„No company has either the time or the resources necessary to learn only from its own mistakes”....

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„No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington

Transcript of „No company has either the time or the resources necessary to learn only from its own mistakes”....

Page 1: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

„No company has either the time or the resources

necessary to learn only from its own mistakes”.

James Harrington

Page 2: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Low performance costs money!

Manual measurements entail:

Slower and less efficient decision-making process

Greater production loss

Less motivated employees

Page 3: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

The evolution of efficiency in managing the Enterprise

Manual measurements Automatic measurements

Page 4: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

The lack of consistency between the efficiency parameters of the machines and quality parameters of manufactured products

The elimination of microeconomic and technological barriers!

STOP!

Too low production capacity in relation to market demand

The lack of technological tools necessary for optimal management of production processes

Page 5: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Metering production processes – why is it worth it?

The system of reporting events in real time

The reliability of the data provided by the system

Page 6: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Metering production processes – why is it worth it?

The system of reporting events in real time

The reliability of the data provided by the system

Metering of the machines which are difficult to deal with using a system of manual data collection

The elimination of paper document flow

No risk of losing factory warranty coverage on production machines

Page 7: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

The modules of e-Production system

Employees Library Catalogue Machine Facilities Reports Settings

Page 8: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Employees Module / selected features

Employees

Creating catalogues of Employees

Assigning specific roles, positions and qualifications to Employees

Creating licences to machines

Granting access to web and mobile applications of e-Production

Page 9: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Library Module / selected features

Library

Machine inventory

Defining properties of the manufactured products

Creating lists of notifications related to events

Creating formulas for Process Performance Analyses (PPA)

Configuring PLC drivers

Configuring the OPC server query frequency

Page 10: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Catalogue Module / selected features

Catalogue

Defining characteristics of products and components

Defining catalogues of products and components

Page 11: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Machine Facilities Module / selected features

Machine Facilities

Creating the administrative units of a production plant

Assigning Foremen and Leaders to selected production halls

Creating production lines

Creating inventory of operator panels

Keeping machine records

Page 12: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

The architecture of e-Production system

Machine Facilities

Page 13: „No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington.

Installation of sensors, drivers and network devices

The architecture of e-Production system

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Ethernet

Database and the server

The architecture of e-Production system

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Ethernet

Touch screen

The architecture of e-Production system

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Instructions

RFID card readers

The architecture of e-Production system

Ethernet

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Process control

Process control

The architecture of e-Production system

EthernetInstructions

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Effectiveness reports

Effectiveness reports

The architecture of e-Production system

EthernetProcess control

Instructions

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Senior Manager Area Leader Machine OperatorLine ManagerThe owner of Machine Facilities

The architecture of e-Production system

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RESULTS!

Motivation Waste Productivity

+ 100% - 10% + 30%

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What do you gain?

Ongoing analysis of production indicators

Interface with touch screens to monitor machines

A system of reporting events working in real time

Support for TPM processes and Action Lists

One comprehensive system with low license and implementation costs

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About the Manufacturer – QSG Group

Designers of creative IT solutions

Experienced quality managers and skilled

programmers

Extensive department of software quality

maintenance

Project Management Office

Competencies to create own products,

dedicated solutions and software on demand,

cross-platform web and mobile applications.

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www.qsg-company.com

THANK YOU FOR YOUR ATTENTION