types of Cleaning Agents Used

6.2.6 The cleaned interior is free from residual cleaning and finishing agents.

Vehicle is Cleaned to Customer Satisfaction Vehicle is Cleaned to Customer Satisfaction

6.2.7 Used cleaning agents and waste materials are safety disposed of according to statutory and organisational requirements.


6.2.8 Faults or damage to vehicle interior are promptly reponed to appropriate persons.




Candidate's{Trainee's Candidate's/Trainee's signature Aasesso~s/Supenriso~s signature

signature •••••••••••••••••••••••••••••••••••••••••••••••••••••• Aasesso~s/Supenriso~s signature



Sheet No. 97

Reprint of the original edition 1994

ISBN 978-0-333-62690-0 ISBN 978-1-349-23562-9 (eBook) DOI 10.1007/978-1-349-23562-9

NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement â€” Level 2

Documents

Transcript of NVQ in Vehicle Mechanical and Electronic Systems (Light Vehicle) Unit Replacement â€” Level 2