neXline aXcess production linesneXline aXcess production linesneXline aXcess production linesProven technologies for nonwovensProven technologies for nonwovensProven technologies for nonwovens

CONTENTS

ANDRITZ (China) Ltd. Wuxi Branch 03System supply: neXline needlepunch aXcess 04System supply: neXline spunlace aXcess 06Web forming: Opening and blending 08Web forming: aXcess card feeders 09Web forming: aXcess cards 10Web forming: aXcess crosslappers 12Web forming: aXcess drafters 14Web bonding: Pre-needlelooms 16Web bonding: Needlelooms 18 Web bonding: aXcess hydroentanglement 20Web bonding: Patterning & Aperturing 23Drying: neXdry Avantage 24Services 25aXcess technical center 26Project execution 27

02

ANDRITZ (China) Ltd. Wuxi Branch is located in Wuxi New District, Jiangsu, China. The 8,800 sqm site hosts manufacturing, service, and R&D for the nonwovens industry. ANDRITZ focuses on design, manufacture, installation, and start-up of neXline aXcess nonwoven production lines.

Optimize your investment in nonwovens Team up with ANDRITZ (China) Ltd. Wuxi Branch

Global network, local presence

As a part of an international technology

group, ANDRITZ (China) Ltd. Wuxi Branch

can fall back on a strong global network

and is closely linked to the nonwoven enti-

ties ANDRITZ Asselin-Thibeau, ANDRITZ

Küsters, and ANDRITZ Perfojet in Europe

and ANDRITZ Küsters in the USA. A con-

stant exchange in technology and exper-

tise ensures that ANDRITZ’s customers

receive full and effective support.

Full-line supply

ANDRITZ is well-known as a supplier of

state-of-the-art machines, like opening

and blending equipment, cards, crosslap-

pers, drafters, and needlelooms as well as

hydroentanglement units and through-air-

dryers. It is well prepared to meet the

needs of the growing markets as a full-line

supplier.

Its portfolio provides lines for both needle-

punch and spunlace processes: neXline

needlepunch aXcess and neXline spunlace

aXcess. These complete lines and individ-

ual components are designed in Europe

and manufactured and preassembled

locally before delivery. The full-line supply

also offers life-cycle support, reliable

service, and a state-of-the-art technical

center.

Efficiency and reliability

Highest reliability of all production lines

results in lower operating costs and in-

creased annual productivity. Manufacturing

in China enables ANDRITZ to provide com-

petitive pricing and effi cient services. As all

lines are fully automated and perfectly syn-

chronized, ANDRITZ (China) Ltd. Wuxi

Branch can offer best product quality and

safer operation. Excellent performance is

assured with a minimum of manual inter-

vention required.

The neXline needlepunch aXcess lines are perfectly suited for entering the needle-punch nonwovens market in a capacity range of up to 4,500 t/a. The optimized line layout is excellent for medium production capacities according to selected processes and customers’ objectives.

neXline needlepunch aXcessFor durable nonwoven products

04

Automotive

This configuration secures a lower in-

vestment while maintaining excellent per-

formance and high quality of the product.

Geotextiles

Geotextile fabrics are characterized by

strong physical properties, like strength or

durability. This can be achieved with the

neXline needlepunch aXcess, which effec-

tively combines drafters and needlelooms.

Synthetic leather and coating

substrates

Quality is a top priority in these products.

ANDRITZ customizes solutions to suit

the producers’ needs perfectly. Needling

density and multiple configurations of

Features

Low investment

Compactness

Flexibility

Features

High production capacity

Strong and controlled physical

properties

Large width

Features

High capacity of needling compact-

ness

Multiple confi gurations of needling

High product quality

The result is unique bonding, which pro-

vides the physical properties required.

The excellent technologies and long-term

experience available guarantee a wide

range of opportunities.

The result is a compact installation offer-

ing various possibilities perfectly suited to

your needs.

alternate needling allow a wide range of

possibilities to ensure high quality, for

example fabric density.

formance and high quality of the product. Flexibility your needs.

Crosslapper Tacker NeedleloomsOpening /Blending

Card WinderChute feeder

DrafterCrosslapperHopper feeder NeedleloomsOpening /Blending

Card Winder

CrosslapperHopper feeder NeedleloomsOpening /Blending

Card Winder

05

Fabrics

Working width

Capacity

Line type

gsm

m

t/a

Synthetic leather,

coating substrates

120 - 250

3.5

700 - 950

Automotive,

filtration

150 - 800

2.0 - 4.0

3,000

Geotextiles

90 - 800

4.0 - 6.0

2,000 - 4,500

The neXline spunlace aXcess lines enable entry to the spunlace nonwoven market in the capacity range up to 12,000 t/a. This proven concept encompasses opening and blending equipment, carding systems, hydroentanglement units, and through-air-dryers specially designed to produce a wide range of spunlace fabrics at low operating costs.

neXline spunlace aXcessFor commodity products

06

Direct web forming

The neXline spunlace aXcess l ines

have been specially designed for grow-

ing markets. Thanks to the combina-

tion of the robust CA22/25 cards and

the innovative Jetlace Avantage hydroen-

tanglement system. They are the per-

fect solutions for newcomers producing

lightweight spunlace fabrics.

ANDRITZ Nonwoven sets a new milestone

in the spunlace industry with the proven

neXline spunlace aXcess configuration for

lightweight fabrics. This complete line is

equipped with Opening and blending APC,

one CA25 VarioWeb card (three doffers) in

combination with the well-known Jetlace

Avantage hydroentanglement unit and the

compact dryer neXdry Avantage.

Chute feeder

WinderHydroentanglement Through-air dryer

Opening /Blending

Card Chute feeder

Card

Crosslapped web forming

The neXline spunlace aXcess lines include

the Opening and blending APC, a Profi le

crosslapper, and a Jetlace Avantage hydro-

entanglement unit with CA21/22 cards. It

is specially designed for the production of

nonwovens with various mechanical pro-

perties, like a balanced MD:CD (Machine

Direction; Cross Direction) ratio, which

is required in automotive and fi ltration

applications.

Chute feeder

WinderCard Hydroentanglement Through-air dryer

Opening /Blending

neXline spunlace aXcess - direct line configurations for hygiene products

Features

Compact confi guration

Low energy consumption

High productivity

User-friendly

neXline spunlace aXcess - crosslapped line configuration for durable and

face masks end uses

Features

Customized design

Fabric evenness

Fiber saving

Enhanced tensile strength

Chute feeder

WinderHydroentanglement Through-air dryer

Opening /Blending

Card Crosslapper Drafter

07

Fabrics gsm

Line speed m/min

Working width m

Capacity t/a

End uses

Equipment 2 CA22 cards

(x2 doffers),

Jetlace Avantage,

neXdry Avantage

30 - 100

120

2.5 - 3.6

3,500 - 5,500

Configuration Direct web forming Crosslapped web forming

1 CA25 VarioWeb

card (x3 doffers),

Jetlace Avantage,

neXdry Avantage

30 - 80

170

2.5 - 3.6

3,500 - 6,000

2 CA25 VarioWeb

cards (x2 doffers),

Jetlace Avantage,

neXdry Avantage

30 - 100

200

2.5 - 3.6

6,000 - 11,000

1 CA21/22 card,

crosslapper, drafter,

Jetlace Avantage,

neXdry Avantage

40 - 150

15 - 80

2.5 - 3.6

2,000 - 4,000

1 CA21/22 card, cross-

lapper, drafter, 1 CA21/22

card, Jetlace Avantage,

neXdry Avantage

30 - 150

20 - 100

2.5 - 3.6

3,000 - 5,000

Wipes, medical Filtration, coating substrates, wipes,

face masks, industrial

08

ANDRITZ Nonwoven offers a complete range of equipment for opening and blend-ing APC (LAROCHE design) to feed the web forming line. It includes weighing hopper feeder, pre-opener, blender, and fi ne opener.

Web forming: Opening and blendingPerfect fi ber treatment

Weighing hopper feeder

The feeders are available in working widths

of 1.20 m and 1.55 m. The production

capacity is up to 200 kg/h for the APC 1200

and 300 kg/h for the APC 1500. The APC

weighing system relies on blending accu-

racy with a high-performance control sys-

tem that ensures less than 1% deviation

between the recipe and the real weight of

fibers. Deviation is often higher on standard

systems.

Pre-opener

The working width is 1.0 m, with a produc-

tion capacity of up to 2,000 kg/h, depend-

ing on fiber type.

Mixer SuperMix

For a second blending step, the mixer

SuperMix is available in 1.2 m and 1.55 m

working width, with a production capacity

of up to 1,000 kg/h.

Fine opener

Working with a fully pinned cylinder and a

working width of 1.0 m, the fine opener has

a production capacity of 1,000 kg/h,

depending on fiber type.

Metal detector/separator

Highly sensitive metal detector for auto-

matic removal of contaminated materials.

Options

As options, ANDRITZ can also provide a

recycling tower, and an oil and water lubri-

cating device.

Benefits

Cost saving

Quick fiber batch change

Accurate blending ratio

Optimum (full, complete…) fiber

opening

Weighing hopper feeder

SuperMix and fine opener

Features

Designed in Europe

Matches the ANDRITZ card

requirements perfectly

Strong and reliable

09

Card feeders

ANDRITZ has developed different types of

card feeders that supply the appropriate

quantity of fibers to the card. The TCF

Thibeau Chute Feed is designed for fibers

up to 90 mm, and the TCF-X Thibeau Chute

Feed for fibers over 80 mm and up to

120 mm. Before arriving at the card, the

fibers coming from opening and blending

pass through the Thibeau Metering Silo

(TMS) , which guarantees a constant sup-

ply and final opening. Then they are trans-

ferred pneumatically to the TCF or TCF-X,

which feeds the appropriate quantity of fi-

bers to the card.

For a coarse density (> 6 dtex) and long

fibers (> 60 mm), especially natural fibers,

and for very high production capacities, the

Thibeau Continuous Flux hopper feeder

(CFX) is the right choice.

Card infeed regulators

In order to achieve highest accuracy,

ANDRITZ offers two types of card in-feed

auto-levelers, either with weight measure-

ment (WCR) or with X-ray measurement

(Servo-X*).

Web forming: Card feedersBatt forming - perfect evenness in feedingMultiple and comprehensive solutions are available for every kind of drylaid web form-ing process within the aXcess range. ANDRITZ Nonwoven offers different types of card feeders to match the required production capacity while feeding the card evenly.

Card auto-levelers – main benefits

for users

Long-term weight evenness

≤ ± 1%

Accurate and reliable

TCF and TCF-X* characteristics

Throughput of over 350 kg/h/m

Fibers up to 120 mm

Improved weight evenness, in

particular for cross direction

Compatible with intimate blending

and well-opened fi bers

TCF-X: Self-regulating fiber distribution system in cross direction

WCR characteristics

Weighing system

No reset needed for a wide range of

fi ber densities

10 measurements per second

WCR auto-leveler

∆T

Servo-X characteristics

Density measurement

No wear parts, no maintenance

10 measurements per second

Customers’ preferred solution

Servo-X auto-leveler

∆T

CFX characteristics

Throughput of over 350 kg/h/m

Fibers up to 150 mm

Suitable for high-density fi bers

CFX volumetric hopper

* Made in Europe

10

Reliable technology

Based on proven technology, ANDRITZ

aXcess cards are available in 2.5, 3.0 or

3.75 m working width with two different

delivery configurations - parallel or con-

densed. Depending on the line configura-

tion, the delivery speed may be up to

150 m/min.

Web forming: CardsA wide range of cards to cover all needsThe aXcess card’s range is designed for medium production levels and takes advantage of proven technologies based on long-term experience from over 120 years. Its high flexibility makes it the perfect machine for the needlepunch, spunlace, and air-through-bonding processes.

Card solutions

Range for needlepunch technology:

CA21C, CA21, CA22, CA25

Range for spunlace technology:

CA21, CA22, CA25, CA25 VarioWeb

Cards for air-through-bonding technology:

CA25, CA25 VarioWeb

Benefits

A full range of solutions

Perfect web uniformity

Available for very high speed lines

Quick and easy accessibility

Customized to meet user’s require-

ments in terms of fiber range,

throughput, web qualities, etc.

Alternative carding power

CA21/22 card

CA25 card

Option VarioWeb 2 or 3 doffers

Alternative card web structure

LDS take-off

Alternative card feeding sections

Fancy roller for dusty fibers

«R» feed plate 1 – AVT Breast roller 2 – RTB roller

3 – Feed roller 4 – Feed plate

1

23

4

«A» feeding rollers 1 – Lickerin roller 2 – Cleaning feed roller

3 – Upper feed roller 4 – Bottom feed roller

1

4

3

2

1

234

5

«S» feed plate 1 – AVT Breast roller 2 – COM Transfer roller 3 – Lickerin roller 4 – Feed roller 5 – Feed plate

CA22 Options Condenser (L) and LDS (A)

CA25 Options Condenser (L) and LDS (A)

11

CA25 card: Inside view

CA25 VarioWeb card delivery

Working width m

1 or 2 doffers

3 doffers

2.5 - 3.75

aXcess CA, aXcess VarioWeb

aXcess VarioWeb

Configuration Direct web forming Crosslapped web forming

2.5 - 3.5

aXcess CA

-

Active and Elite crosslappers for

medium productivity

The Active and Elite crosslapper ranges are

designed for customers who do not need

high production capacities. The speed of

the maximum Elite range is 70 m/min, while

Active I, Active II, and Active III speeds

range from 45 m/min to 60 m/min. The

speed is customized to meet different

needs.

Web forming: CrosslappersLong-term expertise in crosslapper technologyThe ANDRITZ Nonwoven crosslapping technology is based on 60 years of experience and continuous innovations. Today, ANDRITZ offers three crosslapper models for the aXcess range: Active, Elite, and Profi le (series 3 and 4).

Profile crosslapper for high

productivity

ANDRITZ Nonwoven offers the Profile

crosslappers with a short textile path, pro-

filing capability, and an input speed of up to

80 m/min. High-speed crosslappers oper-

ating at up to 120 m/min are also available

if imported from France. This crosslapper

fits all types of cards and production lines

requiring higher productivity and web pro-

filing.

Benefits

Lower capacity option

Lower costs

Higher input-output efficiency

Benefits

Continuous speed during the

lapping process

High productivity

High web quality, profiling

capability

Reduced fiber accumulation

Low maintenance requirement

Long textile path

Short textile path

Crosslapper supervision screen with process parameters

12

aXcess crosslapper

13

Profiling batt shaping – speed principle

A

B

A < B

A

B

A > B

A

B

A > B

Card web width m

Laying path

Maximum input speed

(m/min with 2.5 infeed width)

Maximum laying speed

(m/min with 2.5 infeed width)

Delivery width m

Avoid excessive fiber feeding at

the edge when carriage turns back

Profiling capabilities

Options

Models Active III

2.5

60

60

no

no

Active II

2.5 - 5.5

45

45

no

no

Elite

2.5 - 3.5

long

70

95

2.5 - 6.5

yes

yes

Active I

2.5

45

45

no

no

P.4 series*

2.5 - 3.5

short

120

155

2.5 - 8.0

yes

yes

Crosslapper for neXline aXcess Long textile path

P.3 series*

2.5 - 3.5

short

90

90 - 223

1.5 - 8.0

yes

yes

Short textile path

air conditioned cabinets double-sided delivery,

air-conditioned cabinets

*Made in Europe

1414

ANDRITZ drafters ensure perfect control of the product throughout the process. ANDRITZ Nonwoven offers two ranges of batt and felt drafters that can be combined in a production line. Batt drafters are located after the crosslapper. ANDRITZ provides models with 15 to 27 rolls. Felt drafters are located between or after needlelooms.

Web forming: DraftersState-of-the-art technology

Benefits

Optimum MD/CD strength ratio

Higher production capacity for

light fabrics

Enhanced tensile strength

Improved dimensional stability

of fabric

Minimum fabric shrinkage

ET-27 batt drafter with pressing roller ETO-15 batt drafter with pressing conveyor

ETO-15 batt drafter infeed Drafter in operation

15

Drafter models

Drafter models with opening by pass

Application

Working width

Max. textile drafting ratio

ET-21

3.6

m

ET-15

ETO-15

ET-27

Batt drafter after crosslapper

5.04 5.83

from 2.5 - 8.5

16

Web bonding: Pre-needleloomsTo consolidate heavy websCylinder pre-needler*

This unique machine with elliptical move-

ment and two cylinders synchronized

with the stroke is perfectly adapted to

processing heavy-weights and/or special

applications. It is available in working

widths of up to 6.0 m.

Benefits

Secure minimum draft

Maintains the batt evenness

Consolidates both sides of the

fabric

Easier and softer further needling

Exclusive ANDRITZ machine

Cylinder pre-needler

Static Finger Device (SFD)*

This compressive batt feeding system is

positioned in front of the first needleloom.

It allows the batt to be guided to the first

row of needles using driven, positive-

engagement cylinders and low-friction

guiding fingers.

Benefits

Able to feed wide range of textile

weights

Fully adjustable device

Easy access for maintenance

Low maintenance cost

SFD feeding system

Progressive pattern entry*Made in Europe

17

Punching speed

Working width

Board size

Needle pattern

Pre-needler models

rpm

m

mm

needles/m

SD-1 / SD-2

up to 1,500

2.7 - 8.25

250 / 320

2,000 - 13,500

Cylinder pre-needler SD-1 needleloom SD-2 needleloom

Easy maintenance Easy access to the needleloom

Cylinder PA

750

1.1 - 6.0

70 / 90

900 - 1,400

Web bonding: NeedleloomsRobust and reliable for consistent qualityThe ANDRITZ Nonwoven needleloom

range offers a variety of punching speeds

and working width sizes. They use the

ANDRITZ technology based on oil-lubri-

cated modules with patented guiding pis-

ton design. Needleboard patterns have

been adapted for optimum visual appear-

ance and high versatility throughout wide

ranges of advance pitch.

Benefits

Highly durable equipment

Wide range of possible needling

densities

Clean environment

Easy maintenance

Optional

Quick exchange of bed /

stripper plate

Intermittent air blowing network

Dedusting suction systems

Heavy duty delivery press

Magnetic bars

SD-2 needleloom SM-2 needleloom

Pilot needleloom A.50-RL

Pilot needlelooms

For special or limited-scale applications,

ANDRITZ offers the A.50-RL needlelooms

in 1.50 m working width with downward-

punch, upward-punch, or double punch

set-up. Typical applications include car-

bon fiber felts and low-scale batches.

18

SD-1 needleloom SM-1 needleloom DF-4 needleloom DF-2 needleloom

SM-2

Punching speed

Working width

Board size

Needle pattern

Needleloom models

rpm

m

mm

needles/m

SD-2

19

SD-1 SM-1 DF-2 DF-4

up to 2,000 up to 1,500

2.7 - 8.25

250 / 320

2,000 - 32,000

Jetlace Avantage

Jetlace Avantage is recognized as the new

standard for growing markets and is per-

fectly optimized to produce spunlace

fabrics from 30 to 150 gsm for various

applications. Jetlace Avantage is available

in 2.5 and 3.6 m widths.

Designed with two or three cylinders, this

standard machine can produce state-

of-the-art spunlace fabrics at up to

200 m/min.

Web bonding: HydroentanglementJetlace Avantage as a compact solution

Benefits

Customized design

Compact configuration

Low energy consumption

User-friendly

Low maintenance

Features

Fabric grammage: 30-150 gsm

Line speed at the winder of up to

200 m/min

End uses are wipes, medical,

hygiene, face masks, coating

substrates, automotive, etc.

Jetlace Avantage: Industrial line

Jetlace Avantage hydroentanglement unit

20

21

Process engineers use the latest

computer-based fluid mechanics modeling

tools to optimize the injector efficiency.

In addition, the process water undergoes

final filtration by the EXH cartridge inside

the injector body just before the water en-

ters the needle strip.

Web bonding: HydroentanglementneXjet injectorsInjectors are the heart of the spunlace process. Thanks to its perfect know-how in fluid mechanics and robust manufacturing, ANDRITZ Nonwoven installs state-of-the-art injectors in its hydroentanglement units. ANDRITZ technology and equipment always provide optimum quality at very low energy consumption.

Benefits

Perfectly homogeneous distribution

of water

Lower operating costs

Final filtration of process water

just before the strip (filter inside

the injector)

Quick access to the strip and the

filtration cartridge

22

A high-quality filtration system is needed.

The recycling ratio can be up to 99% with

the most advanced filtration systems.

ANDRITZ Nonwoven has developed the

sub-systems to treat and filter suspended

solids and spin-finish water. One priority is

to optimize the filtration process for syn-

thetic and/or natural fibers.

Web bonding: HydroentanglementEfficient water recirculation and filtrationAnother critical point in the spunlace process is the water treatment stage. Due to the large amount of water required, it is essential to recycle and recirculate it.

Benefits

Highest fabric quality

Full process guarantee

Reduced water consumption

Minimal wastewater discharge

Low chemicals consumption

Increased line efficiency

Reduced maintenance downtime

Optimization of the water filtration system

The filtration process is optimized by

removing all the particles, from the largest

down to the finest, when the process water

passes through the main filtration systems:

Flotation cell (FL)

Band filters (BD)

Sand filters (FSS)

Bag filters (FP)

Press filter (PF)

etc.

Jetlace

92% recycled

99% recycled

FL

FSS

FP

FL

FSS

PF

23

neXimaging sleeves

The latest patterning sleeves use neXimag-

ing technology, which allows full custom-

ization of spunlace fabrics with reproduc-

tion of virtually any logo or pattern in high-

quality detail. Logo and pattern definition

are enhanced, while optimum production

speeds are maintained. Logos can be de-

signed to customer requirements, and neX-

imaging also allows perfect creation of ap-

ertures in the web.

PL sleeves

This technology produces embossed fab-

rics with simple geometric patterns, mainly

dots or squares. ANDRITZ offers a wide

range of existing patterns. It is a must-have

for the production of baby wipes.

Patterning solutionsCustomize your spunlace fabricsThe market trend demands product diversification. ANDRITZ Nonwoven has developed a series of patterning and aperture sleeves or thermo-embossing calenders to create unique-design, surface haptics and functions in spunlace fabrics.

Benefits

Innovative solutions for patterning

and aperture

Unlimited number of possible

patterns

Any 3D shape and texture

Examples of possible patterning and apertures

Thermo-embossing calenders

The ANDRITZ product portfolio in pattern-

ing solutions is rounded off by our wide

range of thermo-embossing calenders.

Whenever very precise and permanent

embossing is required, especially when

using fusible fibers, calender embossing is

the preferred process for a multitude of

applications. ANDRITZ deflection-con-

trolled calender systems are state-of-the-

art in thermo-embossing and can be

built as a two-roll calender with vertical roll

arrangement or, for ultimate production

flexibility, as a twin calender.

Technical support

The ANDRITZ Perfojet technical center

assists by testing patterns for customer

approval before the customer invests in the

final, industrial-scale version of the

machine.

24

neXdry Avantage

neXdry Avantage drying technology is

designed by ANDRITZ in Europe and

made at the ANDRITZ facilities in China.

This efficient dryer is the perfect solution

to meet the demands of spunlace pro-

ducers using aXcess lines. The proven

rope introduction system allows easy web

feeding into the neXdry Avantage through-

air-dryer.

Drying: neXdry AvantageDesigned for neXline spunlace aXcessANDRITZ Nonwoven has launched its latest generation of through-air-dryers to meet the demands of spunlace producers. This compact dryer, which can be perfectly inte-grated into the neXline spunlace aXcess, offers two types of heaters: gas burner or oil heat exchangers.

Benefits

Compact design

Standard roll diameter: 1.6 m

Drum made in stainless steel

Fast assembly

High energy efficiency

Quick and easy maintenance

Capacity: Up to 1,000 kg/h of

water

neXdry Avantage drying technology designed for neXline spunlace aXcess

neXdry Avantage in operation

25

Original and genuine spare parts

Original ANDRITZ Nonwoven spare and

wear parts guarantee long life and high

productivity. Keep your nonwovens equip-

ment at peak performance by using only

genuine ANDRITZ parts. ANDRITZ techni-

cians conduct mechanical and functional

tests on all key components before ship-

ment to ensure top performance.

On-site support

In order to provide the best and fastest ser-

vice to nonwoven producers, ANDRITZ

Nonwoven has several service centers with

worldwide coverage, where process ex-

perts and engineers work in one team.

They provide top-class services, ranging

from erection and installation, to inspec-

tions and on-line diagnosis, to mainte-

nance and retrofits.

Spot-on service solutionsMaintain your competitive edgeThe ANDRITZ Nonwoven experts are highly skilled process engineers. With state-of-the-art installations, they are available as partners for your product development and service needs.

The ANDRITZ commitment to excellence in

services includes reliable answers to tech-

nical questions and a fast response when-

ever there is a need.

Roll technology – original spare rolls

and roll repairs

Roll technology has been an ANDRITZ core

competence for decades. Its comprehen-

sive knowledge assists you in selecting the

right spare and replacement rolls. The

ANDRITZ service center in Wuxi can also

provide first-class service for all rolls oper-

ating in nonwoven, textile, and paper pro-

cesses. Highly skilled technicians and

modern grinding equipment as well as a

test stand enable ANDRITZ to provide

prompt and first-class service.

Here, all types of rolls can be repaired, re-

conditioned, and upgraded. Experienced

technicians ensure the right option to suit

your particular needs.

Benefits

Local service center

Technical and electrical diagnosis

by experts

Complete stock of original parts

Assistance with installation, oper-

ation, maintenance, and training

Improve your production opera-

tions

Enhance the performance of your

equipment

ANDRITZ technicians provide top-class services ANDRITZ roll service at the Wuxi facilities

26

Industrial-scale line

The state-of-the-art neXline needlepunch

aXcess production line located in Wuxi,

China, has been specially developed to suit

the needs of nonwoven producers. It en-

ables exclusive service for conducting

trials, as well as evaluation of new process

settings and definition of parameters for

product guarantees.

aXcess technical center Local support and developmentThe ANDRITZ technical center provides support for trials, product development, mar-keting tests, training, and other services for the nonwoven industry. The pilot line is equipped with the latest developments available on the market.

Benefits

Complete industrial-scale needle-

punch line

Latest technology development

Process expert support

Integrated laboratory to test non-

woven fabrics

Simulation tool

Top-of-the-range equipment

The 2.5 m wide pilot line is configured with

an opening/blending unit, a card, a cross-

lapper, and a needleloom to demonstrate

the machine capability at full speed.

Take advantage of ANDRITZ engineering

depth and process knowledge. ANDRITZ is

your one-stop partner and resource.

Global technical support

ANDRITZ Küsters GmbH, Krefeld, Germany ANDRITZ Perfojet SAS, Montbonnot, France ANDRITZ Asselin-Thibeau SAS, Elbeuf, France

27

Local manufacturing

Complete lines and individual components

are manufactured at the ANDRITZ (China)

Ltd. Wuxi Branch workshop and pre-

assembled before delivery. The manufac-

turing process follows international

standards to optimize the products quality

continuously.

Project execution close to customersOn-site manufacturing and short delivery

High quality

The fullly automated lines with perfect

synchronization deliver best products and

safer operation. Excellent performance is

assured with only a minimum of manual

intervention.

Integrated project management

ANDRITZ (China) Ltd. Wuxi Branch offers,

designs, manufactures, and assembles the

complete aXcess line portfolio in Wuxi.

Skilled local teams handle erection, com-

missioning, and start-up of the lines. This

allows to producers to save time and

money.

ANDRITZ Wuxi project management Pre-assembled card before delivery First-class electrical installations

All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2017. All rights reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. KNW.ax.01.eng.11.17

GERMANYANDRITZ Küsters GmbH Krefeld, Germany Phone: +49 (2151) 34 0

CONTACT

CHINAANDRITZ (China) Ltd.Wuxi branch Wuxi, P.R. China Phone: +86 (510) 8536 1269

INDIAANDRITZ Technologies Pvt. Ltd. Chennai, India Phone: +91 (44) 4293 9393

www.andritz.com/nonwovennonwoven-china@andritz.com

USAANDRITZ Küsters Division of ANDRITZ Inc. Spartanburg, USAPhone: +1 (864) 587 4848

FRANCEANDRITZ Perfojet SAS Montbonnot, France Phone: +33 (4) 76 52 23 11

ANDRITZ Asselin-Thibeau SAS Elbeuf, France Phone: +33 (2) 32 96 42 42