NOTICE - KPI-JCI and Astec Mobile Screens · • primer (gray sw# e61as28) • paint (kpi beige sw#...
6
SB 030 1206 WSH MSC Service Bulletin Model 1830 PH Plants Serial Numbers 410656, 410883, 411789, 411800, 411807, 411869, 411872 June 4, 2012 SB 030 1206 WSH MSC SUBJECT: Model 1830 PH Plant. Kingpin Reinforcement. KPI-JCI has discovered a frame deflection in the kingpin area on the 1830 PH plant. To reinforce the kingpin area, order kit 333930 and use the following procedure to complete the reinforcement. Tools • Welder • Weld wire (.045” ER 70, S6) or weld rods (7018, 6013 or equivalent) • Torch • Grinder • Primer (Gray SW# E61AS28) • Paint (KPI Beige SW# F88HC700) • C-clamps For steps 4-10, refer to the drawings included with this bulletin for more information including weld instructions. The corresponding numbers in bold refer to the item numbers used on the drawing. 4. Place .50” x 8” x 70.94” plate (4) on the bottom side of the 14” kingpin. Use C-clamps to secure plate to the kingpin. Weld into place. Bottom View of Kingpin Area 4 page 1 of 4 1. Lockout/tagout all power to the 1830 plant. 2. Level the plant and place cribbing at both the front and middle points. Cribbing should be sturdy and not move or settle when the plant is placed on top. 3. After the cribbing and plant is in place, unhook towing device from the plant and verify that the plant is still level. NOTICE Welding must be completed by a certified welder.
Transcript of NOTICE - KPI-JCI and Astec Mobile Screens · • primer (gray sw# e61as28) • paint (kpi beige sw#...
June 4, 2012SB 030 1206 WSH MSC
Service BulletinModel 1830 PH Plants
Serial Numbers 410656, 410883, 411789, 411800, 411807, 411869, 411872
June 4, 2012SB 030 1206 WSH MSC
SUBJECT: Model 1830 PH Plant. Kingpin Reinforcement.
KPI-JCI has discovered a frame deflection in the kingpin area on the 1830 PH plant. To reinforce the kingpin area, order kit 333930 and use the following procedure to complete the reinforcement.
Tools
• Welder• Weld wire (.045” ER 70, S6) or weld rods
(7018, 6013 or equivalent)• Torch• Grinder• Primer (Gray SW# E61AS28)• Paint (KPI Beige SW# F88HC700)• C-clamps
For steps 4-10, refer to the drawings included with this bulletin for more information including weld instructions. The corresponding numbers in bold refer to the item numbers used on the drawing.
4. Place .50” x 8” x 70.94” plate (4) on the bottom side of the 14” kingpin. Use C-clamps to secure plate to the kingpin. Weld into place.
Bottom View of Kingpin Area
4
page 1 of 4
1. Lockout/tagout all power to the 1830 plant.
2. Level the plant and place cribbing at both the front and middle points. Cribbing should be sturdy and not move or settle when the plant is placed on top.
3. After the cribbing and plant is in place, unhook towing device from the plant and verify that the plant is still level.
NOTICEWelding must be completed by a certified welder.
June 4, 2012SB 030 1206 WSH MSC
5. Place .50” x 12.43” x 31.35” (6) plate on top of plate (4) welded in step 4. Use C-clamps to secure plate to the kingpin. Weld into place.
4
6
6. Weld .50” x 6.0” x 58.82” (1) plate to the top of the 14” beam. The smaller and sharper tooth should be placed on outside of the gooseneck. Reference sheet 2 of the drawing for tooth configuration.
Bottom View of Kingpin Area
7. On the drivers side of chassis, weld corner stiffener weldment (2) above 14” beam and over .50” x 6.0” x 58.82” plate (1) welded in step 6. Grind corner weldment as needed to fit flush against the frame.
Note: Corner stiffener weldment weighs 107 pounds.
1
1
2
8. On passenger side of chassis, weld corner stiffener weldment (3) above 14” beam and over .50” x 6.0” x 58.82” plate (1) welded in step 6. Grind corner weldment as needed to fit flush against the frame.
Note: Corner stiffener weldment weighs 107 pounds.
1
2
3
page 2 of 4
June 4, 2012SB 030 1206 FT MSC
9. Place .50” x 4.5” x 8.43” plate (7) on top of existing 8” tall cross beam. Cut item as needed to fit flush against the frame. If you use a torch to cut this plate, grind the cut smooth. Weld into place. Repeat for other side.
7
10. Place .375” x 13.8” x 31.89” (5) on the outside of the frame and weld into place. The 3” flange should be placed to the rear of the frame. Cut plate as needed until it is flush against the flanges. If plate is cut with a torch, grind smooth. Repeat for other side.
5
11. Prime and paint the new parts welded to the kingpin.
page 3 of 4
June 4, 2012SB 030 1206 WSH MSC
Please send to:
Name:
Address:
City: State: Zip:
Attn:
1830 PH Plant Serial Number:
page 4 of 4
Check the boxes below and return to KPI-JCI.
Send ______ Kingpin Reinforcement Kit (p/n 333930)
Procedure should take 14 hours to complete.
Parts and labor will be covered under standard 1 year/2000 hour KPI-JCI warranty policy.
KPI-JCI700 W 21st. St.Yankton, SD 570781-800-532-9311Fax: 1-800-514-6115Email: [email protected]
SECTION C-CSCALE 1/12
DETAIL DSCALE 1 / 6
SSSSHHHHEEEEEEEETTTTDDDDRRRRAAAAWWWWIIIINNNNGGGG NNNNUUUUMMMMBBBBEEEERRRR
700 WEST 21st STREET P.O. BOX 20 YANKTON, SOUTH DAKOTA 57078
TTTTIIIITTTTLLLLEEEEDDDDAAAATTTTEEEE
DDDDAAAATTTTEEEE
DDDDAAAATTTTEEEE
DDDDRRRRAAAAWWWWNNNN
MMMMOOOODDDDEEEELLLLEEEEDDDD
AAAAPPPPPPPPRRRROOOOVVVVEEEEDDDDSSSSCCCCAAAALLLLEEEE
EEEECCCCNNNNDDDDAAAATTTTEEEERRRREEEEVVVVIIIISSSSIIIIOOOONNNN
RRRREEEEVVVVIIIISSSSIIIIOOOONNNNSSSS AAAANNNNDDDD PPPPAAAATTTTTTTTEEEERRRRNNNN CCCCHHHHAAAANNNNGGGGEEEESSSS
NNNNOOOO BBBBYYYY
TTTTHHHHIIIISSSS PPPPRRRRIIIINNNNTTTT IIIISSSS TTTTHHHHEEEE PPPPRRRROOOOPPPPEEEERRRRTTTTYYYY OOOOFFFF KKKKOOOOLLLLBBBBEEEERRRRGGGG----PPPPIIIIOOOONNNNEEEEEEEERRRR IIIINNNNCCCC.... AAAANNNNDDDD IIIISSSS SSSSUUUUBBBBJJJJEEEECCCCTTTT TTTTOOOO RRRREEEECCCCAAAALLLLLLLL AAAATTTT AAAANNNNYYYY TTTTIIIIMMMMEEEE,,,,
AAAANNNNDDDD IIIISSSS NNNNOOOOTTTT TTTTOOOO BBBBEEEE UUUUSSSSEEEEDDDD IIIINNNN AAAANNNNYYYY WWWWAAAAYYYY DDDDEEEETTTTRRRRIIIIMMMMEEEENNNNTTTTAAAALLLL TTTTOOOO TTTTHHHHEEEEIIIIRRRR IIIINNNNTTTTEEEERRRREEEESSSSTTTT....
BBBBEEEETTTTWWWWEEEEEEEENNNN FFFFIIIINNNNIIIISSSSHHHHEEEEDDDD SSSSUUUURRRRFFFFAAAACCCCEEEESSSS ±±±± 0000....000011110000""""
DDDDEEEETTTTAAAAIIIILLLL DDDDIIIIMMMMEEEENNNNSSSSIIIIOOOONNNNSSSS:::: ±±±± 0000....00006666TTTTOOOOLLLLEEEERRRRAAAANNNNCCCCEEEESSSS ---- UUUUNNNNLLLLEEEESSSSSSSS NNNNOOOOTTTTEEEEDDDD::::NNNNOOOOTTTTIIIICCCCEEEE::::
MMMMAAAATTTTEEEERRRRIIIIAAAALLLLWWWWEEEEIIIIGGGGHHHHTTTT
333930
CHASSIS STIFFENER KIT
5/9/2012SJA
1
2
GCF 5/10/2012MODEL 1830 PH PLANT
SERIES 1800
KOLBERG-PIONEER, INC.
KPI-JCIASTEC COMPANIES
MASSDESCRIPTIONQTYPART NO.ITEM
48 lbmassPL 0.50 x 6.0 x 58.8223339251
107 lbmassCORNER STIFFENER WELDMENT13339292
107 lbmassCORNER STIFFENER WELDMENT13339343
79 lbmassPL 0.50 x 8.0 x 70.94"23341804
46 lbmassPl .375" X 13.80" X 31.89"23341645
38 lbmassPL 0.50 x 12.43" x 31.35"23341786
4 lbmassPl .50" X 4.50" X 8.43"23341687
KING PIN REINFORCEMENT1SB 0308
C
CD
FRONT VIEW 1/12 SCALE
SIDE VIEW 1/12 SCALE
TOP VIEW 1/12 SCALE
ISOMETRIC VIEW 1/12 SCALE
1
3
7
6
2
2
5
1
4
6
2
1
5
4
6
3
1
5
6
4
3
2
6
7
7CUT BOTTOM OF #7 AS REQUIREDTO FIT TOP. IF CUT WITH TORCH,GRIND CUT SMOOTH.
1/41/4
#7 TO 8" TALLBEAM & FRAME
1/4 3-71/4 3-7
TYP. #1 TO 14" TALL BEAM. PLACE 8" LONGWELD @ END OF PLATE
1
4
DO NOT WELD FACEPERPENDICULARTO AXIS OF BEAM TYP. ALL COVER PL
DO NOT WELD FACEPERPENDICULARTO AXIS OF BEAM TYP. ALL COVER PL
DO NOT WELD FACEPERPENDICULARTO AXIS OF BEAM
DO NOT WELD FACE PERPENDICULAR TO AXIS
OF BEAM TYP. ALL COVER PL
DO NOT WELD FACEPERPENDICULARTO AXIS OF BEAM
1/4 3-71/4 3-7
TYP. #4 TO 14" TALL BEAM. PLACE 8" LONGWELD @ END OF PLATE
4
1/4 3-71/4 3-7
TYP. #4 TO 14" TALL BEAM. PLACE 8" LONGWELD @ END OF PLATE
1/4
DO NOT WELD #5PERPENDICULARTO BEAM
GRIND #5 IF REQD
1/4
1/41/4
#6 TO #4 & #6 TO FRAMEWELD LONGITUDINAL FACES ONLY
7
2
3
3
1
4
6
7
2
1
4
6
5
INSTALLATION PROCEDUREPLEASE READ AND UNDERSTAND ALL DOCUMENTS, INSTRUCTIONS, DRAWINGS, ETC. BEFORE STARTING WORK. IF ANY PART OF THIS DOCUMENT IS UNCLEAR, PLEASE CONTACT US. ALL WELDING TO BE DONE WITH 0.045” ER70, S6 TYPE WIRE OR USE 7018 OR 6013 OR EQUIVALENT WELD RODS. ALL WELDING MUST BE COMPLETED BY A CERTIFIEDWELDER 1) LEVEL THE PLANT AND PLACE CRIBBING AT BOTH FRONT AND MIDDLE CRIBBING POINTS. CRIBBING SHOULD BE SOUND AND SHOULD NOT MOVE, CREEP, OR SETTLE UNDER THE LOAD OF THE CHASSIS. UNHOOK SEMI-TRACTOR FROM CHASSIS AND VERIFY TRACTOR AND CHASSIS ARE NO LONGER IN CONTACT. AFTER THE TRACTOR IS NO LONGER IN CONTACT, VERIFY THAT CHASSIS IS STILL LEVEL. 2) PLACE ITEM #4 BELOW 14" BEAM AND WELD INTO PLACE. LARGE RADIUS SHOULD BE PLACED ON INSIDE OF GOOSE NECK. PLACE ITEM #4 WITHIN 1" OF EXISTING BOTTOM PLATE OF FRAME. INSTALL ITEM #4 ON BOTH DRIVERS SIDE AND PASSENGER SIDE OF CHASSIS. 3) PLACE ITEM #6 BELOW ITEM #4 AND WELD INTO PLACE. LONG WING OF ITEM #6 SHOULD BE NEARER TO THE KING PIN. CENTER ITEM #6 ON BOTTOM FLANGES. INSTALL ITEM #6 ON BOTH DRIVERS SIDE AND PASSENGER SIDE OF CHASSIS. 4) PLACE ITEM #1 ABOVE 14" BEAM AND WELD INTO PLACE. THE SMALLER AND SHARPER TOOTH SHOULD BE PLACED ON OUTSIDE OF GOOSE NECK. INSTALL ITEM #1 ON BOTH DRIVERS SIDE AND PASSENGER SIDE OF CHASSIS. 5) PLACE ITEM #2 ABOVE 14" BEAM AND ITEM #1 ON DRIVERS SIDE OF CHASSIS AND WELD INTO PLACE. 6) PLACE ITEM #3 ABOVE 14" BEAM AND ITEM #1 ON PASSENGER SIDE OF CHASSIS AND WELD INTO PLACE. 7) PLACE ITEM #7 ON TOP OF THE EXISTING 8" TALL CROSS BEAM. CUT ITEM #7 AS REQUIRED TO FIT FLUSH AGAINST THE FRAME. IF ITEM #7 IS CUT WITH A TORCH, GRIND THE CUT SMOOTH. 8) PLACE ITEM #5 ON THE OUTSIDE OF THE FRAME AND WELD INTO PLACE. THE 3" FLANGE SHOULD BE PLACED TO THE REAR OF THE FRAME. CUT ITEM #5 AS REQUIRED TO FIT FLUSH AGAINST THE FLANGES. IF ITEM #5 IS CUT WITH A TORCH, GRIND THE CUT SMOOTH. INSTALL ITEM #5 ON BOTH DRIVERS SIDE AND PASSENGER SIDE OF CHASSIS.
5
55
5
5
2
5
6
4
7
1
SECTION G-GSCALE 1/12
SSSSHHHHEEEEEEEETTTTDDDDRRRRAAAAWWWWIIIINNNNGGGG NNNNUUUUMMMMBBBBEEEERRRR
700 WEST 21st STREET P.O. BOX 20 YANKTON, SOUTH DAKOTA 57078
TTTTIIIITTTTLLLLEEEEDDDDAAAATTTTEEEE
DDDDAAAATTTTEEEE
DDDDAAAATTTTEEEE
DDDDRRRRAAAAWWWWNNNN
MMMMOOOODDDDEEEELLLLEEEEDDDD
AAAAPPPPPPPPRRRROOOOVVVVEEEEDDDDSSSSCCCCAAAALLLLEEEE
EEEECCCCNNNNDDDDAAAATTTTEEEERRRREEEEVVVVIIIISSSSIIIIOOOONNNN
RRRREEEEVVVVIIIISSSSIIIIOOOONNNNSSSS AAAANNNNDDDD PPPPAAAATTTTTTTTEEEERRRRNNNN CCCCHHHHAAAANNNNGGGGEEEESSSS
NNNNOOOO BBBBYYYY
TTTTHHHHIIIISSSS PPPPRRRRIIIINNNNTTTT IIIISSSS TTTTHHHHEEEE PPPPRRRROOOOPPPPEEEERRRRTTTTYYYY OOOOFFFF KKKKOOOOLLLLBBBBEEEERRRRGGGG----PPPPIIIIOOOONNNNEEEEEEEERRRR IIIINNNNCCCC.... AAAANNNNDDDD IIIISSSS SSSSUUUUBBBBJJJJEEEECCCCTTTT TTTTOOOO RRRREEEECCCCAAAALLLLLLLL AAAATTTT AAAANNNNYYYY TTTTIIIIMMMMEEEE,,,,
AAAANNNNDDDD IIIISSSS NNNNOOOOTTTT TTTTOOOO BBBBEEEE UUUUSSSSEEEEDDDD IIIINNNN AAAANNNNYYYY WWWWAAAAYYYY DDDDEEEETTTTRRRRIIIIMMMMEEEENNNNTTTTAAAALLLL TTTTOOOO TTTTHHHHEEEEIIIIRRRR IIIINNNNTTTTEEEERRRREEEESSSSTTTT....
BBBBEEEETTTTWWWWEEEEEEEENNNN FFFFIIIINNNNIIIISSSSHHHHEEEEDDDD SSSSUUUURRRRFFFFAAAACCCCEEEESSSS ±±±± 0000....000011110000""""
DDDDEEEETTTTAAAAIIIILLLL DDDDIIIIMMMMEEEENNNNSSSSIIIIOOOONNNNSSSS:::: ±±±± 0000....00006666TTTTOOOOLLLLEEEERRRRAAAANNNNCCCCEEEESSSS ---- UUUUNNNNLLLLEEEESSSSSSSS NNNNOOOOTTTTEEEEDDDD::::NNNNOOOOTTTTIIIICCCCEEEE::::
MMMMAAAATTTTEEEERRRRIIIIAAAALLLLWWWWEEEEIIIIGGGGHHHHTTTT
333930
CHASSIS STIFFENER KIT
5/9/2012SJA
2
2
GCF 5/10/2012
KOLBERG-PIONEER, INC.
KPI-JCIASTEC COMPANIES
G G
FRONT CRIBBINGPOINT
MIDDLE CRIBBINGPOINT CENTER OF AXLES
DO NOT WELD THIS FACE OFITEM #6
2
1
4
5
ITEM #3BEYOND
6
4
6
4
6
12.12
18.06
DO NOT WELD THIS FACE OFITEM #6
1/4#4 TO #6 AND#6 TO FRAME
ITEM #1 TOP VIEW 1/8 SCALE
SMALLER AND SHARPER TOOTHTO BE PLACED ON OUTSIDE OFTHE GOOSENECK
1
